INTERACTIVE SCHEMATIC

Bookmarks X

Options

Features
This document is best viewed at a
Cover Page screen resolution of 1024 X 768.
Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to

quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.

These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this

VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
 RENR9459-04
April 2010

330D and 336D Excavator

336D MHPU
Hydraulic System - Attachment
330D: 336D: 336D MHPU:
GBC1-UP JBF1-UP M3M1-UP
GGE1-UP LMG1-UP M3N1-UP
THJ1-UP KDJ1-UP
LRM1-UP MYP1-UP
ERN1-UP JWR1-UP
RAS1-UP DTS1-UP
T2Y1-UP WET1-UP

Smart Boom (Boom Float)

© 2010 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Part Machine Schematic
Description
Number Location Location
Attachments
Block 185-0488 1 D-2
Plate 199-2012 2 E-1
(EC1) 297-0371 3 E-1
Valve Gp - Check
(EC2) 297-0370 4 E-1
Valve Gp - Flow Control (Boom Float, Pilot Oil) 201-9236 5 E-1
Valve Gp - Load Control Left 6 E-3
263-1962
(Boom Lowering, Drift Reduction, Relief) Right 7 E-2
Valve Gp - Manual (Boom Lower) 270-5692 8 E-2
Valve Gp - Solenoid 185-0472 9 D-1
Standard 330D/336D/336D MHPU with Heavy Lift and Fine Swing
Accumulator Gp - Hydraulic (Charged) 164-6981 10 A-4
Cylinder Gp - Boom NOTE A 11 F-2
Cylinder Gp - Bucket NOTE A 12 F-7
Cylinder Gp - Stick NOTE A 13 E-7
Filter & Valve Gp - Pilot (Hydraulic Oil) 158-8987 14 A-4
Filter Gp - Oil (Hydraulic Return) 188-4140 15 A-6
Filter Gp - Oil (Hydraulic, Case Drain) 289-8194 16 A-4
Manifold Gp - Control (Pilot Oil) 215-5037 17 B-5
Motor Gp - Piston (Fan) 234-4638 18 A-7
Motor Gp - Swing 200-3373 19 F-5
Left 20 F-5
Motor Gp - Travel 271-6376
Right 21 F-3
Pump Gp - Piston (Hydraulic Fan) 259-0815 22 B-3
Pump Gp - Piston (with Pilot Gear Pump) 322-8733 23 B-2
Swivel Gp 234-4440 24 E-4
Valve Gp - Check (Oil Cooler Bypass) (Control Valve) 190-7745 25 A-7
Valve Gp - Load Control (Stick Drift Red, Line Relief) 255-5683 26 D-5
Valve Gp - Main Control 285-1345 27 C-1
Valve Gp - Pilot (Joystick, LH) 297-0531 28 C-7
Valve Gp - Pilot (Joystick, RH) 297-0530 29 C-6
Valve Gp - Pilot (Travel) 310-0414 30 D-7
Valve Gp - Pressure Reducing (Boom Priority) 232-4102 31 A-6
Valve Gp - Pressure Reducing (Boom Up Priority) (Stick-In Priority) 206-3354 32 B-6
Valve Gp - Pressure Reducing (Boom, Swing Priority) 232-4102 33 B-4
185-0462 34 B-6
Valve Gp - Shuttle
123-2430 35 B-4
Valve Gp - Solenoid (Heavy Lift) 121-6303 36 A-4
Valve Gp -Swing Cushion With Fine Swing 158-9090 37 E-5
Valve Gp -Swing CushionWithout Fine Swing 37 F-6
Left 38 E-5
Valve Gp - Travel Counterbalance 204-2819
Right 39 E-3

Note A: Refer to Parts Manual for your specific machine.

