Coiler
KH

Type no.
890 00 29-34 / 890 00 35-40

03/02 en
(02/03)
This service manual has been written and produced with due care. We are not liable for
technical or printing errors, or for faults and omissions in this service manual. We reserve the
right to make changes to the content of this service manual without notice.

This service manual contains information protected by copyright. No part of this service
manual may be copied, printed, filmed or with any other process reproduced, processed,
duplicated or disseminated in whole or in part without prior written consent.

We are not liable for damage or problems arising from the use of items of special equipment,
parts and replacement parts which are not original Trützschler products or replacement
parts.
The German version is the authoritative version of the service manual.

Copyright E 1987, 2002 by Trützschler GmbH & Co. KG, Mönchengladbach

All rights reserved

Coiler
KH
Service Manual
Copyright E 2002 by Abt. EKD (Technical Documentation)

First edition (March 2002)

B-890-en-03/02
I Preface

B-000-en-06/96
B-000-en-06/96
I PREFACE I

Before taking this machine into operation, please carefully read this service manual.

This service manual represents an integral part of the machine described therein. When the
machine is removed (transferred to other plants, sold to other firms, etc.), this service manual
must accompany the machine.
To avoid operating faults, these service manual must always be accessible for the service
staff.

During construction, selection of materials and manufacture of this machine, all safety regula-
tions were taken into consideration.
A perfect running during a long time can only be assured by a certain expenditure of mainte-
nance. This expenditure, which has been limited to the absolutely necessary minimum, is a
basic requirement for the long working life of the machine.
To preserve the operational safety, repair works should only be effected by a well trained and
technically qualified personnel and by using the original Trützschler spare parts. For ordering
the original Trützschler spare parts please use the spare parts catalogue belonging to the ma-
chine.
Maintenance and repair works may only be carried out with the machine being stopped and
secured. Never try to eliminate a malfunction or to do a repair work without having the re-
quired experience.

After having carried out maintenance or repair works, take care that all protection and safety
devices are correctly mounted again.
Also make sure that waste oil is collected in an environmentally acceptable manner. Exces-
sive oil or grease on lubricating points or on machine parts must be removed after the com-
pletion of the lubrication work. Oil or grease dropped on the floor must be removed immedi-
ately.
The general statutory safety and accident prevention regulations, which might be different for
each country, must be strictly followed during the operation of the machine. Please also ob-
serve the further safety instructions included in this service manual. You are also requested
to hand over to your operating and service staff the general safety and accident prevention
instructions included in this service manual.

All technical details, dimensions and illustrations of this service manual are non-obligatory.
It is not possible to derive any claims or rights therefrom. We reserve the right to make techni-
cal changes within the course of development of the machine covered by these service
manual, without changing this service manual.
The German version is the authoritative version of the service manual.

We also reserve the copyright of these service manual.

B-000-en-06/96
B-000-en-06/96
II Safety measures

B-000-en-03/93
B-000-en-03/93
II SAFETY MEASURES II−1
Accident prevention instructions

II.1 Training

Persons employed on textile machinery, especially on tearing and willowing machines and
cards, must be instructed for safe working on these machines. Refer also to Accident Preven-
tion Regulation for Machines, Plants ...," VBG 7v, w 33.
Training of the staff concerned must be repeated at regular intervals (every 6 months). A
corresponding training certificate must be issued.

Set-up and maintenance of textile machines as well as the correction of faults on textile ma-
chines may be entrusted to a technically qualified personnel only. Refer also to Accident Pre-
vention Regulation for Machines, Plants ..." VBG 7v, w 34.

II.2 Start-up of the machine

Prior to the first start-up of the machine and also after maintenance and modification work,
the machine must be carefully checked by technically qualified personnel for its proper opera-
tional safety and eventual accident risks.
Before starting the machine, persons in the danger zone of the machine must be warned and
requested to leave this area.

Modifications on the machine may only be undertaken in co-ordination with M/s.

TRÜTZSCHLER and under the supervision of a technically qualified staff.

II.3 Safeguarding the machine stoppage

Set-up and maintenance work on the machine as well as the correction of malfunctions may
only be performed when the machine is isolated from the power supply and has come to a
standstill.
Any unauthorized, inadvertant or negligent re-connection of the power supply and starting-up
of the machine during this work, especially in the case of machine groups on which visual
control and communication are impeded, must be prevented by precautionary measures ap-
propriate to local circumstances.
Even the loosening of one screw is regarded as maintenance work. In accordance with valid
accident prevention regulations, the machine must be isolated from the power supply during
maintenance work so that a starting-up is impossible.

The master switches of the switch and control cabinets must be set to 0" and must be locked.

B-000-en-03/93
II SAFETY MEASURES II−2
Accident prevention instructions

II.4 Safety switches

Doors and opening covers giving access to drives and potentially dangerous opening and
cleaning rolls are provided with safety switches. When these doors or covers are opened,
these safety switches de-energize the machine drives.
These safety switches must always be operational. Starting-up the machines with a defective
safety mechanism is not permitted.

II.5 Walking on the machine and working above, below and on the machine or
parts of the machine

Walking on the machine or on parts of the machine and working above below and on the ma-
chine or parts of the machine (e.g. ceiling or lighting work or servicing, adjustment or mainte-
nance) are forbidden during operation.
If it is necessary to walk on the machine or to carry out work above, below or on the machine
or parts of the machine when the machine is stopped, it must be protected for this purpose,
prior to starting the work, with solid slip-resistant footboards (supporting trestles, wooden
boards, plastic plates or similar) and appropriate safety railings must be established.
For safeguarding the stationary machines refer to Section 3. Safeguarding the machine stop-
page".

II.6 Auxiliary equipment for the operation, adjustment and maintenance of the
machine

If auxiliary equipment is needed for the servicing, adjustment or maintenance of the machines
(ladders, poles, supporting trestles, hooks or similar), these must be in an accident-proof
condition and must be used in a safe manner.
The inappropriate and potentially dangerous use of auxiliary equipment of any kind on the
machines is inadmissible.

II.7 Control cabinets and electrical equipment on the machines

All control cabinets are fitted with lockable doors. The doors must always be securely locked,
and the double-bit key must be kept by a responsible person (chief electrician).

Only trained staff may have access to the control cabinets, who are familiar with the electrical
equipment and its dangers.

Work on control cabinets and electrical equipment may only be entrusted to technically quali-
fied personnel.
ATTENTION
For the safe operation of electrical equipment, please also refer to VDE 0.100 w 3,
Chapter F, Sec. 2 and/or the relevant local regulations in force.

B-000-en-03/93
II SAFETY MEASURES II−3
Accident prevention instructions

II.8 Machine maintenance

D Stopping the machine

For cleaning, resetting and lubricating, all machine drives and associated machine groups
must be isolated from the power supply. Maintenance work may only be started when the
whole machine system has come to a standstill.

For safeguarding the stoppage of the machines, refer to Sections 3. Safeguarding the ma-
chine stoppage" and 5. Walking on the machine and working above, below and on the ma-
chine or parts of the machine".

D Use of auxiliary equipment

Regarding the use of auxiliary equipment during maintenance work, refer to Section 6. Auxil-
iary equipment for the operation, adjustment and maintenance of the machine".

D Cleanliness when working with lubricants

Excessive oil or grease on lubricating points or machine parts must be removed after the
completion of the lubrication work.

Oil or grease dropped on the floor must be removed immediately.

II.9 Statutory accident prevention regulations

Besides these recommendations on accident prevention and the instructions placed on the
machines, the German Accident Prevention Regulation Machines, Plants and Equipment in
the Textile Industry (Textile Machinery)" − VBG 7v − and the locally valid accident prevention
regulations for the operation of textile machinery must be observed.

II.10 Transferring the machine

This service manual represents an integral part of the machines described therein. If the ma-
chines are removed (transferred to other plants, sold to other firms, etc.) this service manual
must accompany the machines.

B-000-en-03/93
B-000-en-03/93
III
Table of Contents

COILER KH
B-890-e-06/95
COILER KH
B-890-e-06/95
III TABLE OF CONTENTS III-1

Page

I PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I

II SAFETY MEASURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . II-1

III TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . III-1

1 General remarks
1.0 Contents summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0-1
1.1 Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1-1
1.2 Definition of machine sides and position with regard to card . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2-1
1.3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3-1

2 Description
2.0 Contents summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.0-1
2.1 Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1-1
2.2 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2-1
2.3 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3-1

3 Working characteristics
3.0 Contents summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.0-1
3.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1-1

4 Operation
4.0 Contents summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0-1
4.1 Piecing-up of web . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1-1
4.2 Can change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2-1
4.3 P-functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3-1

5 Malfunctions
5.0 Contents summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0-1
5.1 General remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1-1
5.2 Fault messages, causes and remedy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2-1

6 Maintenance
6.0 Contents summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.0-1
6.1 Important information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1-1
6.2 Maintenance and servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2-1
6.3 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3-1
6.4 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4-1

IV APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . w./o.n.

COILER KH
B-890-e-06/95
COILER KH
B-890-e-06/95
1
General remarks

COILER KH
B-890-e-06/95
COILER KH
B-890-e-06/95
1 General remarks 1.0-1
1.0 Contents summary

Page

1.1 Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1-1

1.2 Definition of machine sides and position with regard to card . . . . . . . . . . . . . . . . . . . 1.2-1

1.3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3-1

1.3.1 Space requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3-1
1.3.2 Preparation of floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3-1
1.3.3 Drive data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3-2

COILER KH
B-890-e-06/95
COILER KH
B-890-e-06/95
1 General remarks 1.1-1
1.1 Type plate

The type plate (1) of the coiler is affixed to the out-

side of the coiler.

30080071

1.1.1 Type plate of machine

D Standard
The type plate of machine records the following
data:
− type designation
− type number
KH 890 − serial number
− year of construction
890−00 39
123456
2002
When asking for technical information or when
ordering spare parts it is indispensable to quote
all these before mentioned data.

COILER KH
B-890-en-03/02
COILER KH
B-890-e-06/95
1 General remarks 1.2-1
1.2 Definition of machine sides and position with regard to card

2 3
1

M 2 M
R 3

A
1

L 34060005

(1) Tuft Feeder FBK

(2) EXACTACARD R DK 903
(3) Coiler KH
The machine sides are defined in accordance with
DIN 63400/ISO 92 specifying the definition of the left
and right sides of spinning machinery.
Significance:
(A) viewing direction
(M) material flow
(L) left side of machine
(R) right side of machine

COILER KH
B-890-en-03/02
COILER KH
B-890-e-06/95
1 General remarks 1.3-1
1.3 Technical data

1.3.1 Space requirement

Can-∅ L1
d
450 770
L1 500 / 600 850
650 / 800 1050

15
850 / 1000 1250
L1

30080030

1.3.2 Preparation of floor

Can-∅ L
d

90 mm depth 450 870

with coiler 500 / 600 950
under floor
650 / 800 1150
850 / 1000 1350
L

573 L

30080040

COILER KH
B-890-en-03/02
1 General remarks 1.3-2
1.3 Technical data

1.3.3 Drive data

Drive data for delivery speed of 300 m/min.

56
z1 z=30
58
z2

z3 62

z=51 z=32

z=1lks 220

z4

z=14

113 458
230
30080050

mm 1200 1000 950 900 850 800 750 700 650
600 550 500
450
400
diameter Ĭ
Can diameter-Ĭ
inch 48 40 38 36 34 32 30 28 26 
24 22 20 
18 
16
Coiling diameter-Ĭ mm 420 310 270
420
357
310
270
z1 53 39 34

53

45

39

34
Draft press rolls/sliver coiling % 4,2 4,5 4,4

4,2




4,3

4,5

4,4
Sliver coiling RPM 237 322 369
237
279
322
369
Worm 1-thread RPM 931 1265 1451
931 1096 1265 1451
Worm wheel t=51 RPM 18,25 24,8 28,45 18,25


21,5
24,8 28,45
z2 47
27 29 32 36 39 41 45 41 korr.

z3 41 39 36 32 29 27 23 27

21
Drive shaft RPM 12,02 18,44 22,05 32 38,26 29,93 32,6 42,06 48,5 63,67
Diameter of V-belt pulley-Ĭ mm 458 230
Can RPM 2,94 4,51 5,39 7,83 9,36
14,6
15,9 20,48 23,63

31
Mean diameter of deposited
sliver per can-Ĭ mm 768 678 628 578 528 518 468 418 368
168 181 131 128
118

Quantity of depositing cycloids 80,61 71,4 59,7 47,2 39,5 16,25
17,6 13,6
11,9
Mean distance of depositing
cycloids mm 29,9 29,8 27,6 30,4 27,8 34,5 31,1 33,3 29,3
32,5
32,4
30,3
29,5
31,1

z4 36 27

23

36

31

27

23

Draft calender rolls/press rolls % 10,8


8,7



11,3
10,8




9,3

8,7
11,3
Output speed DK RPM 2394


2439 2384 2394 2428 2439 2384

COILER KH
B-890-en-03/99
2
Description

COILER KH
B-890-e-06/95
COILER KH
B-890-e-06/95
2 Description 2.0-1
2.0 Contents summary

Page

2.1 Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1-1

2.2 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2-1

2.3 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3-1

COILER KH
B-890-e-06/95
COILER KH
B-890-e-06/95
2 Description 2.1-1
2.1 Layout

8
7
6

30080060

The coiler is composed of the following assembly

groups:
(1) baseplate
(2) columns with drive
(3) sliver coiling housing
(4) sliver coiling head
(5) worm gear
(6) pressing mechanism
(7) suction device
(8) sliver guide

COILER KH
B-890-e-06/95
2 Description 2.1-2
2.1 Layout

The High Speed Coiler KH belongs to the equip-

ment of the EXACTACARD R DK 903.
The Coiler KH is suitably designed to comply with
the can diameter required. The height of the coiler
is adapted to the height of the cans to be used.
ATTENTION
Only use cans with ball jointed caster wheels.
The Coiler KH is designed for delivery speeds up
to 300 m/min.
It is linked to the suction system of the EXACTA-
CARD R DK903 so that dust and dirt, which emerge
when the card sliver is introduced, are extracted.
The card sliver running into the Coiler KH is monito-
red by a light sensor which, in the event of a sliver
break, switches the material transport off.

