Granpac Catalog Trem 2006

TREM Engineering.
Time proven solutions to trust

TREM Engineering.
P roducts
Complete line of time proven seal
ing solutions for industrial use
• packing for valves and pumps
• gaskets
• mechanical seals and auxiliary
systems
• spare parts for mechanical seals
• sliding bearings
• dry gas seals for pumps and com
pressors
O ur customers
•
•
oil and gas exploration companies
oil and gas refineries
• oil and gas pipelines
• petrochemical plants
• chemical industry
• power generation industry
M anufacturing
Advanced design, manufacturing,
test and control correspond to
international standards and guar www.tremseals.com
antee high quality of our products.
E ngineering
Our engineers support our cus
tomers starting from choosing prop
er seal design and up to installation,
commissioning, performance moni
toring, maintenance, and repair.
TREM Engineering, 105077, Russia, Moscow77, P.O. Box 151, tel. +7 (495) 7867676, fax +7 (495) 7867677, email: trem@trem.ru
TREM TREM Engineering
Engineering.
Leading mechanical seal manufacturer in Russia and CIS
WE GAIN EXPERIENCE WE DESIGN
Seals performance at more than 25 major refineries and petrochemical Design is based on cutting edge FEA technology and backed up by more 80
plants with overall refining capacity 390.000 cubic meters a day have been years history of Russian mechanical seal industry.
analyzed.
WE PUT INTO OPERATION

WE MANUFACTURE AND TEST
AND TRACK OPERATION HISTORY
Best western equipment as well as special domestic devices are used for TREM Engineering staff and Customer engineers work together starting
seals manufacturing. from seals installation and commissioning and up to "plant through" seals
MTBR optimization program creation.
TREM Engineering TREM
Engineering.
Advantages
ADVANTAGE ADVANTAGE RESULT
Wide originally designed time proven seal range for almost any pump at Very good seals durability and standardization through all customer compa
oil/gas gas exploration, transportation, oil refining division or petrochemical ny divisions. Customer may implement "company through seal/pumps
plant. Deep knowledge of various equipment operational condition particu maintenance costs optimization program" with just one supplier.
larities.
Very competitive pricing if compared with prices of other world mechani Lower maintenance costs of pumps
cal seal manufacturers.
Comprehensive SD and RDT tandem seal lines for both hot and lower tem The SD and RDT seal lines have won Russian refinery engineers trust and
perature applications for oil refinery units starting from atmospheric and nowadays about 75% of Russian major refinery critical process pumps are
vacuum distillation to hydrocracker and ethylene units. equipped with our seals while famous western manufacturers' share is less
then 5%*.
Highly professional seal application engineers "trained" by pumps of more Most of our customers has chosen TREM Engineering engineers as main
then 25 Russian and CIS refineries and petrochemical plants. Our engineers consultants, trouble shooters, and spare part supplier for ALL seals, includ
are closely familiar not only with TREM Engineering seals but also with most ing seals of famous western manufacturers.
world famous brands actual field operation particularities.
Professional design engineers and flexible manufacturing are able to fit Majority of CIS refineries have switched most of their Flowserve, Sulzer,
proven designs to any almost seal chamber of almost any pump. Borg Warner, KSB and other western pumps to Trem Engineering seals.
* The other 20% of critical pumps are equipped with seals of other local manufacturers.
TREM Mechanical packing for valves and pumps
Engineering.
Mechanical packing for pumps Mechanical packing for pumps
МС101 МС250 МС131 МС500 / 500 А
MC101 flexible graphite mechani MC250 carbon yarn packing is The high_quality MC131 inconel® Mechanical packing MС500 is
cal packing is designed for sealing designed for sealing shafts of cen wire reinforced flexible graphite designed to seal shutoff and con
shafts of high speed centrifugal trifugal pumps pumping hot water, packing is designed to seal trol valves, plunger and lowspeed
pumps, with minimal leakage for light and heavy hydrocarbons. It is stems of shut_off valves. centrifugal pumps, mixers operated
cooling. MC101 packing can also recommended to be used together in chemically aggressive fluids, sol
be used for sealing valve stems but with MC101 or MC105. vents and steam at temperatures
for lower pressure applications. up to 260°С, рН 014.
Applications: water, hydrocarbons, Recommended for strong oxidiz
lubricating oil, thermal oil, organic ers.
solvents, other fluids, steam.
Technical data Technical data Technical data Technical data
t, °C = up to + 650 (steam) t, °C = up to + 300 t, °C = up to + 650 (steam) t, °C = up to + 260

up to 450 for "HC" рН = 2 12 up to 450 for "HC" рН = 0 14
рН = 0 14 V, m/s = up to 15 рН = 0 14 V, m/s = up to 3
V, m/s = up to 15 Р, bar = до 40 V, m/s = up to 15 Р, bar = до 150
Р, bar = до 80 Р, bar = до 85
МС510/510А МС105 МС133 МD100
The MC510 packing is braided of The MC105 mechanical packing is The highquality MC133 inconel® The MD100 die formed graphite
graphite treated PTFE fiber. MC510 made of highquality braided flexi wire reinforced flexible graphite tape seal rings are designed to seal
is universal packing used to seal ble graphite fiber and treated with fiber packing is designed to seal stems of shutoff and control
stuffing boxes of pumps operated PTFE under a special thermochem stems of higher pressure shutoff valves.
in acids, alkali, salt solutions, and ical technology. The MC105 valves.
many other fluids. MC510 is made mechanical packing is designed to Applications: mainly superheated Applications: superheated and sat
of micro fiber PTFE. seal shafts of centrifugal and and saturated steam, water, also urated steam, water, hydrocarbons,
plunger pumps at temperatures up hydrocarbons, hydrogen, ammo hydrogen, ammonia, lubricating oil,
to 300°С. nia, organic solvents, cryogenic flu thermal oil, organic solvents, cryo
ids, other fluids. genic fluids, other fluids.
t, °C = up to + 260 t, °C = up to + 260 t, °C = up to + 650 (steam) t, °C = up to + 650

рН = 0 14 рН = 0 14 up to 450 for "HC" рН = 0 14
V, m/s = up to 18 V, m/s = up to 18 рН = 0 14 V, m/s = up to 2
Р, bar = до 40 Р, bar = до 80 V, m/s = up to 2 Р, bar = до 400
Р, bar = до 250
Mechnical packing. Gaskets. Tapes TREM
Engineering.
Special packings Gasket materials
МС134 МС571 MG140 МЕ502
The high quality MC134 inconel® The MC571 packing is braided into MG140 is sheet gasket material The МЕ502 PTFE tape is designed
wire overbraided flexible graphite square cross section from graphit made of flexible graphite reinforced for sealing flanges and joints oper
fiber packing is designed to seal ed PTFE fibers, corners reinforced with 0.1 mm thick perforated stain ated in chemically aggressive flu
stems of higher pressure shutoff with aramid fibers (or, aromatic less steel. ids. The micro fiber structure of this
valves. polyamide, or also widely known as Applications: light and heavy material increases its strength and
Applications: mainly superheated DuPont's trademark of Kevlar). hydrocarbons, saturated and reduces creep.
and saturated steam, water, also PTFE fibers have a remarkably low superheated steam, lubricating oil, Applications: Operates at рН 0...14,
hydrocarbons, hydrogen, ammo friction coefficient, Aramid fibers, thermal oil, hydrogen, ammonia, resistant to practically all chemi
nia, organic solvents, cryogenic flu have enormous tensile strength. organic solvents, cryogenic fluids, cals. For extra large flanges.
ids, other fluids. boiler feed water, hot water, con
densate, other fluids.
t, °C = up to + 650 (steam) t, °C = up to + 260 t, °C = up to + 650 t, °C = up to + 260

up to 450C for "HC" рН = 4 11 рН = 0 14 рН = 0 14
рН = 0 14 V, m/s = up to 13 Р, bar = up to 120 Р, bar = up to 150
V, m/s = up to 1 Р, bar = up to 100
Р, bar = до 320
МС161 МС750 МЕ132 МТ100
MC161 flexible graphite carbon Aromatic polyamide (or, aramid, or The МЕ132 self adhesive graphite The МT100 adhesive graphite self
yearn reinforced mechanical pack also widely known as DuPont's inconel reinforced tape is designed tape is designed for sealing flanges
ing is designed for sealing shafts of trademark of Kevlar) fibers, from for sealing flanges and joints oper and joints operated in at high tem
high speed centrifugal pumps, with which the MC750 packing is braid ated in at high temperatures. peratures. Must be used only
minimal leakage for cooling. ed, have enormous tensile strength together with other gaskets.
MC161 packing can also be used comparable to the strength of steel.
for sealing valve stems but for Due to the property of these fibers,
lower pressure applications. the MC750 packing resists abra
Applications: water, hydrocarbons, sion and high pressure better than
lubricating oil, thermal oil, organic other types of packing.
solvents, other fluids, steam.
t, °C = up to + 650 (steam) t, °C = up to + 260 t, °C = up to + 650 t, °C = up to + 650

up to 450C for "HC" рН = 4 11 рН = 0 14 рН = 0 14
рН = 0 14 V, m/s = up to 13 Р, bar = up to 85 Р, bar = up to 85
V, m/s = up to 15 Р, bar = up to 400
Р, bar = до 80.
TREM Flange gaskets
Engineering.
MG140 metalgraphite gaskets
MG140 gaskets are designed to seal flanges of valves, pipelines, pumps, heat exchangers and other
equipment.
Types of gasket Materials Technical Data Arrangement and Application
MG1401 (MG1402) perforated metal foil reinforced (one or two layers)
Temperature:
200°С to +650°С (in steam)
Gaskets of any shape are available
+800°С (in inert medium)
Reinforcing layer: (ringshaped, with holes, with ribs
ss304, ss316, or carbon steel for heat exchangers, oval etc.)
Рressure:
Мах diameter 2,000 mm
to 120 bar (25 bar for raised
flanges)
MG1403 perforated metal foil reinforced with metal hoops (outer and/or inner)
Temperature:
200°С to +650°С (in steam) Hoops provide for better tempera
Reinforcing layer:
+800°С (in inert medium) ture resistance; they are also easier
ss304, ss316, carbon steel
to handle which is essential for
Рressure: largediameter gaskets.
Obturators: Stainless steel
to 120 bar (25 bar for raised Мах diameter 2,000 mm
flanges)
MG1405 metal gaskets with graphite on both sides
Recommended as largediameter
Base: Temperature: +650°С gaskets due to high strength and
ss304, ss316, carbon steel Рressure: 200 bar ease of handling. Ideal for heat
exchangers.
MG1406 metal coated gaskets
Rings and heat exchanger gaskets

foil: Temperature: 200 to +800°С
with partitions and of various
ss304, ss316, carbon steel, alu
shapes are manufactured.
minum, copper Рressure: 35 bar
Мах diameter 3,000 mm
Oval metal gaskets
The gaskets are manufactured according to ASME B16.20 (up to NPS36")

Materials: carbon steel, SS304, SS316, SS321 and others
Spiral wound gaskets TREM
Engineering.
МV410 SPIRAL WOUND GASKETS
Technical data
Various steel grades can be used to make windings, inner and outer
Max. temperature: 1100 °С
rings depending on the application conditionsA nonorganic corrosion
Max. pressure: 300 bar.
inhibitor is added to flexible graphite to reduce the risk of galvanic cor
rosion in flanges
Fluid to be sealed:
Steam, hydrocarbons,
Advantages Acids, alkalis, all kind of petrochemical products.
Water, etc.
Only high grade filaments are used flexible graphite, Teflon,
ceramic.Only special grade steels are used for windings and inner rings
The gaskets are manufactured according the following standards
1. ASME 16.20 /ANS 16.50 (API 601) 2. ASME 16.20 /ANS 16.50 (API 601)
Pipeline size
from 1/2" up to 24" (standard), from 24" up to 60" (on request)"
Pressure class:
Type А
150#, 300#, 400#, 600#, 900#, 1500#, 2500#
3. Gaskets are also may be done according to customers indi

vidual dimensions
Materials
Type B
1 Metal tape _ SS316L, SS321, hiNi alloys, Ti
Type C
2 Filaments graphite, Teflon, ceramic.
Type D
3 Inner rings SS304, SS316, SS321, hini alloys, Ti
Outer rings _ carbon steel, SS304, SS316, SS321, hiNi

