FUNCTION 4b AND 6

Fn 4 &6
1.power calculation
2.vit function and adjustment
3.air distributor function
4.liner removal
5.engine running in ahead and giving astern kick.engine not rotating in astern direction, I told check
fuel pump reversing cylinder, check air distributor reversing cylinder, then solenoid valve for astern
is not working, then explained manouvering diagram, he is excepting more.
6.fwg reason for salt formation more, I told high shell temp high then vacuum low then too much
feed, he is expecting something
7.cooling water temp more one cylinder, told thermometer malfunctioning, then exhaust leaking,
fuel injector leaking, fuel pump, ht pump drawing air,he is expecteing more
8.last attempt questions, I forgot some questions he is advising on them
9.some more questions forgot

06.12.19
Int: Rao
Ext: Matthews
Fun 4B:
1.As a 2nd eng what will U do when u get a OMD alarm?

2.Vsl is in a long manoeuvring passage,pilot on board and one of d starting air v/v pipeline is getting
hot? What action U will take? (Expected one line answer)

3.Boiler is opened for survey,all cleaning,valve ovhl of valves completed and waiting for d surveyor
to come & do d inspection. At this stage what report U will prepare for d superintendent.... He was
not asking abt report after completion of survey.... He was asking for report before surveyor start
inspecting things???

6.12.2019
Mathews
Internal Rao
Fn 4b:
Type of engine last sailed and all details including sfoc amount of fuel comsumed per day type of fuel
and cyl oil used
Other grades of oil on board
Engine performance showing different readings for all units what will u do?
Omd alarm comes at 1230 pm what r all the actions u will take?
One unit exhaust temperature is increasing what r all the
checks and reasons.
Accumulation pressure what it is
Recommisioning of refrigeration plant
Cross questions:
On checking crankcase what is the bearing which u will check first
How will u know that hotspot is formed
How will u charge the refrigerant

Function 6
1. Ae conrod checks . Ovality diagram. How much value for it.serrated edges how to check. How to
check straightness of conrod.
What other checks to carry out?
SCBA checks and what is the capacity of the bottle?

5th dec 2019

Ext. LSG
Int. Shirish

Fn.6
Risk assessment
Ae conrod checks
Why NDT on serrations
Air comp 1st stage relief valve leaking...action...?
Air bottle survey..
Boiler safety valve inspection for survey...
OWS maintenance
Incinerator relate to Annexe-VI

Shirish deciding ques:

Crank shaft deflections and its curve...
Crank web slippage how to know...
Me unit isolation particularly piston isolation..
Turbocharger isolation....

Surveyor - Mohan
Function 4b

-Specifications of M.E.
-Over load requirements for engine
-Can u run ur engine behind MCR
-M.E. Load curve diagram
-VIT
-what happens when u advance & how exhaust temperature is less while advancing .
-VEC
-Hot corrosion
-Cold corrosion
-LDCL
-Accumulation pressure testing of boiler how and why to do.
-What requirements for boiler smoke & how much time is that black smoke allowed
-Turn Bown ratio of boiler
-Air on refer system, indications
& How to remove air form system .
-why in refer system,Gas is made to pass via Crankcase to suction side.
-how was your refer system pressure gauge , if compound what all are the reading shown in it.
5/12/2019
Fun 6
Int : shirish
Ext: LSG
How many attempt for fun 6 , why u failed last time.
1) Ship is going to leav dry dock , dock is flooded before leaving what are checking u do
2 ) ship is away from dry dock , in dry dock all units all had overhauled what u will you check in
Engine
3) centrifugal pump overhaul checks , where erosion will come
4)how you do emergency steering
5) ows maintenance and what u check in tanks
6) what typeballast water management and what maintenance
7)bolier survey top to bottom explain

Ext. venugopal
int Rao

F6

Exh valve overhaul, all parts, checks,

unit overhaul, after taking liner calibration readings how will you interpret it and what will you
report to the company

tie rod tightening procedure ( i told only the sequence, then ibsaid i dint study this)

centrifugal pump overhaul, wear ring clearence

rao questions,
safties in co2 cylinder, types of foam , foam system in tanker explain in detail ( first i told i dont know
tanker foam system, he told to prepare everyting in one hour and give me answers then ill give you
function)

11/11/19
Ext : Mr.Krishnan
Int : Mr.Rao
Fn :4b
1.Type of Engine and type of ship sailed.
2. What is barred speed range, why given
3.stresses acting on Main Engine.
4.chain tightening procedure.what to check( he is expecting the spring tension )
5.advantages of Chain Drive.
6.what changes made in MC-C
7.In crankpin bearing where the max wear will be .

Fn:6
1.checks on centrifugal pumps ovhl.
2. Furnace inspection.
3. Tie rod tightening procedure .
4.conrod ovality complete procedure and what checks to be done in con rod inspection.
5.fuel pump lead complete procedure.

Deciding by Internal
1.what is ignition delay,from where u can get it , what is CCAI, how u identify ignition delay is
happening.
2.type of Turbocharger, what is advantageous of axial flow .
3.what is VGT how nozzle ring angle is changed .

11/11/2019
External : Mr Krishnan
Internal : Mr Rao
Function : 6

1. Types of Non destruction tests. Where you will do Dye penetrant test on board? I said Con rod
serration.

2. Con rod ovality how will you check?

I said after removing bearing and tightening to required torque, will check internal dia at 5 to 6
places, maximum reading minus minimum reading, compare with manual. Said you asked from the
previous person and repeating. I said sir this is a common question and I studied. Internal said
common question also you are unable to tell correct answer.

3. Crosshead bearing clearance how will you take? I started from safety Precautions, external said
skip all the tell the procedure. I said keep the crank through 90 degree before BDC, take the
clearance b/w bearing cap and crosshead journal ( exact words given in MAN B&W Manual, same
mentioned in marine insight website). Answer not accepted.

4. Boiler safety valve how will you set. I said the procedure, finally said padlock part, internal asked
have you seen padlock on board? I said never seen. Then why you said.? I said i studied from book.

4. How will you fit bearing to the shaft? I said i will cool the shaft and fit the bearing. What is this
method is called? I said shrink fit.

5. How will you check crank web slippage. There is a permanent marking b/w crank web and journal.

6. Refer leak tests.? Where will you check for leakage. I said shaft seal, valves, joints. Internal asked
have you seen joints in refer system. I was confused.

Asked to wait outside

After called inside asked same crosshead clearance, told the same answer, what other clearance you
will check, said clearance between crosshead guide and rails.

11-11-2019
Internal – Sirish sir
External – venugopal sir
Func – 4b
Main engine details ?
Explain cylinder lubrication?
Alpha lubrication metering?
Injection pressure? How achieved?
Accumulator pressure? Nitrogen pressure?
Stern tube make?
Aft and fwd seal arrangement?
Purpose of each seal?
How standby seal put in use?
Bottom end bearing lubrication arrangement in main engine?
What latest advancement?
back pressure valve where it is fitted? Purpose?
Type of steering gear? Solas Requirement for hydraulic system?
Fun - 6
Main bearing survey procedure?
Propeller drop detail Explanation?
How rope guard fitted ?
How wear calculated?
Least count of poker gauge?
Refer compressor short cycling..5 reasons?
Boiler Safety valve seat ridge found.. it was machined and boxed back.. what you will check?
Fuel valve testing?

11/112019
Rao and Krishnan
Function 4b&6
1.How reversing is done on your engine- by sequence
2.Types of liner wear
3. What is cold corrosion
4.Main bearing removal procedure what precaution will u take before jacking crankshaft
5. Refer compressor how will charge refrigerant
6.Purifier is heavily vibrating reasons
7.how will you pressure test ME cylinder head 8.thrust bearing clearance how will you take
9.Main Engine exhaust valve overhaul and checks
10.How will you check fuel pump timing in Main engine
11.What inspection will you do in Boiler furnace
12.Boiler water test and Ranges
13.how will you take crank pin bearing ovality in main engine

11.11.19
Int- Mr.Rao
Ext- Mr.Krishnan
4b
Type of engine
How fuel injection takes place in ME engine,
Alpha lubrication,
LDCL how achieve,
Where is sensors are located,
How it's working,
Block diagram of ME engine, ( stby unit how it's working)
Why SFOC we r calculate,
Axial and torsional vibration damper working and location,
Cross head bearing removal,(tools and max wear on which part)
What are all discuss in a tool box talk as a second engineer for tomorrow's job, ( he's expecting
safety, lifting gear check and spares).

11.11.2019
Venugopal
Func 6
1.crosshead bearing removal clearance
2.OMD alarm
3.centrifugal pump survey inspection
4.cshaft deflection
5.piston inspection nd clearance
6.propeller drop
7.jumping clearance allowance
8.shell nd tube heat exchanger performance

Lots nd lots of cross ques.

Final words:
Study manuals
Don't study material

Int-Mr.Shirish
Ext-Mr.Venugopal
Fn applied- 4b and 6
Date : 04/10/2019
Result :4b
Engine sailed
1.What is Mip,Difference between MEP and MIP?how will u find,what is Indicated power?How will
you find? What is Spring constant and spring scale?Unit of power? What's is watt?What is
workdone? Unit for work done?
2.Vit explain ?why untill 40% no vit?
Rotary vane ? Explain if three vane 3.wht is the angle it came turn? How seal is done and at the top
and bottom how it is sealed
4.Surging? Explain how surging occurs? diffuser( said kinetic to pressure conversion how happens
said C.S.A and Divergent concept How? He is expecting Basic principle It seems Bernoulli's principle )
4.Reefer how cut in-cut out takes place(Tev,purpose of solenoid valve,sensing bulb )
Fn 6
Wht ME overhaul u have done ?
Said Unit decarb and Exhaust valve?
1.Piston rod and ring checks (How u take,CPR depth and Butt clearance, purpose , how will u take,
using what instrument,what is least count of vernier caliper,
2.Stuffing box ( clearance checks ,values , Hw many pieces ,spring check)
3.Main bearing bottom shell removal( why two nylon ropes used while removing, C.S lifting mm,)
4.Boiler safe valve setting( what pressure , Compression rings cross section, gagging tool how it
looks)
Guys cross questions related to each questions are all in bracket.
Please post questions with cross question it will be useful to others while learning.

4 Nov
Internal: Sirish
External: venugopal
Fun 4b:
1. cylinder lubrication( complete working from tank to cylinder)
2. light spring diagram( explain )
3. vibrations in engine how they are controlled)
4. purpose of accumulation pressure test why cant we use pre-specified safety valve
5. back pressure valve in refrigration system( to prevent reverse flow of refrigerant to evaporator is
wrong ans for him)

internal shirish:
1. latest developmnt in T/C
2. critical rpm how its found during design stage
3. T/C vibrations causes

Nov 4
Internal : sirish
External : Mohan

Fun 4
1 difference between k and s in man engine
2 why long Stoke is good with respect to propeller efficiency
3 propeller cavitation
4 difficulty in low sulphur fuel
5 nox reduction method

Fun 6
Rudder drop measuring
[3:33 PM, 11/4/2019] +91 87785 33693: What will happen if rudder drop
Boiler safety valve inspection
What to check in cotter pin area
Me decarb what to measure
Stuffing box clearance
Internal
Life boat davit test
Checks on life boat
Load test on crane

Function 4b:
1.m/e type and bhp why rpm mentioned in bhp
2.EGB soot fire prevention techniques as a second engineer
3.purifier efficiency how to increase
4.bilge water management system onborad
5.Ballast water treatment plant operations ,filter backwashed sediments what u will do
6.one of the Boiler safety valve is leaking what is ur action
7.ows type onboard and operation of system on board Ur vessel

Fn 4b
Engine type
What type of lubricator
How will you make sure if the oil is reaching the engine in a conventional lubricator ( he is expecting
something else other than movement of steel balls)
What is Alpha lubricator speciality
Parts of Alpha lubricator.
What will you check in alpha lubricator when engine is running.
What are the guages available on air compressor.
What is the suction pressure of the air compressor
Running generator what will you check on cylinder head. (He expects to open the rocker arm cover)
What checks will you make while the cover is open.
What kinds of boilers you had on your ship.
In auxiliary boiler what is the furnace temperature
In exhaust gas boiler how much is the entry gas temperature
If exhaust gas boiler has lower temperature then how is it coping with steam demand.
What kind of incinerator you had what was it's capacity.

Fn 6
Maintenance of Alpha lubricator.
Exhaust gas boiler is leaking heavily when ME is running. What will be your action?
If your EGB is decommissioned can you run your engine.
AE con rod checks how will you decide weather to reuse or change.
What is the recommended life of conn. Rod bolts
How will you check the condition of the bolt ( not expecting length or elongation check)

Fn 6
Propeller drop
What remarks yu write for liner calibration
Provision comp change over for filling comp oil,procedure
Duplex filter change over,how Ll yu explain to your junior
Engine room side got dent,how Ll yu report to the company
For lifting liner what all checks yu Ll do in engine room crane,what is the swl for e/r crane
What is the weight of liner
What all the plans pasted in alleyway,
Internal:
Propeller drop diagram
Rudder malfunctions possible cause
After boxing up purifier vertical shaft height is less,what Ll yu do
Crank pin bearing clearance procedure
Main bearing clearance procedure
Latest development in ME engines

Date:31.10.19. External: Mr.Mathews. Internal: Mr Rao

Fn 4
1. Problem faced on ME on last vsl. Identification, troubleshooting,rectification and precautions to
avoid in future.
2. Meat room temp is low..Actions to be taken
.3. Reversing of sulzer engine
4.Main engine not starting on air..Checks and actions
5.Stuffing box purpose.
6. Boiler survey and safety valve setting.Certificate to be shown during survey(pr.gauge
calibration)Safety alarms and trips.
. Result: Fail

28-Oct-2019
External: Venugopal
Internal: Gopi krishna & Shirish
1. Type of ship sailed on?
2. Connecting rod ovality check? Complete procedure? Limit?
3. Propeller drop procedure. Inference from propeller drop reading and cross question on it.
4. Can stern tube lube oil be contaminated with sea water? If so, how and what actions u will take?
Lot of cross question on it.
5. Boiler accumulation pressure test, procedure.
6. Difference between maximum allowable working pressure and design pressure?
7. Fresh water generator vacuum dropping and production dropping. Reasons

Internal Gopi decider question

1. Air in steering gear system. Indications and actions?

How will you check the integrity of seal at dry dock after seal replacement Of stern tube
[2:10 PM, 10/26/2019] +91 82192 94075: What is hydrazine. What it does. How it does
ME and AE governors. R they same? What is the diff. How the governor works (hydraulic type) ?
What is droop? Isochronus gov fitted to which engines?
Which engine 2S or 4S generates more NOx and why.

03.10.2019
External: Mr. Mathews, and one more new surveyor
Internal: Mr.Rao
1. Engine specifications
2. How to calculate power.
3. What are the boiler treatment carried out and how hydrazine test is done.
4. In refer compressor, suction and discharge pressure are same , what are the actions
5. How will you order TEV.

New surveyor:
1. What are the checks carried in crankcase inspection
2. How will you check leak in refrigeration plant?if So leak is detected in a valve and shore people
have rectified it , now how will u re commision it

How will we know piston crown has cracks and piston rod cracks?

03.10.2019
External: Mr. Mathews, and one more new surveyor
Internal: Mr.Rao
1. Engine specifications
2. How to calculate power.
3. What are the boiler treatment carried out and how hydrazine test is done.
4. In refer compressor, suction and discharge pressure are same , what are the actions
5. How will you order TEV.
New surveyor:
1. What are the checks carried in crankcase inspection
2. How will you check leak in refrigeration plant?if So leak is detected in a valve and shore people
have rectified it , now how will u re commision it

03/10/2019
Internal : Mr. Rao
External : Mr. Mathews and New surveyor
Function:6
1. How will you check liner calibration and after calibration what report you will send to company
2. AE cylinder head over haul what are all things u will check
3.which place you will insert poker gauge he wants exact place name
4. You need a change a sea water pipe in engine room how will you change .
5. How pipe got manufactured
6. Boiler furnace maintained and leak in furnace tube how will u identify and rectify.

01.10.19
Internal: Rao
External: Venugopal

Fn.6
1. How to check rudder drop allowance
2. How to check the valve guide clearance
3. What feeler gauge is used to check the cross head bearing clearance
4. How to check the thrust bearing clearance and where is the besring surface.
5 how you will come to know the crank shat deflection readings are correct by looking at the values.

1/10/2019
Int Rao
Ext Mathews
Fun 4B
1)Engine specifications with fuel and lo grade and its name, critical rpm
2) engine is prepared for standby everything is fine all parameters looks good now engine not
turning on air- what's ur action tell me step by step
3)meat room temp not maintained other rooms maintained good ,meat rooms door r in closed
Condition, now what's ur action
4) midnight 3 clock u got oil mist alarm , engine slowdown automatically u came down - what's ur
action
5) purpose and conditions required for accumulation pressure test what r procedure for
accumulation pressure test

Fun 6
1)Centrifugal pump overhauled what r check u do in centrifugal pump shaft
2)how u check propeller drop
3) scaba set checks before use for fire fighting

Oct 1 2019
Ext : Venugopal sir
Internal : Shirish

Fun 4b
1.Type of engine- sulzer rta and man bw MC
2. Reversing of sulzer engine
3. Cylinder lubrication of sulzer engine
4. Turbocharger vibrations
5. Turbocharger lubrication
6. Uncooled casing of turbocharger, why not used
7. Refrigeration room, how temperature is maintained.
8. Rotary vane steering gear

Function 6
1. Chain drive checking
2. Chain tightening
3. Cam adjustment
4. Thrust bearing clearance.
5. Propeller mounting

1-oct-2019
Surveyor: Venugopal
Fun- 4b
1. Engine power, ihp, how Ihp is calculated? how much in joules?
2. What is moment compensator? Why it s used? Wat is 2nd order moment? Where it is placed? Y
only in two chain wheels? How t s rotating twice? How that s counter reacting ur 2nd order
moment?
3. What is accumulation pressure testing? Y it is done? do have to do for overhauled safety valve?
How the capacity reduced?
4. How many vanes in rotary vane steering gear? Angle between them?
5. How temperature is maintained in different rooms?

Fun-6
1. Piston removal? How piston cleaning ring s removed ? How piston s lifted? Liner ridge?
After taking out , what and all clearance v have to take? How do u take piston pressure testing? How
do u put piston upside down and test t? He s expecting regarding safety?
2. How do u take thrust bearing clearance? Why do u take?
3. Stuffing box overhaul? How do u check rings and spring? On wat basis do u renew?
4. Propeller fitting procedure?
5. How do u do pressure testing Generator lo heater?

Shirish:
As a 2/e , how do u prepare for Cargo operations in tanker.

30/03/2019
4&6
Internal Mr.LSG
External Mr.Shirish
1. Sulpur cap 2020, difficulties faced
2. How long can we retain old sulphur fuel oil after 2020
3. Ballast water management plant
4. Accumulation pressure test of safety valve of boiler
5. Air resorvoir mounting;
6. Air bottle Inspection
7. How many drains valves fitted in air bottle why
8. Air bottle safety valve vented to where if it is to engine room what arrangement required
9. Boiler chemistry why we maintain
10. What chemical need to be added in boiler and why
11. Furnace inspection
12. How will you set safety valve of egb during sailing
13. Wat documents you will show to surveyor during boiler survey
14. Piston ring properties
15. New improvement in piston rings
16. Piston ring inspection
17. How will you ensure your overhauled exhaust valve is in satisfactory condition which you reliver
overhauled and kept standby
18. Type of air compressor how many stages. What we can achieve by this
19. Aux engine Thurst bearing survey
20. Fuel Injector what all parts you will renew and how will you measure the spring elongation
21. As a second engineer how you will prepare for drydock
22. What all equipmentments only can be done in drydock
23. Stern tube bearing how many der which will wear more and why?
24. Does your bearing rotate?
25. Formula for calculating bhp?
26. How your r is related to your power
27. Boiler steam temperature
28. Easing gear why it is fitted in safety valve operating procedures
29. Purifier checks during boxback after overhaul
30. Remote survey
31. Who can do remote survey
32. How will you check bottom end bolt elongation
33. Emergency steering gear testing frequency and how long it will take to change over to
emergency steering
34.fresh water generator output distilled water salinity. Sea water salinity
35. Distilled water can we drink directly. Distilled water treatment before used for drinking and
cooking
36. Cpr ring uses and how it is Diffrenciate from other ring
37. Can blowby happen in improvement new engines
39. Air bottle inside coating. Wat will you see Inside airbottle after removing manhole door

Shrish questions
Latest amendments in annex 6
NOx technical file contents

30-sept
LSG , shirish
F6
Upon recent liner removals lot of accidents happen due to lifting tool breakdown, what
precautions you will take on your ship to prevent this? Risk assessment, how will you debrief
your crew

Boiler accumulation pressure test, old boiler, to change one safety valve, what is the
procedure

Sewage treatment plant, type, maintenance schedule, what gas present inside stp, risk
assessment, how will you proceed for maintenance, how will you brief your crew

Aux engine overhaul/ survey, under what basis you will decide con rod can be re used or
not, checks on conrod, conrod bolt elongation check

Annex 5 latest amendment, when, what changes in E/R

30/09/2019
Internal. Roa,
external Mohan

4b
Vit in detail
Advance timing
What happens
Breakpoint
Power balancing
Surging labyrinth seal
Surging reasons
Powe calculation
Boiler SV settings and pressure testing
Boiler model.. settings
Compressor bumping clearance
Cylinder liner accelerated wear why happens

6
Stress concentration
Annealing and normalised and different
Steel material concerns and stress concentration procedure
Crankshaft deflection and how to judge wear down
Fitted bolts
Iccp
Spark erosion
Centrifugal pumps checks
Pipe nominal diameter and pipe schedule
Internal: rao
ext: T.Mohan
Fun: 4b
1. Properties of clo
2. Problems with engines wit 2020 fuel change
3. Problem for clo for same.what all things u have to change.
4. What is engine family and group w.r.t EEOI
5. Requirement for blr water test and what all u will test.
Some more questions I don't remember
F6F Deciding questions by Rao:
Difference between life boat of tanker and bulk
Annex 5 regulation regarding bulk carrier
Explain Miller cycle. What changes required in engine design to meet the requirement

30/09/2019
internal. Km Rao,
external. T. Mohan

Fn 4, 6
1, types of engine sailed.
2. How fuel is controlled in sulzer engine.
3. How to increase pmax in sulzer
4. Effective stroke of fuel pump
5. Fuel pump lead
6. Boiler internal mounting
7. Shroud ring of turbocharger, purpose
8. How to check holding down bolt
9. Checks in hydraulic jack
10. Oil in gauge glass and ur actions on watch.
11. Fwg air leak, how to find out.
12. Decard checks and measurements in an unit

Forgot few questions.

Internal: reliq plant in LPG.
2, how crosshead lubrication takes place
3, what is pulse jet injection
4, what will u check before putting fuel valve high pressure pipe
5, how to take fuel pump lead
Boiler furnance inspection.

How to order hydraulic pipes?

ANS:
Design r working pressure
Coating material
Rubber r
Coupling internal and external diamete
Braided r spiral hose

13.09.2019
Internal : Mr. Shirish
External : Mr. LSG

Fun : 4b
1.Turbocharger surging at normal sea load.
2.Parts of Turbocharger
3.Turbocharger overhaul by service engineer, what documents and information you will give to
him.?
4. Purifier optimization
5.AE overspeed trip how to do?
6.ME top piston how special from other rings?
7. Annex 6 regarding refrigeration and incinerator, Can we burn plastic?
8. Air compressors first stage relief valve lifting?

Fun 6

1. Piston overhaul checks and clearances

2. Reciprocating pump parts, Overhauling, checks.
3.Alfa lubricator parts, what parts you replace during overhauling?

Function 6
Venugopal and rao
1. Main bearing removal and complete procedures
2. Exhaust valve overhaul and clearances
3. Liner calibration and interpretation
4.shell and tube exchangers tube renewal
5. Propeller Shaft survey dismounting and mounting inspection and procedures
All these questions so many cross questions total time of oral one hour 5 min.

09/09/2019
Attempt — 2
surveyor : Krishnan
Internal : K.M.Rao
Function - 6
What is your type of Engines?
Exhaust Valve overhaul, checks after the overhaul?
Horizontal Centrifugal Pump shaft and Motor alignment?
Annealing and Normalising? Which one is effective? And why?
COPT, checks before you give to chief officer?
He expects the function of labyrinth seals, and the gland steam efficiency. And the values?
Hydraulic Test in Boiler?
AE Cyl head pressure testing and Con rod ovality checks?
Main Bearing Survey, and safety aspects
How to order hydraulic pipes? Ho
09/09/2019
surveyor : Mathews
Internal : Sirish
Fun6
1, while reassembly of pump to motor how centering done.dial gauge location
2,crank shaft deflection safety precaution
3,fresh water generator vacuum drop while sailing possible reason
4,A/E CYLINDER HEAD CHECKS

9/09/2019
surveyor : Mathews
Internal : Sirish
1. Engine specification.
2. Power calculation.
3. Meat room temp low . Reasons
4. Accumulation pressure test .
5. Boiler survey .
6. Over speed trip in emergency generator .
7. Advantages of super long stroke

Int - Shirish
Ext - Mathiews
F4b
About electronic engins
How fuel pump working in ME
Why 2 fuel injector
How to take performance
Power calculation of ME
Ref short cycling
What arrangement provided in AC when ship entering cold regions
EEOI

Internal venugopal
function 4.
type of engine sailed?
Sulzer reversing ?
How cam is fitted in camshaft?
How many vanes in rotary steering gear?
Boiler acc pressure test?

Date:06.09.2019.
External:Mr.Venugopal
Internal:Mr.shirish
Attempt:4
1. Reversing mechanism in starting air distributor
2. Vane type steering motor .
3. Back pressure valve in refrigeration
4. Constructional difference between cooled & uncooled turbocharger.
 5. How vacuum produced in FWG..

01.08.2019
Internal:: Shridish
External:: Mathews

Fn.4b.
1.Engine specifications- MCR, CRITICAL SPEED RANGE.
2.Why vibration is more in Critical speed range?
3.How to take peak measure using indicator card?
4.Working of planimeter?
5.What cyl.oil used in ur ship? Hfo used in ur ship?
6.Pilot burner not firing? Reason?

Fn. 6
7.How to check trueness of shaft
8.Where the shaft can get bend, checks on impellers
9.Checks on connecting rod
How to check trueness , ovality, gudgeon pin clearence, where to check, how to check, what is mean
by Maximum allowable? How much for yr engine? (He expected Con rod bolts replacement.)
10.What are check you will do in scba?
11.Dye penetrant test

31/7/19
Internal: Rao
Ex:T.mohan
Fun4B
What type of engine
What type of ship
1.FQs setting
2.How engine load is controlled
3.types of governor
Can u use Speed droop governor for load sharing
What is different between speed drop governor and isochronous governor
4.LDCL how it works
5. Three elements control how it's work
6.Srinking and swelling
7.turndown ratio
8.purpose of accumulation pressure test
9. Current nox regulations,Nox control technics
Explain SCR
10.catfines more in fuel what ur action
11.purifier to clarifer
12.how u check fuel quality

FUN:6
1.Annealing and normalizing
2.in dry dock what u check in iccp system
3.what is nominal dia ,
Schedule pipe, schedule pipe 40 and 80 nominal dia will same?
4. Purpose of pokergage and where u use measure exact location
5.rudder internal coating

31/7/19
Internal: Rao
Ex:T.mohan
Fun4B
What type of engine
What type of ship
1.FQs setting
2.How engine load is controlled
3.types of governor
Can u use Speed droop governor for load sharing
What is different between speed drop governor and isochronous governor
4.LDCL how it works
5. Three elements control how it's work
6.Srinking and swelling
7.turndown ratio
8.purpose of accumulation pressure test
9. Current nox regulations,Nox control technics
Explain SCR
10.catfines more in fuel what ur action
11.purifier to clarifer
12.how u check fuel quality

FUN:6
1.Annealing and normalizing
2.in dry dock what u check in iccp system
3.what is nominal dia ,
Schedule pipe, schedule pipe 40 and 80 nominal dia will same?
4. Purpose of pokergage and where u use measure exact location
5.rudder internal coatingssment, how wil

internal. Km Rao,
external. T. Mohan

Fn 4, 6
1, types of engine sailed.
2. How fuel is controlled in sulzer engine.
3. How to increase pmax in sulzer
4. Effective stroke of fuel pump
5. Fuel pump lead
6. Boiler internal mounting
7. Shroud ring of turbocharger, purpose
8. How to check holding down bolt
9. Checks in hydraulic jack
10. Oil in gauge glass and ur actions on watch.
11. Fwg air leak, how to find out.
12. Decard checks and measurements in an unit

Forgot few questions.

Internal: reliq plant in LPG.
2, how crosshead lubrication takes place
3, what is pulse jet injection
4, what will u check before putting fuel valve high pressure pipe
5, how to take fuel pump lead
6, furnace inspection

Int:- Mr.LSG
Ext:- Mr.Shrish kumar
Fun4b
1.blr survey, acc pr, hw egb coupe up steam generation with exht temp which is lesser than
the oil fired section..
2.hw will you specify a new blr sfty vv for a reduced capacity blr, blr deterioration factors..
3.hw will you opearate Px with max efficiency, hw to shift e-line, developments in Px..
4.latest developments in Tc, vta & vti?? Hybrid TC?? Surge inducing factors on Tc?? Hw is ur
Tc matched with ur engine..
5.alpha lubricator metering??
6.miller cycle significance??

Fun.6
1.Exht vv overhaul and checks, exht vv was ovhl'd by someone else..hw will u grant it to put
on service??
2.centrifugal pp ovh and checks!? Cause of cavitation and exactly whr it occurs??
3.hw ur vsl complies with Marpol annex-4, when it is ammended, maintenance on spt, air
blower breakdown what will you do, wt test are carried out of confirm & test values
requirement by regulations??!
5.wht is annex-6, why it is so important, hw it is complied, wrt Incinrtr tell abt emmision
cntrl??
6.ur left with old sulphur cap fuel on 2020, construct a plan hw will you dispose & switch
over with new requirement fuel??