Professional Documents
Culture Documents
Foreword
Foreword
This manual has been prepared to acquaint you with the operation and maintenance of
your new KORANDO and to provide important safety information. We urge you to read
it carefully and follow the recommendations to help assure the most enjoyable, safe,
and trouble-free operation of your vehicle.
When it comes to service, remember that your SSANGYONG dealer knows your ve-
hicle best and is interested in your complete satisfaction.
We would like to take this opportunity to thank you for choosing KORANDO and assure
you of our continuing interest in your motoring pleasure and satisfaction.
This manual should be considered as a permanent part of your vehicle, and must re-
main with the vehicle at the time of resale.
PYUNGTAEK, KOREA
IMPORTANT NOTICE
Please read this manual and follow the CAUTION All information, illustrations, and specifica-
instructions carefully. tions in this manual are based on the latest
CAUTION indicates a potentially
: This is the safety alert symbol used product information available at the time of
hazardous situation which, if not
to alert you to potential hazards publication.
avoided, may result in minor or
including injuries or damage to your
moderate injuries, or damage to Ssangyong reserves the right to change
vehicle or other property. Obey all
your vehicle or other property. specifications or designs at any time without
safety messages that follow this
notice and without incurring obligation.
symbol.
Throughout this manual, you will find special NOTE This vehicle may not comply with the
notations: NOTE indicates information which standards or regulations of other countries.
• Warning will assist you with maintenance or Before attempting to register this vehicle in
• Caution other instructions concerning your any other country, check all applicable
• Note vehicle. regulations and make any necessary
modifications.
WARNING
WARNING indicates a potentially
* : The asterisk in this manual signifies an
item of equipment that is not included on
This manual describes options and trim
available at the time of publication. Some of
hazardous situation which, if not all vehicles. Such items include engine the items covered may not apply to your
avoided, could result in serious options, model variations specific to one vehicle. Contact your Ssangyong dealer for
injury or death. country, and optional equipment. information on option and trim availability.
A sophisticated electroic anti-theft alarm 4. Close all doors, hood and tailgate.
system is equipped to ensure maximum ve- 5. Press and release the door lock button
hicle security. You are advised to gain a full on the transmitter.
understanding of the system by throughly • The LED on the transmitter will flash
reading this section of the manual. once.
• All doors lock.
NOTE • Single beep will sound.
The operating range of the trans- • Hazard warning lamps flash twice.
mitter will vary due to environmen- • Anti-theft mode is activated.
tal conditions.
3 If the ignition switch is in the ON posi-
1 tion, the transmitter will not operate and
the anti-theft system cannot be armed.
2
1. LED
2. Door lock button
3. Door unlock button
BEFORE DRIVING YOUR CAR 1–5
NOTE When Arming the System Door Unlock and Anti-theft Mode
The system provides a visual and an audio Deactivation
The system can be activated even if
alarm, if any of the doors, the tailgate or the 1. Unlock the driver's door with a key, and
the windows are open.
hood are unlocked without using the key or anti-theft mode is deactivated.
Close all the windows and doors be-
pressing the unlock button on the transmit-
fore leaving the vehicle. 2. Press and release the door unlock but-
ter after closing the door for more than 2
seconds. ton on the transmitter.
• The LED on the transmitter will flash
NOTE After 27 seconds, the alarm will automati- once.
You must use the transmitter to acti- cally stop. • All doors unlock.
vate the anti-theft mode. • Hazard warning lamps flash once.
Stopping the Alarm • Anti-theft mode is deactivated.
the alarm stops only by unlocking a door or
the tailgate with the key or by pressing the 3. Turn on the ignition switch with a key,
lock/unlock button on the transmitter. and anti-theft mode is deactivated.
DOOR LOCKS
4. Reassemble the cover of the transmit- Front doors can be locked or unlocked
CAUTION
ter. from outside by using the key.
5. Check the transmitter operation. Transmitter can be damaged. To lock, turn the key towards the front of
• Do not reverse the polarity. the vehicle.
CAUTION • Avoid dropping. To unlock, turn the key towards the rear of
• Do not place heavy objects on it. the vehicle.
Avoid touching the flat surfaces of
• Keep transmitter away from water
the battery with your bare fingers.
and direct sun light. CAUTION
Handling will shorten battery life.
Lock all doors and tailgate when
NOTE leaving the vehicle unattended.
If transmitter gets wet, wipe it with
soft cloth.
(Outside) UNLOCK
LOCK
1–8 BEFORE DRIVING YOUR CAR
Each doors can be locked or unlocked from To open the door from the outside, turn the To open the door from the inside, pull the
the inside by pushing or puling the door lock key and pull the door handle upward. door lock button and pull the inside door
button located in the inside door catch. handle.
Unlock
Lock
BEFORE DRIVING YOUR CAR 1–11
CAUTION
Do not force mirror to adjust if ice
should restrict movement of mirror.
Use deicer, spray, or blower to re-
move ice.
CAUTION
Adjust mirror angles before driving.
1–14 BEFORE DRIVING YOUR CAR
NOTE NOTE
Remember that you lose some rear- Automatic dimming function will be
view clarity in the night position. operated when the ignition switch is
turned “ON” or the engine is run-
ning.
Adjusting
lever
Night Day
BEFORE DRIVING YOUR CAR 1–15
SEAT LUMBAR SUPPORT FRONT SEAT ARMREST* FRONT SEAT BACK STORAGE
To adjust driver’s lumber support, move the Pull or push the front seat armrest to raise POCKET
lever until the desired angle is achieved. or lower it. The front seat back storage pocket is pro-
Move the lever downward to increase the vided to store small items.
amount of lumber support.
To decrease it, raise the lever progressively
through the other position.
1–18 BEFORE DRIVING YOUR CAR
WARNING
Removed or improperly adjusted
head restraints can result in serious
head and neck injuries in case of a
collision.
BEFORE DRIVING YOUR CAR 1–19
3
BEFORE DRIVING YOUR CAR 1–21
CHILD RESTRAINT
Pregnant Women When transporting infants or small children,
WARNING
It is recommended that pregnant women an appropriate child restraint system should
always be used. • When installing a child restraint
use seat belts. Contact your doctor for
The child restraint system should be appro- system, follow the instructions pro-
specific recommendations.
priate for your child’s weight and height and vided by the manufacturer.
properly fit the car’s seat. • When not in use, keep your child
WARNING
Accident statistics indicate that children are restraint system secured with a
Pregnant women and unborn child seat belt or remove it from the
safer when properly restrained in the rear
could be injured. vehicle.
seat rather than in the front seat.
• Use a lap-shoulder seat belt if pos- • Do not hold a child while riding
sible (Consult your doctor). WARNING
in a vehicle.
• Lap belt should be worn as low as • Infants and small children should • Never let a child stand or kneel on
possible throughout the preg- always be restrained in a infant or
any seat.
nancy. child restraint.
• NEVER INSTALL A REAR-FACING • Do not allow a child in the cargo
CHILD RESTRAINT IN FRONT SEAT areas while the vehicle is moving.
WITH FRONT PASSENGER AIR • Children who have outgrown child
BAG. restraint systems should sit in the
• A child in a rear-facing child re- rear seat and be restrained with
straint installed in the front seat
the seat belt.
can be seriously injured if the
front passenger air bag inflates. If child’s seating position has a
Secure a rear-facing child re- shoulder belt which is on or very
straint in the rear seat. close to the face or neck, move the
• A front-facing child restraint child close to the center of the
should be secured in the rear seat vehicle, slightly inboard of the
whenever possible. If installed in shoulder belt, or move the child to
the front passenger seat, adjust
the seat as far back as it will go. a position without a shoulder belt
if possible.
BEFORE DRIVING YOUR CAR 1–25
LAP BELT
A lap belt is installed in the center of the The buckle and metal latch plate of the cen-
CAUTION
rear seat. ter rear lap belt are identified by the “CEN-
Insert the metal latch plate into the buckle TRE” mark. Be sure to check the marking Damaged or incorrectly fastened seat
until it locks. before wearing the center rear lap belt. belt could cause serious injury.
To lengthen, hold the metal latch plate at Do not fasten the metal latch into in-
The metal latch plate of the center rear lap correct buckle by force.
right angles to the belt and pull on the belt.
belt can be fastened only into the buckle of
To shorten, pull the free end of the belt center rear lap belt buckle.
away from the metal latch plate, then pull the NOTE
belt clip to take up the slack. WARNING When fastening the rear seat shoul-
Improper use of seat belts could der belt or the center rear lap belt,
Position the lap belt low on the hips.
cause serious injury. make sure the metal latch plate is
To remove the belt, depress the red button
• Never wear the lap belt across your inserted into the correct buckle to
on the buckle.
abdomen. obtain maximum protection from the
• Lap belt should be fitted snugly seat belt.
around the hips, not the waist.
Belt clip
PULL
PULL
INSERT to fasten
PULL to PRESS to unfasten
lengthen
BEFORE DRIVING YOUR CAR 1–27
AIR BAG*
The air bag Supplemental Restraint System No safety system can provide complete pro-
WARNING
(SRS) can provide additional protection for tection in a severe crash.