30080070

COILER KH
B-890-en-03/02
2 Description 2.2-1
2.2 Drive

The Coiler KH is driven by the same servo motor (1)

which also drives the web doffing device of the
EXACTACARD R DK 903.
The drive is performed via toothed belt to the worm
gear transmission in the sliver coiling housing of the
Coiler KH. From there, the rotary can plate in the ba-
seplate (3) is driven by the shaft in column (2) of the
coiler and via V-belt.
The pressing mechanism (4) is driven from the
worm gear transmission via a double toothed belt,
and the sliver depositing ring is driven by a crossed
V-belt.
All rotating parts are provided with covers and are
monitored by safety switches.

30080080

30080081

COILER KH
B-890-en-03/02
COILER KH
B-890-e-06/95
2 Description 2.3-1
2.3 Control

The control of the Coiler KH is located in the control

cabinet (1) of the EXACTACARD R DK 903.

30080090

The components for control and monitoring of the

coiler are fitted on the mounting plate (2) of the
control cabinet.
The electronic control is performed by the Trütz-
schler Microcomputer System (TMS-2) (3).
For more details please refer to the operating ma-
nual EXACTACARD R DK 903.

30080110

COILER KH
B-890-en-03/02
COILER KH
B-890-e-06/95
3
Working characteristics

COILER KH
B-890-e-06/95
COILER KH
B-890-e-06/95
3 Working characteristics 3.0-1
3.0 Contents summary

Page

3.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1-1

COILER KH
B-890-e-06/95
COILER KH
B-890-e-06/95
3 Working characteristics 3.1-1
3.1 Function

In the EXACTACARD R DK 903, the carded fibre

6 4
5 web is formed into a sliver.
The orderly deposition of the card sliver into the can
(1) takes place by means of the coiler (2). Sliver gui-
dance is performed by sliver guide arm (3), sliver
guide rollers (4), sliver trumpet (5) and by the press
3 rolls.
A light sensor (6) monitors the card sliver.
2
The circuit is so arranged that sufficient time is provi-
ded for threading the card sliver into the sliver trum-
1 pet. If piecing-up is not performed within the time
allowed, the drive of the feeding mechanism, doffer,
30080020
web doffing and of the coiler will be de-energized
automatically.

COILER KH
B-890-en-03/02
COILER KH
B-890-e-06/95
4
Operation

COILER KH
B-890-e-06/95
COILER KH
B-890-e-06/95
4 Operation 4.0-1
4.0 Contents summary

Page

4.1 Piecing-up of web . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1-1

4.2 Can change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2-1

4.2.1 Can change on reaching the pre-signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2-1
4.2.2 Can change on reaching the max. can filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2-1

4.3 P-functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3-1

D General remarks on operating procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3-1
D "17" − Display/alteration of can filling quantity and of pre-signal for can in the case of KH . . . 4.3-2
D "22" − Resetting of can counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3-3
D "40" − Display/alteration of coiler draft, measuring units, minimum speeds . . . . . . . . . . . . . . 4.3-4
D "70" − Display of production, efficiency, sliver breaks, can changes and downtimes . . . . . 4.3-7

COILER KH
B-890-en-03/02
COILER KH
B-890-e-06/95
4 Operation 4.1-1
4.1 Piecing-up of web

Control and operation of the Coiler KH takes

place in conjunction with the EXACTACARD R
DK 903 1.

ATTENTION
Never piece-up the web at high speed.
For piecing-up, gather up the web by hand and
thread it through the web trumpet into the nip of the
calender rolls. If necessary, threading-in may be
facilitated by operating the measuring tongue (refer
to operating manual DK 903).
The card sliver emerging from the calender rolls is
to be fed via the guide rollers (arrows) to the coiler.

30080120

Introduce the card sliver into the opening of the

coiler cover.
The machine now automatically switches to high
speed.
The indicator lamp for starting speed goes out, the
WEBSPEEDR BF swings to closed position, and the
indicator lamp for high speed lights up.