4 alloys, Ti
Type E
TREM Mechanical seals for oil and gas refinery,
Engineering.
petrochemical applications
SD DUAL METAL BELLOWS “ORINGS FREE” MECHANICAL SEAL (API 682, TYPE C)
Description Advantages
Cartridge dual welded metal bellows mechanical seals of SD family are • SD seals utilize welded metal bellows design without a single oring
mainly designed for sealing hot hydrocarbons at oil refineries and petro which ensures a broad temperature range of from 70°С and up to
chemical plants. Both tandem and double seals are available, with station +425°С ideal for sealing hot hydrocarbons at oil refineries and petro
ary or rotary metal bellows. chemical plants.
SD family seals correspond to API682, type C seal. • Due to the fact that many fluids at oil refineries and petrochemical
plants like hydrogen sulfide or MEA attack viton o_rings, SD seals are
SD family seals are used for the same applications as the followings widely used instead of oring seals.
seals: • Metal bellows is highly resistant to cocking as compared to mechani
MFLWT 80 by Burgmann Germany cal seals with orings.
• Metal bellows mechanical seals are balanced which reduces heat buildup.
BXRH/BXHH by Flowserve, USA • Both stationary and rotary metal bellows are available.
604/606/609/3609/ECS by John Crane, USA • Almost the only stationary bellows tandem seal on the market fitting
API 610 standard seal chambers.
34 family by EKK Eagle, Japan
Materials Technical data

Inconel 718 Temperature From 70 up to +425°C
Metal bellows Alloy 276
AM350 Up to 65 bar (with reinforced metal
Dynamic Pressure
bellows)
Tungsten carbide, Silicon carbide,
Seal faces Static pressure Up to 90bar.
Carbon, Tremite 85, Tremite 50
Up to 50 m/sec (with standard
Secondary seals Flexible graphite Velocity
metal bellows)
SS304
Metal parts SS316
Special alloys
Recommended API Plans for SD seals

API Plan
Description Application guidelines Auxiliary units
(per API 682)
Nonpressurized external fluid reservoir with Most of light and heavy hydrocarbons, alcohols,
52 Barrier fluid tank with heat exchang
forced circulation solvents, etc
er SO1 (high temperature applica
tions) or SO3, with ball valves and
Pressurized external fluid reservoir with Fluids with high content of mechanical impurities,
53 instrumentation
forced circulation hazardous fluids, crystallizing fluids
Circulation of clean fluid from external sys

54 Fluids with solids, crystallizing fluids
tem
Recirculation from pump case through orifice

11, 13 VOCs
to seal
Steam or nitrogen quench supplied after the Coking and solidifying fluids (mostly hydrocar Supply system for the dryrunning
62
inbord seal bons) outboard seal
All of the above systems can be supplied with:

• level sensors/indicators
• pressure switch, temperature sensor
• safety valve
• ball valves
• and other C&I devices and valves
8
Mechanical seals for oil and gas refinery, TREM
Engineering.
SD mechanical seal diagram (stationary inner seal shown)
SD seal for Russian hot oil pump NK560/335180.
SD seals were successfully designed for the pumps of many famous

manufacturers:
Sulzer
Flowserve
Worthington
KSB
Byron Jackson
RuhrPumpen
EBARA
Nigata
Ingersoll Dresser Pumps !
"… In 2003 the SD TREM Engineering "oring free" seals were
installed (API plan 52) at hot heavy hydrocarbon and residue pumps
of tar cracking unit. The seals were installed without any additional
heat exchangers or injection of cooled fluids into stuffing box. After
20months of operation all seals are still running well without any
problems.”
SibneftOmsk refinery
“…Tandem SD seals work well (API plan 62) at hot residue pumps
without barrier fluid and additional cooling and show the same good
durability as previously installed seals by Sealol(UK)”
LUKOILVolgograd refinery
Engineering.
SO SINGLE BELLOWS SEALS FOR HIGH TEMPERATURE APPLICATIONS
SO series welded metal bellows cartridge single mechanical seals are • Welded metal bellows mechanical seals feature no rubber secondary
designed for sealing many fluids including chemically aggressive with seals; all seal components are made of advanced thermally and chem
temperature from 70 to +425 °С.
ically resistant materials to substantially expand the range of applica
tion temperatures and fluids.
SO family seals are used for the same applications as the follow
• The SO series mechanical seals are fitted with a throttle bushing as a
ings seals:
secondary seal; it can be used to seal inflammable fluids in compliance
MFLWT 80 by Burgmann Germany
with OST 2606202896.
BXRH/BXHH by Flowserve, USA
• Being a single seal, the SO mechanical seal's support system is by far
604/606/609/3609 by John Crane, USA
less complicated than that of a double mechanical seal (but before use
34 family by EKK Eagle, Japan
please check if you are allowed to use a single seal for the specific
application).
• Compared to springloaded mechanical seals metal bellows seals are
more resistant to clogging and hangup.
• Shaft sleeve is sealed by a gland tightened graphite gasket. This pro
vides for higher sealing safety especially with worn out or
scratched/galled shafts.
• Metal bellows mechanical seals are balanced, so they have lower heat
generation.

Alloy АМ350 ,®
Temperature From 70 to +425°С

Bellows Hastelloy С®,
Inconel 718®
Up to 65 bar (with reinforced bel
Tungsten carbide, silicon carbide, Pressure
lows), 90 bar static
Seal rings carbon graphite, Tremite 85,
Tremite 50 Up to 50 м/с (with stationary bel
Linear speed
lows)
Flexible graphite with or without
Secondary seals
stainless steel reinforcement
Metal items Stainless steel SS304, SS316
Recommended API Plans for SO seals

API Plan
(per API 682)
Recirculation from/to pump case through orifice VOCs, crystallizing fluids, fluids with
11, 13
to/from seal chamber before the seal solids
Steam or nitrogen quench, applied between main seal Coking and hardening fluids (mainly
62
and throttle bushing hydrocarbons)
10
Engineering.
SO seal general layout (bellows rotary version shown)
The seal is designed to every pump individually

Due to compactness of SO seals in radial direction they can be installed
into sealing chamber of most pumps, mixers, reactors and other equip
ment, including imported one.
To receive an offer for SO mechanical seals for specific applications, it
is advisable to fill in the seal selection form.
SO seals were successfully designed for the pumps of many

famous manufacturers:
Sulzer
Flowserve
Worthington
KSB
Byron Jackson
RuhrPumpen
EBARA
Nigata
Ingersoll Dresser Pumps
!
“TREM Engineering SO seals not requiring an additional heat

exchanger proved to be reliable solution for hot pump with coke par
ticles in fluid”
SIBUR
11
Engineering.
RDT-37 SPRINGS SEALS (API 682, TYPE A)
Cartridge mechanical seals of RDT family are designed for sealing heavy • RDT mechanical seal has a classical, proved by years, design that is
and light hydrocarbons, including VOCs, and other hazardous and chem used for sealing light hydrocarbons such as liquefied hydrocarbon
ically aggressive liquids at oil refineries and petrochemical plants, chem
gases, wide fraction of light hydrocarbons, petrol, reflux, etc. Such
ical plants, power plants. RDT37 seal is an oring tandem seal to be used
with API Plan 52. applications are challenging because due to increased pressures and
slide speed seal rings tend to deform because of pressure and heat
The RDT37 family seals are used for the same applications as the fol buildup. This can lead to leaks and change of the lowboiling product
lowings seals: phase (boiling or frosting). RDT37 seal design provides optimum
H7/H75 family by Burgmann Germany hydraulic balance and contact pressure thus contributing to stable
QBQ by Flowserve, USA operation and long service life of seal rings.
• Seal rings are made from the proven highperformance materials
8B/58/1648/2648/3648 by John Crane, USA
impregnated carbon graphite, silicon carbide, and tungsten carbide.
MS spring family by Nippon Pillar, Japan
• Springs are made from Hastelloy® C to eliminate the possibility of cor
rosion cracking.

Seal faces From 50 up to +260°C (depending
Carbon, Tremite 85, Tremite 50 Temperature
on rubber ring material)
Viton®, ethylenepropylene, kalrez®,
Secondary seals
etc. Pressure Up to 40 bar (static up to 90bar)
SS304 Speed Up to 25 m/sec
Metal parts SS316
Special alloys
Springs Hastelloy C
Recommended API plans for RDT37 seal

API Plan
Description Application guidelines Auxiliary utility
(per API 682)
Most of combustible liquids, volatile flammable Barrier fluid tank with heat exchang
Nonpressurized external fluid reservoir with
52 liquids (light and heavy hydrocarbons), alcohols, er SO1, SO3 or SO5 with auxiliary
forced circulation
solvents, ethanolamine, etc valves
Recirculation via throttling orifice to/out of

11, 13 VOCs, crystallizing fluids, fluids with solids
chamber before the seal

• pressure switch
• temperature sensor
• safety valve
• ball valves
12
Engineering.
RDT37 seal general layout
The seal is designed to every pump individually.
RDT37 seals were successfully designed for the pumps of many

Sulzer
Flowserve
Worthington
KSB
Byron Jackson
RuhrPumpen
EBARA
Nigata
"RDT37 seals have been successfully used at all LPG pumps. Many
of the seals were installed instead of John Crane. RDT37 seals exhib
it an outstanding performance in the field.”
OrenburgGAZPROM
“RDT37 seals have been successfully used for double end multistage
propane pumps with suction pressure up to 25 bar and discharge
pressure up to 65 bar with an average MTBM 12000 hours.”
LukoilVolgograd
13
Engineering.
RDT-48A TANDEM SEAL FOR HIGH PRESSURES AND SPEEDS
Cartridge mechanical seals of RDT48A family are designed sealing high • FEA optimized design intended to be used at high pressure/high speed
pressure hot water heavy and light hydrocarbons, including VOCs, and
applications:
other hazardous and chemically aggressive liquids at oil refineries and
petrochemical plants, chemical plants, power plants. springs are static;
seal faces deformations under pressure and temperature are mini
RDT48A family seals are used for the same applications as the follow mized.
ings seals: • Impeller design ensure good frictional heat removal.
H7/H75/SH family by Burgmann Germany • Uptodate materials are used for seal faces.
QBQ/DHTW by Flowserve, USA • Hastelloy C material for springs guarantees that chloride stress corro
sion never happens.
8B/59/58/RREP by John Crane, USA

Tungsten carbide, Silicon carbide, From 50 up to +260°C
Seal faces Carbon, Special materials, Tremite Temperature
(depending on orings material)
85, Tremite 50
Up to 50bar (100 bar dynamic/200
Viton®, ethylenepropylene, kalrez®, Pressure
Secondary seals bar static with special design)
etc
SS304 Speed Up to 50 m/sec
Metal parts SS316
Special alloys
Springs Hastelloy C
Reccomended API plans for RDT48A seal
API Plan
(per API 682)
Most of combustible liquids, volatile flammable Barrier fluid tank with heat exchang
Nonpressurized external fluid reservoir with
52 liquids (light and heavy hydrocarbons), alcohols, er SO1, SO3 or SO5 with auxiliary
forced circulation
solvents, ethanolamine, etc valves
Recirculation via throttling orifice to/out of

11, 13 VOCs, crystallizing fluids, fluids with solids
chamber before the seal

• pressure switch
• safety valve
• ball valves
• and other I&C devices and valves
14
Engineering.
General layout of RDT48A
Due to compactness of RDT48A seals in radial direction they can be

The seal is designed to every pump individually. installed into sealing chamber of most pumps, mixers, reactors and
other equipment, including imported one.
To receive an offer for RDT48A mechanical seals for specific applica
tions, it is advisable to fill in the seal selection form.
RDT48A seals were successfully designed for the pumps of many

Sulzer
Flowserve
Worthington
KSB
Byron Jackson
RuhrPumpen
EBARA
Nigata
"The RDT48A seals proved to be reliable solution for high pressure
liquid gases at FCC and gas fractioning units”
Omsk refinery
“The RDT48A seals have been working successfully at main oil dou
ble end oil pumps and atmosphere distillation unit”
LukoilVolgograd
15
Engineering.
SDVT BELLOWS SEALS FOR CHEMICAL APPLICATIONS
Description
Cartridge dual welded bellows mechanical seals of SDVT family are main Advantages
ly designed for highly aggressive fluids at petrochemical and chemical
• Due to metal bellows there is no a single dynamic oring. Inexpensive
plants.
chemically resistant static orings can be used to cut the costs.
SDVT seal family seals are used for the same applications as the • May be designed without any oring.
followings seals: • Hydraulically optimized for low heat generation.
MFL65N by Burgmann Germany
BH/BXW by Flowserve, USA
670/680/676 by John Crane, USA

Inconel 718
Alloy 276 Temperature From 70 up to +260°C
Bellows
AM350
Other
Pressure Up to 20 bar
Seal faces
Velocity Up to 25 m/sec
Secondary seals Flexible graphite, Teflon, kalrez
SS304
Metal parts SS316
Special alloys
Reccomended API plans for SDVT seal

API Plan
(per API 682)
Most of combustible and chemically aggres

Nonpressurized external fluid reser Barrier fluid tank with heat exchanger
52 sive fluids, alcohols, solvents, MEK,
voir with forced circulation SO1, SO3 or SO5 with auxiliary valves
ethanolamine, etc

• Level sensors/indicators
• pressure switch
• safety valve
• ball valves
• and other I&C devices and valves
16
Engineering.
Mechanical seals for oil and gas refinery, petrochemical applications
API 52 plan advantages:

• Primary seal leakge if any can be detected at once while outer seal will SDVT seals were successfully designed for the pumps of many
not let leakage reach the atmosphere. famous manufacturers:
• Once pressure and level switches installed the seal perаormance may Sulzer
be monitored distantly via unit DCS.
Flowserve
• Barrier fluid can not penetrate and contaminate pumped fluid
Worthington
• Outboard seal works under zero pressure that results in lower seal face
heat generation and longer seal life. KSB
Byron Jackson
The seal is designed to every pump individually to fit RuhrPumpen
Pump "A","B", "C", "D" and the other dimensions EBARA
Nigata
!
“SDVT seals proved to be reliable solution for H2SO4 and other hard
chemical pumps”
Nishnekamsk Petrochemical
17
TREM Mechanical seals for petrochemical,
Engineering.
pulp and paper applications
RDU/RSO COMPACT CARTRIDGE SEAL FAMILY
RDU tandem double balanced seal

Type RDU is a very compact cartridge dual balanced mechanical seal • Type RDU cartridge dual mechanical seal has a compact but sturdy
designed to seal a wide range of hazardous and/or chemically aggressive
design. Good performance, long MTBF, and safety are ensured by:
fluids, and fluids with solids.
self aligning stationary seal rings to compensate for seal chamber
RDU seal can be used for the same applications as the followings seals: face runout;
Cartex by Burgmann Germany
extended axial shaft movement compensation capability;
Universal by Flowserve, USA
5620 by John Crane, USA finite element analysis optimized seal rings to minimize deformation
and emissions.
RDU/RSO seals show best performance at: • Springs are made of HastelloyC™ to prevent corrosion cracking.
• Liquor pumps at pulp and paper industry
• Special alloys are available to make metal parts to resist corrosion.
• Stock pumps at pulp and paper industry
• Being a very compact seal, type RDU can be used on most pumps,
• Chemical pumps at various industries
mixers and other equipment with limited space seal chambers.
• Water with abrasive particles pumps
• Special design sleeve is available to protect shaft from corrosion
(pumps series EPP and APP).

Selfsintered silicon carbide, tung
Seal faces sten carbide, carbon graphite, Temperature From 40 up to +260 °C
Tremite 85, Tremite 50
Dynamic Pressure Up to 25 bar
EPDM, fluoroelastomer, perfluoro
Secondary seals Static pressure Up to 60 bar
elastomer, and others
Velocity Up to 25 m/s
Springs HastelloyC™
Metal parts ss316, ss304, Titan, and others
Recommended API Plans for RDU seals

API Plan
(per API 682)
Nonpressurized external fluid reservoir with Most of light and heavy hydrocarbons, alcohols, Barrier fluid tank with heat exchang
52
forced circulation solvents, etc er CO1 (high temperature applica
Pressurized external fluid reservoir with Fluids with high content of mechanical impurities, tions) or CO3, with ball valves and
53 instrumentation
forced circulation hazardous fluids, crystallizing fluids
Circulation of clean fluid from external sys
54 Fluids with solids, crystallizing fluids, liquors.
tem

• pressure switch
• safety valve
• ball valves
18
Mechanical seals for petrochemical, TREM
Engineering.
RDU mechanical seal
RDU seals ready for Ahlstrom pump.
RDU seals were successfully designed for pumps of many famous

manufacturers:
Sulzer
Flowserve
Worthington
KSB
Byron Jackson
RuhrPumpen
EBARA
Nigata
Weir pumps
!
"… RDU seals proved to be a reliable solution at black, white and
green liquor pumps in digester and evaporating aria.”
Siberian pulp and paper mill
"… RDU seals perfoms very well at our general duty benzene, diesel,
gas oil old pumps with very narrow stuffing boxes.”
Syzran products distribution unit
19
Engineering.
RDU/RSO COMPACT CARTRIDGE SEAL FAMILY
RSO single seal

Type RSO is a very compact, general purpose, cartridge single mechani • Type RSO cartridge single mechanical seal has a compact but sturdy
cal seal designed to seal a wide range of fluids, including fluids with
design. Good performance, long MTBF, and safety are ensured by:
solids.
optimal balance of the seal;
RSO seal can be used for the same applications as the followings seals: self aligning stationary seal ring to compensate for seal chamber face
Cartex by Burgmann Germany
runout;
Universal by Flowserve, USA
5620 by John Crane, USA finite element analysis optimized seal rings to minimize deformation
and emissions.
RDU/RSO seals show best performance at: • Springs are made of HastelloyC™ to prevent corrosion cracking.
• Liquor pumps at pulp and paper industry
• Being a very compact seal, Type ROM can be used on most pumps,
• Stock pumps at pulp and paper industry
mixers and other equipment with limited space seal chambers, includ
• Chemical pumps at various industries
ing those with mechanical packing.
• Water with abrasive particles pumps
• Special design is available to seal shafts of pumps series EPP and
APP.