Improperly worn seat belt could the driver and front passenger (if equipped)
cause severe injury. Just from viewing the vehicle damage after
against head and chest injuries in the event
• Adjust seat belt height before driv- a crash, it is very difficult to accurately de-
of a collision.
ing. termine if the air bags should or should not
The air bag system activates during a se-
• Make sure the anchorage is have inflated. In some cases, where the air
vere collision which is either frontal or when
locked in position. bag did not inflate, extensive visible damage
the impact angle is up to 30° from straight
• Shoulder belts should be posi- indicate that the car absorbed much of the
ahead.
tioned midway over the shoulder, crash energy, and the air bags were not
never across the neck. When the air bag inflates, an operating noise needed. In other cases, a severe jolt, such
may be heard and a small amount of smoke as an impact to the under carriage, may not
like gas will be released. The gas is harm- cause extensive body damage but cause the
CAUTION less and does not indicate that there is a fire. air bags to inflate.
Control of vehicle can be lost. Injuries, including fatal injuries, can occur in
Do not adjust the height of the WARNING
a severe collision, even if seat belts are
driver’s seat belt while driving. Occupant could be injured.
worn properly and the air bags inflate.
• Wear seat belt at all time.
• Air bag system serves as supple-
ment to the seat belt.
WARNING
Alternation of component could in-
jure someone.
• Do not modify original compo-
nents.
BEFORE DRIVING YOUR CAR 1–29
CAUTION
Under the following conditions the air
bag system will not be triggered.
• Rear impacts
• Side impacts
• Rollovers
• Minor frontal collisions
1–30 BEFORE DRIVING YOUR CAR
CAUTION
Treatment by unauthorized persons
could cause injury.
Repairs to instrument panel should
be done by only Ssangyong Dealer.
BEFORE DRIVING YOUR CAR 1–31
ENGINE HOOD
3. Open the fuel filler cap by turning it 1. To open the engine hood, pull the release
WARNING
counterclockwise. knob located on left lower side of instru-
4. After refueling, tighten the fuel filler cap Fuel may be under pressure. ment panel to unlatch the engine hood.
by turning it clockwise and push the fuel • Unscrew fuel filler cap slowly. The engine hood will then be unlocked
filler door properly until it latches. • Wait for “hiss” noise to stop. and partially open.
• Unscrew cap completely.
WARNING
Gasoline vapor is highly flammable. CAUTION
It burns violently and that can cause Engine and exhaust system will be
very bad injuries. damaged.
When refueling, Make sure to use designated fuel to
• Switch off engine. the vehicle.
• No smoking.
• No naked flame.
• No sparking material. CAUTION
Gasoline damages paintwork.
If gasoline spills onto paintwork
wash with cold water immediately.
NOTE
The fuel filler door may not open in
cold weather.
Push or tap fuel filler door lightly to
open.
1–32 BEFORE DRIVING YOUR CAR
2. Press the safety catch lever up located 3. To close the hood, lower the hood and
CAUTION
under the front edge of the hood and push it down firmly until the lock is se-
lift the hood fully. curely engaged. Be careful for popping the hood up
Two air-pressurized support rods will by gas lifter for the reason of safety.
hold hood open.
WARNING
An open engine hood with running
engine exposes moving parts which
car crush, cut or entangle.
• Do not wear loose clothing.
• Keep hands and hair away from
moving parts.
BEFORE DRIVING YOUR CAR 1–33
OPENING/CLOSING METHOD OF
CANVAS ASSEMBLY - Zip the rear light open and then allow - Zip the left side light open.
To open/close the canvas assembly, please the rear light to hang down by pushing - Remove the left side light by pulling it
keep the following procedure. it inside the vehicle. forward the vehicle.
- Zip the right side light open.
Opening Procedure - Remove the right side light by pulling it
- To release the canvas assembly from the forward the vehicle.
vehicle, push the both red buttons of
latch lock.
Latch Lock
BEFORE DRIVING YOUR CAR 1–35
- Extract the fixing parts of the canvas - To fold the canvas assembly, pull it back- - Open the tailgate.
assembly from the C-pillar molding hook. ward the vehicle completely. - Take the boot out of the boot-bag.
- Hang down them inside the vehicle.
1–36 BEFORE DRIVING YOUR CAR
- After covering the canvas assembly - Fix the both end parts of the boot by - After making boot’s straps go around
with boot, latch the fixing device of the sticking the fasteners(Velcro patch). the rear light, fix the boot’s straps by
boot securely to the rounding parts of adhered fasteners(Velcro patch).
the C-pillar molding hook.
NOTE
When install the boot, allow the
straps of boot to be lacated inside
the vehicle.
BEFORE DRIVING YOUR CAR 1–37
- After closing the tailgate, check the in- Closing(Covering) Procedure - When install the side lights, after se-
stallation of boot. Closing procedure is the reverse order of curely latching the fixing device of the
opening procedure. lower parts of the side lights, zip the
WARNING However, to protect the leakage of water side lights close, and then stick the
• Never drive with an improperly always observe the following precautions: fasteners(Velcro patch) of the side
installed boot. - When closing the canvas assembly, af- lights to the canvas assembly.
• Injury and property damage could ter securely latching the fixing parts of
result. the canvas assembly to the C-pillar mold-
ing hook, latch the canvas assembly to
the vehicle.
1–38 BEFORE DRIVING YOUR CAR
CAUTION
Do not stick hands, head or anything
else out of the opening sun roof.
Push the
handle to lock 2
1 securely
1–40 BEFORE DRIVING YOUR CAR
WARNING
Do not store sun roof in passenger
compartment.
In sudden stop or collision, loose
equipment can be thrown around
vehicle and personal injuries.
Releasing the roof lock Placing sunroof on the support Fixing sun roof
Support
2
STARTING AND OPERATING
2–2 STARTING AND OPERATING
FUEL RECOMMENDATION
Commercially available high-quality fuels are Operation in Foreign Countries
CAUTION
suitable. Fuel quality has a decisive influence If you are going to drive your Korando in an-
on the power output, driveability and life of Engine and exhaust system will be
other country, be sure to :
the engine. The additives contained in the damaged.
• Observe all regulations regarding regis-
fuel play an important role in this connec- • Do not use leaded fuel to the ve-
tration and insurance.
tion. You should therefore use only high- hicle for unleaded fuel.
• Check that a suitable fuel is available.
quality fuels. • Use the fuel with specified or
higher Research Octane Number
Diesel Engine Vehicle Fueling from Drums or
recommended for your country by
Use diesel fuel at 50 cetane rating or higher. Ssangyong. Storage Containers
It is not covered by warranty. For safety reasons (particularly when us-
Gasoline Engine ing noncommercial fueling systems) fuel
Fuel with too low an octane number can Do not Use Methanol containers, pumps and hoses must be prop-
cause pre-ignition (detonation). Ssangyong Fuels containing methanol (wood alcohol) erly earthed.
can not be held liable for resultant damage. should not be used in your Korando. This Static electricity build up can occur under
type of fuel can reduce vehicle performance certain atmospheric and fuel flow conditions
CAUTION and damage components of the fuel system. if unearthed hoses, particularly plastic, are
For correct octane rating setting and fitted to the fuel dispensing pump.
other use of gasoline (ex. Leaded), NOTE It is therefore recommended that earthed
consult your Ssangyong Dealer. The warranty policy will not cover pumps with integrally earthed hoses be
damage of the fuel system and any used, and that storage containers be prop-
performance problems that are erly earthed during all noncommercial fuel-
caused by the use of methanol or ing operations.
fuel containing methanol.
STARTING AND OPERATING 2–3
IGNITION SWITCH
The ignition switch on the right side of the ACC POSITION START POSITION
steering column has the following four po- The engine can be turned off without lock- This position activates the starter motor,
sitions, LOCK, ACC, ON, and START. ing the steering wheel. starting the engine.
Some electrical accessories such as the Release the key when the engine starts, and
LOCK POSITION
radio and cigarette lighter can be operated it will be returned to the “ON” position auto-
The steering is locked by removing the key.
in this position. matically.
Rotate the steering wheel until lock is en-
gaged. CAUTION WARNING
For easier key operation when unlocking,
Battery can discharge. Never remove or turn the key off
move the steering gently from right to left
Do not leave key at “ACC” position while driving.
and turn the key to the “ACC” position.
for long. • This can cause the driver to lose
control of vehicle.
NOTE
• This can result in serious vehicle
To turn the key from “ACC” to ON POSITION damage or personal injury.
“LOCK” position, you must push it This position turns on the ignition system and
in. the electrical accessories.
WARNING
CAUTION Steering wheel can suddenly turn.
Battery will discharge. Never reach for the ignition switch
Do not leave key at “ON” position key through the steering wheel.
without running the engine for long.
CAUTION
Always use the parking brake.
Do not depend on “P” position to
keep the vehicle from moving.
STARTING AND OPERATING 2–7
MODE SWITCH
Drive Range 1 • [W] - WINTER MODE The transmission will shift into the
1 = The drive position for maximum braking Press the “W” portion of the mode power driving pattern. The transmission
effect, e.g. when driving down severe switch to select “WINTER” driving mode will shift at higher engine revolutions, al-
gradients; the transmission does not and “WINTER” indicator lamp will be dis- lowing more powerful acceleration.
shift beyond first gear. played on the instrument panel.
Use this mode in the event of starting- • NORMAL
off or driving difficulties on slippery Use this mode for your normal driving.
roads. This driving mode can be selected when
both “W” and “P” portions are not
• [P] - POWER MODE pressed.
For increased power, improved accel-
eration or driving up long slopes, press
the “P” portion of the mode switch.
The “POWER” indicator lamp will be dis-
played on the instrument panel.
2–10 STARTING AND OPERATING
WARNING
In case of part-time 4WD, do not use
4WD for normal driving on dry pave-
ment. It will cause unnecessary noise,
wear and fuel economy.
WARNING
To shift ‘4L’ or ‘4H’ position, com-
pletely stop the vehicle and always
depress the clutch pedal, for manual
transmission, or position the selec-
tor lever to “N”, for automatic trans-
mission, and turn the 4WD switch to
‘4L’ or ‘4H’.
2–14 STARTING AND OPERATING
OPERATION TIP
Vehicle 601TD, 602TD, 2300 DOHC IL6 3200
BRAKE
Your vehicle is equipped with disc brakes
WARNING WARNING
at all 4 wheels.
• If one brake circuit should fail, the ve- Brakes can have temporary loss of Brakes can have temporary loss of
hicle can still be stopped with the sec- performance due to overheating. performance due to wet brake com-
ond remaining circuit. If this happens, the • On descents shift to a low gear. ponents.
brake pedal must be fully depressed • Do not continually apply brakes. • After checking the rear for other
with greater pedal pressure. The brak- vehicles, lightly apply brakes for
ing distance is increased. Have the brak- performance loss.
WARNING • Keep safe forward speed.
ing system checked and repaired by a
Ssangyong Dealer or Ssangyong Autho- Do not drive with your foot resting • Keep plenty of space ahead, to the
rized Service Operation before continu- on the brake pedal. This could result rear and to the sides.
ing your journey. in the brakes overheating and losing • Lightly apply brakes until perfor-
• After being parked, check to be sure the their effectiveness, wear out the mance is normal.
parking brake is not engaged and that brake pads. • Always apply this procedure after
the parking brake indicator light is out driving through water deep
before driving away. enough to wet brake components
• Do not coast down hills with the vehicle or having the vehicle washed, to
out of gear. This may be extremely haz- help reduce the risk of personal
ardous. Keep the vehicle in gear at all injury.
times, use the brakes to slow down.
• If a tyre goes flat while driving, apply the
brakes gently and keep the vehicle
pointed straight ahead while you slow
down. When you are moving slowly
enough for it to be safe to do so, pull
off the road and stop in a safe place.
2–16 STARTING AND OPERATING
PARKING BRAKE
The parking brake acts on the rear wheels. When Parking Your Vehicle CAUTION
It engages automatically when applied. The 1. Hold the brake pedal down and firmly
parking brake lever is located between the Things that can burn could touch hot
apply the parking brake.
front seats. exhaust parts under your vehicle and
2. Manual transmission models :
ignite.
To apply the parking brake, depress the When parking on level ground, place the
Do not park or operate vehicle over
brake pedal and pull the lever up fully. gearshift lever in the “NEUTRAL” posi-
combustible materials.
To release, depress the brake pedal, pull the tion.
lever up slightly and push the button in the When parking on a downhill gradient,
tip of the lever. Then lower the lever while place the gearshift lever in the “RE- CAUTION
holding the button in. VERSE” position. The vehicle can move when parked.
Ensure the parking brake is fully released When parking on an uphill gradient, • Always apply parking brake fully.
before driving off. place the gearshift lever in the “1st” • Park on firm, level ground.
See your Ssangyong Dealer if adjustment of position. • When hill parking, do not leave
the parking brake is required. Automatic transmission models : front wheels in straight ahead po-
Move the selector lever to the “P” (PARK) sition.
position.
3. Close all windows and sun roof*. CAUTION
4. Turn the ignition key to the “LOCK” posi-
Driving with parking brake applied
tion and remove the key.
could damage rear brake system.
5. Lock all doors and tailgate.
• Before driving, fully release park-
6. Be sure the vehicle is not moving.
ing brake.
• Check brake system warning light
off.
STARTING AND OPERATING 2–19
INSTRUMENTS
Diesel engine
1. Speedometer 13. Door open warning light 24. 4WD warning light*
2. Odometer 14. TCS indicator* 25. 4WD high indicator*
3. Trip odometer 15. Alternator warning light 26. 4WD low indicator
4. Tachometer 16. Engine oil pressure warning light 27. WINTER mode indicator
5. Temperature gauge 17. Brake system warning light 28. POWER mode indicator
6. Fuel gauge 18. Glow indicator (For Diesel engine) 29. High beam indicator
7. Low fuel level warning light 19. Airbag warning light* 30. Hazard indicator*
8. Turn signal indicator (left) 20. Seat belt reminder 31. Front fog lamp indicator*
9. Turn signal indicator (right) 21. ABS warning light* 32. Time setting knob
10. Tailgate glass defogger indicator 22. EBD warning light* 33. Digital clock
11. Reset button 23. ECS AUTO/SPORT indicator* 34. Day time running light indicator*
12. Auto shift indicator*
3–6 INSTRUMENTS AND CONTROLS
Gasoline engine
1. Speedometer 13. Door open warning light 24. 4WD warning light*
2. Odometer 14. TCS indicator* 25. 4WD high indicator*
3. Trip odometer 15. Alternator warning light 26. 4WD low indicator
4. Tachometer 16. Engine oil pressure warning light 27. WINTER mode indicator
5. Temperature gauge 17. Brake system warning light 28. POWER mode indicator
6. Fuel gauge 18. Maifunction indicator lamp 29. High beam indicator
7. Low fuel level warning light (For Gasoline engine) 30. Hazard indicator*
8. Turn signal indicator (left) 19. Airbag warning light* 31. Front fog lamp indicator*
9. Turn signal indicator (right) 20. Seat belt reminder 32. Time setting knob
10. Tailgate glass defogger indicator 21. ABS warning light* 33. Digital clock
11. Reset button 22. EBD warning light* 34. Day time running light indicator*
12. Auto shift indicator* 23. ECS AUTO/SPORT indicator*
INSTRUMENTS AND CONTROLS 3–7
WARNING
Driving the vehicle with the brake
fluid warning light on is dangerous.
Have the brake system checked and
repaired immediately by nearest
Ssangyong Dealer.
3–12 INSTRUMENTS AND CONTROLS
SEAT BELT REMINDER AIR BAG WARNING LIGHT* TURN SIGNAL/HAZARD WARNING
The seat belt warning light comes on when- When the ignition is switched on, this warn- FLASHER INDICATOR
ever the ignition switch is placed in the “ON” ing light illuminates for approximately 6 sec- When the turn signal switch is turned on,
position unless the driver’s seat belt is se- onds and should go out, to confirm that the this indicator flashes to indicate operation of
curely fastened. Also the seat belt warning air bag is operational. the external turn signal.
chime will sound for about 6 seconds when If it does not come on, or if it does not go Shorter flashes indicate the failure of a turn
the ignition switch is in the “ON” position out after 6 seconds, or if it flashes or illumi- signal lamp bulb.
unless the driver’s seat belt is secured fas- nates continuously while driving, it means Both right and left lights flash when the
tened. that there is malfunction in the system. The hazard warning switch is turned on.
Attention should be paid to ensure that the air bag system would therefore not be trig-
seat belts are fastened before driving off. gered in the event of an accident. Have the NOTE
air bag system checked without delay by a If a bulb is burned out, replace it im-
Ssangyong Dealer or Ssangyong Autho- mediately to help avoid an accident.
rized Service Operation. If the indicating arrows don’t go on
See page 1-28 for details on the air bag. at all when you signal a turn, check
the fuse and for burned-out bulbs.
INSTRUMENTS AND CONTROLS 3–15
HIGH BEAM INDICATOR FRONT FOG LAMP INDICATOR* TAILGATE GLASS DEFOGGER
This indicator illuminates when the headlight The indicator comes on when the front fog INDICATOR
high beam is switched on. lamps are switched on. The indicator comes on when the tailgate
glass defogger is switched on.
3–16 INSTRUMENTS AND CONTROLS
OFF
INT
LO
HIGH
3–22 INSTRUMENTS AND CONTROLS
CAUTION When you pull the lever for more than about CAUTION
Wiper operation with obstructions, 0.6 second, the washer fluid is sprayed onto The washer motor can be overheated
such as snow, can damage wiper the windshield while you pull the lever and and damaged.
motor. then the windshield wipers are operated for • Do not operate the washer when
Clear obstruction before operating. several cycles. When you release the lever, washer fluid tank is empty.
the wipers automatically returns to the rest • Do not operate the washer con-
position. tinuously for more than 10 sec-
CAUTION onds.
Wiper blades can freeze to wind-
shield in cold weather.
Wiper operation while blade is fro-
zen can damage wiper motor.
Check blades not frozen to wind-
shield before operating.
INSTRUMENTS AND CONTROLS 3–23
CAUTION
Washer motor will be overheated and
damaged.
Do not operate the washer when
washer fluid tank is empty or con-
tinuously for more than 10 seconds.
3–24 INSTRUMENTS AND CONTROLS
Setting a Desired Speed Accelerating With Cruise Control Sys- • Tap up while cruise control system is
1. To operate the cruise control, acceler- tem running
ate to your desired speed using the • While cruise control system is running 1. Push up the ACCEL.SET. switch of a
acceleration pedal more over 36km/h.
1. Push up the ACCEL.SET. switch of a cruise control lever less than 0.5 sec-
2. When the desired speed is reached,
cruise control lever and hold it until the ond per one switching while the cruise
push up the ACCEL.SET. switch of a
desired speed is reached without an control system is running. This is a tap
cruise control lever or push down the
acceleration pedal intervention. up switching.
DECEL.SET. switch for 1 second per one
2. When the desired speed is reached, 2. When you operate a tap-up switching,
switching and then release the accelera-
release the lever. the vehicle is accelerated for 1.3km/h
tion pedal, slowly.
over the previous set speed.
3. Now, the vehicle is cruised by this sys- • While cruise control system is not run- 3. If you want to accelerate for 13km/h, op-
tem with set speed. ning erate the tap-up switching ten times
4. And you can set to other vehicle speed
without accelerating with cruise control
again with above steps after accelera- 1. Accelerate using the acceleration pedal
system.
tion pedal intervention during cruise con- more over 36km/h.
trol running. 2. Push up the ACCEL.SET switch of a
cruise control lever and hold it.
3. And then release the acceleration pedal,
slowly.
4. When the desired speed is reached,
release the lever.
INSTRUMENTS AND CONTROLS 3–25
Decelerating with cruise control sys- • Tap down while cruise control system Recovery of set speed
tem is running Even if the cruise control is canceled, the
• While Cruise control system is running previous set cruise speed can be recovered
1. Push down the DECEL.SET. Switch of a
by pushing toward the RSM (resume) switch
1. Push down the DECEL.SET. Switch of a cruise control lever less than 0.5 sec-
of a cruise control lever when the current
cruise control lever and hold it until the ond per one switching while the cruise
vehicle speed is higher than 36km/h without
desired speed is reached without a control system is running. This is a tap
acceleration intervention. But if you turn off
brake pedal intervention. But the cruise down switching.
the ignition switch, the memorized set speed
control system cannot maintain the 2. When you operate a tap-down switch-
is cleared and you cannot recover the pre-
cruise function at less than 34km/h. ing, the vehicle is decelerated for 1km/h
vious set speed.
2. When the desired speed is reached, below the previous set speed.
release the lever. 3. If you want to decelerate for 10km/h, op- CAUTION
erate the tap-down switching ten times The resume position should only be
• When Cruise control system is not run- without brake pedal intervention. used if the driver is fully aware of
ning
this speed and wishes to resume this
1. Push down the DECEL.SET. Switch of a particular speed.
cruise control lever and hold it.
2. And then release the acceleration pedal,
slowly.
3. When the desired speed is reached,
release the lever. But the cruise control
system cannot maintain the cruise func-
tion at less than 34km/h.
3–26 INSTRUMENTS AND CONTROLS
CAUTION
Abnormal changes of the selector
lever can damage the engine.
Do not move the shift lever to Neu-
ral while driving at the set speed.
Automatic transmission damage
may result.
INSTRUMENTS AND CONTROLS 3–27
NOTE
The defogger uses a lot of power and
can discharge the battery.
• Do not use the defogger when
starting the vehicle or the engine
is not running.
• Switch off defogger when tailgate
window is clear.
INSTRUMENTS AND CONTROLS 3–29
[Part-time]
[Full-time]
3–30 INSTRUMENTS AND CONTROLS
FRONT
REAR
INSTRUMENTS AND CONTROLS 3–33
NOTE
When the ‘DOOR’ switch is on, it be-
gins to dim for several seconds after
closing the door.
INSTRUMENTS AND CONTROLS 3–35
ON
OFF
4
VENTILATION, HEATING AND
AIR CONDITIONING*
4–2 VENTILATION, HEATING AND AIR CONDITIONING*
CONTROL PANEL
Rear Foot Vents A. Temperature control switch
Cooled or heated air travels to the rear foot B. Fan Control switch
area through ducts underneath the front
C. Recirculation switch
seats.
D. Air distribution switch
Front Door Window Defroster Vents E. Air conditioning (A/C) switch*
The front door window defroster vents
direct air onto the side windows, mainly in
the area near the outside rearview mirror.
4–4 VENTILATION, HEATING AND AIR CONDITIONING*
CAUTION
Continued operation in the recircu-
lation mode could cause interior to
become stuffy and windows to fog up.
Use recirculation mode in short
periods of time.
VENTILATION, HEATING AND AIR CONDITIONING* 4–5
ENGINE COMPARTMENT
1. Windshield wiper motor 7. Engine oil level dipstick 13. VIN plate
2. Battery 8. Engine oil filler cap 14. ABS/ABD (TCS)*
3. Coolant surge tank 9. Fuel filter
4. Washer fluid tank 10. Air cleaner
5. Turbo kit 11. Fuse box
6. Engine 12. Brake fluid tank
TURBO CHARGER SYSTEM 5–3
INTRODUCTION
What is the Turbocharger?
Turbochargers are based on gas turbine
engine technology, but operate under con-
siderably greater pressure.
The turbocharger consists of two turbo el-
ements, a turbine and a compressor, both
of which are driven from the main center
shaft. The turbine rotates between 50,000-
100,000 spins per minute and uses the en-
ergy of the exhaust gas to drive the com-
pressor. The compressor, in turn, draws in
fresh air which it supplies to the cylinders
in compressed from.
As more fuel is drawn into the engine, out-
1. Cylinder 7. Turbine wheel
put performance is boosted between 15-
2. Intercooler 8. Exhaust gas outlet
30% in comparison to a non-turbocharged
3. Compressed air flow 9. Bypass valve
engine.
4. Compressor 10. Turbocharger oil outlet
5. Air inlet 11. Compressor wheel Advantages of a Turbocharger
6. Turbocharger oil inlet Turbocharger helps the engine operate more
Specification smoothly and with greater efficiency.
• Increase specific power
Model 601TD 602TD • Compensate for power loss at altitude
• Reduce emissions and noise
Max. torque (N.m/rpm) 219/2000 256/2100
Wedge
Flat tyre
6–4 IN CASE OF EMERGENCY
Removing the Spare Wheel Changing a Wheel 6. Place the jack vertically at the front or
The spare wheel is located on the tailgate. 1. Remove the spare wheel from tailgate rear jacking location closest to the wheel
1. Remove the key cylinder while inserting with jacking tools. you plan to change.
the key into the key cylinder. 2. Use the wheel wrench to loosen the
2. Unscrew the nut by rotating the wheel CAUTION
wheel nuts one turn each.
wrench counterclockwise. Do not attempt to raise vehicle until
3. Remove the spare wheel carefully. CAUTION the jack is in the proper position,
Do not remove any of the nuts until and secure both to the vehicle and
you have raised that wheel off the the ground.
ground.
7. Jack up the vehicle by rotating the jack
3. Insert the jack connection rod and the connection rod clockwise until the tyre
wheel wrench into the jack. is off ground about 1 inch (3 cm).
4. Rotate the jack connection rod clockwise
to raise the lift head slightly.
5. Locate the jack according to the fig.
below.
(Front)
Wheel wrench
IN CASE OF EMERGENCY 6–5
8. As the jack begins to raise the vehicle, 9. Remove wheel nuts completely by 12. Replace and lightly seat the wheel nuts
make sure jack is properly placed so it turning counterclockwise. by turning clockwise.
will not slip. 10. Remove tyre and wheel. 13. Turn jack connection rod counter-
11. Mount spare tyre on the wheel hub. clockwise and lower vehicle to the
NOTE ground.
Do not raise vehicle more than is CAUTION 14. Tighten the wheel nuts firmly to 74 ± 14
necessary to change wheel. • Never use oil or grease on wheel lb-ft (100 ± 20 N•m); for steel wheel,
nuts. 89 ± 7 lb-ft (120 ± 10 N•m); for aluminum
• Always use the correct wheel nuts. wheel according to sequence No. of
WARNING • Using the wheel nut wrench in the below figure.
Never get under car or start or run vehicle tool kit, tighten the nut 15. Check and adjust tyre pressure.
the engine while car is supported by down firmly. 16. Secure the jack and tools in their proper
a jack. • As soon as possible, take your car to locations.
Vehicle may slip off the jack a Ssangyong dealer or Ssangyong 17. Secure the flat tyre in the spare tyre well
resulting in serious injury or death. Authorized Service Operation and on the tailgate.
have the wheel nuts tightend
according to Ssangyong specifica-
tions.
(Rear)
• If tighten inconnectly, the nuts
could come loose.
6–6 IN CASE OF EMERGENCY
EMERGENCY TOWING
Your vehicle (4 Wheel Drive Vehicles) should For emergency towing when a towing
CAUTION
be towed with towing dolly under the service is not available, your vehicle is
wheels or on a flat bed. • Never tow your vehicle from the equipped with the towing hooks under the
front/rear with the rear/front front and rear of the vehicle for use with a
CAUTION wheels on the road. tow rope.
To tow the vehicle with the front/rear • If your vehicle must be towed from
wheels on the ground, never forget to the front/rear, use a towing dolly
disconnect the front/rear propeller under the front wheels.
shaft from the transfer case and axle Towing your vehicle with the rear/
assembly. front wheels on the road can cause
Secure them in safe position. severe damage to your vehicle trans-
mission.
When towing your vehicle with the tow rope: Towing Tips
WARNING
• Secure the rope to both of the towing When towing a trailer, your vehicle will be
hooks under the front of the vehicle as When towing with a tow rope, control handled differently compared with normal
of towed vehicle can be lost. driving condition.
tight as possible.
• Do not tow if the wheels, transmis-
• Switch on the hazard warning flasher sion, axles, steering or brakes are For safety, observe the following precau-
of both vehicles. damaged. tions:
• Place the gearshift lever in neutral and • Do not remove key from ignition • Practice turning, stopping, and reversing
release the parking brake. switch as this will make the vehicle before you begin towing in traffic.
• Set the ignition in the ON position to unsteerable. Do not tow in traffic until you are
release the steering column lock and to
confident that you can handle the
permit the operation of brake lamps, CAUTION vehicle and trailer safely.
horn and windshield wipers.
When towing the vehicle with a tow • Before driving, make sure that the lighting
• Only the driver should be in the towed
rope, the vehicle can be damaged. system of the trailer works properly.
vehicle to steer it and operate the To reduce damage, • Do not drive faster than 50km/h or legal
brakes. • Use tow hooks only if no other maximum speeds, whichever is lower.
• To prevent the entry of exhaust fumes towing equipment is available. • Make sure that you have enough room
from the towing vehicles, close the • Only tow the vehicle from front.
when cornering and avoid sudden
windows and place the air intake lever • Keep tow rope clear of bumper.
maneuvers.
to the recirculation mode. • Ensure tow rope is securely fixed
to tow hook, at both ends. Check • Avoid abrupt starts, acceleration or
• Drive off slowly and avoid jerky
by pulling on tow rope. stops.
movements.
• Towing with a tow rope could • Avoid sharp turns or lane changes.
cause severe automatic transmis- • Always drive your vehicle at a moderate
sion damage. When towing vehicle speed.
with automatic transmission, use • Always have someone guide you when
flat bed or wheel lift equipment. reversing.
• When towing another vehicle use
the rear towing hook.
IN CASE OF EMERGENCY 6–11
• Allow adequate stopping distance. • If someone removing the blocks stands Parking on Hills
Stopping distance is increased when you directly behind the trailer, he could be You really should not park your vehicle, with
tow a trailer. injured. If your brakes or the hitch a trailer attached, on a hill. If something goes
• Slow down and shift down into a lower slipped, the trailer could roll backward. wrong, your rig could start to move. People
gear before descending steep or long Make sure anyone removing blocks from can be injured, and both your vehicle and
downhill grades. On vehicle equipped your wheels stands to one side. the trailer can be damaged.
automatic transmission, select drive • Take note of trailer manufacturer’s But if you ever have to park your rig on a
range “2” or, if necessary, “1” for engine instructions. hill, here’s how to do it:
braking efforts.
Driving on Grades 1. Apply your regular brakes, but don’t shift
• Avoid holding the brake pedal down too
Reduce speed and shift to a lower gear into PARK (P) for automatic transmission
long or too frequently, which will cause
before you start down a long or sleep yet, or into a gear for a manual
the brakes to overheat and result in
downgrade. If you don’t shift down, you transmission.
reduced brake efficiency.
might have to use your brakes so much that 2. Have someone place chocks under the
• Always block the wheels on both
they would get hot and no longer work well. trailer wheels.
vehicle and trailer when parking. Apply
On a long uphill grade, shift down and 3. When the wheel chocks are in place
the parking brake firmly.
reduce your speed to around 40 km/h to release the regular brakes until the
• Parking on a steep slope is not
reduce the possibility of engine and other chocks absorb the load.
recommended.
components overheating. 4. Reapply the regular brakes. Then apply
You really should not park your vehicle,
your parking brake, and then shift to
with a trailer attached, on a hill.
PARK (P) for automatic transmission, or
If something goes wrong, such as the
First or Reverse gear for a manual
trailer/caravan hitch becoming
transmission.
disengaged, people can be injured and
5. Release the regular brakes.
both the vehicle and trailer can be
damaged.
6–12 IN CASE OF EMERGENCY
When You Are Ready to Leave After Maintenance When Trailer Towing
Parking on a Hill Your vehicle will need service more often
1. Apply your regular brakes and hold the when you’re pulling a trailer. See the
pedal down while you: maintenance Schedule for more on this.
• Start your engine Things that are especially important in trailer
• Shift into a gear and operation are engine oil, brake pads & discs,
• Release the parking brake. automatic transmission fluid. Each of these
2. Let up on the brake pedal. is covered in this manual and the index will
3. Drive slowly until the trailer is clear of help you find them quickly. If you’re trailering,
the chocks. it’s a good idea to review these sections
4. Stop and have someone pick up and before you start your trip.
store the chocks. Check periodically to see that all hitch nuts
and bolts are tight.
7
SERVICE AND MAINTENANCE
7–2 SERVICE AND MAINTENANCE
ENGINE COMPARTMENT
Diesel Engine
1. Windshield wiper motor 7. Engine oil level dipstick 13. VIN plate
2. Battery 8. Engine oil filler cap 14. ABS/ABD (TCS)*
3. Coolant surge tank 9. Fuel filter
4. Washer fluid tank 10. Air cleaner
5. Turbo kit 11. Fuse box
6. Engine 12. Brake fluid tank
SERVICE AND MAINTENANCE 7–3
2300 DOHC
SERVICE PRECAUTIONS
When performing any inspection or main- • Remember that the battery, ignition • To avoid the possibility of personal in-
tenance work on your vehicle, always ex- cables, and vehicle wiring carry high jury, you should always turn off the ig-
ercise care to reduce the risk of personal currents or voltage. Be careful not to nition switch and remove the key be-
injury or damage to the vehicle. cause a short circuit. fore working under the engine hood un-
Here are some general precautions that • When performing any checks in an en- less the procedure specifically requires
should be closely observed in carrying out closed space with the engine running, otherwise. If it requires running the en-
any service operation. such as in a garage, be sure there is gine while working under the engine
proper ventilation. hood, do not permit any clothing, such
• Do not work on the engine while it is
• Keep used oil, coolant and other fluids as ties or handkerchiefs, near the en-
hot.
out of reach of children and pets. gine or cooling fan. They can become
Always turn it off and allow it to cool.
• Empty and used oil/fluid containers entangled in moving parts and result in
• Never get under the vehicle while it is
must not be disposed of in the house- personal injury and damage to the ve-
supported by a jack. If it is necessary
hold refuse waste. Use your local au- hicle. Also remove watches, bracelets,
to work under the vehicle, use safety
thorized waste disposal facilities when and rings for safety.
stands.
disposing of them.
• Keep smoking materials, flames, and
• If it is necessary to check beneath the
sparks away from the battery and all
engine hood with the engine running,
fuel and fuel-related parts.
park the vehicle on level ground, place
• Never connect or disconnect either the
the shift lever in NEUTRAL (manual
battery or any transistorized component
transmission) or “P” position (automatic
while the ignition switch is ON.
transmission) and apply the parking
• When connecting the battery cables,
brake firmly. Unexpected and possibly
pay special attention to their polarities.
sudden vehicle movement may occur
Never connect a positive cable to a
if these precautions are not taken.
negative terminal or a negative cable
to a positive terminal.
7–6 SERVICE AND MAINTENANCE
ENGINE OIL
Checking Procedure go. Pull it out again and check that the oil WARNING
The engine oil must be kept at the right level level is between the lower mark (Min) and
Prolonged and repeated contact with
to help assure proper lubrication of your the upper mark (Max) on the oil dipstick.
engine oil may cause skin disorders.
vehicle’s engine. It is normal for an engine Also check the oil on the dipstick rod for
• Avoid excessive skin contact.
to use some oil. It is owner’s responsibility contamination.
• Wash thoroughly after contact.
to check the oil level at regular intervals If the level gets to the lower point, add
(such as every fuel stop). enough oil not to exceed the level of the
The engine oil level should be checked with upper mark. WARNING
the vehicle standing on level ground. The oil should not go above the upper mark Keep used engine oil out of reach of
After stopping the engine, wait a few min- on the dipstick. This would lead, for ex- children.
utes before checking the level for the oil to ample, to increased oil consumption, foul-
drain back to the oil pan. If the engine is ing of the spark plugs and excessive for-
cold, the oil may take considerably longer mation of carbon residue.
to drain back. When replenishing, use the same specifi-
To check the oil level, pull out the dipstick, cation of oil as used at the last oil change.
wipe it clean and reinsert it as far as it will
Diesel engine Gasoline engine
NOTE
Damage to the engine by operating
with insufficient oil invalidates the
warranty.
SERVICE AND MAINTENANCE 7–9
COOLANT LEVEL
Engine Oil and Oil Filter Change Severe Conditions The cooling system is filled with an ethyl-
Engine oil changes are to be carried out • When most trips are less than 6km. ene glycol base coolant.
depending on time intervals and mileage in- • Operating when outside temperatures In the correct concentration the coolant pro-
tervals, since oil loses its lubrication prop- remain below freezing and when most vides excellent corrosion and freeze pro-
erties not only through engine operation but trips are less than 16km. tection for the entire cooling and heating
also through ageing. • When most trips include extended idling system and must therefore not be replaced
and/or frequent low-speed operation as by plain water even in summer.
Under exceptional conditions e.g. frequent The coolant level should be between “LOW”
in stop-and-go traffic.
cold starts or extra urban traffic and con- and “FULL” mark on the coolant surge tank
• When operating in dusty areas.
gestion of traffic, the engine oil and engine when the engine is cool. The level rises at
• Towing a trailer.
oil filter should be changed at shorter in- engine operating temperature and drops
tervals rather than the recommended main- again when the engine cools down.
tenance schedule. If the level falls below the “LOW” mark, refill
Engine oil filter elements should be re- the radiator with a 50/50 mix of distilled
placed at the same time with engine oil. water and antifreeze specified, to provide
freezing and corrosion protection.