30080130

__________
1 Refer to operating manual EXACTACARDR DK903

COILER KH
B-890-en-03/02
COILER KH
B-890-e-06/95
4 Operation 4.2-1
4.2 Can change

4.2.1 Can change on reaching the

pre-signal
When reaching the pre-signal, the red indicator
lamp of the EXACTACARD R DK 903 flashes. On the
operator’s console (1), the indicator lamps for can
change and high speed are blinking. This
means: the card will run at slow speed until the can
is completely filled.

Move can forwards, break card sliver and change

the can.

Press key to confirm that can change was per-

formed.

The indicator lamp on the card and the green indica-

tor lamp for can change go out. The machine
switches to high speed and the can contents indica-
tor moves to the can filling quantity that has been
set.

4.2.2 Can change on reaching the

max. can filling
On reaching the pre-signal, the can must be
changed.

If, after reaching the pre-signal or the maximum

can filling quantity, the can has not been changed,
the material transport will be switched off. On
completion of the can change, the piecing-up pro-
cedure must be carried out again.
The signal lamp on the EXACTACARD R DK 903
lights up and the green indicator lamp for can
change flashes, whilst the indicator lamp for high
speed is out. Pull can forwards, break the card sliver
and change the can.

Press key to confirm that can change was per-

formed.

The green indicator lamp for can change com-

pleted goes out. The can contents indicator returns
to the can filling quantity that has been set.

Piece-up the web again.

After switching on the material transport, the signal

lamp on the machine goes out.

COILER KH
B-890-en-03/02
COILER KH
B-890-e-06/95
4 Operation 4.3-1
4.3 P-functions

The P-functions serve for the input or alteration of

data.
For call-up of P-functions please refer to the ope-
rating manual EXACTACARD R DK 903.
The P-functions which may be called up for opera-
tion and control of the coiler are listed up on the
pages following hereafter.

D General remarks on operating procedure

During operation it may happen that the display
section shows messages which are not mentioned
in the description of the operating procedure. This
is depending on the position of the key switch.
If, in this case, one of the following messages
appears without being mentioned in the description
of the operating procedure, so please
− perform this operating step and
− thereupon, perform the operating steps as
described in the sequence of operations.

KKK Program KKK Set left-hand key switch to position "P"

to be switched on

or

KKK Normal KKK Set left-hand key switch to position "N"

to be switched on

COILER KH
B-890-en-03/02
4 Operation 4.3-2
4.3 P-functions

D "17" − Display/alteration of can filling quantity and of pre-signal for can in the case of KH
The can filling quantity and the pre-signal for can memorized in the work memory can be displayed and altered
via this P-function. When being altered, the work memory no longer corresponds to the setpoint memory selec-
ted so that the standard display shows a "0" under "M".

Line

−− . Refer to remarks on page 4.3-1

1 P-function =__

2 Can filling quantity Feed in length for can filling

<in meters>=_____ or
confirm existing value by pressing key "R".

According to the previously made selection,

. the can filling quantity may also be called
up and indicated in yards. The display will
show the unit accordingly.

3 Can pre-signal . This message will only appear, if a can

changer is not existing.
<in meters>=___
___
Feed in length for pre-signal of can
or
confirm existing value by pressing key "R".

According to the previously made selection,

. the pre-signal of can may also be called up
and indicated in yards. The display will
show the unit correspondingly.

COILER KH
B-890-en-03/02
4 Operation 4.3-3
4.3 P-functions

D "22" − Resetting of can counter

Via this P-function it is possible to feed in a can change after the can was changed by hand.

Line

−− . Refer to remarks on page 4.3-1

1 P-function =__

2 Set can counter? The can counter is reset to the initial value.
<YES/NO>=_
or
The can counter will not be reset.

COILER KH
B-890-en-03/02
4 Operation 4.3-4
4.3 P-functions

D "40" − Display/alteration of coiler draft, measuring units, minimum speeds

This P-function will be selected automatically when the initial start-up takes place, and it must be attended to.

Line

−− . Refer to remarks on page 4.2-9

1 P-function =__

2 Nm=1,Ne=2,ktex=3, Select measuring unit.

gr/y= 4 =_ Enter a value between 1 and 4.

3 Meter−kg=1 Select unit of length.

Yards−lbs=2 =_ Feed in 1 or 2.

4 Pulley diameter Feed in diameter in “mm” for the pulley of

cylinder motor =___ the cylinder motor.

5 Pulley diameter Feed in diameter of pulley in “mm” for licker-

for licker−in 1 =___ in 1.

6 Pulley diameter Feed in diameter of pulley in “mm” for licker-

for licker−in 2 =___ in 2.

7 Pulley diameter Feed in diameter of pulley in “mm” for licker-

for licker−in 3 =___ in 3.

