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Minhaj Uddin Monir, Azrina Abd Aziz, Fatema Khatun, Abu Yousuf
PII: S0960-1481(20)30797-7
DOI: https://doi.org/10.1016/j.renene.2020.05.099
Reference: RENE 13588
Please cite this article as: Monir MU, Aziz AA, Khatun F, Yousuf A, Bioethanol production through
syngas fermentation in a tar free bioreactor using Clostridium butyricum, Renewable Energy (2020), doi:
https://doi.org/10.1016/j.renene.2020.05.099.
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butyricum
Minhaj Uddin Monira, Azrina Abd Azizb,c,*, Fatema Khatunb and Abu Yousuf d
a
Department of Petroleum and Mining Engineering, Jashore University of Science and
b
Faculty of Civil Engineering Technology, Universiti Malaysia Pahang, 26300 Gambang,
Malaysia
c
Earth Resources & Sustainability Center, Universiti Malaysia Pahang, 26300, Gambang,
Malaysia
d
Department of Chemical Engineering and Polymer Science, Shahjalal University of Science
1
1 Abstract
3 bioethanol production due to increasing demand for clean and sustainable energy.
5 process has several drawbacks. The present study emphasizes on bioethanol production from
7 (22.92%), CO2 (7.9%), H2 (13.05%), and CH4 (1.13%). Field emission electronic microscopic
8 analysis was used to characterize freshly cultured Clostridium butyricum for syngas
9 fermentation and experiment was run in a bioreactor (TFB). The obtained yield of bioethanol
11 analyses. For this syngas fermentation, treated syngas was preferred, as most of the
12 Clostridium butyricum grown on best fermentation conditions. The results show that except
13 0.03% of CO2, other gases were dissolved entirely. It is also found that extracted bioethanol
14 was identified by corresponding NMR (1H) spectra of methyle group (CH3-), methylene
15 group (-CH2-) and hydroxyl group (OH). The yield of bioethanol was 29.94 mmol from 1L of
16 syngas. Hence, this biomass-generated syngas is the appropriate renewable energy source for
19
20
21
22
2
1 1. Introduction
2 Biomass is one of the most promising alternative sources of bioenergy for the production of
3 bioethanol due to future fuel insecurity [1]. It is the versatile renewable energy resource that
4 is reliance on fossil fuels and mitigates global warming [2, 3]. Less sulfur containing biomass
6 fuel resources contributed more than 80% of global energy demand, while renewable energy
7 contributed only 15% [4, 5]. Mostly available lignocellulosic biomass is usually used for
8 biofuel production due to the exhaustion of fossil fuels and emissions of greenhouse gases
9 (GHGs) through petrochemical processes [6]. Moreover, the uses of fertilizer, seed, pesticide,
10 and burning of fossil fuels or biomass are the sources of GHGs emission [7]. The emissions
11 of these gases can be reduced by mixing a percentage of coal with biomass during co-
13 discovery of new natural resources increased fuel production could not appease the required
14 energy demand [9, 10]. Moreover, Serrano-Ruiz [11] reported that limited fossil-based
16 There are two main conversion routes for bioethanol production including biochemical and
18 processes which are drying, pyrolysis, oxidation and reduction, and yield products are
19 obtained in three stages: low molecular weight liquids, gas fuels and solid residues [13, 14].
20 Syngas is produced through gasifiers; such as fixed bed gasifier (updraft, downdraft, and
21 cross-draft), fluidized bed gasifier (circulating and bubbling) and entrained flow gasifier [15,
22 16]. Moreover, gas cleaning is the most challenging part, and energy conversion is very
23 difficult because of tar and particles present in syngas [17, 18]. It has a great difference in
24 their composition of industrially cleaned and biomass-based raw syngas. The main
25 compositions of industrial syngas are hydrogen (H2), carbon monoxide (CO), carbon dioxide
3
1 (CO2) and methane (CH4). On the other hand, raw syngas contained solid compounds,
2 condensable volatiles and other gases [19]. Besides, other compounds are acetylene (C2H2),
3 benzene (C6H6), methane (CH4), ethane (C2H6), hydrogen sulfide (H2S), ethylene (C2H4),
4 hydrogen cyanide (HCN), carbonyl sulfide (COS), oxygen (O2), ammonia (NH3), sulfur
5 dioxide (SO2), nitrogen (N2), water (H2O), mono-nitrogen oxides (NOx), chlorine
7 Biofuels are categorized as the first generation, second generation, third generation and fourth
8 generation based on biomass types and process employed [10, 20]. The first generation
9 biofuels are bio-methanol, bio-ethanol, bio-propanol, bio-butanol, fatty acid esters, etc., are
10 converted from simple sugars, starch, fats and vegetable oils [21]. Inderwildi and King
11 [22] stated that second-generation biofuels, such as ethanol are produced from lignocellulosic
13 fuels [23]. Moreover, Rastogi and Shrivastava [24] reported that utilization of lignocellulosic
14 biomass to produce various energy like biogas, biodiesel, bioethanol etc. has been increased
15 day by day. The yield of ethanol is increased considering efficient recovery methods reported
16 by Shen, Brown and Wen [25]. Sepehri and Sarrafzadeh [26] worked on the nitrifying-
17 enriched activated sludge (NAS) and stated that membrane fouling in membrane bioreactors
18 which is depended on the microbial cell density and its population structure. Bioethanol
20 There are various types of microorganisms that used for syngas fermentation. These
21 microorganisms are capable of bioethanol production through gas fermentation [28, 29].
22 Sun, Atiyeh, Zhang, Tanner and Huhnke [30] reported that biochar supplied nutrients to the
24 than H2, and syngas impurities reduce the fermentability [27, 31]. The advanced technique of
25 syngas fermentation, syngas is used as a raw material that is produced from biomass
4
1 gasification [10, 29, 32]. Bioethanol producing model microorganisms that are
5 generate various alcohols like ethanol, butanol, hexanol, propanol and some organic acids
6 [23, 30, 37]. Some stoichiometric equations that are usually responsible for ethanol and acetic
7 acids production are represented in the following equations (Eq. 1-Eq. 4) [23].
10 production using microorganisms (such as bacteria and fungi). In this regards, Kennes,
11 Abubackar, Diaz, Veiga and Kennes [23] informed that biomass feedstock is gasified by
12 thermochemical alternative and yield of syngas comprised CO, CO2 and H2 which are
13 fermented anaerobically, usually by Clostridia Sp. to ethanol or other yields. Shen, Brown
14 and Wen [36] reported that C. carboxidivorans also plays an important role for the
17 butyricum into non-sterile food waste. These are cultured to produce desired products using a
18 fermenter. It is designed to give the suitable environment for optimal microbial cell growth
19 and their metabolic activity. Continuous stirred tank reactor, bubble column reactor, trickle
20 bed reactor, monolithic biofilm reactor, membrane-based system reactor and microbubble
5
1 According to the literature, insufficient studies have been focused on syngas fermentation
2 with Clostridium butyricum using biomass-based syngas. Although, few number of studies
3 have been performed on the yield of bioethanol through syngas fermentation [32, 36, 42].
4 Therefore, the aim of this study is to produce clean, sustainable and environmental-friendly
6 previous study it was found that produced syngas contained an unwanted co-product tar
8 biomass and charcoal [3, 15, 43, 44]. As a result, syngas causes serious effects on further
9 processing to other fuels due to the presence of tar and particles. Consequently, impure
10 syngas is not capable of biofuel production efficiently. Moreover, produced syngas can be
11 used in gasoline or diesel engines with modifications to the existing engine which is costly.
12 Whole biomass including lignin is not converted into bioethanol in their biochemical
13 pathway. In addition, conventional fermentation process is not feasible due to the complex
14 pretreatment and high enzyme cost. Therefore, tar-free syngas is needed to perform syngas
16 bioethanol. In this study, syngas fermentation using Clostridium butyricum was performed in
17 a tar free bioreactor (TFB) under varying operational conditions for best syngas fermentation,
18 with the variables including effect of temperature, effect of pH, syngas impurity (treated and
19 untreated syngas), effect of total organic carbon and growth condition, effect of syngas
20 composition (before and after syngas fermentation) were investigated. The objective of this
21 study is to evaluate the production of bioethanol using TFB bioreactor through syngas
22 fermentation.
23
6
1 Clostridium butyricum was grown anaerobically in a Reinforced Clostridial Medium (RCM)
2 at Cell Culture Laboratory (Universiti Malaysia Pahang, Malaysia). The medium contained
3 chemical components (Table 1) for the preparation of microbial growth media and these
4 mixed with deionized water at a ratio of 38 g/L. Subsequently, the medium was sterilized by
6 reactivated by transferring 2 mL of the stock culture into 20 mL of RCM. The cultural serum
7 bottle was flushed with nitrogen gas (N2) for 2 minutes to create anaerobic condition and
8 incubated at 37 °C for 24 h and stored at 4 °C. Freshly cultivated Clostridium butyricum cell
11 The syngas fermentation was conducted in a tar free bioreactor (TFB) followed by fed-batch
12 system (Fig. 1). In this syngas fermentation study, forest residue (70%) and charcoal (30%)
13 producing syngas were used [45] that collected from previous co-gasification [15]. The used
15 Mole, carbon dioxide (CO2)-7.90% Mole, methane (CH4)-1.13% Mole, nitrogen (N2)-45.58%
16 Mole and other gases 9.42 % Mole. In this study, charcoal was also used as a nutrient for
17 Clostridium butyricum that was also collected from previous co-gasification based study [15].
18 The 20 mL, 100 mL, 250 mL, 500 mL, and 1000 mL stored syngas were used as the main
19 carbon sources for Clostridium butyricum. A peristaltic pump (Brand: OEM, power supply:
20 AC220V 50/60HZ) was used to flow (1mL - 250mL/min) syngas into the TFB and mixed
21 with fermentation broth properly every 24h interval during the fermentation process. After
22 mixing these (nutrients and charcoal), medium was autoclaved at 121 °C for 20 min. Then,
23 syngas was passed through methanol and acetone for the purification of tar compounds. The
24 fine particles from syngas were cleaned through cotton filter. The effect of temperature, pH,
7
1 colony forming unit (CFU) using untreated and treated syngas, total organic carbon (TOC)
3 Prior to the experimental run, medium of fermentation broth for Clostridium butyricum was
4 prepared. An impinger bottle (500 mL) was used for the experiments where 80% filled with
5 fermentation broth and remaining (20%) was used as a working volume. The syngas
6 fermentation medium was made by mixing of nutrient broth (10gm in 400 mL of DI water)
7 and charcoal. Subsequently, pure syngas was passed through TFB and Clostridium butyricum
8 was inoculated. The pH of 4.0-6.0 was controlled in the initial stage of syngas fermentation.
9 Subsequently, shaking incubator was used to perform the experiment. The retained
10 temperature was 37 °C and rotational speed of shaking incubator was 200 rpm. Syngas was
11 recycled throughout the process to increase their overall efficiency. The whole process was
12 run for 16 days. The yield product was extracted at the end of the process. Liquid-liquid
13 extraction (LLE) was applied for the separation of organic compounds from aqueous
15 (chromatogram pure grade, Sigma Chemicals, USA) were used to extract bioethanol from
16 fermentation broth. During extraction process, CDCl3 or n-hexane (5 ml) was mixed with
17 fermentation broth (40 ml), and then vigorous uniform vortex was performed through vortex
19 solvent phase was separated and transferred to the sample vial for GC-MS and NMR (1H)
20 analysis.
22 The morphology of newly cultured Clostridium butyricum was observed by FESEM (Brand:
23 JEOL, Model: JSM-7800F). The samples were rinsed with deionized water and dried in the
24 air, then coated with Pt to make the samples conductive before loading into the instrument.