TAP LOCATION

Tap Schematic
Number Description Location
AA Pilot Filter Pressure Test Port A-4
BB Drive Pump Pressure Test Port B-2
CC Power Shift Pressure Test Port A-1
DD Idler Pump Pressure Test Port A-1
SOS Hydraulic Oil Sampling Port A-4
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 7 6 5 4 3 2 1
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
SWING MOTOR TRAVEL MOTOR (RIGHT) IMPLEMENT AND LEFT TRAVEL PUMP OUTPUT
TRAVEL MOTOR (LEFT)
PILOT PUMP OUTPUT
PG (19) MOTOR GP (21) MOTOR GP (11) CYLINDER GP IMPLEMENT AND RIGHT TRAVEL PUMP OUTPUT
(12) CYLINDER - GP
SWING TRAVEL RIGHT BOOM
TRAVEL SPEED CONTROL CIRCUIT
BUCKET HYDRAULIC FAN PUMP OUTPUT
DR 200-3373 271-6376 SUPPLY LINE
R.C.V.-C DRAIN / RETURN LINE
POWER SHIFT CONTROL CIRCUIT
(37) VALVE GP (20) MOTOR GP ATTACHMENT CONTROL CIRCUIT
F SWING CUSHION TRAVEL LEFT HEAVY LIFT CONTROL CIRCUIT F
WITHOUT FINE SWING 271-6376 RIGHT TRAVEL CONTROL AND MOTOR CIRCUIT
158-9085 BG AG LEFT TRAVEL CONTROL AND MOTOR CIRCUIT
SWING CONTROL AND MOTOR CIRCUIT
DR Pp3 Pp3 BOOM CONTROL AND CYLINDER CIRCUIT
DR (7) VALVE GP
B1 A1 B1 A1 T1 (6) VALVE GP BUCKET CONTROL AND CYLINDER CIRCUIT
AR3 BR3 LOAD CONTROL
T1 LOAD CONTROL STICK CONTROL AND CYLINDER CIRCUIT
(BOOM LOWERING, SWING BRAKE CONTROL CIRCUIT
T2 T2 (BOOM LOWERING, DRIFT REDUCTION,
DRIFT REDUCTION, RELIEF) RELIEF) RIGHT
(37) VALVE GP LEFT
SWING CUSHION 263-1962
263-1962
WITH FINE SWING CYL LEFT VALVE CYL RIGHT VALVE
158-9090 BG AG X (8) VALVE GP X (4) VALVE GP
AG BG X X
B A MANUAL CHECK (EC2) B
(BOOM LOWER) 297-0370
Dr
(13) CYLINDER - GP
BL2 AL2 Dr 270-5692 Dr

STICK A
A B B A
(39) VALVE GP
(38) VALVE GP
B A TRAVEL
TRAVEL CV Pi T CV Pi T
aR4
COUNTERBALANCE
COUNTERBALANCE (LEFT) A
BL2 AL2 RIGHT
204-2819
204-2819 (3) VALVE GP
E BL1 AL1 BR1 AR1 E
CHECK (EC1)
(24) SWIVEL GP 297-0371 B A
234-4440
AL3 BL3
B
(2) PLATE
Dr (5) VALVE GP
199-2012
FLOW CTRL
(BOOM FLOAT,
PILOT OIL)
(30) VALVE GP
SOL 201-9236
PILOT (TRAVEL) TP
310-0414
TT

TRAVEL(L) TRAVEL(R) aR4-a

P A

T
(9) VALVE GP
SOLENOID
185-0472

D D
BACK FWD FWD BACK
T1 T5 T2 T4 T6 T3

aL1 bL1 bR1 aR1

(26) VALVE GP (1) BLOCK GP
BL3 AL3
LOAD CONTROL 185-0488
(STICK DRIFT/RED SP3 SPi SP2 BP3 BP2
LINE RELIEF)
SDr aL2 aL1
255-5683 (27) VALVE GP
MAIN CONTROL
AL2 AL1 AR1 aR3 Pi1 285-1345
R.C.V.-A BL2 BL1 aR1 BR1 BR3 AR3 aR4 R.C.V.-B

AR2
BR2
aR2

BR5

AR5
AL4

BT
T aL4 SP1 ST aL3 Di4 Pi4 Pi1 BP1 aR5 R3
(28) VALVE GP (29) VALVE GP (UP) BL3 R2 (IN) (L) (BACK) (BACK) (DOWN) BR4 R1 (IN)

(CLOSE)
PILOT PILOT
(JOYSTICK, LH) (JOYSTICK, RH)
297-0531 JLP JRP 297-0530
JLT JRT
STICK SWING BUCKET BOOM
C C

OUT IN R L OPEN CLOSE DOWN UP

JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1

TRAVEL (R)

BOOM (1)