WARNING
Used engine oil and their containers
can be a hazard to health and the en-
vironment.
• Do not dispose of used engine oil
in household refuse waste.
• Use your local authorized waste
disposal facilities when disposing
of used engine oil.
7–10 SERVICE AND MAINTENANCE
BRAKE FLUID
The fluid level in the brake fluid tank should To add the brake fluid, first wipe away dirts
WARNING
be checked according to the “Maintenance and then unscrew the fluid tank cap. After
Steam from an overheated engine can Schedule”. removing the cap, top up the fluid to the
burn you badly. Before checking the fluid level, clean the MAX mark and tighten the cap securely af-
• If steam is seen, don’t go to front area around the tank cap thoroughly. The terwards.
of vehicle. Get everyone away from fluid level in the brake tank must not be
the vehicle. higher than MAX mark or lower than MIN Service interval Capacity
• Switch off engine. mark.
• Allow engine to cool. Approx. 0.7L
If the level falls below the MIN mark, add (Level must be
• Open engine hood when steam is the fluid to MAX mark. Do not overfill. Change every
30,000km maintained
no longer visible. Low fluid level can indicate a leak in the between MAX
• Do not remove coolant surge tank brake system. Have the system checked and MIN level.)
cap until the engine and radiator at nearest Ssangyong Dealer.
are cool.
WARNING
The brake fluid can irritate hands and
eyes.
• Do not allow brake fluid to make
contact with skin or eyes.
• If contact happens, rinse affected
areas immediately with plenty of
water.
• If irritation persists, consult a doc-
tor.
SERVICE AND MAINTENANCE 7–13
CLUTCH FLUID
The clutch fluid level in the master cylinder
WARNING CAUTION
should be checked when other underhood
Keep the brake fluid out of reach of The brake fluid systems can get con- services are performed. The system should
children. taminated and cause loss off system be checked for leakage at the same time.
performance. Before checking the fluid level, clean the
Before removing tank cap, clean thor- area around the cap thoroughly. The level
WARNING
oughly area around cap. must not be higher than MAX mark or lower
Used brake fluid and their contain-
ers can be a hazard to health and than MIN mark.
the environment. CAUTION If the level falls below the MIN mark, add
• Do not dispose of used brake fluid the fluid to MAX mark. Do not overfill.
Using of non-recommended brake
with household waste. fluid could cause damage to the brake
• Use your local authorized waste system.
disposal facilities. Use only Ssangyong recommended
• Have the brake fluid changed by brake fluid.
Ssangyong Dealer or Ssangyong
Authorized Service Operation.
CAUTION
Brake fluid damages paintwork.
WARNING • If spillage onto paintwork, wash
Too much brake fluid can spill on the with cold water immediately.
engine. The fluid will burn if the en-
gine is hot enough. You or others
could be burned and the vehicle could
be damaged.
Do not overfill the fluid.
7–14 SERVICE AND MAINTENANCE
AIR CLEANER
If the vehicle is operated in very dusty or Service Interval
sandy areas, replace more often than at the
usual recommended intervals. If it is dirty, For vehicles with Clear every 10,000km
shake the element to remove dust. Clean Diesel TURBO CHARGER SYSTEM Replace every 30,000km
the inside of the air cleaner housing and
Engine
cover with a damp cloth. For vehicles without Clear every 10,000km
Clean the air cleaner element by blowing TURBO CHARGER SYSTEM Replace every 60,000km
compressed air through it in the opposite
direction to normal air flow. Clear every 15,000km
Gasoline Engine
Replace every 60,000km
WARNING
Engine can be damaged. * Under severe condition, the service interval should be shorter than the usual
Do not operate the vehicle without air recommended.
cleaner element.
Capacity 1.4L
Part-time Full-time
SERVICE AND MAINTENANCE 7–19
SPARK PLUGS
Spark plugs should be inspected periodi-
BOSCH : F8DC4 WARNING
cally for carbon deposits. When carbon ac-
Specification BERU : 14F-8DU4 Spark plugs may be very hot.
cumulates on a spark plug, a strong spark
CHAMPION : C11YCC Be careful not to burn yourself.
may not be produced.
If necessary, clean the electrodes with a Gap 0.8 ± 0.1mm
fine wire brush and carefully scrape the
carbon off the insulator with a small file. The CAUTION
spark plugs should be blown clean with • When replacing the spark plugs,
compressed air and the upper insulator disconnect the negative terminal of
wiped clean. And adjust the spark plug gap. the battery and turn off all the
switches.
Service interval • It is recommended that the engine
be cool or cold when changing the
Change every 30,000km or 2 years spark plugs (you could burn your-
self).
• Do not use non-recommended
spark plugs.
• Do not allow contaminants to en-
ter spark plug hole.
7–20 SERVICE AND MAINTENANCE
WARNING WARNING
The engine could abruptly start while Driving without washer fluid can be
checking the belt and cause moving dangerous.
parts to crush or cut. Remove key Check your washer fluid level before
from ignition switch. starting to drive.
WINDSHIELD WIPERS
Properly functioning windshield wipers are
WARNING WARNING
essential for safe driving and clear vision.
• Do not use radiator antifreeze in Check condition of wiper blades from time Solvents, gasoline, kerosene and
windshield washer. It can damage to time. Hardened, brittle or smearing paint thinner can damage wiper
the washer system and paint. blades must be replaced. blades.
• Do not mix water with washer fluid. Keep them away from wiper blades.
Water can cause the solution to Since there is no way to successfully re-
freeze and damage washer fluid move traces of silicone from any glass, be
tank and other parts of washer sys- certain not to apply any polish containing
tem. silicone to the windshield of your vehicle
• Fill washer fluid tank only 3/4 full since this will result in streaks which im-
when it is very cold. This allows for pair vision.
expansion, which could damage Contamination of either the window or the
the tank if it is completely full. wiper blades with foreign matter can reduce
the effectiveness of the windshield wipers.
BATTERY MAINTENANCE
Your vehicle is fitted with a maintenance Check the battery terminals for corrosion For best battery service, do the following.
free (MF) battery without seal plugs. (a white or bluish powder). To remove it, 1. Keep battery securely mounted.
It needs no periodic maintenance. cover the terminals with a solution of bak- 2. Keep battery top clean and dry.
The hydrometer (test indicator) in the top ing soda and water. It will bubble up and 3. Keep terminals and connections clean,
of the battery provides information for test- turn brown. When this stops, wash it off tight and coated with petroleum jelly or
ing purposes only. with plain water. Dry off the battery with a terminal grease.
GREEN DOT ‘BLACK’DARK TRANSPARENCY cloth or paper towel. 4. Rinse off any spilled electrolyte imme-
diately with a solution of water and bak-
Coat the terminals with petroleum jelly to
ing soda.
help prevent future corrosion.
5. If vehicle is not being used for an ex-
Normal Discharged If the engine is If the terminals are severely corroded,
tended time, disconnect the cable from
(→ ) not started, re- clean them with baking soda and water.
the negative (-) terminal of the battery
Charging place the bat- to prevent discharge and charge bat-
Use a wrench to loosen and remove the
tery and check tery every six weeks.
cables from the terminals. Always discon-
the charging
nect the negative (-) cable first and recon-
system WARNING
nect it last. Clean the battery terminals with
BUILT-IN HYDROMETER a terminal cleaning tool or wire brush. Re- The battery have acid that can burn
connect and tighten the cable, then coat the you and gas that can explode.
terminals with petroleum jelly. You can badly hurt if you are not care-
ful.
• Keep naked flames, sparks and
smoking items away from battery.
• Do not let any parts of body,
clothes or paintwork contact the
sulfuric acid.
SERVICE AND MAINTENANCE 7–23
Check tread depth regularly. To help you Make sure that both tyres on an axle are the
WARNING
detect when the tyres should be replaced, same size, the same design, and the same
To reduce the risk of loss of vehicle the tyres on your vehicle have built-in tread make and have the same tread pattern.
control and personal injury; wear indicators that appear between the
• Property inflate tyres. tread grooves when the tread is 1.6mm or WARNING
• Do not overload vehicle. less. The tyres should be replaced when the Mixing tyres could cause you to lose
Tyre Condition, Rim Condition tread worn down as far as one of the wear control while driving.
Driving over sharp edges can lead to hid- indicators. The wear indicator’s position is Using tyres of different sizes may also
den tyre damage and rim damage which is indicated by markings on the tyre side wall. cause damage to the vehicle.
only noticed later on : there is a danger of For safety reasons, it is recommended that Be sure to use the same size and type
tyre blowout. the tyres be replaced when their tread depth tyres on all wheels.
Drive over edges slowly and at right angle has worn down to 2~3mm.
if possible. When parking, ensure that the When replacing the tyres, the radial tyres
should be fitted in pairs, or for preference WARNING
tyres are not pressed against the edge of
in sets. Driving on worn, old or damaged
the curb.
tyres is very dangerous and can
Check tyres regularly for damage (foreign
cause accidents.
bodies, punctures, cuts, cracks, bulges in
Replace tyres if ;
side walls). A damaged tyre could burst. tread wear indicator • The tread wear indicator appears,
Check rims for damage. In the event of
or tyres have been damaged.
damage or abnormal wear, consult a
Ssangyong Dealer or Ssangyong Autho-
rized Service Operation. WARNING
Abnormal wear is usually caused by incor- Dispose of worn tyres in accordance
rect tyre pressure, lack of regular rotation, with local environmental regulations.
improper wheel alignment, out-of-balance
tyres, severe braking or poor driving habit.
SERVICE AND MAINTENANCE 7–27
For directional tyres and wheels For non-directional tyres and wheels
7–28 SERVICE AND MAINTENANCE
NOTE
Five pieces of spare fuse for 7.5A, 10A,
15A, 20A, 25A are located on the in-
side of fuse & relay box in the engine
compartment respectively.
Four pieces of spare fuse for 7.5A, 10A,
15A, 20A are located on the inside of
normal melted fuse in the interior respectively.
SERVICE AND MAINTENANCE 7–29
F11 Airconditioning system, F22 Fuel Pump F32 Daytime Running Light,
STICS (Super Time and alarm 7.5A 15A Seat Warmer 7.5A
Integrated Control System)
DEFOGGER
SERVICE AND MAINTENANCE 7–31
SPARE
SPARE
SPARE
SPARE
SPARE
FUSE
7.5A
10A
15A
20A
25A
ALTERNATOR PULLER
IGNTION BLOWER
BATTERY2 BATTERY1
SW - MOTOR
30A 30A
FRONT FOG LAMP
30A 30A
15A
COOLING FAN
HEAD LAMP(LO)
AIR CON FAN
SUN ROOF*
HEAD LAMP(HI)
ILL(RHEOSTAT)
A.B.S/A.B.D
ILL(POSITION)
2nd AIR
E.C.S
15A
HORN
15A
COOLING
20A
15A
25A
7.5A
10A
15A
15A
PUMP
FAN
DEFOGGER IND.
DEFOGGER
50A
30A
O.V.P.R
20A
20A
7.5A
AIR CON** COOLING**
COMPRESSOR**
A.B.S/A.B.D
FAN FAN 2nd AIR PUMP A.B.S/A.B.D* A.B.S/A.B.D*
A.B.S 60A
VALVE MOTOR
O.V.P.R
50A
15A
*
7–32 SERVICE AND MAINTENANCE
BULB SPECIFICATION
Head lamp aiming is a safety item and should
Bulbs Wattages x Numbers Remarks
therefore be carried out only by a
Head Lamp (high/low) 55W/60W x 2 Halogen bulb Ssangyong Authorized Service Station
which will have special equipment and the
Front Turn Signal Lamp 21W x 2 Amber color
necessary expertise.
Front Combination Lamp Position Lamp 10W x 2
WARNING
Front Fog Lamp* 55W x 2 Halogen bulb
Halogen bulbs contain pressurized
Side Repeater Lamp 5W x 2 gas.
Take special care when handling and
Brake/Tail Lamp 21W/5W x 2 disposing of halogen bulbs.
Turn Signal Lamp 21W x 2 Amber color • Wear eye protection when working
Rear with bulbs.
Combination Reverse Lamp 21W x 2 • Protect the bulb from abrasions
Rear Lamp and scratches.
Rear Fog Lamp* 21W x 2 • When the bulb is illuminated and
License Plate Lamp 5W x 2 not in a sealed installation, protect
the bulb from contact with liquids.
High Mounted Stop Lamp* 21W x 1 • Only illuminate the bulb when it is
installed in a lamp.
Front Room Lamp 8W x 2
• Replace a cracked or damaged
Rear Room Lamp 10W x 1 headlamp.
Interior • When replacing halogen bulbs, DO
Luggage Room Lamp 8W x 1 NOT touch the glass part with bare
Door Courtesy Lamp 5W x 2 fingers.
• Keep the bulbs away from children.
• Dispose of used bulbs with care.
Otherwise the bulbs can explode.
SERVICE AND MAINTENANCE 7–33
1
7–34 SERVICE AND MAINTENANCE
Front turn
signal lamp
Position
lamp
SERVICE AND MAINTENANCE 7–35
Chart Symbols :
I - Inspect these items and their related parts. If necessary, correct, clean, replenish, adjust or replace.
R - Replace or change.
(3) Refer to “Recommended fluids and lubricants”.
(6) After completion of off-road operation, the underbody of the vehicle should be thoroughly inspected. Examine threaded
fasteners for looseness.
(7) If necessary, rotate and balance wheels.
(8) After completion of off-road operation, the drive shaft boots should be inspected.
(9) Inspect propeller shaft grease every 5,000km or 3 months if the vehicle is mainly driven under severe conditions.
- In off-road or dusty road, or
- In hilly or mountainous terrain.
8
VEHICLE CARE
8–2 VEHICLE CARE
CORROSION PROTECTION
Your car was designed to resist corrosion. all of these deposits. Other cleaners may be Take care to clean any areas where mud
Special materials and protective finishes needed. and other debris can collect. Sediment
were used on most parts of your car when When using chemical cleaners, be sure they packed in closed areas of the frame should
it was built to help maintain a good appear- are safe for use on painted surfaces. be loosened before being flushed. If desired,
ance, strength and reliable operation. Some your Ssangyong Dealer can do this service
parts which normally are not visible (such Finish Damage for you.
as certain parts located in the engine com- Any stone chips, fractures or deep
partment and the underbody of the vehicle) scratches in the finish should be repaired CAUTION
are such that surface rust will not affect promptly. Bare metal will corrode quickly and When an engine is washed, fuel,
their reliability. Therefore, corrosion protec- may develop into a major repair expense. grease and oil residues are washed
tion is not needed or used on these parts. Minor chips and scratches can be repaired off. Therefore you should use only a
with touch-up materials. Larger areas of fin- filling station or a Ssangyong Dealer
Sheet Metal Damage ish damage can be corrected in your who has oil separator equipment in
If your car is damaged and requires body Dealer’s body and paint shop. the car wash bay.
Used engine oil, brake fluid, trans-
panel repair or replacement, make sure the
mission fluid, antifreeze, batteries
body repair shop applies proper anticorro- Underbody Maintenance and tyres should be disposed of by
sion material to the parts repaired or re- Corrosive materials used for ice and snow using the local authorized waste dis-
placed so that corrosion protection is re- removal and dust control can collect on the posal facilities, or have them dis-
stored. (Also see “Finish damage” which underbody. If these materials are not re- posed of by the vendor who is under
follows). moved, accelerated corrosion (rust) can oc- a statutory obligation to do so when
cur on underbody parts such as fuel lines, you replace them.
Foreign Material Deposits On no account must any of these
frame, floor pan and the exhaust system
Calcium chloride and other salts, ice melting items be placed in the household
even though they have been provided with
agents, road oil and tar, tree sap, bird drop- refuse bins or the fluids poured down
corrosion protection.
pings, chemicals from industrial chimneys the drains.
At least every spring, flush these materials Everyone should be concerned about
and other foreign matter may damage ve-
from the underbody with plain water. environmental protection.
hicle finishes if left on painted surface.
Help by doing your share.
Prompt washing may not completely remove
9
SPECIFICATION AND SERVICE DATA
9–2 SPECIFICATION AND SERVICE DATA
CHASSIS NUMBER
2300 DOHC Chassis number is stamped on the front
The engine number is stamped on the upper right-hand side of the frame member.
rear left-hand side of the cylinder block.
9–4 SPECIFICATION AND SERVICE DATA
LUBRICATION CHART
Lubricant Capacity Classification
MB sheet : 228.3, 229.1 (preferable)
601TD 6.5~8.0 L Quality
(API : CG grade or better
Diesel class**
ACEA : B2 or B3)
602TD 8.0~9.5 L Viscosity MB sheet No. 224.1
Engine oil
MB sheet : 229.1
2300 DOHC 6.0~7.5 L Quality
(API : SH grade or better
Gasoline class**
ACEA : A2 or A3)
IL6 3200 6.7~8.2 L Viscosity MB sheet No. 224.1
601TD 9L MB sheet 325.0,
Engine coolant 602TD 10.5 L BASF GLYSANTIN G05-11,
(Coolant/Distilled water Mixture) 2300 DOHC 10.5 L HOECHST GENANTIN SUPER 8023/14
IL6 3200 11.3 L
ATF DEXRON II, III,
Manual transmission oil 3.4 L ATF S-2, S-3, S-4
Brake/Clutch fluid (Level must be Brake fluid : approx. 0.7 L
SAE J 1703, DOT 3 or DOT 4
maintained between MAX & MIN level) Clutch fluid : approx. 0.3 L
Power steering fluid 1.0 L ATF DEXRON II, III
Automatic transmission fluid (BTRA M74LE)* 9.5 L CASTROL TQ 95
Transfer case fluid
Part time 1.2 L ATF DEXRON II, III,
Full time 1.4 L ATF S-2, S-3, S-4
Front & Rear Front 1.2 L SAE 80W/90
axle fluid Rear 1.5 L API GL-5
Wheel bearing grease Properly SHELL Retinax “A” grade
Propeller shaft grease - Front/Rear Properly ALVANIA EP#2
* Please contact Ssangyong Dealer for approved alternative fluid.
** In only case not available MB sheet specification API and/or ACEA specification oil may be used, however it would rather recommand
to shorten change interval around 30%.