8
1 The end product (bioethanol) was analyzed by NMR (1H) spectra and its volume was
2 estimated through GC-MS analysis. This product analysis was conducted using GC-MS
3 analyzer (Brand: Agilent, Model: 7890A). The initial instrumental temperature was set as 70
4 °C and final temperature was at 325 °C. The GC oven temperature was set as 325 °C. The
5 program was set as 100 °C (2 minutes), then 5 °C/minute to 120 °C for 0 min, and finally 5
6 minutes for post run the program. Analytical run time was set for 6 minutes. Standard ethanol
7 (99.99%) was used for quantitative analysis. MS fraction of samples was matched with
8 standard ethanol (99.99%) and finally bioethanol was estimated. In this study, NMR (1H)
9 analysis was used for final bioethanol quantification and 1H NMR (500 MHz) spectra were
10 analyzed through BRUKER-500 spectrometer (Model: Bruker Ultra Shield Plus 500 MHz).
11 The chemical shifts were specified comparative to CDCl3 (TMS, 0.00 ppm).
13 detector (GC-TCD) (Brand: Shimadzu, Model: GC-2014) considering before and after
14 fermentation. The attached TCD sensor changes thermal conductivity of the column that
15 compares with reference flow of carrier gas (helium). The analyzed gases were mainly
16 hydrogen (H2), carbon dioxide (CO2), carbon monoxide (CO), methane (CH4), etc. During
17 GC-TCD analysis, injected syngas volume was 1 µL. The temperature and pH were studied
18 using EutechTM pH 700 meter. In this study, colony forming unit (CFU) and total organic
19 carbon (TOC) were analyzed through StuartTM colony counter and MERCK Spectroquant®
21
24 The freshly cultured Clostridium butyricum, its cell growth on petri-plate and FESEM
25 characterization results are shown in Fig. 2. After the inoculation of Clostridium butyricum
9
1 (Fig. 2a), the medium colour was changed to creamy yellow (Fig. 2b). The physical
2 observation (CFU) on petri plate was investigated and colony counted throughout the whole
3 process to determine the number of Clostridium butyricum colony (Fig. 2c). From this
4 investigation it was found that the number of Clostridium butyricum colony was increased
5 and then decreased gradually with time. For the confirmation of Clostridium butyricum,
6 FESEM analysis was performed which is represented in Fig. 2d and 2e. FESEM images
7 revealed the Clostridium butyricum that was cultured effectively and suited for syngas
8 fermentation. The average wide and length of the Clostridium butyricum cell ranges are from
9 474.96nm to 695.03nm and 1511.51nm to 2097.99nm, respectively (Fig. 2d and 2e). The
10 morphological characteristics of Clostridium butyricum were agreed with the literature [46].
12 The effect of treated and untreated syngas on the growth of Clostridium butyricum was
13 investigated throughout the process (Fig. 3). The experiment was performed for 16 days, and
14 syngas impurity effect was investigated through bacterial colony counting. The bacterial cell
15 growth was rapidly increased until the 2nd day and then cells trends to the stationary phase.
16 The maximum cell growth was observed in this stage (Fig. 3). Subsequently, bacterial cell
17 growth reduced rapidly due to utilizing untreated syngas. After that, it was slowly decreased,
18 and it remained steady until the 11th day and bacteria was not visible. On the other hand, lag
19 phase was found when treated syngas was used (Fig. 3) and this phase is responsible for
20 bioethanol production [47]. From this analysis it is found that bacterial cell growth was 500
21 times higher when treated syngas was used instead of untreated syngas. As a result, untreated
22 syngas was strongly affected on the yield of bioethanol during syngas fermentation. In the
23 literature, Xu, Tree and Lewis [19] reported that bacterial cell growth is intensely affected by
24 tar and nitric oxide (NO) containing syngas. The bacterial cell growth can be tolerated if NO
25 in syngas is less than 40 ppm during syngas fermentation [48]. Therefore, impurities were
10
1 cleaned from syngas before running the fermentation process. A similar effect was also found
3 The temperature effect on syngas fermentation was investigated and maximum bacterial
4 growth was found at a temperature of 37 °C (Fig. 4). Hence, syngas fermentation process was
5 done at the temperature of 37 °C for getting highest bioethanol production. This result agreed
6 with the literature value reported by Acharya, Dutta and Basu [42]. The pH effect on the
7 whole fermentation process was observed in this study (Fig. 5). The initial pH was set for
8 Clostridium butyricum was 5.6. The pH level was decreased to 4.4 at the end of syngas
9 fermentation. The maximum pH level was observed when the inoculation of microbes to the
10 fermentation broth after 24 hrs (1st day). After that the pH level was rapidly decreased at
11 5.08. Then, pH level was fluctuating within the ranges of 5.08 to 4.85 from 3rd day to 11th
12 day, and at the 12th day it was reduced to 4.5. Subsequently, the pH level remains unchanged
13 until 16th day (Fig. 5). The ability of acetic acid production is decreased at the pH level of
14 4.5, and bioethanol yield is not increased when pH decreased to 4.5 reported by
15 Asimakopoulos, Gavala and Skiadas [32]. Therefore, bacterial cell tends to use liquid carbon
16 from charcoal that mixed with fermentation broth and gaseous carbon from syngas (CO, CH4,
17 and CO2). The initial medium of pH had significant effects on the metabolism process of
18 Clostridium butyricum. More acidic pH level lead to slower growth rates and lower
19 bioethanol yields also reported by Asimakopoulos, Gavala and Skiadas [32]. Therefore, yield
21 The total organic carbon (TOC) analytical results are shown in Fig. 6. The TOC level reduced
22 from initial to the final stage of the experiment. In this study, two main carbon sources were
23 syngas (CO, CO2, CH4) and charcoal (mainly carbon) that used during syngas fermentation.
24 These sources provided carbon nutrient to the Clostridium butyricum. The organic carbon
25 content was decreased from 713 gm/L to 47 gm/L from the 1st day to 16th day (Fig. 6), and
11
1 Clostridium butyricum received gaseous carbon gradually throughout the whole process. The
2 TOC level was slowly reduced from 713 gm/L to 704 gm/L and 704 gm/L to 546 gm/L, until
3 5th and 11th day, respectively. Subsequently, TOC level was rapidly decreased (from 546
4 gm/L to 145 gm/L) within the 11th to 14th day (Fig. 6). Finally, TOC was 47 gm/L at the end
5 of the experiment. Therefore, Clostridium butyricum was taken carbon nutrient from syngas
6 and charcoal gradually and active upto 16th day and bacteria died due to the decreasing trend
7 of carbon sources. Thus, throughout their lifetime bioethanol was produced, and it was
9 The effect of syngas composition was observed on before and after fermentation (Fig. 7). In
10 this study, it is evidently found that composition of CO, CO2, and CH4 were gradually diluted
11 with fermentation broth, and bacteria received dissolved carbon substantially. At the end of
13 composition was decreased from the initial value, and it was obtained that except CO2, the
14 other two carbon-containing gases (CO and CH4) were dissolved with the broth (Fig. 7).
15 Hence, it is evident that carbon-containing gases (CO, CO2, and CH4) were mixed perfectly,
19 best fermentation conditions. Final product of bioethanol was separated at the end of the
20 syngas fermentation. The bioethanol formation was proved by NMR (1H) and yield was
21 computed by GC-MS analysis (Fig. 8). It was detected by 1H NMR spectrum when syngas
22 was fermented by Clostridium butyricum. From this study, it is distinctly found that
23 bioethanol donates a triplet signal (1.27 ppm), which indicated to methyl group (-CH3) along
24 with adjacent methylene group (-CH2-) (Fig. 8a; Table 2). The presence of methylene group
25 (-CH2-) referred to a quartet signal and peak position of this signal was at 3.75 ppm. It was
12
1 further checked by methylene group which was connected with an oxygen atom (Fig. 8a).
2 Furthermore, a singlet peak corresponding to 2.20 ppm with one proton integral which
3 indicated the presence of hydroxyl group in the ethanol molecule. These results are agreed
4 with the literature value reported by Zuriarrain, Zuriarrain, Villar and Berregi [49] and Monir,
6 GC-MS analysis has been done for final confirmation of bioethanol molecule (Fig. 8b). In
7 this study, it was observed that MS fraction of Clostridium butyricum-based bioethanol was
9 15:29:31:45. MS for ethanol is 45 and achieved MS value from GC-MS was 45.0 from this
10 study. Moreover, from the fragmentation data, it is also observed that MS 31 is corresponding
15 based syngas potential for yield product. Charcoal contributed carbon nutrient to bacteria
16 during syngas fermentation. The yield of bioethanol using Clostridium butyricum were 1.50
17 mmol/L, 2.99 mmol/L, 7.48 mmol/L, 14.97 mmol/L and 29.94 mmol/L, from 50mL, 100mL,
18 250mL, 500mL and 1L of syngas, respectively as shown in Fig. 9. Following the approach
19 describe in the literature reported by Martin, Richter, Saha and Angenent [50] and Monir,
20 Abd Aziz, Yousuf and Alam [35]. Furthermore, Acharya, Dutta and Basu [42] reported that
24
25 4. Conclusions
13
1 Syngas fermentation yielded bioethanol, which can be used as a biofuel. The yield of
2 bioethanol produced from Clostridium butyricum based syngas fermentation. The (1H) NMR
3 spectra revealed the corresponding protons from methyle group, CH3- produced by the
4 methylene group, -CH2-. The yield of bioethanol production using Clostridium butyricum
5 were 1.50 mmol/L, 2.99 mmol/L, 7.48 mmol/L, 14.97 mmol/L and 29.94 mmol/L from
7 charcoal producing syngas is the potential source of renewable bioenergy in the form of
8 bioethanol for the fulfillment of future energy need. In this study, syngas fermentation
10 concentration. Further kinetic study and techno-economic analysis (TEA) is needed for the
11 evaluation of commercial scale processing plant through this process. This research work can
12 be further extended to optimize the whole process and compared with various potential
13 biomass-based syngas to bioethanol or other chemicals, and its consistency can be increased
14 with the advancement of new models for syngas fermentation. Therefore, the obtained result
15 in this study has a great advantage in the diverse areas of syngas fermentation, and ultimately
17
18 Acknowledgment
19 The authors would like to thanks the Faculty of Engineering Technology, Universiti Malaysia
20 Pahang, Malaysia for providing lab facilities (Cell Culture Laboratory; Chemistry
21 Laboratory). The authors would also acknowledge for the financial support of RDU (Grant
22 No. RDU170120) and GRS (Grant No. PGRS170370) received from Universiti Malaysia
23 Pahang, Malaysia. The authors are very grateful to Dr. Md. Shaheen Sarkar, Dr. Md. Aminul
24 Islam and Mostofa Tarek for their kind cooperation. We are also grateful to editor-in-chief
25 and anonymous reviewers for constructive comments on an earlier version of this manuscript.
14
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16
17
21
1
2 Fig. 1. Experimental setup for bioethanol production through syngas fermentation in a TFB
22
1
3 Fig. 2. Cell culture of bacteria: (a) Before inoculation of Clostridium butyricum (b) After
4 inoculation of Clostridium butyricum (c) Cell culture on petri-plate (d) group of colony (e)
5 single colony.
23
1
2 Fig. 3. Effect of treated and untreated syngas on CFU during Clostridium butyricum -based
3 syngas fermentation.
24
1
25
1
26
1
27
1
28
(a)
[3]
[2] [1]
(b)
2 Fig. 8. Syngas fermentation using Clostridium butyricum: (a) 1H NMR, 500 MHz (CDCl3): δ
3 = 3.75 (q, J = 7.00 Hz, 2H [CH2]), 2.20 (s, 1H [OH]), 1.27 (t, J = 7.00 Hz, 3H [CH3]) (b)
29
1
3 butyricum.
30
1 Table 1. Composition of stock solutions for bacterial cell growth.
Peptone 10.0
Glucose 5.0
Agar 0.5
31
1 Table 2. 1H NMR data of bioethanol produced from Clostridium butyricum-based syngas
2 fermentation.
3
1
Peaks H NMR
(δH ppm)
1 1.27 (t, CH3)
2 3.75 (q, OCH2)
3 2.20 (s, OH)
4
5
32
Highlights
• 500 times higher CFU was found when treated syngas was used instead of untreated
syngas
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