STICK (2)
BOOM(2)

BUCKET
TRAVEL (L)
STICK(1)

ATCH
SWING
(OUT) (R) (FWD) (OPEN) (UP) (OUT)
A1 A2 A3 A4 A5 A6 A7 A8 Di2 Pi2 Pi3 Di3 DST Pi5 Di1 bR5
bR2
bR1
SOL (34) VALVE GP
SHUTTLE HL bL4 bL3 bL2 bL1 PL PR bR3 bR4 HR

Pi1 185-0462

B1 B2 B3 B4 B5 B6 B7 B8
(17) MANIFOLD GP (35) VALVE GP
CONTROL SHUTTLE Pi1 (23) PUMP GP
B (PILOT) 123-2430 PISTON B
aR3-a aR4-a bR3 bR4 bL3-a bL2 bL4 aL2 215-5037 (33) VALVE GP (22) PUMP GP (WITH PILOT
HR
PRESSURE PISTON PR GEAR PUMP)
B1 A1 B2 A2
(32) VALVE GP P2 Pi1 P-IN PSA2 DR1 PSA1 REDUCING (HYDRAULIC FAN) 322-8733
PRESSURE REDUCING (BOOM, 259-0815
(BOOM UP/STICK IN PRIORITY) T-OUT2 DR2 L1 PRESSURE SENSOR
P
SWING L (DRIVE PUMP)
206-3354 PRIORITY)
(TRAVEL)

R.C.V.-C A1
(SWING)

T T 232-4102 D0 Ps1 a4
NO.1

NO.2

R.C.V.. RETURN CHECK VALVE

BB
(LOCK)

R.C.V.-B B a1
P1 P2
NO.3

LINE PATTERNS
SLOW M1
RETURN BYPASS Pressure Line
G aR3 bL3
Pilot / Load Sensing Pressure
S HYDRAULIC FAN RIGHT DRIVE
R.C.V.-A P1 A PUMP Psv Drain / Return Lines
D E F
B1 A1 B2 A2
(36) VALVE GP PILOT LEFT CC
PAC IDLER PUMP
(25) VALVE GP SOLENOID Component Group
PROPORTIONAL a3
CHECK (HEAVY LIFT) REDUCING VALVE Attachment
DR3 DR4 Pi2 DR5
(OIL COOLER BYPASS) T-OUT1 DR6 (10) ACCUMULATOR GP T P 121-6303
M2 Air Line
190-7745 164-6981
DR T CALLOUTS
DR1 L3 L2 a2
Dr1

A4 S1
P1 P2 (14) FILTER D1 Ps2 a5 DD YY Taps (Pressure, Sampling, Sensor - by letter)
A (31) VALVE GP (15) FILTER GP (16) FILTER GP A
AND
PRESSURE OIL (RETURN) OIL (CASE DRAIN) OUT IN
aR3-a bL3-a VALVE GP
REDUCING 188-4140 289-8194 PILOT PL
(18) MOTOR GP (BOOM PRIORITY) T 158-8987 THIS SCHEMATIC IS FOR THE 330D AND 336D
PISTON (FAN) 232-4102 EXCAVATOR AND 336D MHPU HYDRAULIC SYSTEM
B A PG PC
234-4638 ATTACHMENT: SMART BOOM (BOOM FLOAT)
AA SOS HL
MEDIA NUMBER: RENR9459-04
HYDRAULIC TANK PRESSURE SENSOR
PART NUMBER: 259-7699, CHANGE: 00, VERSION: HE
Pi2
(IDLER PUMP) Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

13

30
29
27 32 31 16 15 34 28
12
26

9
11

35 37

25 6
17
7
18
24
10
8
1
4
5 3
38 2
20 19
33 14
23 36
22 39
21
ACCUMULATOR

10
MOTOR GP - SWING AND SWIVEL
VIEW ALL CALLOUTS

19 37 24
LINES GP - BLCV
VIEW ALL CALLOUTS

6
8

FW
D
BLCV: Boom Lowering Control Valve
LINES GP - BOOM FLOAT
VIEW ALL CALLOUTS

FWD
5 2 3 4
PUMP GP - PISTON (MAIN)
VIEW ALL CALLOUTS

CC 16 SOS AA 15

BB 23 DD 14