8 Motor pulley Feed in diameter of pulley in “mm” for licker-

for licker−in =__ in motor.

9 Run−up of cylinder
<100−500s>=___
. This message will only appear, if the cylinder
drive/licker-in drive is performed via fre-
quency converter.

Feed in run-up time of main cylinder in “sec”.

Continued on next page

COILER KH
B-890-en-03/02
4 Operation 4.3-5
4.3 P-functions

D "40" − Display/alteration of coiler draft, measuring units, minimum speeds (continued)

Line

10 Main cylinder speed Display of min. ... max. values.

min ____ max ____ The cylinder speed is calculated from the
motor speed and the diameter of the pulley.

If the cylinder speed remains under or falls

. below the “min”-value, then the card will be
switched off.
If the “max”-value is exceeded, then the
message “Check diameter of pulleys in P40”
will appear.

11 Licker−in speed Display of min. ... max. values.

min ____ max ____ The licker-in speed is calculated from the
motor speed and the diameter of the pulley.

If the speed remains under or falls below the

. “min”-value, then the card will be switched
off.
If the “max”-value is exceeded, then the
message “Check diameter of pulleys in P40”
will appear.

12 Change wheel KW Feed in number of teeth for change wheel

<33−38>=__ KW 1.
Feed in a value between 33 and 38.

13 Cleaning of knives Select interval for cleaning of scraper blades

every <5−15min>=__ for squeezing rolls.
Feed in a value between 5 and 15.
14 Correction factor KH Feed in correction factor for the coiler in-
<0.98−1.02fold>=_·__ stalled.

. COILER CORRECTION FACTOR

KH
400 1.01
KH
450 0.98
KH
500/550 0.99
KH
600 1.00
KH
650/800 1.01
KH 850/1000 0.98
KH 1200 1.00

Continued on next page

COILER KH
B-890-en-03/02
4 Operation 4.3-6
4.3 P-functions

D "40" − Display/alteration of coiler draft, measuring units, minimum speeds (continued)

Line

15 Can change speed

<10−200m/min>=___
. This message will only appear, if a can
changer exists.

Select speed for can change.

Feed in a value between 10 and 200.

16 Sliver separator ON
after <_._-_._s>=_._
. This message will only appear, if a can
changer exists.

Feed in the time after the expiry of which the

sliver separator will be activated after the
start of the can changer.
17 Can monitoring
<in meters>=____
. This message will only appear, if a can
changer exists.
If an empty can is not available or if a full
can is still existing, a warning signal will be
given.

Feed in length for monitoring of

cans.

18 Roll DFK limit Feed in minimum speed value for beater roll
<___-____rpm>=____ of DFK.

19 End of
P-function 40

COILER KH
B-890-en-03/02
4 Operation 4.3-7
4.3 P-functions

D "70" − Display of production, efficiency, sliver breaks, can changes and downtimes
All values, except the momentary production rate, have been produced in the running shift and will be erased
after the change of the shift.

Line

−− . Refer to remarks on page 4.2-9

1 P-function =__

2 Production ___·_kg/h First value: momentaneous production

_______m ___·_kg rate
Second value: sliver length that has been
produced
Third value: total weight produced

3 Efficiency ___·_% Efficiency in percent

in ___:__ Hours/minutes

4 Sliver breaks ____ Number of sliver breaks

stoppage ___:__ Stop time in hours/minutes

5 Can changes ____ Number of can changes

in ____m Quantity produced in meters

6 Downtime due to
can change ___:__ Hours/minutes

7 Downtime due to
feed−in fault ___:__ Hours/minutes

8 Downtime due to lack

of material ___:__ Hours/minutes

9 Downtime
generally ___:__ Hours/minutes

10 Service duration
___:__ Hours/minutes

COILER KH
B-890-en-03/02
COILER KH
B-890-e-06/95
5
Malfunctions

COILER KH
B-890-e-06/95
COILER KH
B-890-e-06/95
5 Malfunctions 5.0-1
5.0 Contents summary

Page

5.1 General remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1-1

5.1.1 Special remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1-1

5.2 Fault messages, causes and remedy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2-1

COILER KH
B-890-e-06/95
COILER KH
B-890-e-06/95
5 Malfunctions 5.1-1
5.1 General remarks

All malfunctions may only be eliminated with the machine being stopped and secured.

Malfunctions may only be eliminated by skilled personnel. Never try to eliminate a malfunc-
tion without having the required experience.
When the works are completed, make sure that all safety and protection devices are
correctly mounted again.

³ also refer to chapter II "SAFETY MEASURES"!

