JOB HAZARD ANALYSIS & RISK ASSESSMENT

Date : JHA No. Ref. : Prepared By : Rev. :1

Client : Department : Location :
Task/ Job Description : REPAIRING PRESSURE VESSEL
Standard PPE Requirement : Safety Helmet, Safety Glass, Safety Shoe, Long Sleeve Jacket/ Coverall, Gloves,
JSA REVIEW BUCIDA : 1. 2. 3. 4.
TEAM MEMBER Client : 1. 2. 3. 4.
 JOB HAZARD ANALYSIS & RISK ASSESSMENT

Hazard Identification PRECAUTIONARY STEP TO Risk Assessment Remark /

No Sequence of Job Steps Hazard Consequences ELIMINATE/MINIMIZE HAZARD L S Risk Zone Recommended
1. Material, equipment and - Vehicle accident Body Injury, i. Driver shall have a valid driving 1 3 Low
machine mobilization to property damage License.
Site ii. Driver shall comply with traffic
regulations.
- Use lorry and iii. Vehicle shall be in good & safe
forklift iv. Comply vehicle entry permit

- Hit by falling load Body Injury i. All loads on vehicle shall be 1 2 Low
from vehicle secured before transportation

- Contact with Body Injury i. PPE - Wear semi leather gloves 2 2 Low
sharp objects

- Manual handling Body pain i. Use proper lifting techniques. Work 2 2 Low
of items in groups if required to reduce
handling.

2. Work Preparation - Contact with Body Injury i. PPE - Wear semi leather gloves 2 2 Low
- Machinery, sharp objects
equipment and tool
inspection. - Manual handling Body pain i. Use proper lifting techniques. Work 2 2 Low
of items/ in groups if required to reduce
ergonomic handling.

- Defective tools / Body injury i. All electrical equipment shall be 2 2 Low

equipment (electrocution), inspected and tagged prior of
property damage using.

3. Working in confined - Contaminated / Body injury and i. Ensure all line and any energized 2 3 Medium
space toxic gas or health hazard. were isolated prior of enter confine
oxygen space.
deficiency/excess ii. Entrance person and standby
atmosphere. person must have confine space
 JOB HAZARD ANALYSIS & RISK ASSESSMENT

authorization training and medical

check-up.
iii. Apply work permit (confine space
permit) and follow PTW
requirement and confine space
activity procedure
iv. Working area shall be barricaded
Ventilation completed with suction
and blowing blower.
v. Gas test must be taken to ensure
safe atmosphere. Continuously
check.
vi. Wear PPE – Follow PTW
requirement
vii. All persons must be signed in and
out of the confined space on an
entry log sheet which is held by
the safety watch person

4. Repairing and - Manual handling Body pain i. Use proper lifting techniques. Work 2 2 Low
Modification work of items/ in groups if required to reduce
ergonomic handling.
cutting, grinding and - Contact with Injury i. Additional PPE: Wear glove 2 2 Low
welding activities Sharp objects

- Cutting disc Body injury i. Check that disc is tightened and 2 3 Medium
dislodged secured before use

- Flying particle/ Body injury i. Additional PPE : wear face shield 2 2 Low
spark

- Electrocution Body injury i. All electrical tool/ equipment shall 2 2 Low

be inspected prior of use.
ii. Make sure the insulation cable is in
good condition.
 JOB HAZARD ANALYSIS & RISK ASSESSMENT

iii. Ensuring power source /

connection is not exposed to water

- Fire Body injury and i. All electrical and machinery 2 2 Low

property damage equipment shall be inspected and
tagged prior of using.
ii. Follow hot work permit requirement
iii. Conduct gas detection prior start
iv. Working area shall be barricaded
With ‘hot work in progress’
signboard.
v. Avoid flammable materials near the
working area.
vi. Adequate fire blanket and fire
extinguishers shall be provided.
vii. Safety watchman must be at
working area at all the time during
hot work in progress.
viii. Ensure welding set/generator set
are well grounded
ix. Ensure all equipment must be good
and safe condition.
5. Working at height - Falling object Body injury and i. Ensure all equipment must be good 2 3 Medium
property damage. and safe condition.
ii. Working area shall be barricaded
‘working at height’ signboard.
iii. Use appropriate and adequate
equipment to lift down material.
iv. Hand tools to be tied with
permanent structure or person

- Falling from height Body injury i. Worker shall be wear full body 2 3 Medium
harness as additional PPE while
working at height and attached to a
secured structure at all times during
working. Use double lanyard.
ii. Workers shall attended WAH
 JOB HAZARD ANALYSIS & RISK ASSESSMENT

training.

6. Painting Work - Chemical Health hazard i. PPE : wear respirator 2 2 Low

Exposure (paint ii. Refer SDS. SDS shall be available
and thinner) at site
-Chemical spill Environmental i. Cover working area with canvas. 1 3 Low
issue

6. House keeping Slip and fall Body injury i. All unused materials kept to a 2 2 Low
separate area
ii. Ensure working area are free from
any kind obstacles.
Iii. Barricade working area.

Prepared By Reviewed By Approved By

Date: Date: Date: