Test Point

Original MINIMESS c test points, Microbore hose, pressure test kits &
gauges. Hand held test & data logging equipment.

HYDROTECHNIK CONTENTS
4 Minimess Introduction
5 Minimess Test point range overview
6 Minimess Technical data
Minimess Test point performance & thread form data
7 1620 Test points
8 1620 Test point Adaptors
BSP, JIC, ORFS Male/Female Test point Tee adaptors
Metric DKO & Metric Tee adaptors
Metric DKO Male/Female Tee adaptors
Bulkhead, UNF & Pressure gauge adaptors
12 1620 Test point Adaptors & 1620 P/T Test points
1620 90° Swivel, Male/Male & pressure/temperature Test points
13 1215 Test points
14 1215 Test point Adapators
Bulkhead, Pressure gauge, 90° Swivel & Male/Male Adaptors
15 1615 Test points
Bulkhead, Pressure gauge, 90° Swivel & Male/Male Adaptors
17 1604 / Steck / HSP test points
18-19 Microbore hose
Hose performance technical data
20 Microbore hose
End fittings selection chart
21 Microbore hose
Hose assembly order chart
22 Microbore hose
Accessories & Stainless steel braided Microbore
23 Analogue Pressure gauges
24 Gauge accessories & Adaptors
Limiters, restrictors, dampers & thread reducers
25 Analogue Pressure test kits
Low cost & BSP kits
JCB & Caterpillar style kits
Universal & oil sampling kits
28 Digital Pressure gauges & kits
29 Mobile test & data logging equipment
Introduction
30-31 Mobile test & data logging equipment overview
Icon overview
2020 data logging kits
For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@hydrotechnik.co.uk
2
HYDROTECHNIK CONTENTS

Multi-Handy 3010 data logger
Multi-Handy 3050 data logger
Multi-System 5060 data logger
CAN bus measuring & CAN to analogue adaptor box
Multi-System & Multi-Control 8050 data loggers
39 Software / Stationary measuring instruments
HYDROcomsysWin 32 software & Multi EPC Pressure switches
40 Stationary measuring instruments
SEG1060 & Compare displays
41 Pressure Sensors
Introduction, D1 & D5 Pressure Sensors
42 Pressure Sensors
PR15 Pressure Sensors
43 Pressure Sensors
HT-PD Pressure Sensors
44 Pressure & Temperture Sensors
Dual P/T, screwed, surface & immersion temperature sensors
45 Flow rate sensors
RE4 flow turbines
46 Flow rare sensors
GFM gear flow meters
47 Flow rate & rotational sensors
RPM & inductive sensors
48 Sensor accessories
Power packs, transport cases, measuring & download cables
Measuring, download cables & voltage, current adaptors
Multi-EPC cables, Thermocouple converter & DSO3 spares and accessories
Minimess sensor connections
For FLOWTECHNIK flowmeters & instrumentation go to page 53
For FILTERTECHNIK filtration & oil analysis range go to page 89
3
MINIMESS – INTRODUCTION
MINIMESS c
The original and still the market leader
Minimess pressure test points offer the most advanced sealing system One Product
available with working pressures up to 630 bar. A life-time leak free
guarantee and suitability with almost any gas and fluid makes Minimess the
Many Applications
most versatile test point available.
Applications include
Hydraulic Testing Points
Bleeding Points
Gas Testing
Oil Sampling Points life-time leak free guarantee
Gas Charging Valves
When installed in system components; eg. valves, manifold blocks etc or

in-line Minimess test points provide the ideal way to obtain random
pressure and temperature checks during servicing or fault finding. Test
hoses and gauges can then be connected or disconnected under full
system pressure without media loss or dirt ingress.
bar
psi
Approved for domestic gas installations
4
MINIMESS – AN OVERVIEW
1620
M16x2 Minimess pressure test points

Screw-cap thread Nominal Bore Max Pressure Material Sealing material
M 16 x 2 DN 2 630 Bar Free-cutting steel 1.0718 NBR (Perbunan)
M 16 x 2 DN 2 630 Bar Stainless steel 1.4571 FKM (Viton)
p/T 1620
M16x2 Minimess pressure and temperature test points

M 16 x 2 DN 2 630 Bar Free-cutting steel 1.0718 NBR (Perbunan)
M 16 x 2 DN 2 630 Bar Stainless steel 1.4571 FKM (Viton)
1215
M12x1.5 Minimess pressure test points

Fixing thread 12 DN 2 630 Bar Free-cutting steel 1.0718 NBR (Perbunan)
Fixing thread 12 DN 2 630 Bar Stainless steel 1.4571 FKM (Viton)
1615
M16x1.5 Minimess pressure test points

M 16 x 1.5 DN 2 630 Bar Free-cutting steel 1.0718 NBR (Perbunan)
M 16 x 1.5 DN 2 630 Bar Stainless steel 1.4571 FKM (Viton)
1604
M16 style larger bore (4mm) Minimess pressure test points

Fixing thread 16 DN 4 400 Bar Free-cutting steel 1.0718 NBR (Perbunan)
Fixing thread 16 DN 4 400 Bar Free-cutting steel 1.0718 FKM (Viton)
5
MINIMESS – TECHNICAL DATA
Max. working pressure 63 Mpa (630 bar) according to ISO 15171-2
Material
Coupling body and metal cap made of steel 1.0718
Note: Unless stated otherwise, all products shown in this catalogue are
made of free-cutting steel 1.0718
Sealing
Internal primary and secondary sealing as well as sealing for screw-in
threads are made of NBR (Perbunan). Option in FKM (Viton).
Vibration
NBR (Perbunan) and/or FKM (Viton) O-ring to prevent cap loosening due
to vibration.
Screw-in thread
Large range of threads are available.
Media application
Suitable for hydraulic- and other oils on mineral oil basis
Temperature ranges at applications with metal cap (standard)
Sealing made of NBR (Perbunan): -25°C to +100°C,
for a short time, can
be also used up to +120°C
Sealing made of FKM (Viton) as option: -20°C to +200°C
Application with plastic cap (option)
and for both sealing materials: -20°C to +100°C
Thread form data

Form C Form E Form F Form G Form H
Thread port according to Thread port according to SAEJ 514 Thread Port up to Ø d according Thread Port according to Thread Port
DIN 3852 part 1 and part 2, (UNF) or according to ISO 6149-1 to DIN 3852 part 1 and part 2, HYDROTECHNIK standard according to
form Z (sealed with suitable (sealed with O-ring) from X (sealed with flat seal) N901-01-14 (sealed with ANSI/ASME B
sealant) O-ring) 1.20.1-1983 (self
sealing thread)
SAE J 514 (UNF)
G b t G d1 d2 b k t a z° G d a b t G d b t G t
ISO 7 / I - R1/8 5.5 9.5 7/16-20 UNF 21.0 12.4 11.5 2.4 14.0 1.6 12.0 ISO 228-G 1/8 15.0 1.0 8.0 13.0 M8x1 9.5 9.0 13.0 1/8 NPTF 12.0
ISO 7 / I - R1/4 8.5 13.5 1/2-20 UNF 23.0 14.0 11.5 2.4 14.0 1.6 12.0 ISO 228-G 1/4 20.0 1.5 12.0 18.5 M 10 x 1 11.5 9.0 13.0 1/4 NPTF 17.5
9/16-18 UNF 25.0 15.6 12.7 2.5 15.5 1.6 12.0 ISO 228-G 3/8 23.0 2.0 12.0 18.5 1/2 NPTF 22.9
3/4-16 UNF 30.0 20.6 14.3 2.5 17.5 2.4 15.0 ISO 228-G 1/2 27.0 2.5 14.0 22.0
M 12 x 1.5 18.0 1.5 12.0 18.5
ISO 6149-1
M 14 x 1.5 20.0 1.5 12.0 18.5
G d1 d2 b k t a z° M 16 x 1.5 22.0 1.5 12.0 18.5
M 10 x 1 19.0 11.1 10.0 1.6 11.5 1.0 12.0
M 12 x 1.5 19.0 13.8 11.5 2.4 14.0 1.5 15.0
M 14 x 1.5 21.0 15.8 11.5 2.4 14.0 1.5 15.0
M 16 x 1.5 24.0 17.8 13.0 2.4 15.5 1.5 15.0
6
1620 TEST POINTS
Test points – M16 x 2 thread
MINIMESS® 1620 or ‘Test 20’ is the most

commonly used test point across all industries.
The wide range of choice in materials and threads
make this the most commonly used test point. Lifetime
leak-free
guarantee
ø 20
H
SW
H +3 mm
i
Metal cap with anti vibration O-ring Plastic cap – Vibration Proof
Free cutting steel Free cutting steel Stainless steel

1.0718 1.0718 1.4571
Metal cap Plastic cap Metal cap
Thread Seal type Torque p max H i SW Part number Part number Part number
G A Nm Bar mm mm mm with NBR – sealing with NBR – sealing with FKM – sealing
M 8 x 1* Form G 6 250 41 8.5 17 2103-01-32.00 2103-30-32.00 on request
M 10 x 1 Form G 12 630 37.5 8.5 17 2103-01-33.00 2103-30-33.00 2703-01-33.10
M 12 x 1.5 Form F 30 630 36 10 17 2103-01-13.00 2103-30-13.00 on request
M 14 x 1.5 Form F 40 630 36 10 19 2103-01-14.00 2103-30-14.00 2703-01-14.10
M 14 x 1.5 Form E* 45 630 35.5 11 19 2103-01-96.00 2103-30-96.00 on request
ISO 228-G 1⁄8 Form F 18 400 38 8 17 2103-01-17.00 2103-30-17.00 2703-01-17.10
ISO 228-G 1⁄4 Form F 40 630 36 10 19 2103-01-18.00 2103-30-18.00 2703-01-18.10
ISO 228-G 3⁄8 Form F 60 630 36 10 22 2103-01-16.00 2103-30-16.00 on request
1
⁄8 NPTF Form H – 400 33 9.5 17 2103-01-46.00 2103-30-46.00 on request
1
⁄4 NPTF Form H – 630 33 16.5 17 2103-01-47.00 2103-30-47.00 2703-01-47.10
7/16-20 UNF Form E 20 630 37 9 17 2103-01-21.00 2103-30-21.00 on request
9/16-18 UNF Form E 35 630 36 10 19 2103-01-53.00 2103-30-53.00 on request
ISO 7/I-R 1⁄8 Form C – 400 33 13 17 2103-01-40.00 2103-30-40.00 on request
* M8x1 – Please do not use for new machinery design.
** Form E – ISO 6149-2.
Option
For sealing in FKM (Viton) Exchange end digits from 00 to 10 10
Other materials, designs, sealing and screw-in threads on request.

We reserve the right to carry out technical modifications.
7
1620 TEST POINT ADAPTORS
BSP/JIC/ORFS in-line tee adaptors
In-line SNA MINIMESS®

pressure test point adaptors are a
simple and easy method of adding
test points into a system.
Suitable for OEM build or retro – fitting to
existing systems SNAs fit between hose
joints or manifold and hose.
Special configurations are available for OEM
applications. Call for details.
BSP Format
Description A Thread Part number
Male/Female BSPP 1620 1/4" BSPP SNA01
Male/Female BSPP 1620 1" BSPP SNA06
JIC Format
Male/Female JIC 1620 7/16"–20 UNF SNA55
Male/Female JIC 1620 1.1/16"–12 UNF SNA60
ORFS Format
Male/Female ORFS 1620 9/16"–18 UNF SNA70
Male/Female ORFS 1620 1"–14 UNF SNA73
Male/Female ORFS 1620 1.3⁄16–12 UNF SNA74
Male/Female ORFS 1620 1.7⁄16–12 UNF SNA75
8
Metric DKO, Tee Adaptors

For solder-free screw-in pipe connections according to DIN 2353; free-cutting steel 1.0718; sealing NBR
ø 20
ø 20 ø 20
L0
SW17 SW1
L0
L0
SW2 SW17
Safety ring
ød
G
SW SW
G L2
G
Fig. 1 Fig. 2 ca.L1
ød
ød
Tee adapter c/w cutting rings with union nuts.
Test Points incorporated.
DKO - measuring connection with 24° sealing cone and Test Points incorporated.
Elastic Perbunban O-ring at the sealing cone.
DKO Female Metric Tee

Series p max Thread Fig. LO SW Part number L1 L2 L0 SW1 SW2 Part number
Ød Bar G mm mm mm mm mm mm mm
L 6 315 M 12 x 1.5 1 52 14 2103-93-06.00 50.5 20.5 49.5 24 14 2103-11-06.00
L 8 315 M 14 x 1.5 1 52 17 2103-93-08.00 50.5 205 49.5 24 17 2103-11-08.00
L 10 315 M 16 x 1.5 1 52 19 2103-93-10.00 52.5 22.5 49.5 24 19 2103-11-10.00
L 12 315 M 18 x 1.5 1 52 22 2103-93-12.00 52.5 22.5 49.5 24 22 2103-11-12.00
L 15 315 M 22 x 1.5 1 52 27 2103-93-15.00 54.5 24.5 52.5 30 27 2103-11-15.00
L 18 315 M 26 x 1.5 1 52 32 2103-93-18.00 56.5 23.5 53.5 32 32 2103-11-18.00
L 22 160 M 30 x 2 2 60 36 2103-40-22.00 60.5 27.5 55.5 36 36 2103-11-22.00
L 28 160 M 36 x 2 2 61 41 2103-40-28.00 60.5 27.5 58 41 41 2103-11-28.00
L 35 160 M 45 x 2 2 63 50 2103-40-35.00 68.5 25.5 60.5 46 50 2103-11-35.00
L 42 160 M 52 x 2 2 63 60 2103-40-42.00 70.5 24.5 65 55 60 2103-11-42.00
S 6 630 M 14 x 1.5 1 52 17 2103-94-06.00 54.5 24.5 49.5 24 17 2103-12-06.00

S 8 630 M 16 x 1.5 1 52 19 2103-94-08.00 54.5 24.5 49.5 24 19 2103-12-08.00
S 10 630 M 18 x 1.5 1 52 22 2103-94-10.00 56.5 23.5 49.5 24 22 2103-12-10.00
S 12 630 M 20 x 1.5 1 52 24 2103-94-12.00 56.5 23.5 49.5 24 24 2103-12-12.00
S 14 630 M 22 x 1.5 2 63 27 2103-41-14.00 62.5 26.5 51 27 27 2103-12-14.00
S 16 400 M 24 x 1.5 1 52 30 2103-94-16.00 62.5 25.6 52.5 30 30 2103-12-16.00
S 20 400 M 30 x 2 2 63 36 2103-41-20.00 68.5 25.5 52.5 36 36 2103-12-20.00
S 25 400 M 36 x 2 2 64.5 46 2103-41-25.00 74.5 26.5 58 41 46 2103-12-25.00
S 30 400 M 42 x 2 2 66 50 2103-41-30.00 80.5 27.5 60.5 46 50 2103-12-30.00
S 38 315 M 52 x 2 2 69 60 2103-41-38.00 91 29 65 55 60 2103-12-38.00
Options
All sealing made of Viton with metal cap (when ordering, exchange end digits from 00 to 10) 10
With mounted plastic cap (when ordering, exchange end digits from 00 to 90) 90
All sealing made of Viton with plastic cap (when ordering, exchange end digits from 00 to 95) 95
9
Metric DKO 1620 Male/Female Tee Adaptors

For solder free screw-in pipe connections according to DIN 2353
Series p max G1 D1 G2 D2 SW L Part number

Bar mm mm mm mm mm mm
L 6 315 M 12 x 1.5 6 M 12 x 1.5 6 24 44.5 2103-KL-06.00
L 8 315 M 14 x 1.5 8 M 14 x 1.5 8 24 44.5 2103-KL-08.00
37,5
L 10 315 M 16 x 1.5 10 M 16 x 1.5 10 24 47.5 2103-KL-10.00

L 12 315 M 18 x 1.5 12 M 18 x 1.5 12 24 48.5 2103-KL-12.00
L 15 315 M 22 x 1.5 15 M 22 x 1.5 15 30 51.5 2103-KL-15.00
L 18 315 M 26 x 1.5 18 M 26 x 1.5 18 32 55.5 2103-KL-18.00
L 22 160 M 30 x 2 22 M 30 x 2 22 36 58.5 2103-KL-22.00
G2
G1
D2
D1
L 28 160 M 36 x 2 28 M 36 x 2 28 41 59 2103-KL-28.00
L 35 160 M 45 x 2 35 M 45 x 2 35 46 68 2103-KL-35.00
SW L 42 160 M 52 x 2 42 M 52 x 2 42 55 68 2103-KL-42.00
ca.L
S 6 630 M 14 x 1.5 6 M 14 x 1.5 6 24 46.5 2103-KS-06.00

S 8 630 M 16 x 1.5 8 M 16 x 1.5 8 24 48.5 2103-KS-08.00
S 10 630 M 18 x 1.5 10 M 18 x 1.5 10 24 49.5 2103-KS-10.00
S 12 630 M 20 x 1.5 12 M 20 x 1.5 12 24 50 2103-KS-12.00
S 14 630 M 22 x 1.5 14 M 22 x 1.5 14 27 53.5 2103-KS-14.00
S 16 400 M 24 x 1.5 16 M 24 x 1.5 16 30 56.5 2103-KS-16.00
S 20 400 M 30 x 2 20 M 30 x 2 20 36 64.5 2103-KS-20.00
S 25 400 M 36 x 2 25 M 36 x 2 25 41 66 2103-KS-25.00
10
Bulkhead Adaptors
For solder free screw-in pipe connections according to DIN 2353, to MINIMESS® - 1620 Test Points, NBR sealing
ø 20
Thread p max Connection L L1 SW Part number

G Bar mm mm mm
M 12 x 1.5 315 L6 34 67 17 2103-04-22.00
13max.
L1
SW M 14 x 1.5 315 L8 34 67 19 2103-04-23.00

M 16 x 1.5 315 L10 33.5 66.5 22 2103-04-18.00
L
M 14 x 1.5 630 S6 36 69 19 2103-04-24.00

M 16 x 1.5 630 S8 33.5 66.5 22 2103-04-25.00
M 18 x 1.5 630 S10 37 70 24 2103-04-26.00
G
24°
ø 20
13max.
SW22 Thread p max Connection Part number

G Bar
70
M 16 x 2 630 Both sides for MINIMESS® 1620 (M 16 x 2) 2103-04-16.00

SW19
Standpipe adaptor 37° – edged screwing SAE J514

NBR sealing
ø 20
Thread p max Pipe Ø Pipe Ø L SW Part number
G Bar mm inches mm mm
7
⁄16-20 UNF 600 6 1
⁄4 55 17 2103-85-21.00
1
⁄2 -20 UNF 420 8 5
⁄16 56.5 17 2103-85-22.00
L
9
⁄16-18 UNF 315 10 3
⁄8 57.5 19 2103-85-23.00
SW 3
⁄4- 16 UNF 315 12 1
⁄2 60.5 22 2103-85-24.00
Pressure gauge connection for bulkhead fitting

G1
SW1 Internal thread p max Connection L SW Note Part number

G1 Bar G2 mm mm
ISO 228-G 1⁄4 630 1620 / M 16 x 2 38 19 Without return valve 2103-05-11.00
ISO 228-G 1⁄2 630 1620 / M 16 x 2 42.5 27 Without return valve 2103-05-12.00
10 max.
SW2 1/4 NPT 630 1620 / M 16 x 2 – 19 Without return valve 2103-05-23.00
G2
Pressure gauge – direct connection

G
Internal thread p max L SW Part number

G1 Bar mm mm
SW ISO 228-G 1⁄4 630 14.5 19 2103-07-11.62
L
SW22 ISO 228-G 1⁄2 630 17 27 2103-07-12.62

1/4 NPT 630 – 19 2103-07-23.62
11
1620 TEST POINT ADAPTORS & 1620 P/T TEST POINTS
90° Swivel screw connection

NBR sealing
L2
SW
Internal thread p max L1 L2 SW Part number
G1 Bar mm mm mm
ISO 228-G 1⁄4 630 34.5 64.5 19 2115-22-34.00
L1
Sealing on screw-in thread (hollow screw) via dka-ring, on hexagon via Gi-ring (NBR).
Other options on request.
G dka-ring
Hose adaptor
G
Internal thread p max L1 SW Note Part number

G1 Bar mm mm
L
SW M 16 x 2 630 42 17 Without return valve 2146-01-00.00
For pressure and temperature measurement
ø20 45° ø11,5 30

G1/4
Form F Form G
M10x1
12 1,5
9
2,5+0,2+0,15
27*)
25,5*
0,5
Thread forms only for p/T – * = recommended min.

screw coupling depth of drill
Free cutting steel
ø 20 1.0718
Metal cap
H
Thread Type of sealing Torque p max H i L0 L SW Part number

G A Nm Bar mm mm mm mm mm with NBR sealing
SW ISO 228-G 1⁄4 Form F 40 630 36.5 10 16 14.5 19 2149-04-15.13
M 10 x 1 Form G 12 630 38 8.5 16 14.5 17 2149-04-19.13
i
L0 = max. immersion depth in coupled state, L = not coupled state
G
L
L0
Option
For FKM (Viton) – exchange end digits from 13 to 53 53
Other materials, further options, sealing and screw-in threads on request.

12
1215 TEST POINTS
Test points – M12 x 1.5

MINIMESS® 1215 or ‘Test 15’ is commonly used in the
construction and gas industries. Small and compact in design
with a 12mm threaded cap the 1215 test point is capable of a
630 bar working pressure. The 1215 is available in many
Lifetime
materials including Steel, Stainless Steel and Brass. leak-free
guarantee
ø 20
H
SW
H +3 mm
i
Metal cap with anti vibration O-ring Plastic cap – Vibration Proof
Free cutting steel Free cutting steel Stainless steel

1.0718 1.0718 1.4571
Metal cap Plastic cap Metal cap
Thread Seal type Torque p max H i SW Part number Part number Part number
G A Nm Bar mm mm mm with NBR – sealing with NBR – sealing with FKM – sealing
M 8 x 1* Form G 6 250 30 8.5 14 2101-06-32.00 2101-01-32.00 on request
M 10 x 1 Form G 12 630 30 8.5 14 2101-06-33.00 2101-01-33.00 2701-06-33.10
ISO 228-G 1⁄8 Form F 18 400 30 8 14 2101-06-17.00 2101-01-17.00 on request
ISO 228-G 1⁄4 Form F 40 630 29 10 19 2101-06-18.00 2101-01-18.00 2701-06-18.10
1
⁄8 NPTF Form H – 400 26 12 14 2101-06-46.00 2101-01-46.00 on request
1
⁄4 NPTF Form H – 630 26 15 14 2101-06-47.00 2101-01-47.00 2701-06-47.10
7
⁄16-20 UNF Form E 20 630 29 9 17 2101-06-21.00 2101-01-21.00 on request
9
⁄16-18 UNF Form E 35 630 28 10 19 2101-06-53.00 2101-01-53.00 on request
* M8x1 – Please do not use for new machinery design.
** Form E – ISO 6149-2.
Option
For sealing in FKM (Viton) Exchange end digits from 00 to 10 10
Other materials, designs, sealing and screw-in threads on request.

13
Bulkhead Adaptors
For solder free screw-in pipe connections according to DIN 2353; execution free-cutting steel 1.0718; sealing NBR
ø 17
Thread p max Connection L L1 SW Part number

G Bar mm mm mm
13max.
SW
60,5
M 12 x 1.5 315 L6 34 60.5 17 2101-04-22.90

L1
L
M 14 x 1.5 315 L8 34 60.5 19 2101-04-23.90

d
M 14 x 1.5 630 S6 36 62.5 19 2101-04-24.90
G
24°
SW19
Thread p max Connection Part number
G Bar
13 max.
65
Fixing thread 12 630 On both sides MINIMESS® - 1215 connection 2101-04-16.90

SW19

G1
SW1 Internal thread p max Connection L SW Note Part number

G1 Bar G2 mm (approx) mm
ISO 228-G 1/4 630 1215 31 19 Without return valve 2101-05-11.00
SW2
ISO 228-G 1/2 630 1215 38.5 27 Without return valve 2101-05-12.00
10 max.
1/4 NPT 630 1215 – 22 Without return valve 2101-05-23.00

G2

G
G1 Bar mm mm
ISO 228-G 1⁄4 630 14.5 19 2101-07-11.62
SW ISO 228-G 1⁄2 630 17 27 2101-07-12.62
L
SW 22
1
⁄4 NPT 630 – 19 2101-07-23.62

L2
SW
Thread p max L1 L2 SW Part number

G Bar mm mm mm
L1
ISO 228-G 1⁄4 630 34.5 46 19 2115-22-14.00

Sealing on screw-in thread (hollow screw) via dka-ring, on hexagon via Gi-ring (NBR). Other options on request.
G
dka-ring
G
Hose adaptors
SW
Thread p max L1 SW Note Part number
G Bar mm mm
ISO 228-G 1⁄4 630 29 14 Without return valve 2146-20-00.20
L
G
14
1615 TEST POINTS
Test points – M16 x 1.5

MINIMESS® 1615 or ‘Test 15’ coupling is used most
commonly in the defence, gas and marine industries. The
1615 has a green finish and has an M16 connection thread.
Materials available are steel, stainless steel or monel. Lifetime
leak-free
guarantee
ø 20
Metal cap with

anti-vibration O-ring
H
SW
i
G
Free cutting steel Stainless steel
1.0718 1.4571
Metal cap Metal cap
Thread Type of sealing Torque p max H i SW Part number Part number

G A Nm Bar mm mm mm with NBR – sealing with FKM – sealing
M 10 x 1 Form G 12 630 37.5 8.5 17 2102-01-33.00 2702-01-33.10
M 12 x 1.5 Form F 30 630 36 10 17 2102-01-13.00 on request
M 16 x 1.5 Form B 60 630 36 10 19 2102-01-50.00 on request
ISO 228-G 1⁄4 Form F 40 630 36 10 19 2102-01-18.00 2702-01-18.10
1
⁄4 NPTF Form H – 630 33 16.5 17 2102-01-47.00 on request
Option
For FKM (Viton) exchange end digits from 00 to 10 10
Specialised Options
Thread Type of sealing p max H L SW Execution all sealing made of Viton Part number
G A Bar mm mm mm
M 14 x 1.5 Gi-ring 630 36 10 19 With anti-vibration O-ring, alternative housing length 2102-01-14.48
ISO 228-G 1⁄4 Sealing edge 630 38 12 19 Low temperature -54°C to +110°C 2102-01-51.56
M 14 x 1.5 Gi-ring 630 36 10 19 With sintered bronze filter 2102-72-14.10
15
Bulkhead Adaptors
SW19
Thread (G) p max Connection Part-Number
G Bar
71
12 max.
16 x 1.5 630 On both sides for series 1615 2102-04-01.00
SW19

G1
SW Internal thread p max Connection L SW Note Part number

G Bar mm mm
10 min.
ISO 228-G 1⁄4 630 1615 / M 16 x 1.5 38 19 Without return valve 2102-05-11.00
ISO 228-G 1⁄2 630 1615 / M 16 x 1.5 42.5 27 Without return valve 2102-05-12.00
L
SW 19
G2

G
G Bar mm mm
ISO 228-G 1⁄4 630 14.5 19 2102-07-11.62
SW
ISO 228-G 1⁄2 630 17 27 2102-07-12.62
L
SW 22 1
⁄4 NPT 630 – 19 2102-07-23.62

L2
SW
Thread p max L1 L2 SW Part number

G Bar mm mm mm
ISO 228-G 1⁄4 630 43 69.5 19 2115-22-24.00
L1
Sealing on screw-in thread (hollow screw) via dka-ring, on hexagon via Gi-ring (NBR).
Other options on request.
dka-ring
G
Hose Adaptors
G
Thread p max L SW Note Part number

G Bar mm mm
M 16 x 1.5 630 42 17 Without return valve 2146-10-00.00
L
SW
16
1604 / STECK / HSP TEST POINTS
1604 Test points – M16 buttress thread

ø 22

1.0718 1.4571
Metal cap Metal cap
H
i SW
Metal cap with

G anti vibration O-ring

G A Nm Bar mm mm mm with NBR – sealing with NBR – sealing
M 10 x 1 Form G 12 400 43 8.5 17 2106-01-33.00 on request
ISO 228-G 1⁄4 Form F 40 400 40 10 19 2106-01-18.00 2706-01-18.10
Option
For FKM (Viton) exchange end digits from 00 to 10 10
Plug-in test (steck) points – internal ball sealing

ø15
Plastic cap

H
1.0718 1.4571
SW
i

G A Nm Bar mm mm mm with NBR – sealing with NBR – sealing
M8x1 Form G 6 400 17.5 8.5 12 2104-30-32.00 2704-30-32.10
M 10 x 1 Form G 12 400 17.5 8.5 12 2104-30-33.00 on request
ISO7/I-R 1⁄8 Suitable sealant – 400 17.5 8.5 12 2104-30-40.00 on request
1
⁄8 NPT Suitable sealant – 400 17.5 8.5 12 2104-30-43.00 on request
HSP style test points – 5/8” BSF

HSP version HSP Test Points
with 5/8” BSF cap
Size Part number
1
⁄8” BSP 2107-01-17.00
1
⁄4” BSP 2107-01-51.00
Gauge adaptors
HSP(F) to 1⁄4” Gauge (F) 2107-07-01.62
Changeover adaptor
HSP(F) to 1620(M) HSPF/1620M
17
MICROBORE HOSE
Technical data
DN2 and DN4 – 2mm and 4mm nominal bore
Hose structure
AD
ID
Hose Core:
Polyamide
Jacket: Polyamide Internal braid: Polyester fibre
Width Design Application pn pB Id Ad rmin Temperature range Pressure utilisation factor

Nominal Bar Bar mm mm
DN2 Standard 400 Perforated hose 400 1040 2 5 -20°C up to +100°C 0°C 122% 30°C 110%
20 50°C 100% 80°C 86%
DN2 Standard 630 Perforated hose 630 1950 2 5 short time up to +120°C 100°C 77% 120°C 68%
(below -20°C 30mm)
DN2 Low temperature Perforated hose 630 1950 2 5 -54°C up to +100°C Example for calculation:
MINIMESS®-hose DN 2/630 Bar
DN4 Standard 315 Perforated hose 315 810 4 8 40 -20°C up to +100°C at 30°C pressure utilisation
DN4 Standard 450 Perforated hose 450 1500 4 8 (below -20°C 60) short time up to +120°C factor: 630 x 1.10 = 693 Bar
Reference of the specified data: 20°C – 3 K

pn = operating pressure
pB = bursting pressure
ID = internal diameter
AD = external diameter
rmin = Minimum bend radius of hose
Perforated hose = Jacket of hose is perforated for applications using gas
Definition for the tightness of a MINIMESS®- hose pipe

“Technically tight” describes systems, part systems and functional elements if the leakage rate amounts to < 0.00001
mbar I s-1.
Criteria for selection of hoses and fittings

1. Selection of the hose assembly for the maximum operating pressure (pN):
When ordering a hose assembly, you have to pay attention to the operating pressures of the hose material and of the
connection fitting. The lowest pressure determines the max. operating pressure of the
complete hose assembly.
2. Selection of hose assembly for use with different media:
Hose assemblies can be used with different media, as long as the end connections are
suitable. To check the compatability for different media, please call us
18
MICROBORE HOSE
Technical data
Fittings available with the following materials:
Free cutting steel 1.0718 galvanized and chromated, acid-resistant stainless steel 1.4571 (antimagnetic)
Hose assembly Identification
Hose: Manufacturer’s stamp

Nominal width DN.
Year of manufacture
Material (PA = polyamid)
Operating pressure pN
Hose Collar
Safety note: The hose assemblies have to be protected from flames and sharp-edged, hot objects.
Pressure loss curve of DN 2 hose only Pressure loss curve of DN 2 hose assemblies
Pressure loss in Bar per metre of hose length without Pressure loss in Bar through a hose assembly with a length of 1 m, with fittings
fittings,mineral oil: viscosity 30mm2 s-1 and Test Points of series 1620 on both sides, mineral oil: viscosity 30mm2 s-1
1,2 3,0
1,0 2,5
Pressure loss∅p (Bar/m)
0,8 2,0
0,6 1,5
0,4 1,0
0,2 0,5
0,2 0,4 0,6 0,8 1,0 1,2 0,2 0,4 0,6 0,8 1,0 1,2
Flow rate Q (l/min) Flow rate Q (l/min)
Pressure loss curve of DN 4 hoses Pressure loss curve of DN 4 hose pipes

Pressure loss in Bar per metre of hose length without fittings, Pressure loss in Bar through a hose assembly with a length of 1m, with fittings and
mineral oil: viscosity 30mm2 s-1 test points of series 1604 on both sides, mineral oil: viscosity 30mm2 s-1
0,8 4,0
0,7
0,6 3,0
0,5
0,4 2,0
0,3
0,2 1,0
0,1
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
Flow rate Q (l/min) Flow rate Q (l/min)
We guarantee a very high quality level of our MINIMESS®-systems, as all components are manufactured very precisely
and to tight tolerances. All parts in our MINIMESS®-system are easy and safe to use. We reserve the right to carry out
technical modifications!
19
MICROBORE HOSE
End fittings selection chart
Picture Thread Loose code Hose code DN2 DN4
1215 test point 2119-02-00.00 AA • •

1615 test point 2119-03-00.00 AB • •
1620 test point 2119-04-00.00 AC • •
1604 test point 2119-14-00.00 AD •
Steck plug-in test point 2119-21-00.00 AI •
1215 leakproof 2119-02-04.00 AP •

1615 leakproof 2119-03-04.00 AQ •
1620 leakproof 2119-04-04.00 AR •
1215 90 degree 2119-02-01.00 AJ •

1615 90 degree 2119-03-01.00 AK •
1620 90 degree 2119-04-01.00 AL •
ISO228-G1⁄4 gauge 5140-20-01.00 FA • •

ISO228-G1⁄2 gauge 5140-20-02.00 FB •
ISO228-G1⁄4 gauge 90 5140-20-03.00 FC •

ISO228-G1⁄2 gauge 90 5140-20-04.00 FD •
4mm 5140-08-16.00 BA •
6mm 5140-08-01.00 BB • •
8mm 5140-08-11.00 BC • •
1
⁄4" 5140-07-01.00 BD •
DKO M12 x 1.5 (6L) 5140-06-03.00 CQ • •
DKO M14 x 1.5 (8L) 5140-06-04.00 CR • •
DKO M16 x 1.5 (10L) 5140-06-07.00 CS • •
DKO M18 x 1.5 (12L) 5140-06-08.00 CT • •
DKO M14 x 1.5 (6S) 5140-06-01.00 CU • •
DKO M16 x 1.5 (8S) 5140-06-02.00 CV • •
DKO M18 x 1.5 (10S) 5140-06-05.00 CW • •
DKO M20 x 1.5 (12S) 5140-06-06.00 CX • •
⁄8 BSP 60 deg cone
1
5140-09-03.00 FF •
⁄4 BSP 60 deg cone
1
5140-12-01.00 DI •
ISO228-G1⁄8 male 5140-24-03.00 GA •
7
⁄16" UNF female 5140-09-09.00 MJ •
9
⁄16" UNF female 5140-27-01.00 BM •
11
⁄16" UNF female 5140-26-03.00 HC •
To suit M10 x 1 5140-27-02.00 IB •
If you do not see the end fittings you require, please call us.
20
MICROBORE HOSE
Hose assembly order chart

Make your own hoses for delivery next day from the ends shown to the left. Choose 400 or 630 bar hose, replace the XX
end codes with the ones shown on the previous page. Lengths are designated in cm e.g 1300mm (130cm) code = 01.30
Hose ordering chart

X X X X XX - XX - XXXX
Length (ie 01.00 = 100cm)

Hose end code (see previous page)
Hose end code (see previous page)
0 = Standard
1 = Anti-buckle spring – left
0 = DN2(400bar) 2 = Anti-buckle spring – right
1 = DN2(630bar) 3 = Anti-buckle springs both ends
5 = DN4(315bar) 4 = Protective aluminium cover sheath
6 = DN4(420bar)
For low temp DN2 option please call
Hose end material

1 = Standard (zinc plated steel DIN 1.0718)
3 = Stainless steel (DIN 1.4104) Please call for availability
S = Hose
DATA: DN2 DN2 DN4 DN4
Operating pressure 400 630 315 420
Test pressure (bar) 630 930 490 675

Burst pressure (bar) 1040 1950 810 1500
Operating temperature (-20C to +120C for brief periods)
Available lengths Any length ex-stock (up to 100 metres)

Hose Structure
Inner tube Polyamide 11/12 Polyamide 11/12 "" ""
Integral weave Polyester yarn Kevlar yarn "" ""
Outer tube Polyamide 11/12 Polyamide 11/12 "" ""
Ordering example
S113-AC-FA-00.63
DN2 (630bar) hose assembly with 1620 female hose end to G1⁄4” BSP female gauge hose end fitted with anti-buckle
springs at each end, 630mm long.
We can assemble to any

length and hose end
configuration from stock
21
MICROBORE HOSE
Accessories
Anti-buckle springs
Useful for preventing hoses kinking and protecting against tight radii.
Hose options
Anti-buckle spring (see hose ordering chart on previous page)
Aluminium protective sleeve (see hose ordering chart on previous page)
Aluminium hose protection

Used along the entire length of a hose for protection against chafing
Stainless steel wire-braided Microbore hose

Hydrotechnik UK can now offer microbore hose with a stainless steel wire braid. With a large temperature range and
rugged construction, this hose will stand up to the harshest of operating conditions. Suitable for most oils.
Specifications
Internal Dia 2mm
External Diameter 5mm
Max Working Pressure 450bar
Min Bend Radius 13mm
Temperature range -70°C to +260°C
(pressure dependant over 130°C)
Ordering Table
Part Number Length (mm)
We can assemble to any
S190-XX-XX-00.20 200
length and hose end
S190-XX-XX-00.40 400
S190-XX-XX-00.63 630 configuration from stock
S190-XX-XX-00.80 800
S190-XX-XX-01.00 1000
S190-XX-XX-01.50 1500
S190-XX-XX-02.00 2000
S190-XX-XX-02.50 2500
S190-XX-XX-03.00 3000
S190-XX-XX-04.00 4000
S190-XX-XX-05.00 5000
Replace XX with hose end code letters from page 20
22
ANALOGUE PRESSURE GAUGES
Hydrotechnik supply and stock a large range of analogue pressure gauges. Manufactured in accordance with BS-EN837-1
specifications, all gauges are to ±1.6% accuracy. Stocked gauges are glycerine-filled as standard with stainless steel
casing and brass connection/internals. Scaling is dual bar (in red – inner scale) and psi (in black – outer scale).
9801 series 9803 series
63mm
100mm
bar bar
psi psi
bar bar
psi psi
G1⁄4” G1⁄2”
9807 series 9808 series
G1⁄4” G1⁄2”
bar bar
63mm 100mm
psi psi
Ordering example
9801-400-GC
Series Range code Accessories

See illustrations above code psi bar If applicable
9801 60C -15 to 60 -1 to 4 GC Protective rubber gauge
9803 15 0 to 15 0 to 1 cuff for 9801 series only
9807 30 0 to 30 0 to 2 FF Front panel mounting three
9808 60 0 to 60 0 to 4 bolt fixing flange for 9807
and 9808 series only
100 0 to 100 0 to 7
RC Rear fixing clamp for
160 0 to 160 0 to 11
9807and 9808 series only
200 0 to 200 0 to 14
300 0 to 300 0 to 20
400 0 to 400 0 to 28
500 0 to 500 0 to 35
600 0 to 600 0 to 40
1000 0 to 1000 0 to 70
1500 0 to 1500 0 to 100
2000 0 to 2000 0 to 140
2500 0 to 2500 0 to 170 Hydrotechnik also supply a
3000 0 to 3000 0 to 200 full range of pressure gauges
4000 0 to 4000 0 to 280 from 40mm to 150mm and
5000 0 to 5000 0 to 350 all stainless steel gauges.
6000 0 to 6000 0 to 400 Please contact us for your
10000 0 to 10000 0 to 700 requirements.
23
GAUGE ACCESSORIES & ADAPTORS
Pressure limiter valve

Used for protection of pressure gauges against overload
16,2 Adjustable pressure range Gauge connection Connection Part number

ø19+0,4 Bar G1 according to DIN 16288 G2 according to DIN 3852 Form X
5–9 ISO 228-G 1
⁄4 ISO 228-G 1
⁄4 5110-01-20.00
G2 1 – 25 ISO 228-G 1
⁄4 ISO 228-G 1
⁄4 5110-02-20.00
2.5 – 63 ISO 228-G 1
⁄4 ISO 228-G 1
⁄4 5110-03-20.00
63 – 100 ISO 228-G 1
⁄4 ISO 228-G 1
⁄4 5110-04-20.00
15 100 – 250 ISO 228-G 1
⁄4 ISO 228-G 1
⁄4 5110-05-20.00
30
250 – 600 ISO 228-G 1

⁄4 ISO 228-G 1
⁄4 5110-07-20.00
65 max.
5–9 ISO 228-G 1

⁄2 ISO 228-G 1
⁄4 5110-01-30.00
1 – 25 ISO 228-G 1
⁄2 ISO 228-G 1
⁄4 5110-02-30.00
1
G
2.5 – 63 ISO 228-G 1

⁄2 ISO 228-G 1
⁄4 5110-03-30.00
63 – 100 ISO 228-G 1
⁄2 ISO 228-G 1
⁄4 5110-04-30.00
100 – 250 ISO 228-G 1
⁄2 ISO 228-G 1
⁄4 5110-05-30.00
Pressure gauge connection 250 – 600 ISO 228-G 1
⁄2 ISO 228-G 1
⁄4 5110-07-30.00
Working pressure max. 630 Bar
Restrictor valve
Thread Thread H p max Description Part number

ca.53
SW36
G1 G2 mm Bar
G2
G1
Adjustable under pressure up to

ISO 228-G 1⁄4 ISO 228-G 1⁄4 53 630 150Bar in-line connection
5104-03-00.00
ISO 228-G 1⁄2 ISO 228-G 1⁄4 58 630 5104-02-00.00
¿19 +0,4
Damping cartridge (snubber)
Borehole: nozzle Material Application Part number

ø
0.5 2.0401 Choking element for dampening of fluidity vibrations 2100-24-01.00
Gauge thread reducing adaptor

G1
Thread Thread Part number
G1 G2 Brass
G 1⁄2” G 3⁄8” 16GF-12GM
G 1⁄2” G 1⁄4” 16GF-08GM
G 3⁄8” G 1⁄4” 12GF-08GM
Other threaded adaptors available on request
G2
24
ANALOGUE PRESSURE TEST KITS
Test kits made from a selection of items from the MINIMESS® 1620 series. Hydrotechnik sells standard BSP test kits with
1
⁄4", 3⁄8" and 1⁄2" adaptors, 2 gauges, microbore etc. Alternatively, you can order a test kit to suit your application. OEM
enquiries are welcome for volume applications e.g. Service Engineers or as a recommended spare to purchase with a
piece of equipment.
Low cost test kit:

Ultra-competitively priced
Ideal for OEM’s
Life time leak free guarantee
Everything you need to get two
pressure readings
Low cost test kit

Part number
3101-16-XX.LC
Replace XX with gauge

codes on page 27
BSP Test Kit

Still our most popular and best value kit
In-line tees offer excellent versatility
Break into the system quickly and simply
with in-line tees
BSP test kit

Part number
3101-16-XX.50

codes on page 27
25
JCB style test kit

Compatable with most JCB machines
Connect and disconnect under full
system pressure
All the necessary in-line Tees, adaptors
and fittings to get 2 x pressure readings
from your JCB machine. (extra gauges
on request)
A must have kit for any Service Engineer
working on JCB machinery
JCB Style test kit

Part number
3101-01-XX.JCB

codes on page 27
Caterpillar style test kit

Compatable with most Caterpillar
machines
Connect and disconnect under full
system pressure
All the necessary in-line tees, adaptors
and fittings to get 2 x pressure readings
from your Caterpillar machine. (extra
gauges on request)
A must have kit for any service engineer
working on Caterpillar machinery
Caterpillar Style test kit

Part number
3101-20-XX.CAT

codes on page 27
26
Universal test kit

Will allow for pressure testing from any
machine, no matter what style of test point
is fitted
Contains adaptors to 1215.1615.1620,
HSP and Steck (Test10) formats
Inter-changes with all competitor test point
versions
A must have for every mobile service
engineer
Universal test kit

Part number
3101-16-XX.UTK

codes below right
Oil sample kit

Minimess Test points remain the best
way to extract oil samples from the
system
Pre-paid sample bottle and report card
supplied in kit
All the necessary adaptors and hoses to
take fluid samples provided
Ask us about our Full Oil Analysis service
Oil sampling test kit

Part number See page 110 for more
3101-16-00.OSK details on our fluid
analysis service
Test kit Order code

Low cost 3101 - 16 - XX.LC
BSP 3101 - 16 - XX.50
Universal 3101 - 16 - XX.UTK
JCB 3101 - 01 - XX.JCB
Caterpillar 3101 - 20 - XX.CAT
Replace X with: 0 = 0 – 10 bar 5 = 0 – 100 bar

1 = 0 – 16 bar 6 = 0 – 160 bar
2 = 0 – 25 bar 7 = 0 – 250 bar
3 = 0 – 40 bar 8 = 0 – 400 bar
4 = 0 – 60 bar 9 = 0 – 600 bar
27
DIGITAL PRESSURE GAUGES & KITS
The ideal low-cost solution to digital pressure testing. With display of

pressure and pressure peaks, digital pressure gauges offer excellent
accuracy and peak capture which a standard pressure gauge simply
could not provide. Min/Maximum values displayed with each test.
• Great Accuracy
• Easy to read
• Rotate display
• Easy to use
• Peak min/max storage
• Low cost
Display: 7-segment LCD-display, 12.7mm high, 9,999 counts

Accuracy: ± 0.5% of F.S. Convertion rate: 5/sec
Measuring range: 0 to 60 bar or 0 to 600 bar
Overload limit: 60 bar = 2-fold, 600 bar = 1.1-fold
Pressure connection: ISO 228-G 1⁄4
Wetted parts: Stainless steel 1.4571
Power supply 9 V monoblock battery, 5000 h
Protection type: IP 65 accord. to EN 60529/IEC 529
Case: Plastic
Weight: 0.4 kg
Digital pressure gauge

Pressure range Part number
bar
0–60 9801-99-00.60
0–250 9801-99-02.50
0–600 9801-99-06.00
Digital pressure gauge kits

Pressure range Part number
bar
0–60 3101-81-04.50
0–250 3101-81-07.50
0–600 3101-81-09.50
Kit contents
Digital gauge, case, microbore hose, six minimess test
points of various sizes, transducer adaptor for test points.
28
MOBILE TEST & DATA LOGGING EQUIPMENT
Introduction
Today’s hydraulics industry is becoming increasingly aware of the vast savings that can be made with a structured and
pro-active maintenance programme system. Not only in terms of reduced downtime, but component replacement and
unnecessary system strain can be kept in check with the correct diagnostic equipment.
With the wide range of instrumentation and sensors available from Hydrotechnik, we can offer you the perfect test solution
to suit your budget. High scanning rates, excellent accuracy and proven reliability make Hydrotechnik test equipment the
natural choice within the industry.
All of the hand held instruments within our range are compatible with the HydroWin software package. HydroWin allows
for detailed zoom, spot, overlay and archive creation features. This is undoubtedly one of the most powerful hydraulic
diagnostic software packages available today. The combination of accurate instrumentation and powerful software are
proving to be invaluable tools to R&D and Service engineers in the quest for greater component efficiency and overall
system performance.
The excellent Hydrocomsys hydraulic analysis software is

common across the entire hand held product range.
This is a powerful, windows based programme, capable
of advanced analysis of hydraulic system performance.
It is shipped FREE with all hand held units with memory
capability.
See page 39 for more details
29
MOBILE TEST & DATA LOGGING EQUIPMENT OVERVIEW
Multi-Handy 2020 Multi-Handy 3010 Multi-Handy 3050
Measuring inputs Total 2 input connection sockets Total 3 input connection sockets Total 4 input connection sockets
2x 6-pol, analogue inputs 0 to 2x 6-pol, analogue inputs 0 to 3x 6-pol, analogue signal inputs
20 mA, 4 to 20 mA 20 mA, 4 to 20 mA 1x 6-pol, 0 to 20 mA, 4 to 20 mA 1x 6-
digital signal inputs 0.25 Hz to 5 pol, digital signal inputs 0.25 Hz
kHz to 5 kHz
Standard measurands Connecting ISDS sensors Pressure, temperature, Pressure, temperature,

pressure, temperature, volume frequency, volume flow, frequency, volume flow,
flow viaf/I converter a.s.o. only rotational speed, current, power, rotational speed, current, power,
pressure measurement when torque, way and speed a.s.o torque, way and speed a.s.o
connecting sensors without
ISDS
Measuring rate Analogue inputs: 1 ms Analogue inputs: 1 ms Analogue inputs: 1 ms

Resolution A/D-converter 12 bit 10 bit 12 bit
Error limit +0.2% of FV Analog: +0.2% of FV Analog: +0.2% of FV

Digital: +0.2% of MV Digital: +0.2% of MV
Extreme value memory Min and Max value storing of all Min and Max value storing of all Min and Max value storing of all
measuring channels, measuring channels, measuring channels, selectable
selectable with key selectable with key with key
Measuring value memory 128 kB, 60.000 analogue 256 kB, est. 115.000 analogue 900 kB, est. 450.000 analogue
measuring values in max. 1 measuring values or 57.500 measuring values or 150.000
series, 2 bytes/measuring value, frequency values in max. 5 frequency values in max 15
scan rate: 1 ms series, scan rate: 1ms to 10 min series, scan rate: 1ms to 10 min
Trigger None Settable with pre-trigger Settable with one of the four
channels with pre-trigger, manual
trigger start or without trigger
Display LCD graphic display (75 x 50) Operation display with 8 lines, Operation display with 8 lines,
backlight illumination illuminated 3.2" display, digit illuminated 3.2" display, digit
height 4; auto doubled digit size height 4; auto doubled digit size
for max. 4 lines measurement for max. 4 lines measurement
value display value display
Interfaces USB RS 232 Centronics, RS 232, USB

Power supply NiMH batteries 2.4 V, with est. 14.4 V NiCd batteries with Internal 14.4 V NiCd batteries
2000 mAh, allow supply- 700 mAh, 8 hours continuous with 1.1 Ah for approx. 8 hours
independant operation of up to operation of continuous operation
6 hours
CE labelling EN 50081-1 and EN 50082-1 EN 50081-1 and EN 50082-1 EN 50081-1 and EN 50082-1
Protection type IP 40 IP 40 IP 40
Ambient conditions Operation temp.: 0°C to +60°C Operation temp.: 0°C to +50°C Operation temp.: 0°C to +50°C
relative humidity: <80% (not relative humidity: <80%(not relative humidity: <80%(not
condensing) storage: -20°C to condensing)storage: -20°C to condensing)storage: -20°C to
+70°C +70°C +70°C
General Housing material: ABS plastic Housing material: Al dye-casting Housing material: ABS plastic
Dimensions: 185 x 90 x 46 casing Dimensions: 222 x 105 x 75
RoHs conformity Dimensions: 160 x 80 x 40mm RoHs conformity
Weight: est. 0.292 kg RoHs conformity Weight: est. 0.826 kg
Weight: est. 0.661 kg
Outputs
30
MOBILE TEST & DATA LOGGING EQUIPMENT OVERVIEW
Multi-System 5060 Multi-System 8050 Multi-Control 8050
Total 8 input connection sockets Total 16 input connection sockets Measuring inputs
6x 6-pol, analogue signal inputs 10x 6-pol, analogue signal inputs,
2x 6-pol, digital signal inputs 2x input socket for current ±2 ADC and voltage ±48 VDC
0.25 Hz to 10 kHz 0 to 20 mA, 4 to 20mA, 0 to 10 VDC, ±10 VDC
0/4 to 20 mA, 0 to 10 V, ±10 V, 4x 6-pol, digital signal inputs 0.25 Hz to 5 kHz
0.5 to 4.5 V 6x CAN inputs (optional 14)
Pressure, temperature, volume Pressure, temperature, volume flow rotational speed, current, power, Standard measurands
flow rotational speed, current, torque, way and speed, quantity measurement a.s.o.
power, torque, way and speed,
a.s.o.
Analogue inputs: 0.1 ms Analogue inputs: 0.1 ms/1 ms Measuring rate

13 bit Analogue inputs: 16 bit Resolution A/D-converter
Current, voltage input: 12 bit
Analogue ±0.1% of final value Analogue: ±0.1% of final value Error limit
Digital ±0.02% of measured value Current, voltage input: ±0.2% of measured value
Min and Max value storage of all Min and Max value storage of all measuring channels, selectable with Extreme value memory
measuring channels, selectable key
with key
128 MB (SD card) in max. 200 128 MB in max. 200 series, optional expandable to 1GB max. 6 mio. Measured value memory
series, optional expandable to values/series (24 MB) scan rate: 0.1 ms to 99 min
1 GB max. 2 mio. values/series
(8 MB), scan rate: 0.1 ms to 99
minutes
Settable, external triggering,pre- Settable, external triggering, pre-trigger Trigger
trigger, 2 instruments can be
coupled
3.5" colour display, full graphical 10.4"-TFT-touchpanel, full Black-box operation with Display
abilities, 320 x 240 pixels, 4096 graphical abilities with PC 30 presentable channels
colors 800 x 600 pixels
30 presentable channels
RS 232, USB Device and Host, CAN RS 232, USB, CAN, Centronics, LVDS Interfaces
NiMH batteries 14.4 V/2150 With direct current 24 VDC, with protection against reverse-polarity Power supply
mAh, allow independant and over-voltage, the device is protected with self-reversing fuse
operation of up to 8 hours resistors (PTC)
EN 50081-1 and EN 50082-1 EN 50081-1 and EN 50082-1 CE labelling

IP 40 Device front: IP 40; casing: IP 40; measuring inputs: IP 40 Protection type
Operation temp.: 0°C to +60°C Operation temperature: Operation temperature: Ambient conditions
Relative humidity: 0°C to +40°C 0°C to +60°C
<80% (not condensing) Relative humidity: 0% to 85% (not condensing)
Storage: -20°C to +70°C Storage: -20°C to +60°C
Housing material: ABS plastic Housing material: Aluminium Housing material: Aluminium General
Dims: est. 240 x 130 x 60 powder-coated, RAL 3004 powder-coated, RAL 3004
RoHs conformity Dims: est. 310 x 254 x 60 Dims: est. 310 x 254 x 60
Weight: est. 1.062 kg RoHs conformity RoHs conformity
Weight: 3.1 kg Weight: 3.1 kg
Trigger output 2 analogue outputs to issue signals of the signal generator or to Outputs
transfer measured values of a measuring input 4 digital outputs for
the solving of control functions, one is a trigger output
31
Icon overview
Description of features for instruments shown on the next few pages
ISDS is the automatic transmission of Trigger- and pre-trigger functions for the
parameters and calibration data from automatic storage of a given condition
the sensor to the measuring instrument: recording the event.
connect – switch on – measure.
Normed measuring input for USB-interface

analogsensors with an output signal
e.g.: 0 to 20 / 4 to 20 mA or 0 to 10
VDC
Digital inputs and outputs RS 232-interface
Frequency input Monitoring and storage of CAN bus data
Extreme value display Basic only for mobile measuring

instrument Multi-Handy 2020
Display background illumination HYDROcomsysWin 32 for all hand held

instruments
MH 3010, MH 3050, MS 5060,
MS 8050
Display for text and grahpics Limit value via relay
Measured data storable in the instrument
32
Multi-Handy 2020
Low cost - robust 2 channel test and data logging, setting new standards
Hydrotechnik have developed a low cost digital pressure test kit with some powerful features. The kit is supplied with two
selectable pressure trandusers which the 2020 recognises when plugged in (ISDS). The 2020 has a 60,000 measuring
value memory, backlit display,
1ms scanning rate and also can be used with a downloadable light version of Hydrowin software which is upgradeable to
the full version, all for an unbelievable low price. Other ISDS sensors such as flow meters or RPM probes can be used
with the 2020 to extend its useability.
Measuring Kit Pressure ranges Order number

2020-pp-600-600 2x 0 to 600 bar 3160-18-18-69.00
2020-pp-400-400 2x 0 to 400 bar 3160-15-15-69.00
2020-pp-200-200 2x 0 to 200 bar 3160-10-10-69.00
1x 0 to 60 bar
2020-pp-60-600 3160-21-18-69.00
1x 0 to 600 bar
2020-pp-60-60 2x 0 to 60 bar 3160-21-21-69.00
1x -1 to 6 bar
2020-pp-6-60 3160-32-21-69.00
1x 0 to 60 bar
All models are 2x analogue
Only available in Measuring Kit
Two analogue measuring inputs for 0 to 20 mA Measuring rate 1 ms

12 bit Analog/Digital-converter Simple operation with only four keys
Automatic calculation of the difference from two Light plastic housing with battery compartment for
measuring channels standard NiMH chargeable batteries
LCD graphic display with switchable backlight and Fast data transmission with USB virtual COM-interface
automatic display adaption
128 kB of measuring value memory (one measuring
series with 60.000 values)
33
Multi-Handy 3010 – the perfect solution for robust uses

This is the entry level instrument for real detailed hydraulic diagnosis. The 3010 comes with three channels, internal
memory of up to 115,000 readings, 1mS scanning rate multi line backlit display and the full version of Hydrowin making
the unit an economic solution for measuring multiple diagnostics.
Measuring channels Order number

2x analogue / 1x frequency 3160-00-67.00
Two analogue measuring inputs for 0 to 20 mA or Measuring rate: 1 ms

4 to 20 mA Direct or menu-controlled operation
one frequency input to max. 5 kHz Robust, aluminium housing
10 bit Analog/Digital-converter Data transmission with RS 232 interface
Calculated values from two measuring channels for Also available as Measuring Kit in a case, see sensor
pressure difference, sum, power and the function section for suitable sensors for your kit needs.
y = f (t)
LCD display with eight lines
256 kB measurement value memory (five measuring
series with the total of 115.000 analog or 57.500
frequency values)
34
Multi-Handy 3050 – the entry into system technology

The 3050 is the ultimate field service diagnostic instrument until it’s rugged, compact design and powerful internal
memory (450,000 readings), 4 channel input for multiple diagnosis, 1ms scanning rate and is supplied with full Hydrowin
software making it the instrument of choice for all mobile engineers as well as R&D

3x analaogue, 1x frequency 3160-00-63.00
Three analogue measuring inputs for 0 to 20 mA or Measuring rate 1 ms

4 to 20 mA Direct or menu-controlled operation
One frequency input to max. 5 kHz Robust plastic housing
12 bit Analog/Digital-converter Data transmission with USB or RS 232 interface
Calculated values from two measuring channels Also available as Measuring Kit in a case,see sensor
for pressure difference, sum, power and the function section for suitable sensors for your kit needs.
y = f (t)
LCD display with eight lines
900 kB measurement value memory(15 measuring
series with the total of 450.000analog or 150.000
frequency values)
35
Multi-System 5060 – the new mobile all-rounder

The 5060 is the all new next generation hand held data logger from Hydrotechnik. Using the latest technology it is the
new benchmark for mobile hydraulic diagnostic measurement and logging as was it’s’ processor the 5050 before. The
unit now has increased to eight channels as well as 14 CAN Bus channels capability. With 128 Mb of internal memory
(upgradeable to 1Mb), 0.1mS scanning rate, hi-res colour screen, graph, text, pictorial outputs, sleek design and much
much more make it the must have instrument and choice for all hydraulic professionals.
22 measuring channels including

14 CAN bus channels!

6x analogue, 2x frequency, 14x CAN bus Channels 3160-00-70.00
Power pack and USB data cable are part of the delivery
Six analogue measuring inputs for 0 to 20 mA, 4 to 20 Light plastic housing

mA, 0 to 10 V, 0.5 to 4.5 V, ±10 V Data transmission with USB interface (device and host
Two frequency inputs to max. 10 kHz interface)
Trigger input and output Hardware and software filter
14 CAN bus signal inputs CAN database to store the parameters of CAN sensors
13 bit Analog/Digital-converter Sensor database to store sensor parameters
Calculated channels with fixed or freely definable PASS function for the execution of automated
formulas measuring tasks
3.5" color display with full graphical abilities and 4.096 Project management for the storing ofmax. 20
colors (320 x 240 pixel) instrument configurations
128 MB measurement value memory – expandable to Help function
max. 1 GB (SD card) Mains power pack and USB data cable included as part
200 measurement series with the total of two million of delivery
values per measurement Also available as Measuring Kit in a case, see sensor
Measuring rate 0.1 ms section for suitable sensors for your kit needs.
Menu controlled operation
36
CAN bus measurement

Today, OEM’s are incorporating CAN bus technology into their core operating systems due to high reliability, compact
design & lower costs. Hydrotechnik have led the way by designing their new 5060 & 8050 measuring devices to be able
to measure CAN bus protocol. The 5060 & 8050 have 14 CAN measuring channels. Please contact Hydrotechnik for more
information on CAN bus measuring technology.
USER PROTOCOLS
CAN channel adaptor box for 5060

The CAN adaptor box converts the measured values of max. four analogue sensors (4-20mA, 0-10V etc) into digital
signals that can be fed via the digital input into Hydrotechnik measuring instrument. By coupling three adaptor boxes, the
capacity of the MS 5060 increases to the total of 18 analog sensors. This makes complex measuring tasks possible at
reasonable cost that was previously not possible.
Product Part code

CAN Adapterbox 3160-00-00.72
Measuring cable 8824-S6-02.50Z
Power supply (open cable ends) 8812-20-03.00
Power supply
Operating voltage 24 V DC
Operating current max. 150mA
Potential separation DC/DC converter 500 V DC
CAN interface
Transmission speed 10kBit/s to 1MBit/s
Operating current 127
Potential separation active knot
Ambient conditions
Operating temperature -20oC...+71oC
Storage temperature -35oC...+85oC
Relative humdity 15...95% (not condensing)

General
Dimensions (W x L x H) 80 x 125 x 57mm Four analogue inputs
Protection type IP 65 Digital inputs
Weight 476g ± 15% Digital output
Measuring inputs 12 bit analogue/digital converter

Number 4
Signal input 0-10 V / 0-20 mA/ 4-20 mA Scan rate 5ms
Resolution 0-10 V / 0-20 mA/ 4-20 mA Up to 127 modules connectable
Accuracy 0-10 V / 0-20 mA/ 4-20 mA Robust metal casing
37
Multi-System 8050 and Multi-Control 8050

The measuring instrument that can also control
The 8050 is the ultimate test bench analyser with 30 channels including CANBUS measurement. This unit makes the
automation and control of test procedures easy at the touch of a button. Complex operations can be programmed easily
to perform powerful diagnostics error free for testing peace of mind. Flexible system integration has seen this powerful
data logger and controller become the end of line must have for many production companies as well as commonplace
in research and development departments everywhere.
Model Measuring channels Order number

Multi-System 8050 12x analogue/4x frequency/4x digital/6x CAN* 3160-00-65.00
Multi-Control 8050 12x analogue/4x frequency/4x digital/6x CAN* 3160-00-66.00
* 14x CAN on request
Ten analogue measuring inputs for 0 to 20 mA, 4 to 200 measurement series with the total of two million
20 mA, 0 to 10 V, ±10 V values per measurement
Two analogue measuring inputs for ±2 A DC and Measuring rate 0.1 and 1 ms
±48 V DC Menu-controlled operation
Four frequency inputs to max. 5 kHz Robust aluminium housing
Four digital inputs, one is a trigger input Data transmission with USB interface (device)
6 or 14 CAN bus signal inputs Centronics and RS 232 interfaces
Four digital outputs, one is a trigger output Software filter for the elimination of alising effects
Two analogue outputs PASS function for the execution of automated
16 bit Analogue/Digital-converter measuring tasks
Calculated channels with fixed or freely definable Project management for the storing of max. 5
formulas instrument configurations
10.4" TFT touchpanel with full graphical abilities and Operation software HT-Communicator (Multi-Control
800 x 600 pixels (Multi-System 8050) 8050)
128 Mb measurement value memory – expandable to Also available as rack version (Multi-Panel 8050)
a max. 1 GB
38
SOFTWARE / STATIONARY MEASURING INSTRUMENTS
HYDROcomsysWin 32
The industrial standard
All Hydrotechnik measuring instruments are delivered with this well-proven software for the transmission, evaluation and
presentation of measurement data. This software has all the necessary basic functions and is compatible to special
evalutation environments. The open software architecture allows the rational development of customized applications and
solutions.
Presentation with two measurment curves and table.
Presentation of measurement curves with label, test report, comment and

image.
Multi EPC 100 and Multi EPC 200

A robust pressure switch for industrial use
The Multi EPC is an attractive LED display pressure switch with one or two settable switch valves.
Also available as DESINA-Version.
Measruring range Description Order number

Bar/BAR
0 to 25 / 0 to 2.5 2 limit values 1 analogue output: 0 to 20 mA/4 to 20 mA 3160-10-40.01
0 to 100 / 0 to 10 2 limit values 1 analogue output: 0 to 20 mA/4 to 20 mA 3160-10-16.01
DESINA Description
0 to 25 / 0 to 2.5 1 limit value 1 analogue output: 4 to 20 mA 3160-11-40.02
0 to 100 / 0 to 10 1 limit value 1 analogue output: 4 to 20 mA 3160-11-16.02
See page 50 for corresponding connection cables.
Pressure ranges: 25, 100, 250 and 400 bar (relative Optional with analogue output 0/4 to 20 mA
pressure) DESINA conform specification (Multi-EPC 200)
Robust construction: vibration resistance acc. to IEC User-friendly operation programme
60068-2-6, shock resistance in acc. to IEC 60068-2-29 Safe electrical operation due to reverse-polarity
Horizontal pivoted 280° protection, overvoltage protection and short-circuit
Free selection of limit values, with choice of one or two strength
switchable contacts, hysteresis or window function Excellent long-term stability and durability
LED display: 4-digit, digit height 7 Measuring rate > 10 ms
39
STATIONARY MEASURING INSTRUMENTS
Series SEG 1060 Compare Analogue and Digital

The perfect partner The modular measuring system
The SEG 1060 is the new updated panel mounted LED The Hydrotechnik Compare instruments are the ideal
display designed for use with Hydrotechnik sensors or for solution to display monitoring with PC Connectivity.
general industrial use. Larger, brighter display and simplified Available in both analogue and digital formats with single
design make this the perfect accompaniment for and dual input option these units have alarm relays and
Hydrotechnik sensors for remote display and alarming. analogue outputs. In addition to this it is also possible to
connect to the powerful Hydrowin analysis software for a
complete system monitoring package.
Power supply Description Order number Digital

24 VDC Basic – only digital display 3192-04-10.00 Power supply Description, 1 channel Order number
24 VDC All-In – 1 analog output/1 limit value 3192-04-11.00 24 VDC only digital display 3C3D-00-20.00
230 VAC Basic – only digital display 3192-04-20.00 24 VDC analogue and relay output 3C3D-00-21.20
230 VAC All-In – 1 analog output/1 limit value 3192-04-21.00 230 VAC only digital display 3C2D-00-20.00
230 VAC analogue and relay output 3C2D-00-21.20
Description, 2 channels
24 VDC only digital display 3C3E-00-20.00
One analogue measuring input for 0 to 20 mA, 4 to 20 One or two frequency inputs selectable (Compare
mA and 0 to 10 V Digital)
Frequency input 10 bit Analogue/Digital-converter (optional 12 bit)
12 bit Analog/Digital-converter LED display, 6-digit, very good readability, even from
LED display, 4-digit, very good readability,even from greater distance
greater distance Operation from the front panel
Operation from the front panel Fitting dimensions 96 x 48 acc. to DIN 43718
Fitting dimensions 96 x 48 acc. to DIN 43718 Recording of two min. and two max. values
Collection of min/max values Optional: two limit values with potential-freechange-over
Optional: limit value with potential-freechange-over contact and two analog outputs 0 to 10 Volt or 0 to 20
contact and analog output0 to 10 Volt or 0 to 20 mA / 4 mA or 4 to 20 mA
to 20 mA Measuring rate > 20 ms
Switchboard cut-out 43 x 90.5 (H x W) RS 232 interface
Measuring rate > 40 ms Filter functions
One or two analogue measuring inputs selectable for Data evaluation with HYDROcomsysWin 32
0 to 20 mA, 4 to 20 mA and 0 to 10 Volt (Compare Switchboard cut-out 45 x 93 (H x W)
Analogue)
40
PRESSURE SENSORS
Introduction
Hydrotechnik Measurement Sensors ISDS - Automatic Sensor data transmission
Hydrotechnik manufacture a large range of high-quality Hydrotechnik sensors can be supplied with the unique
sensors for industrial use as well as precision “Intelligent Sensor Detection System” (ISDS) where all
measurement. We offer a large variety of sensors in the sensor parameter including calibration date are stored
fields of pressure, temperature, volume flow rate, rpm and within the sensor. This eliminates any potential user error
when connecting ISDS sensors to compatable measuring
many more. The most suitable sensor is available for nearly
equipment.
every application from Hydrotechnik. All our sensors are
robust and designed to last in the harshest of conditions.
With the added flexibility of multiple output and connection
options due to our own design, production and calibration
facilities, you can test with confidence.
D1 D5
Industrial Pressure Sensor for Mobile or industrial use. Industrial Pressure Sensor for Mobile or industrial use.
Standard Hirschmann Connection Mini Hirschmann Connection
Measuring principle: piezo-resistive Measuring principle: piezo-resistive
Supply Voltage: 12 to 30Vdc (4 to 20mA) Supply Voltage: 12 to 30Vdc (4 to 20mA)
Supply Voltage: 12 to 32Vdc (0 to 10V) Supply Voltage: 12 to 32Vdc (0 to 10V)
Accuracy: ±0.5% of final value Accuracy: ±0.5% of final value
Repeatability: ±0.1% of final value Repeatability: ±0.1% of final value
Over-pressure: 1.5 times nominal pressure Over-pressure: 1.5 times nominal pressure
Burst pressure: 3 times nominal pressure Burst pressure: 3 times nominal pressure
Signal output: 4 to 20 mA, 0 to 10V, others on request. Signal output: 4 to 20 mA, 0 to 10V, others on request.
Measuring ranges: -1 to 1000 bar Measuring ranges: -1 to 1000 bar
Working temperature range: -40°C to +125°C Working temperature range: -40°C to +125°C
Housing material: Stainless steel Housing material: Stainless steel
Connection: ISO228-G1⁄4” BSP Connection: ISO228-G1⁄4” BSP
Sealing: Viton Flat Seal Sealing: Viton Flat Seal
Type D1 Type D5
Measuring range Part code Part code Measuring range Part code Part code
4-20mA 0 to 10 Vdc 4-20mA 0 to 10 Vdc
-1 to 6 bar 3403-32-D1.37 3403-32-D1.39 -1 to 6 bar 3403-32-D5.37 3403-32-D5.39
0 to 10 bar 3403-26-D1.37 3403-26-D1.39 0 to 10 bar 3403-26-D5.37 3403-26-D5.39
0 to 25 bar 3403-40-D1.37 3403-40-D1.39 0 to 25 bar 3403-40-D5.37 3403-40-D5.39
0 to 60 bar 3403-21-D1.37 3403-21-D1.39 0 to 60 bar 3403-21-D5.37 3403-21-D5.39
0 to 100 bar 3403-16-D1.37 3403-16-D1.39 0 to 100 bar 3403-16-D5.37 3403-16-D5.39
0 to 250 bar 3403-17-D1.37 3403-17-D1.39 0 to 250 bar 3403-17-D5.37 3403-17-D5.39
0 to 400 bar 3403-15-D1.37 3403-15-D1.39 0 to 400 bar 3403-15-D5.37 3403-15-D5.39
0 to 600 bar 3403-18-D1.37 3403-18-D1.39 0 to 600 bar 3403-18-D5.37 3403-18-D5.39
0 to 1000 bar 3403-29-D1.37 3403-29-D1.39 0 to 1000 bar 3403-29-D5.37 3403-29-D5.39
41
PRESSURE SENSORS
PR 15
Robust and Precise Measuring sensor for mobile and stationary use,
recommended for Hydrotechnik measuring instruments and displays. 5 pin
DIN Connection (6 pin for ISDS measurement) An important feature of the
ISDS function is that accuracy and lower measuring ranges are greatly
increased due to the linearisation values within the signal.
Measuring principle: piezo-resistive

Supply Voltage: 6.5 to 30Vdc
Accuracy: ±0.25% of final value
Repeatability: ±0.15% of final value
Over-pressure: 1.5 times nominal pressure
Burst pressure: 3 times nominal pressure
Signal output: 4 to 20 mA, 0 to 10V, others on request.
Measuring ranges: -1 to 600 bar
Working temperature range: -40°C to +80°C
Housing material: Stainless steel
Connection: Female ISO228-G1/4” BSP
4 - 20mA & 0 - 20mA versions ISDS version

Measuring range Order number Order number Measuring range Order number
4 - 20mA 0 - 20mA ISDS
-1 to 6 bar 3403-32-71.37A 3403-32-71.33A -1 to 6 bar 3403-32-S-71.33A
0 to 60 bar 3403-21-71.37A 3403-21-71.33A 0 to 60 bar 3403-21-S-71.33A
0 to 200 bar 3403-10-71.37A 3403-10-71.33A 0 to 200 bar 3403-10-S-71.33A
0 to 400 bar 3403-15-71.37A 3403-15-71.33A 0 to 400 bar 3403-15-S-71.33A
0 to 600 bar 3403-18-71.37A 3403-18-71.33A 0 to 600 bar 3403-18-S-71.33A
0 to 1000 bar 3403-29-71.37A 3403-29-71.33A 0 to 1000 bar N/A
42
PRESSURE SENSORS
HT-PD
Measuring sensor for mobile and stationary use. 5 pin DIN
Connection (6 pin for ISDS measurement) An important
feature of the ISDS function is that accuracy and lower
measuring ranges are greatly increased due to the
linearisation values within the signal.
Measuring principle: piezo-resistive

Supply Voltage: 10 to 30Vdc (4 to 20mA)
Supply Voltage: 10 to 32Vdc (0 to 10V)
Accuracy: ±0.5% of final value
±0.25% of final value (ISDS)
Repeatability: ±0.1% of final value
Signal output: 4 to 20 mA, 0 to 10V, others on request.
Measuring ranges: -1 to 1000 bar
Housing material: Stainless steel
Connection: ISO228-G1/4” BSP
Sealing: Viton Flat Seal
4 - 20mA & 0 - 20mA versions ISDS version

Measuring range Order number Order number Measuring range Order number
4 - 20mA 0 - 20mA ISDS
-1 to 6 bar 3403-32-C3.37 3403-32-C3.33 -1 to 6 bar 3403-32-S-E5.33
0 to 60 bar 3403-21-C3.37 3403-21-C3.33 0 to 60 bar 3403-21-S-E5.33
0 to 200 bar 3403-10-C3.37 3403-10-C3.33 0 to 200 bar 3403-10-S-E5.33
0 to 400 bar 3403-15-C3.37 3403-15-C3.33 0 to 400 bar 3403-15-S-E5.33
0 to 600 bar 3403-18-C3.37 3403-18-C3.33 0 to 600 bar 3403-18-S-E5.33
0 to 1000 bar 3403-29-C3.37 3403-29-C3.33 0 to 1000 bar N/A
HT-PDX-20
Explosion proof construction
Hydrotechnik now manufacture the HT-PD pressure sensor in Ex rated formats. These are available in a wide variety of
mechanical and electrical connections. Standard accuracy of ±0.5% is available as well as options for ±2%, ±1%, ±0.25%
& special calibration requirements.
Technical data
Measuring ranges from -1...+1 Bar to 0...2000 Bar
Output signal 4...20mA (2-wire)
Process connection G1⁄4” BSP, M14x1.5, M18x1.5, 1⁄8” NPT,
1
⁄4” NPT, 7⁄16” UNF.
Media temperature 0...+100°C
Ambient temperature -40...+85°C (Class T4)
Protection class IP65
ATEX class II 2G EEx ia IIC T4
43
PRESSURE AND TEMPERATURE SENSORS
Dual pressure & temperature sensor

Industrial sensor for mobile and stationary use. Recording of pressure and temperature at one measuring point.
Accuracy pressure: ±0.5% of final value
Signal output: 4 to 20 mA (for both channels)
Measuring range: 0 to 60 bar or 0 to 600 bar
Medium temperature: -40°C to +130°C
Temperature sensor: Pt 100
(Platinummeasurement resistor acc. to DIN
43760, class B) Measuring ranges Output signal Order number
Temperature measuring range: -50°C to
Pressure and temperature
0 to 60 bar -50°C to +200°C 4 to 20 mA 3763-04-34.00
+200°C
Accuracy temperature: ±1% of final value
0 to 600 bar -50°C to +200°C 4 to 20 mA 3763-03-34.00
Corresponding measuring cables are mentioned on page 49
Screwed temperature sensor

Industrial sensor for mobile and stationary use that can be coupled under pressure.
Temperature sensor: Pt 100 Pressure load: max. 630 bar (
(Platinum-measurement resistor Signal output: 4 to 20 mA
acc. to DIN 43760, class B) Working temperature range: -
Temp. measurement range: 20°C to +80°C(with reference to
-50°C to +200°C electronics)
Accuracy: ±1% of final value
Measuring range Measuring accuracy Output signal Order number

-50°C to +200°C ±1% of final value ISDS 3973-04-S-01.00
-50°C to +200°C ±1% of final value 4 to 20 mA 3969-04-01.00
Surface temperature sensor

Measurement sensor for mobile use. The sensor head allows the reliable and fast measurement of surface or fluid
temperatures.
Temperature sensor: Pt 100 (Platinum-
measurement resistor acc. to DIN 43760,
class B)
Temp. measuring range: -50°C to 200°C
Signal output: 4 to 20 mA
Measuring range Measuring accuracy Output signal Order number
Sensor length: 150 -50°C to +200°C ±1% of final value ISDS 3170-01-S-03.00
Connection cable: spiral cable approx. -50°C to +400°C ±1% of final value ISDS 3170-01-S-07.00
1.2 m (extended) -50°C to +200°C ±1% of final value 4 to 20 mA 3170-01-03.00
Immersion temperature sensor

Temperature sensor: Pt 100 (Platinum-
measurement resistor acc. to DIN 43760,
class B)
Temp. measuring range: -50°C to +200°C
Signal output: 4 to 20 mA Measuring range Measuring accuracy Output signal Order number
Sensor length: 150 -50°C to +200°C ±1% of final value ISDS 3170-02-S-06.00
Connection cable: spiral cable approx.

-50°C to +400°C ±1% of final value ISDS 3170-02-S-08.00
1.2m (extended) -50°C to +400°C ±1% of final value 4 to 20 mA 3170-02-08.00
44
FLOW RATE SENSORS
Turbine RE 4
Flow measurement turbine. Recommended for use with Hydrotechnik measurement
equipment and displays.
Technical data
Viscosity range: 1 to 270 2/s (cSt)
Medium temperature range: Max. +120°C
Signal output: ISDS Frequency, Std.Frequency, 4 to 20 mA
Material: Housing: AlZnMgCu 1.5, surface protection by anodisination
Factory calibration: mineral oil 30 2/s (cSt).
Special fluid calibrations available
Pressure drop: Max. 7 Bar at full measuring range (30 cst)
ISDS version (Frequency)

Linearised meas. range Thread G pmax Mounting length Error limits Order number
l/min mm bar/Bar mm linearised of current value
1 to 10 ISO 228-G 1⁄4 400 120 ±1.0% 31V7-01-S-35.00
2 to 75 ISO 228-G 3⁄4 400 129 ±0.5% 31V7-70-S-35.00
9 to 300 ISO 228-G1 400 149 ±0.5% 31V7-71-S-35.00
16 to 600 ISO 228-G1 1⁄4 350 173 ±0.5% 31V7-72-S-35.00
Factory calibration for mineral oil at 302/s (30cSt), if no other viscosity is given. At other viscosity replace last digits of order number .00 with .79 and give the desired viscosity.
Equipped with a MINIMESS® coupling and ap/T measuring coupling of series 1620 and an inductive pick-up with amplifier and ISDS. Spare part order of the sensor see page 47.
ISDS version (Analogue 0 - 20mA) for use with 2020 instruments

Linearised meas. range Thread G pmax Mounting length Error limits Order number
1 to 10 ISO 228-G 1⁄4 400 120 ±1.0% 31G7-01-S-35.00
2 to 75 ISO 228-G 3⁄4 400 129 ±0.5% 31G7-70-S-35.00
9 to 300 ISO 228-G1 400 149 ±0.5% 31G7-71-S-35.00
16 to 600 ISO 228-G11⁄4 350 173 ±0.5% 31G7-72-S-35.00
Equipped with a MINIMESS® coupling and ap/T measuring coupling of series 1620 and an f/I converted inductive pick-up and ISDS. Spare part order of the sensor see page 47.
Standard frequency output

Meas. range Thread G pmax Mounting length Error limits Order number
1 to 10 ISO 228-G 1⁄4 400 120 ± 2.5% 31V7-01-35.00
7.5 to 75 ISO 228-G 3⁄4 400 129 ± 2.5% 31V7-70-35.00
15 to 300 ISO 228-G1 400 149 ± 2.5% 31V7-71-35.00
25 to 600 ISO 228-G11⁄4 350 173 ± 2.0% 31V7-72-35.00
Equipped with a MINIMESS® coupling and ap/T measuring coupling of series 1620 and an inductive pick-up with amplifier. Spare part order of the sensor see page 47.
Analogue output 4 - 20mA

Meas. range Thread G pmax Mounting length Error limits Order number
1 to 10 ISO 228-G 1⁄4 400 120 ± 2.5% 31G7-01-35.00
7.5 to 75 ISO 228-G 3⁄4 400 129 ± 2.5% 31G7-70-35.00
15 to 300 ISO 228-G1 400 149 ± 2.5% 31G7-71-35.00
25 to 600 ISO 228-G11⁄4 350 173 ± 2.0% 31G7-72-35.00
Equipped with a MINIMESS® coupling and ap/T measuring coupling of series 1620 and an inductive pick-up with amplifier. Spare part order of the sensor see page 47.
45
FLOW RATE SENSORS
Gear flowmeter GFM

High accuracy and robust industrial geared flow sensor.
Recommended for use with Hydrotechnik equipment and displays.
Technical data
Viscosity range: 10 to 25000 centistokes
Medium temperature range: Max. +120°C
Signal output: ISDS Frequency, Std.Frequency, 4 to 20mA
Material: Housing: X10CrNiS189 Surface protection by passivation
Factory calibration: Mineral oil 30 2/s (cSt).
Special fluid calibrations available on request.
Pressure drop: Max. 1.6 Bar at full measuring range (30 cst)
ISDS Frequency version

Measuring range pmax Thread G Error limits Order number
l/min bar/Bar standard – (linearised) of current value
0.005 to 1 400 ISO 228-G 1⁄4, S8(S6) to 0.025 l/min ±1.0% 3143-01-S-35.00
from 0.025 l/min ±0.5%
0.05 to 5 630 ISO 228-G 1⁄4, S8 ±0.5% 3143-02-S-35.00
0.2 to 30 630* ISO 228-G 3⁄8, S12 ±0.5% 3843-03-S-35.00
0.7 to 70 400 ISO 228-G 3⁄4, S20 ±0.4% 3143-04-S-35.00
3.0 to 300 400 SAE-flange 1 1⁄4 ±0.5% 3143-05-S-35.00
Factory calibration for mineral oil at 10 to 500 2/s (cSt), if no other viscosity is given. For other viscosity replace the last digits of the order number .00 by .99 and give the desired viscosity.
Equipped with a MINIMESS® coupling and a p/T measuring coupling of series 1620 and an inductive pick-up with amplifier and ISDS. Spare part order of the sensor see page 47.
Standard Frequency version

0.005 to 1 400 ISO 228-G 1⁄4, S8(S6) to 0.025 l/min ±1.0% 3143-01-35.00
from 0.025 l/min ±0.5%
0.05 to 5 630 ISO 228-G 1⁄4, S8 ±0.5% 3143-02-35.00
0.2 to 30 630* ISO 228-G 3⁄8, S12 ±0.5% 3843-03-35.00
0.7 to 70 400 ISO 228-G 3⁄4, S20 ±0.4% 3143-04-35.00
3.0 to 300 400 SAE-flange 11⁄2 ±0.5% 3143-05-35.00
Analogue 4 - 20mA output

0.005 to 1 400 ISO 228-G 1⁄4, S8(S6) to 0.025 l/min ±1.0% 3185-01-35.00
from 0.025 l/min ±0.5%
0.05 to 5 630 ISO 228-G 1⁄4, S8 ±0.5% 3185-02-35.00
0.2 to 30 630* ISO 228-G 3⁄8, S12 ±0.5% 3185-03-35.00
0.7 to 70 400 ISO 228-G 3⁄4, S20 ±0.4% 3185-04-35.00
3.0 to 300 400 SAE-flange 1 1⁄4 ±0.5% 3185-05-35.00
46
FLOW RATE & ROTATIONAL SENSORS
Rotational speed probe DS 03 Inductive sensor

Proven industrial sensor for fixed stationary use allowing a Special industrial sensor for the measurement of the
reliable rotational speed measurement over distances of rotational speed of sprocket wheels.
up to four meters.
Light source: high-performance LED Measurement principle: inductive,

with visible,intermittent red light with integrated amplification circuit
Range: min. 50 to max. 4000 Signal output: rectangle impulse
(depends on size of reflection mark) (depending on power supply)
Signal cycle frequency: max. 500 Hz Signal cycle frequency: max. 5 kHz
Signal output: frequency(dependent Power supply: 6.5 V to 30 VDC
on power supply);optional analogue Working temperature range: -20°C
signal 4 to 20 mA to +85°C
Working temperature range: Fixing thread: M 10 x 1.5
-10°C to +60°C Housing: aluminium, anodised
20µm, RAL 5015
Measuring range Description Order number Output signal Description Order number
Max. 30.000 rev. frequency output 3130-02-01.00 fmax = 5 kHz Thread M 10 x 0.75 3107-00-09.00
Max. 30.000 rev. 4 to 20mA output 3130-06-01.00
Supplied with 25 reflection foils
Inductive sensor for measuring turbines

Description Sensor Order number
With amplifier Measuring turbine 3107-00-09.00
type RE 4 and RE 6
With amplifier and ISDS Measuring turbine 3107-00-S-09.00
type RE 4 and RE 6
Please consider: add the calibration protocol of the measuring turbine to the spare part order.
f/i-converter
with integrated
inductive sensor
GMR sensor Description Sensor Order number
Output signal
for GFM 0 to 20 mA adapted to Volume flow 3107-00-S-25.00
measuring turbine with turbine sensors
Description Sensor Order number ISDS type RE 4
GMR sensor Gear wheel flow rate 3107-00-45.00 4 to 20 mA adapted Volume flow 3107-00-26.00
sensors type GFM to measuring turbine turbine sensors
GMR sensor with ISDS Gear wheel flow rate 3107-00-S-45.00 type RE 4
sensors type GFM 4 to 20 mA adapted Volume flow 3107-00-S-26.00
to measuring turbine with turbine sensors
ISDS type RE 4
Please consider: add the calibration protocol of the flow sensor turbine to the spare part order.
47
SENSOR ACCESSORIES
Power pack for MH 2020, 3010, 3050, 5060

Description Measuring instrument Order number
100 to 240 VAC (50/60 Hz)
6 VDC/850 mA; with country Multi-Handy 2020 8812-00-00.33
adaptor EU, UK, US
100 to 240 VAC (50/60 Hz) Multi-Handy 3010
24 VDC/630 mA; with country Multi-Handy 3050 8812-20-02.00
adaptor EU, UK, US, AUS Multi-Handy 5060
Transport Cases for MH2020, 3010, 3050, 5060

Description Colour Order number
Plastic case, complete, for Multi-Handy 2020 Red 3160-00-69.01
Plastic case, complete, with measuring turbine Black 3160-00-62.06
box for Multi-Handy 3010 & Multi-Handy 3050
Plastic case, complete, with measuring turbine Black 3160-00-70.01
box for Multi-System 5060
Aluminium transportation case, complete for Red 3160-00-62.02
Multi-Handy 3050
Aluminium transporation case, complete, with Red 3160-00-62.03
measuring turbine box for Multi-Handy 3050
Aluminium transporation case, complete, without Red 3160-00-70.02
measuring turbine box for Multi-Handy 5060
Aluminium transporation case, complete, with Red 3160-00-70.03
measuring turbine box for Multi-System 5060
Measuring Cables for Hydrotechnik 5 pin & ISDS (6 pin) sensors

Description Length in m Order number
Standard
Measuring cable MKS- 5-pole/5-pole (plug/socket) 2,5 8824-91-02.50Z
ISDS
Measuring cable MKS- 6-pole/6-pole (plug/socket) 2,5 8824-S1-02.50Y
Measuring cable MKS- 6-pole/6-pole (plug/socket) 5,0 8824-S1-05.00Y
Measuring cable MKS- 6-pole/6-pole (plug/socket) 10,0 8824-S1-10.00Z
USB data download cable for MH2020, 3050, 5060, 8050

Description Measuring instrument Length in m Order number
Multi-Handy 2020
Multi-Handy 3050
USB-A/USB-B plug Multi-System 5060 2,0 8824-F4-02.00
Multi-System 8050
Multi-Control 8050
48
SENSOR ACCESSORIES
Measuring cable as dividing cable for p/T-combi-sensor
Description Measuring instrument Length Order number

Metres
8-pole cable socket/ All Hydrotechnik 2.5 8824-D6-02.50
2x 5-pole plug
8-pole cable socket/ All Hydrotechnik 5.0 8824-D6-05.00
2x 5-pole plug
RS 232 data transmission cable to PC
Description Picture Measuring instrument Length Order number

Pic. 1 Metres
6-pole plug/ Pic. 1 Multi-Handy 3010 2.0 8824-K0-02.00
D-sub 9-pole
Open cable end/ Pic. 2 Compare 2.0 8824-C4-02.00
Pic. 2 D-sub 9-pole
Voltage adaptor

0 to ±30 VDC – 1 channel MH 3010 3160-00-00.64
(adjustable: with or without PWM) MH 3050
MS 5060
Series 8050
0 to ±60 VDC – 1 channel MH 3010 3160-00-00.63
MS 5060
Series 8050
Current adaptor
0 to ±2 A DC – 1 channel MH 3010 3160-00-00.62
MS 5060
Family 8050
0 to ±4 A DC – 1 channel MH 3010 3160-00-00.61
MS 5060
Family 8050
0 to ±10 A DC – 1 channel MH 3010 3160-00-00.60
MS 5060
Family 8050
49
SENSOR ACCESSORIES
Connection cable for Multi-EPC
Pic. 1
Description Picture Measuring instrument Length Order number

metres
5-pole cable socket 1 Multi-EPC 2.0 8824-L0-02.00
M 12 x 1 straight with 5.0 8824-L0-05.00
open cable ends 10.0 8824-L0-10.00
5-pole cable socket 2 Multi-EPC 2.0 8824-L1-02.00
M 12 x 1/90° 5.0 8824-L1-05.00
Pic. 2 with open cable ends 10.0 8824-L1-10.00
Thermocouple measuring converter

For Ni-Cr-Ni thermal element All Hydrotechnik 3160-00-00.47
0 to 1000°C, type K
For Fe-Cu-Ni thermal element All Hydrotechnik 3160-00-00.50
0 to 500°C, type J
Reflection foil for DS 03

Spare parts, delivered quantity Rotational speed 8840-02-01.01
50 piece pack type DS 03
Magnetic holder for DS 03

Magnetic holder for DS 03 Rotational speed 3130-03-01.00
type DS 03
50
SENSOR ACCESSORIES
MINIMESS® direct connector for pressure sensors PR 15

Description Pressure sensor pmax Order number
Bar
Direct conn. straight – 1620 PR 15 630 2103-07-41.62
Direct connector 90° – 1620 PR 15 630 2146-54-19.40
MINIMESS® direct connector for pressure sensors HT-PD

Bar
Direct conn. straight – 1620 HT-PD 630 2103-07-18.62
Direct connector 90° – 1620 HT-PD 630 2146-13-05.00
MINIMESS® p/T-coupling
Bar
Pressure & Temp test point G1⁄4” HT-PD, D1, D5 630 2149-04-15.13
Pressure & Temp test point M10X1 HT-PD, D1, D5 630 2149-04-19.13
More information
For more detailed information the following catalogues are available, please contact Hydrotechnik to request your copy.
51

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Test Point

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Original MINIMESS c test points, Microbore hose, pressure test kits &

gauges. Hand held test & data logging equipment.

34 Mobile test & data logging equipment

For FLOWTECHNIK flowmeters & instrumentation go to page 53

For FILTERTECHNIK filtration & oil analysis range go to page 89

Gas Charging Valves

When installed in system components; eg. valves, manifold blocks etc or

Approved for domestic gas installations

M16x2 Minimess pressure test points

M16x2 Minimess pressure and temperature test points

M12x1.5 Minimess pressure test points

M16x1.5 Minimess pressure test points

M16 style larger bore (4mm) Minimess pressure test points

Max. working pressure 63 Mpa (630 bar) according to ISO 15171-2

Thread form data

Test points – M16 x 2 thread

MINIMESS® 1620 or ‘Test 20’ is the most

Free cutting steel Free cutting steel Stainless steel

Metal cap Plastic cap Metal cap

Other materials, designs, sealing and screw-in threads on request.

BSP/JIC/ORFS in-line tee adaptors

In-line SNA MINIMESS®

Metric DKO, Tee Adaptors

DKO Female Metric Tee

S 6 630 M 14 x 1.5 1 52 17 2103-94-06.00 54.5 24.5 49.5 24 17 2103-12-06.00

Metric DKO 1620 Male/Female Tee Adaptors

Series p max G1 D1 G2 D2 SW L Part number

L 10 315 M 16 x 1.5 10 M 16 x 1.5 10 24 47.5 2103-KL-10.00

S 6 630 M 14 x 1.5 6 M 14 x 1.5 6 24 46.5 2103-KS-06.00

Thread p max Connection L L1 SW Part number

SW M 14 x 1.5 315 L8 34 67 19 2103-04-23.00

M 14 x 1.5 630 S6 36 69 19 2103-04-24.00

SW22 Thread p max Connection Part number

M 16 x 2 630 Both sides for MINIMESS® 1620 (M 16 x 2) 2103-04-16.00

Standpipe adaptor 37° – edged screwing SAE J514

Pressure gauge connection for bulkhead fitting

SW1 Internal thread p max Connection L SW Note Part number

SW2 1/4 NPT 630 1620 / M 16 x 2 – 19 Without return valve 2103-05-23.00

Pressure gauge – direct connection

Internal thread p max L SW Part number

SW22 ISO 228-G 1⁄2 630 17 27 2103-07-12.62

90° Swivel screw connection

Internal thread p max L1 SW Note Part number

SW M 16 x 2 630 42 17 Without return valve 2146-01-00.00

For pressure and temperature measurement

ø20 45° ø11,5 30

Thread forms only for p/T – * = recommended min.

Thread Type of sealing Torque p max H i L0 L SW Part number

L0 = max. immersion depth in coupled state, L = not coupled state

Other materials, further options, sealing and screw-in threads on request.

Test points – M12 x 1.5

Free cutting steel Free cutting steel Stainless steel

Metal cap Plastic cap Metal cap

Other materials, designs, sealing and screw-in threads on request.

Thread p max Connection L L1 SW Part number

M 12 x 1.5 315 L6 34 60.5 17 2101-04-22.90

M 14 x 1.5 315 L8 34 60.5 19 2101-04-23.90

Fixing thread 12 630 On both sides MINIMESS® - 1215 connection 2101-04-16.90

Pressure gauge connection for bulkhead fitting

SW1 Internal thread p max Connection L SW Note Part number

1/4 NPT 630 1215 – 22 Without return valve 2101-05-23.00

Pressure gauge – direct connection

90° Swivel screw connection