5.1.1 Special remarks

5 Störungen 5.2−1
5.2 Störungsmeldungen, Ursachen und Abhilfe Starting from page 5.2-1 the fault messages are
listed up in alphabetical order.
The pages are laid out as follows:
(1) fault message
(2) cause
(3) remedy

Fault message (1)

1 2 3 30080260
The messages indicated in typewriting are iden-
tical with those appearing in the display section of
the operator’s console of the card.

Cause (2) and remedy (3)

Here, the possible causes and remedies are des-
cribed.
For the sequence of operations to be effected
when a malfunction appears and for acknowled-
gement of malfunction messages, please refer to
the operating manual of the card, chapter 5.2.

COILER KH
B-890-e-06/95
COILER KH
B-890-e-06/95
5 Malfunctions 5.2-1
5.2 Fault messages, causes and remedy

The fault messages appear on the display screen of the EXACTACARD R DK 903 1.

Cause Remedy

Deviation of Overload of doffer motor Check doffer motor. Check

coiler speed K (underspeed). Doffer and/ nominal - actual values;
or servo drive defective. check servo drive.

Safety mechanism of Safety mechanism of coiler Close coiler cover.

hood KH <+890−S50>K cover has tripped. Hood of
coiler not correctly closed.

Sliver breakage Light barrier for sliver moni- Introduce card sliver into
toring is free. coiler cover.

__________
1 Refer to operating manual EXACTACARDR DK903

COILER KH
B-890-en-03/02
COILER KH
B-890-e-06/95
6
Maintenance

COILER KH
B-890-e-06/95
COILER KH
B-890-e-06/95
6 Maintenance 6.0-1
6.0 Contents summary

Page

6.1 Important information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1-1

6.2 Maintenance and servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2-1

6.2.1 With the machine being stopped . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2-1
6.2.2 With the machine in operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2-2

6.3 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3-1

6.3.1 Work to be effected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3-1
6.3.2 Specifications and designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3-2

6.4 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4-1

6.4.1 Setting of coiler draft constant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4-1
6.4.2 Mounting the belt drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4-2
6.4.3 Adjustment of pressing mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4-3
6.4.4 Setting of rollers with relation to can . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4-4

COILER KH
B-890-en-09/98
COILER KH
B-890-e-06/95
6 Maintenance 6.1-1
6.1 Important information

Maintenance, servicing and lubrication work

All these works are necessary to ensure a perfect running condition for a long time. They also
serve for maintaining the operational reliability and the long working life of this machine.

All maintenance, servicing and lubrication work may only be carried out with the machine
being stopped and secured.
After having carried out maintenance and lubrication work, make sure that all protection
and safety devices are correctly mounted again.

Waste oil must be collected in an environmentally acceptable manner. Excessive oil or

grease on lubricating points or machine parts must be removed after termintion of the lubri-
cation work. Oil or grease dropped on the floor must be removed immediately.
³ Also refer to chapter II "SAFETY MEASURES"!

ATTENTION!
When providing barriers, pay attention to escape routes!

COILER KH
B-890-e-06/95
COILER KH
B-890-e-06/95
6 Maintenance 6.2-1
6.2 Maintenance and servicing

6.2.1 With the machine being stopped

every 12 months 5
every 6 months 4
every week 3 2 1

30080140

Interval

Item Machine element Work to be effected

Every week
(1) Inclined tube with depositing ring to be cleaned
(2) Groove-tongue rolls to be cleaned
(3) Toothed belts/flat belts to be cleaned from fibre fly

Every 6 months
(4) Drive of rotary can plate to be cleaned

Every 12 months
(5) Toothed drive belts to be cleaned

COILER KH
B-890-en-03/02
6 Maintenance 6.2-2
6.2 Maintenance and servicing

6.2.2 With the machine in operation

every week 1 2

30080150

Interval

Item Machine element Work to be effected

Every week
(1) Sliver coiling housing to be cleaned
(2) Rotary can plate to be cleaned

COILER KH
B-890-e-06/95
6 Maintenance 6.3-1
6.3 Lubrication

6.3.1 Work to be effected

every 12 months 3
every 6 months 1 2

30080160

Interval

Item Sym- Specifi- Machine element Work to be effected

bol 1 cation 2

Every 6 months
(1)
K2K Pressing mechanism To be relubricated with 5 g
grease
(2)
K2K Sliver depositing ring To be relubricated with 15 g
grease

Every 12 months
(3)
GPO 3 Worm gear transmission 1.53 kgs, special instructions
of manufacturer to be followed
[³Appendix]

__________
1
= grease, V = oil.
2 In this connection, refer to table on page 6.3-2.
3 Low-viscosity gear lubricating grease HEP370 (M/s. Sips) or Wiolub GFW (M/s. Wintershall) −
For further suppliers, refer to table on page 6.3-2.

COILER KH
B-890-en-03/02
6 Maintenance 6.3-2
6.3 Lubrication

6.3.2 Specifications and designations

Grease

Manufacturer Specifikation
K2K-20 OGPF00K-10
(für Wälzlager) (für offene Antriebe)
AGIP − GR MU 2 − Fin 332 F
− Autol Top 2000 Typ 00
ARAL − Aralub HL 2 − Aralub MKA Z00
BP − Energrease LS 2 − Energol WRL
CALTEX − Multifak 20 − Crater Premium 0
− Multifak Multipurpose 2
CASTROL − Spheerol AP 2
DEA − Renolit FWA 160 − Duotac ZGO-07
ELF − Multi 2 − Elfnera 400 Y
ESSO − Beacon 2 − Fließfett S420
FUCHS − Renolit FWA 160 − Duotac ZGO-07
KLÜBER − Centroplex 2 − Grafloscon C-SG 0 Ultra
MOBIL − Mobilux 2 − Mobilgear OGL 007 A
OPTIMOL − Olista Longtime 2 − Optitemp OG 0
SHELL − Alvania R2 − Malleus GL 95
− Alvania G2 − Fett S.8327
SRS − Wiolub LFK 2 − Wiolub ZFL
TEXACO − Multifak 20 − Crater Premium 0
− Multifak Multipurpose 2
TRIBOL − 3030/100-2 − Tribol 5000
WINTERSHALL − Wiolub LFK 2 − Wiolub ZFL

Trützschler 180 kg: 0 350 83 302 060

Part number 5 kg: 0 350 83 302 065
0,9 kg: 0 350 83 302 069

COILER KH
B-890-en-03/02
6 Maintenance 6.4-1
6.4 Adjustments

6.4.1 Setting of coiler draft constant

Due to the different transmission ratios provided
in the coilers it is necessary that the following
correction factors are fed into the control system.

COILER CORRECTION FACTOR

KH 400 1.01

KH 450 0.98

KH 500/550 0.99

KH 600 1.00

KH 650/800 1.01

KH 850/1000 0.98

KH 1200 1.00

Feeding in of the correction factor is performed via

P-function P40. For call-up of P-function refer to
page 4.3-4.

COILER KH
B-890-e-06/95
6 Maintenance 6.4-2
6.4 Adjustments

6.4.2 Mounting the belt drive

1 When being mounted the belt drive (1) must not

be distorted.
A label (2) showing the correct arrangement is
fixed on the sliver coiling housing.

30080200

30080170

COILER KH
B-890-e-06/95
6 Maintenance 6.4-3
6.4 Adjustments

6.4.3 Adjustment of pressing mecha-

nism
F1 has been set to 300 N in the factory. If the sliver
is not sufficiently compressed, the pressing rate
F2 can be changed.
F1
Setting is made using a spring balance.

0,2 mm

F1 [N] F2 [N]
113 200
227 400
340 600
454 800
567 1000

30080180

COILER KH
B-890-e-06/95
6 Maintenance 6.4-4
6.4 Adjustments

6.4.4 Setting of rollers with relation to

can

 10 mm up to
border of can  10 mm up to
border of can

30080280

A perfectly operating can with its ball jointed caster

wheels (1) must center itself to the carrier strips of
the revolving plate.
There must be a sufficient clearance between the
can and all guide rollers (2) and the can may touch
the guide rollers only temporarily (e.g during can
change or when can is out of true).
The distance between can wall and deposited
sliver must not be changed by changing the
adjustment of the guide rollers.
The can contents must be regulated by changing
the setting of the revolving plate in the baseplate.

COILER KH
B-890-e-06/95
6 Maintenance 6.4-5
6.4 Adjustments

The sliver must be deposited in the can in such a

way that at all points there is the same clearance
between sliver and can wall.
1 If the clearance between deposited sliver (1) and
can wall (2) is too large, then a corresponding set-
ting of the revolving plate is required.

30080210

− Unscrew three countersunk screws (1) and

1 2 remove plate (2).

30080220

− Loosen four cheese head screws (1).

1

30080230

COILER KH
B-890-e-06/95
6 Maintenance 6.4-6
6.4 Adjustments

− Remove cover (1).

30080240

− Introduce suitable tool (e.g. screw driver) into

holes of flat steel (1) and so set rotary can plate
1 to desired position.
− Retighten cheese head screws and remount
plate.

30080190

NOTE
In the case of coilers for smaller can diameters the
complete rotary can plate (1) must be removed for
adjustment.

1
30080250

COILER KH
B-890-e-06/95
IV Appendix

COILER
KH
B-890-e-06/95
COILER
KH
B-890-e-06/95