SPECIFICATION AND SERVICE DATA 9–5
ENGINE OIL
API Classifications of Engine Oil Engine
The American Petroleum Institute classifies The viscosity should be selected according to outside temperature. Do not switch to a
engine oils according to their performance different viscosity in the event of brief temperature fluctuations.
(quality).
*RECOMMENDED OIL
9–6 SPECIFICATION AND SERVICE DATA
SPECIFICATION
All data apply to vehicles with standard equipment. Optional extras may alter some of these data. For more information, please contact
any Ssangyong Dealer.
Front 1510 ← ← ←
Tread
Rear 1520 ← ← ←
Persons 5 ← ← ←
SPECIFICATION AND SERVICE DATA 9–7
2nd 2.341 ← ← ←
3rd 1.457 ← ← ←
Transmission
(Manual) 4th 1.000 ← ← ←
5th 0.851 ← ← ←
Reverse 3.705 ← ← ←
BTDC 18° ← 6° 8°
SPECIFICATION AND SERVICE DATA 9–9
Size (mm)
Driving tips for automatic transmission* Engine compartment fuse and relay box Filling fuel tank .............................. 1-30
............................................................ 2-10 ............................................................ 7-31 Fuel gauge ............................................. 3-8
Starting the car ............................. 2-10 Engine exhaust gas caution (carbon Fuel recommendation ............................. 2-2
Kickdown ...................................... 2-11 monoxide) ............................................ 2-20 Diesel engine ................................... 2-2
Engine braking ............................... 2-11 Engine hood ......................................... 1-31 Gasoline engine ............................... 2-2
Stopping the car ............................ 2-11 Engine number ....................................... 9-2 Do not use methanol ....................... 2-2
Maneuvering the car ..................... 2-11 Engine oil ....................................... 7-7, 9-5 Operation in foreign countries ........ 2-2
Driving with a manual transmission ....... 2-5 Engine oil pressure warning light .......... 3-9 Vehicle fueling from drums or storage
Driving with an automatic transmission* containers ....................................... 2-2
.............................................................. 2-6 F Fuse box ............................................. 7-33
Starting the car ............................... 2-7 Fan control switch ................................ 4-4 Fuse box in the interior ....................... 7-16
Selector lever positions P, R and N Fixing sun roof .................................... 1-40
........................................................ 2-7 Folding rear seat ................................. 1-20 G
Drive range “D” ............................... 2-8 4wd indicator ...................................... 3-18 Glass surfaces ..................................... 8-2
Drive range 3 .................................. 2-8 4-wheel drive operation ...................... 2-12 Glove box ............................................ 3-33
Drive range 2 .................................. 2-8 Driving position .............................. 2-12 Glow indicator (for diesel engine) ...... 3-16
Drive range 1 .................................. 2-9 4-wheel drive operation ................ 2-12
4 wheel drive switch .......................... 3-29 H
E Front combination lamps ...................... 7-33 Hazardous driving ............................... 2-20
EBD warning light* .............................. 3-12 Front fog lamp indicator* ..................... 3-14 Hazard warning flasher switch .......... 3-27
ECS auto/sport switch* ....................... 3-29 Front fog lamps ................................... 7-34 Head lamps .......................................... 7-33
ECS/SPORT warning light* ................... 3-16 Front fog lamp switch* ........................ 3-21 Headlamp levelling switch* .................. 3-29
Electrical system ................................. 7-28 Front room lamp ................................... 7-37 Head restraints .................................... 1-18
Emergency towing ................................. 6-9 Front seat armrest* ............................. 1-17 High beam indicator ............................. 3-15
Engine compartment Front seat back storage pocket .......... 1-17 High beam switch ................................ 3-20
Diesel engine ................................... 7-2 Front seat reclining adjustment ........... 1-15 High-mounted stop lamp (metal roof) .. 7-36
IL6 3200 engine ............................... 7-3 Front seat slide adjustment ................. 1-15 High-mounted stop lamp (canvas roof)
2300 DOHE ...................................... 7-4 Fuel filler door release lever ............... 1-30 ............................................................ 7-36
10–4 INDEX
Horn switch ......................................... 3-31 Key with integrated transponder and Open/close sun roof ........................... 1-39
How to change a flat tyre ..................... 6-3 illumination* ............................................ 1-3 Opening/closing method of canvas
assembly ............................................. 1-34
I L Opening procedure ....................... 1-34
Ignition switch ....................................... 2-3 Lap belt ............................................... 1-26 Closing procedure ......................... 1-37
Lock position ................................... 2-3 Licence plate lamps ............................ 7-36 Operating tips for ventilation system .. 4-10
Acc position .................................... 2-3 Light switch ......................................... 3-19 Operation of windows from the driver’s
On position ...................................... 2-3 Low fuel level warning light ................. 3-9 seat ..................................................... 1-11
Start position ................................... 2-3 Lubrication chart ................................... 9-4 Operation of windows from the
Key reminder warning chime .......... 2-3 Luggage hooks .................................... 3-33 passenger’s seat ................................. 1-11
Immobilizer system* ............................... 2-5 Luggage room lamp ................... 3-35, 7-37 Operation tip ........................................ 2-14
Inside rearview mirror ......................... 1-14 Outside rearview mirror ...................... 1-13
Instruments ............................................ 3-5 M Foldable outside rearview mirror .. 1-13
Instruments and controls with automatic Malfunction indicator lamp ................... 3-10
transmission .......................................... 3-3 Manual transmission fluid .................... 7-15 P
Instruments and controls with manual Map pocket .......................................... 3-33 Parking brake ............................. 2-18, 7-24
transmission .......................................... 3-2 Maximum cooling* .................................. 4-8 Passing light switch ............................ 3-20
Maximum heating ................................... 4-9 Power mode indicator ......................... 3-17
Mode switch .......................................... 2-9 Power outside rearview mirror ........... 1-12
J
Power steering fluid ............................ 7-16
Jack specifications ................................ 6-2
N Power windows .................................. 1-10
Normal cooling* ...................................... 4-8
K R
Normal heating ....................................... 4-9
Key ........................................................ 1-3
Rear combination lamps ...................... 7-35
Keyless entry transmitter ...................... 1-6
O Rear fog lamp switch* ........................ 3-28
Keyless entry system with anti-theft
Odometer/trip odometer ......................... 3-7 Rear room lamp ................................... 7-37
function* ................................................ 1-4
Official vehicle identification data .......... 9-2 Rear seat entry ................................... 1-18
Recirculation switch .............................. 4-4
INDEX 10–5
Reclining rear seat back ..................... 1-19 Suggestions for more economical Turn signal/hazard warning flasher
Room lamp ........................................... 3-34 operation ............................................. 2-19 indicator ............................................... 3-14
Running-in period .................................. 1-2 Sun visors ........................................... 3-32 Turn signal switch .............................. 3-20
S T V
Scheduled maintenance services Tachometer ............................................ 3-7 Ventilation .............................................. 4-9
(diesel engine) ..................................... 7-39 Tailgate glass defogger indicator ........ 3-15 Ventilation and heating .......................... 4-2
Scheduled maintenance services Tailgate locks ....................................... 1-10
(gasoline engine) ................................. 7-42 Tailgate window defogger switch ...... 3-28 U
Seat belt height adjustor ..................... 1-27 Tailgate window wiper and washer Unfolding rear seat ............................. 1-21
Seat belt precautions .......................... 1-22 switch .................................................. 3-23
When using the seat belts ............ 1-22 TCS indicator* ...................................... 3-16
Care of seat belts ......................... 1-23 Temperature control switch ................... 4-4 W
Pregnant women ........................... 1-24 Temperature gauge ............................... 3-8 Wheels and tyres ................................ 7-25
Seat belt pretensioner* ........................ 1-27 Three point seat belt ........................... 1-25 Tyre inflation pressure .................. 7-25
Seat belt reminder ............................... 3-14 Using the belt ................................ 1-25 Tyre pressure ................................ 7-25
Seat lumbar support ............................ 1-17 Tiltable steering wheel ........................ 1-12 Tyre condition, rim condition .......... 7-26
Service precautions .............................. 7-5 T.O.D (Torque On Demand)* ................ 2-13 Tyre rotation .................................. 7-27
Side armrest ........................................ 1-19 Towing a disabled vehicle ..................... 6-8 Winter tyres ................................... 7-27
Side repeater lamps ............................ 7-35 Traction control system* (with anti-lock Windshield washer fluid ...................... 7-20
Spare wheel, jack and vehicle tools ..... 6-2 brake system) ..................................... 2-17 Windshield washer switch .................. 3-22
Spark plugs ......................................... 7-19 Transfer case fluid ............................. 7-18 Windshield wipers ............................... 7-21
Specification .......................................... 9-6 Turbo charger system Windshield wiper switch ..................... 3-21
Speedometer ......................................... 3-7 Engine compartment ........................ 5-2 Intermittent wiper control ............... 3-21
Starting the engine ................................ 2-4 Introduction ...................................... 5-3 Winter mode indicator .......................... 3-17
Starting the engine with jumper cables Preventive maintenance .................. 5-4
.............................................................. 6-6 Turbocharger inspection ................. 5-4
KORANDO (LHD)
OWNER’S MANUAL
ISSUED BY
INTERNATIONAL A/S & PARTS TEAM
SSANGYONG MOTOR CO., LTD.