Seal faces sten carbide, carbon graphite, Temperature From 40 up to +260 °C
Tremite 85, Tremite 50
Recommended API Plans for RSO seals

API Plan
Description Application guidelines
(per API 682)
Recirculation from pump discharge through a flow control
11 Flashing / boiling fluids.
orifice to the seal.
Flush is injected into the seal chamber from an external Fluids with solids. Fluids changing state. Typical for pulp and paper
32
source. industry.
20
Engineering.
RSO mechanical seal
Standard RSO seal dimensional data Special versions with shaft corrosion protection
Size (A), B, C, D, D,
Mxn Version Pump series
mm mm mm mm mm
30 48 15 49 56 79 12 х 4
ROA1 APP1, EPP1
40 48 15 59 69 91 14 х 4
ROA2 APP2, EPP2
50 48 15 69 78 103 14 х 4
60 48 15 79 91 120 16 x 4 ROA3 APP3, EPP3
70 58 19 95108 136 16 x 4 ROA4 APP4, EPP4

80 58 19 107124 153 16 x 4
ROA5 APP5, EPP5
90 58 19 117135 167 20 x 4
100 58 19 127144 176 20 x 4 ROA6 APP6, EPP6
"… RSO seal performs well and because of its compactness we were RSO seals were successfully designed for pumps of many famous
able to install them on all of our and nonstandard pumps.” manufacturers:
Sulzer
Flowserve
Saratov oil distribution
Worthington
KSB
Byron Jackson
RuhrPumpen
EBARA
Nigata
Weir pumps
!
21
Engineering.
SLS SLURRY SEAL
Type SLS is specialpurpose seals for use in media containing solids with • Special robust faces are optimized to work with high solid content
out external flushing or product circulation.
slurries.
It is used for the same applications as the followings seals: • Stationary spring design partially eliminates problems with shaftstuff
HR by Burgmann Germany ing box misalignment.
SLC/SLM6100 by Flowserve, USA
• Springs are made of HastelloyC™ to prevent corrosion cracking.
SB2 by John Crance, USA
• Self aligning stationary seal rings to compensate for seal chamber face
SLS seal designed for use in heavy duty slurry pumps: runout.
• Stock pumps at pulp and paper industry • SLS seal is available in single, single with bushing, double, tandem
• Slurry pumps at iron ore, coal industry design.
• Scrubbing sections of power station flue gas desulphurization systems • Two piece sleeve.
• Phosphate slurry • Up to 5mm axial movement.
• Tailings disposal
• Two piece gland.
• Springs are protected from product.
• Cushioned pins.

Seal faces sten carbide, Tremite 85, Tremite Temperature From 40 up to +260 °C
50
Recommended API Plans for RDU seals

API Plan
Description Application guidelines
(per API 682)
Recirculation from pump discharge through a flow control
11 Flashing / boiling fluids.
orifice to the seal.
Flush is injected into the seal chamber from an external Fluids with solids. Fluids changing state. Typical for pulp and paper
32
source. industry.
22
Engineering.
SLS mechanical seal
SLS seal ready for shipment
RDU seals were successfully designed for the pumps of many

Warman
Sulzer
Flowserve
Worthington
Weir pumps
!
"… SLS seals offer best price/durability solution for our ore slurry
pumps.”
Mogadan gold mining
23
TREM Mechanical seal auxiliary systems
Engineering.
SÎ-1 BARRIER FLUID TANK FOR DUAL MECHANICAL SEALS
The SO1 barrier fluid tank is designed to contain barrier fluid for SO1 Barrier fluid tank. Full option system shown
a tandem or double mechanical seal, to provide its cooling and to
control mechanical seal performance.The SO1 barrier fluid tank 4
can be used with API Plans 52 or 53 as per API682. 5
10
TECHNICAL DATA
1
Heat exchanger type shell and tube, floating head, fourway, vertical
9
2
Cooling power up to 3.8 kW
Barrier fluid volume 6.4 7.8 liters

3
Maximum barrier fluid pressure in tank 30 bar
12 6
Maximum barrier fluid temperature after mechani
150°C
cal seal entering tank
Triggering pressure of the installed safety valve 6 8 bar

13
Heat exchanger cooling area 0,55 m2
Heat exchanger effective volume 1,2 liters
Heat exchanger tube pack length 0,58 m
14
Heat exchanger tube crosssection 16x2 mm
Heat exchanger tubes quantity 5x4=20 pcs
7
Heat exchanger cooling fluid water 1525°C
Cooling water flow rate 0.6 1.2 m3/hour
Minimum service life 10 years
Weight 55 kg
Design Features 11
The SO1 barrier fluid tank can be easily disassembled, so the heat
exchanger can be mechanically cleaned.
Materials of parts: 8
metal parts ss304
gaskets reinforced flexible graphite MG1401 or PTFE
1 Reservoir
Barrier fluid tank is supplied with ball valves with fittings for welded con
2 Heat exchanger
nections to fit barrier fluid tubes.
3 Level indicator
4 Safety valve/vent
The basic version of the SO1 heat exchanger includes a 1/2" safety valve,
5 Fill/nitrogen if specified
a pressure indicator, and a level gauge.
6 Barrier fluid return
7 Barrier fluid supply
The system can be fitted with instrumentation and control for automatic
8 Drain/pressure fill
checking of mechanical seal performance and pump shutdown in case
9 Ball valve
of mechanical seal failure. The instrumentation and control version of SO
10 Pressure indicator
1 can additionally include a level sensor, a pressure switch, and a tem
11 Cooling liquid IN/OUT
perature sensor. Sensors and switches are either intrinsically safe or
12 Low level switch connector
explosion proof depending on customer's order.
13 Temperature switch flange
14 Pressure switch connection
24
Mechanical seal auxiliary systems TREM
Engineering.
SO-3 BARRIER FLUID TANK FOR DUAL MECHANICAL SEALS
The SO3 barrier fluid tank is designed to contain barrier fluid for 5 4
a tandem or double mechanical seal, to provide its cooling and to
control mechanical seal performance.
The SO3 barrier fluid tank can be used with
API Plans 52 or 53 as per API682. 10
1
Теchnical data
Heat exchanger type spiral tube, vertical
Metal parts material SS304 12
Gaskets flexible graphite

3
Barrier fluid volume, l 9
6
Barrier fluid pressure bar, max 45
13
Barrier fluid temperature, max 150
Cooling liquid (water, diesel, glycol) temperature 5…30 °С

11
Cooling water flow rate, m3/hour 0,3…1,2
Weight, kg 25 2
Design features
1. The design is to be used as standard for majority applications
2. The system can be fitted with instrumentation and control for 7
automatic checking of mechanical seal performance and pump
shutdown in case of mechanical seal failure. The instrumenta
8
tion and control version of SO3 can additionally include a level
9
sensor, a pressure switch, and a temperature sensor. Sensors
and switches are either intrinsically safe or explosion proof
depending on customer's order 1 Reservoir
2 Cooling coil
3 Level indicator
Possible switches configuration К0 К1 К2 К3 К4 4 Safety valve/vent
5 Pressure indicator
Manometer
6 Barrier fluid return
Safety valve 7 Barrier fluid supply
Ball valves (3 pcs) 8 Drain/pressure fill

9 Cooling liquid IN/OUT
Level switch 10 Fill connection/nitrogen if specified
Pressure switch 11 Temperature switch connection

12 Pressure or high level switch connector
Manometer pressure switch 13 Low level switch connection
25
TREM Mechanical seal auxiliary systems
Engineering.
General double seal piping system
Plan 53 (API 682)
Plan 52 (API 682)
Designations:
MS mechanical seal
IN barrier fluid IN
OUT barrier fluid OUT
LS level switch
PS pressure switch
Р1 filling vessel
V thermo siphon vessel
26
Oil and gas exploration, pipeline, power industry TREM
Engineering.
RO SINGLE SEALS FOR HIGH PRESSURE APPLICATIONS
Description
RO seals are mainly designed for sealing oil, petrochemical products, hot
water, under high pressures up to 200 bar within temperature range
50/+260C. Seals for shaft axial motion up to 10 mm are available.
The seals have been used successfully for years at power plants, crude oil
pipelines, oil exploration water injection pumps.
The RO family seals are used for the same applications

As the following seals:
SH/H7/H75 family by Burgmann Germany
DHTW/ QBQ/GSS by Flowserve, USA
8B/RREP/38B by John Crane, USA
Advantages
excellent durability under high pressures and speeds
simple in design and maintenance
Oil exploration
Water injection multistage pumps
Materials
Seal faces
Secondary seals Viton, EPDM, Kalrez
Metal parts SS304, SS316, special alloys
Technical data
Temperature From 70 to +260 °С
Pipeline high pressure applications. Up to 100bar (200bar dynam
Refinery high pressure applications. Pressure ic/280bar static with special
design)
Speed Up to 75 m/s
More then 2500 RO seals (ROTM and ROLMP version) type seals
work in world largest Russia pipeline grid (AK Transnesft) under stuff
ing box pressure up to 47 bar with average durability of 1636 months.
The result is rather remarkable because Russian oil has high sulfur and
paraphines content.
27
Engineering.
RKV-MS MUTY SPRING MECHANICAL SEALS FOR CHEMICAL PUMPS
Description
RKVMS mechanical seals are designed for sealing hazardous and chem
ically aggressive liquids at chemical plants, power plants.
Specially designed for EBARA and other pumps made by Japan.
Materials
Seal faces
PTFE, Viton®, ethylenepropylene,
Secondary seals
kalrez®, etc.
Titan
Special alloys
Metal parts
SS304
SS316
Springs Hastelloy C, special alloys
Technical data Possible options

Temperature From 50 up to +260°C • Seals may be of balanced or unbalanced type
Up to 35 bar (for balanced type) • Standard shaft dimensions from 30mm up to 120mm
Pressure
and 10 bar for unbalanced type • Materials are chosed individually depending on application
Speed Up to 20 m/sec • Seals may be arranged as single, tandem or double
Multispring balanced RKVMS seal
1 stationary face
2 rotary face
3 spring unit
4 ring,
5 spring
6 screw
7 Vring
8 Cring
9 Vring
10 Cring
11 screw
12 screw
“The RKVMS seals have been used successfully at numerous chem

ical pumps with aggressive fluids”
Nevinomysk Azot chemical
28
Mechanical seals for oil/gas, petrochemical applications TREM
Engineering.
GASTIGHT GAS SEAL FAMILY
Type GASTIGHT is gas seal family designed to seal a wide range of haz • Both silicon carbide/diamond coating and silicon carbide/carbon faces
ardous gases at oil and gas industries. are available
shoulded rotary disks;
GASTIGHT seals are available in single, double or tandem design compactnes;
finite element analysis optimized seal rings to minimize deformation
GASTIGHT seals show best performance at:
and emissions.
• Gas pipeline compressors
• Process compressors
• Difficult process pumps

Silicon carbide/diamond coating, Temperature From 40 up to +200 °C
Seal faces
carbon, tungsten carbide.
Secondary seals Static pressure up to 150 bar
29
TREM Our customers comment on our products and services
Engineering. (more then 60 feedbacks from our customers in total)
“… In 2003 the SD TREM Engineering "oring free" seals were installed

