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INVERTER
Type IDS (1ph) / IDT (3ph)
Statron AG • Industrie Nord • CH-5506 Maegenwil • http//www.statron.com
Rev. Description Date Issued Checked Approved Page / of
0 Emission 19.02.2004 E.Bieri H.Würsch J.Hunger 1 / 36
A ECO Mode 18.05.2004 E.Bieri H.Würsch J.Hunger
M653005 E - A
STATRON 2004
IDS / IDT Manual
Table of Contents
1.1 System description................................................................................................................3
1.2 Parts constituting the system ................................................................................................5
1.3 Operating status ...................................................................................................................6
1.3.1 Normal operation...................................................................................................................................6
1.3.2 Inverter fault / Overload .....................................................................................................................6
1.3.3 Rectifier failure or mains failure .........................................................................................................7
1.3.4 Manual bypass ........................................................................................................................................7
1.4 Functional description ..........................................................................................................8
1.4.1 Inverter .......................................................................................................................................................8
1.4.2 Static Switch..............................................................................................................................................8
1.4.3 Manual Bypass...................................................................................................................................... 10
1.4.4 Front panel (man machine interface)........................................................................................ 10
1.4.5 ID. distribution ........................................................................................................................................ 10
2 MAINTENANCE & TROUBLE SHOOTING................................................................ 11
2.1 Maintenance ......................................................................................................................11
2.1.1 Periodic checks.................................................................................................................................... 11
2.1.2 Technical inspection .......................................................................................................................... 12
2.2 Trouble shooting (Malfunctions) ........................................................................................12
3 OPERATION ........................................................................................................... 16
3.1 Operation procedures........................................................................................................16
3.1.1 Start-up procedure ............................................................................................................................. 16
3.1.2 Shut-down procedure ....................................................................................................................... 16
3.1.3 Manual Bypass Procedure ............................................................................................................... 16
3.2 Front Panel ..........................................................................................................................17
3.2.1 Mimic flow description....................................................................................................................... 18
3.2.2 Alarm panel description ................................................................................................................... 19
3.3 LC Display Management ...................................................................................................19
3.3.1 Default..................................................................................................................................................... 19
3.3.2 Main Menu............................................................................................................................................. 19
3.3.3 Measures................................................................................................................................................. 20
3.3.4 Alarms...................................................................................................................................................... 23
3.3.5 List of alarms and status.................................................................................................................... 25
3.3.6 Special ..................................................................................................................................................... 26
3.3.7 Menu Structure..................................................................................................................................... 28
3.4 Remote connections...........................................................................................................29
3.4.1 Remote panel ...................................................................................................................................... 29
3.4.2 Modem ................................................................................................................................................... 30
3.4.3 Relay alarm card ................................................................................................................................ 33
4 COMMISSIONING................................................................................................. 33
4.1 Connections........................................................................................................................33
4.2 Switching ON the inverter for the first time........................................................................34
GENERAL DESCRIPTION
SBCB
Q40
(SB)
Q1
Mains
LOAD
ICB OCB
(I) (SSI)
Charger/Battery (external)
SBCB
Q40
(SB)
Q1
Mains
LOAD
OCB
(I) (SSI)
Charger/Battery (external)
SBCB
Q40
(SB)
Q1
Mains
LOAD
ICB OCB
(I) (SSI)
Charger/Battery (external)
SBCB
Q40
(SB)
Q10 Q1
Mains
LOAD
ICB OCB
(I) (SSI)
Charger/Battery (external)
1.4.1 Inverter
The inverter converts DC voltage, supplied by
the rectifier or the batteries, into AC voltage,
stabilized in frequency and amplitude, suited to
feed the most sophisticated loads.
The alternate voltage on inverter output is
generated with a PWM system at high switching
frequency (approx. 8kHz) and it uses IGBT
transistors as power semiconductors.
The control electronics are completely digital
and use a 16 Bit µP, that, thanks to its processing
capability, generates an excellent output sine
wave, which has a very low distortion, even in
presence of high crest factor output current.
The distortion of output voltage (THD < 3% for
linear load) is minimized thanks to a filter circuit
consisting of the transformer series inductance
and filter capacitors.
The control logic of the inverter limits the
maximum output current to 200% of rated
current. In case of overload (up to 200% of rated
current) output voltage is kept constant for the
time allowed by the thermal capacity of the
inverter (thermal image function). Exceeding
the limits of the thermal image causes the load
change-over to the static bypass. The IGBT's are
protected against short circuits by means of
their de-saturation monitoring (electronic fuse).
2.1 Maintenance
ID. inverters are purely static systems (except
fans), therefore they require very few
maintenance.
The frequency of maintenance mainly depends
on ambient conditions such as dust, aggressive
gases, heat and humidity.
3 OPERATION
Function Keys
Alarm Panel
3.3.1 Default
3.3.3 Measures
The following pictures show the structure of the
MEASURES menu.
3.3.3.1 Output
3.3.3.2 Bypass
3.3.3.3 Inverter
INVERTER FREQUENCY
Pressing the key the
XX Hertz following parameter is shown,
while the key leads to the
previous screen.
3.3.3.4 AC/DC
3.3.4 Alarms
This menu, when selected, shows the status of
the equipment and the current alarms are
shown (see list below).
Each time an alarm occurs, the display goes to
this menu to indicate the alarms present; the
audible alarm can be silenced pressing the key
. The exit is disabled if the alarm is not
silenced.
The following pictures show the structure of the
ALARMS menu.
3.3.4.2 History
3.3.6 Special
IMPORTANT
When entering the SPECIAL menu a password is
required, for each operation a confirmation is
required. The standard password is: “123”.
3.3.6.1 Reset
3.3.6.2 Settings
This menu allows to update time settings for the
history of alarms.
3.4.2 Modem
The standard ID. can be controlled through a
normal telephone line by means of a remote
operator connected through a PC with modem
device, who performs a phone call to the
number connected to the ID.. Therefore, the
operator can make use of all pieces of
information delivered by the ID. through its
RS232 serial interface.
WARNING
The UMI interface must be connected directly
on the DB25 connector of the modem.
4 COMMISSIONING
Before the inverter is switched on for the first
time after installation, the following checks of
the power connections and control electronics
must be carried out carefully.
4.1 Connections
IMPORTANT
This check must be made before any AC or DC
voltage is applied to the inverter!
Based on the terminal list (see schematics
drawings), carefully check that the connections
on the mains side and on the load side are
correct and make sure that each connection,
wire or cable is tightly connected.
The check for correct polarity of the connections
is particularly important.
Check all elements for transportation damages
and loose screws or cables.
[end of document]
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