(API plan 52) at hot heavy hydrocarbon and residue pumps of tar cracking
unit. The seals were installed without any additional heat exchangers or
injection of cooled fluids into stuffing box. After 20months of operation all
seals are still running well without any problems.”
SibneftOmsk refinery
“…Tandem SD seals work well (API plan 62) at hot residue pumps with
out barrier fluid and additional cooling and show the same durability as
previously installed seals by Sealol(UK)”
LUKOILVolgograd refinery
“Tandem SD seals have been operating since 2000 at the following appli
cations without problems:
1. Vacuum distillation and visbreaking Russian VNM pumps (hot hydro
carbons, t up to 380 С)
2. Vacuum distillation and visbreaking USA Flowserve pumps (hot
hydrocarbons, t up to 380 С)”
Nizhnekamsk refinery
“…SD seal high quality and good reliability make it first choice for hot
pumps service…”
GAZPROM, Sosnogorsk gas plant
“…High quality TREM mechanical seals and sealing materials are up to the
most demanding standards and application conditions…”
YUKOS, Syzran refinery
30
TREM
Engineering.
“…TREM SD tandem seals were installed at new Flowserve hot oil pumps
at visbreaking and FCC untis. TREM seals durability is at least as long as
original Flowserve seals or even better”
SlavneftMozyr refinery
“TREM seals successfully used at МРС28676 (Borneman)pumps for mul

tiphase fluidgas pumping at oil fields”
Rosneft
“Pump packing MC101 and MC105, MC131 proved to very reliable solution for
hot water pumps, steam valves.… We thank TREM for first class products and
looking forward broadening our collaboration”
Leningrad power systems, SZ power plant
"Packing and gaskets materials by TREM helped to considerably increase

MTBM for valves, pumps and heat exchanger at hard applications"
Nevinomysk azot plant
“TREM Engineering SO seals not requiring an additional heat exchanger

proved to be reliable solution for hot pump with coke particles in fluid”
SIBUR
31
TREM For notes
Engineering.
32
The information and specifications presented in this product brochure are believed to be accu
rate, but are supplied for information purposes only and should not be considered certified or as
a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be con
strued as a warranty or guarantee, express or implied, with respect to the product. Although
TREM Engineering can provide general application guidelines, it cannot provide specific informa
tion for all possible applications. Because TREM Engineering is continually improving and
upgrading its product design, the specification, dimensions and information contained herein are
subject to change without notice.
TREM TREM Engineering

105077, Russia, Moscow77, P.O. Box 151
Tel. +7 (495) 7867676, fax +7 (495) 7867677
Engineering. email: trem@trem.ru

Granpac Catalog Trem 2006

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Granpac Catalog Trem 2006

Uploaded by

Copyright:

Available Formats

TREM Engineering.

Time proven solutions to trust

WE GAIN EXPERIENCE WE DESIGN

WE PUT INTO OPERATION

ADVANTAGE ADVANTAGE RESULT

Mechanical packing for pumps Mechanical packing for pumps

МС101 МС250 МС131 МС500 / 500 А

Technical data Technical data Technical data Technical data

t, °C = up to + 650 (steam) t, °C = up to + 300 t, °C = up to + 650 (steam) t, °C = up to + 260

МС510/510А МС105 МС133 МD100

Technical data Technical data Technical data Technical data

t, °C = up to + 260 t, °C = up to + 260 t, °C = up to + 650 (steam) t, °C = up to + 650

Special packings Gasket materials

МС134 МС571 MG140 МЕ502

Technical data Technical data Technical data Technical data

t, °C = up to + 650 (steam) t, °C = up to + 260 t, °C = up to + 650 t, °C = up to + 260

МС161 МС750 МЕ132 МТ100

t, °C = up to + 650 (steam) t, °C = up to + 260 t, °C = up to + 650 t, °C = up to + 650

MG140 metalgraphite gaskets

Types of gasket Materials Technical Data Arrangement and Application

MG1401 (MG1402) perforated metal foil reinforced (one or two layers)

MG1405 metal gaskets with graphite on both sides

MG1406 metal coated gaskets

Rings and heat exchanger gaskets

Oval metal gaskets

The gaskets are manufactured according to ASME B16.20 (up to NPS36")

МV410 SPIRAL WOUND GASKETS

The gaskets are manufactured according the following standards

3. Gaskets are also may be done according to customers indi

1 Metal tape _ SS316L, SS321, hiNi alloys, Ti

2 Filaments graphite, Teflon, ceramic.

Outer rings _ carbon steel, SS304, SS316, SS321, hiNi

Materials Technical data

Recommended API Plans for SD seals

Circulation of clean fluid from external sys

Recirculation from pump case through orifice

All of the above systems can be supplied with:

SD seal for Russian hot oil pump NK560/335180.

SD seals were successfully designed for the pumps of many famous

SO SINGLE BELLOWS SEALS FOR HIGH TEMPERATURE APPLICATIONS

Materials Technical data

Temperature From 70 to +425°С

Metal items Stainless steel SS304, SS316

Recommended API Plans for SO seals

SO seal general layout (bellows rotary version shown)

The seal is designed to every pump individually

SO seals were successfully designed for the pumps of many

“TREM Engineering SO seals not requiring an additional heat

RDT-37 SPRINGS SEALS (API 682, TYPE A)

Materials Technical data

Recommended API plans for RDT37 seal

Recirculation via throttling orifice to/out of

All of the above systems can be supplied with:

The seal is designed to every pump individually.

RDT37 seals were successfully designed for the pumps of many

RDT-48A TANDEM SEAL FOR HIGH PRESSURES AND SPEEDS

Materials Technical data

Reccomended API plans for RDT48A seal

Recirculation via throttling orifice to/out of

All of the above systems can be supplied with:

General layout of RDT48A

Due to compactness of RDT48A seals in radial direction they can be

RDT48A seals were successfully designed for the pumps of many

SDVT BELLOWS SEALS FOR CHEMICAL APPLICATIONS