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Fuel 317 (2022) 123449

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Fuel
journal homepage: www.elsevier.com/locate/fuel

A critical review on the two-stage biohythane production and its viability as


a renewable fuel
K.B. Sasidhar a, b, P. Senthil Kumar a, b, *, Leilei Xiao c, d
a
Department of Chemical Engineering, Sri Sivasubramaniya Nadar College of Engineering, Kalavakkam, Chennai 603110, India
b
Centre of Excellence in Water Research (CEWAR), Sri Sivasubramaniya Nadar College of Engineering, Kalavakkam, Chennai 603110, India
c
Key Laboratory of Coastal Biology and Biological Resources Utilization, Yantai Institute of Coastal Zone Research, Chinese Academy of Sciences, Yantai 264003, PR
China
d
CAS Key Laboratory of Coastal Environmental Processes and Ecological Remediation, Yantai Institute of Coastal Zone Research, Chinese Academy of Sciences, Yantai
264003, PR China

A R T I C L E I N F O A B S T R A C T

Keywords: With over 130 countries signing the net-zero coalition treaty to reduce the global warming, the interest to replace
Anaerobic digestion fossil-fuels is constantly increasing. Also, there exists an increased concern to reduce the pollution load from
Biohydrogen waste biomass. Though the socio-economic benefits of biomethane production from these wastes have been an
Biohythane
enticing study of the recent past, a sequential biohydrogen and biomethane production is said to offer more in
Biomethane
terms of operational stability, energy yield, and cleaner by-products. This review thus tries to provide insights to
Dark-fermentation
Two-stage production have a better understanding on the process of biohydrogen production and subsequent biomethane production
and the challenges associated with upscaling. With over 40% reduction in carbon monoxide and carbon dioxide
emissions, the viability of Hythane as a clean and renewable fuel are also discussed.

1. Introduction acknowledged as one of the eco-friendly ways of disposal as it offers


revenue via energy in addition to a stable treatment [6–7]. AD of
The United Nations expect the population to increase by 2.1 billion in wastewater is also considered to be one of the widely sought-after
the urban centres by 2030 [1]. With an increase in population, the en­ technologies since it produces bio-energy and other useful bio-
ergy requirement is said to increase by almost 50% in the next 20 years products [8–9]. Angelidaki et al., describe that AD is used for: (1) acti­
[2]. These high energy demands are currently met with fossil fuels vated sludge and secondary clarifier sludge from wastewater treatment
which impart a negative effect on the earth. Thus, to alleviate the plant, (2) industrial wastewater from agro, biomass and food-based in­
pollution load, and fossil fuel depletion, renewable energy resources are dustries, (3) wastes generated from agriculture and livestock, and (4)
looked upon for sustainable development. Modern research in renew­ organic fractions of municipal solid waste (OFMSW) [10]. The diverse
able fuel focus mainly on the energy from biomass, as this method not microbiological population in the waste can be utilized to degrade the
only provides energy, but also reduces the waste load. Researchers have organic fraction of both solid and liquid wastes into biogas, electricity,
proposed the production of valuable fuels such as biodiesel, bioethanol, fuel, and other energy rich by-products [11–13]. Researchers in recent
biohydrogen and biomethane from the waste biomass. Biodiesel pro­ times have begun to extend the reclamation of more useful products
duction from waste biomass such as Moringa Olifera Oil [3], Chicken fat from AD than biogas which could potentially have more value. In
[4], and other edible oils [5] have been established in recent times. retrospect, more importance is given to the reclamation of organic
Though biodiesel is a viable alternative to conventional diesel, the carbon through carboxylic acids, volatile fatty acids (VFA), and
extraction part requires a fatty or oil substrate, and hence cannot be hydrogen [14]. Hydrogen is considered to be a clean fuel as combusting
adopted for all organic wastes. Thereby, biohydrogen and sequential hydrogen results in the formation of only water vapor. Since it is clean
biomethane production is more suitable in treatment of solid wastes. In and sustainable with zero-carbon emissions and has a high energy
comparison with the conventional treatment of solid wastes by incin­ density of 122–142 kJ/g, it is described as the fuel of the future society
eration, compositing, or landfilling, anaerobic digestion (AD) has been [15–17]. AD for the co-production of biohydrogen and biomethane is

* Corresponding author.
E-mail address: senthilkumarp@ssn.edu.in (P.S. Kumar).

https://doi.org/10.1016/j.fuel.2022.123449
Received 8 September 2021; Received in revised form 19 January 2022; Accepted 24 January 2022
Available online 3 February 2022
0016-2361/© 2022 Elsevier Ltd. All rights reserved.
K.B. Sasidhar et al. Fuel 317 (2022) 123449

Fig. 1. Two-stage Biohydrogen and Biomethane (Biohythane) Production from Organic Solid Wastes.

currently a growing topic and quite extensive research on the topic have has been tested as an alternate fuel since 1980 s, with its applicability in
been documented [13,17–29,241,242]. A graphical representation of Spark-Ignition (SI) engines [31–34]. Although the feasibility of
sequential hydrogen and methane production from organic solid wastes hydrogen production has been proven in lab-scale, an industrial-scale
through a two-stage anaerobic digestion process can be seen in Fig. 1. system has not been built. Main reason behind this can be attributed
An inclusion of hydrogen (10–25% by volume [17] or 5–7% by en­ to the production of hydrogen. Current technologies in hydrogen pro­
ergy [30]) to methane, is often suggested in the blend of Hythane. duction focus on the physicochemical extraction from decarbonization
Though methane is a cleaner fuel when compared to the conventional of methane [35]. The process involves technologies such as partial
fuels, it has a very poor range of lean flammability [31], leading to a oxidation of methane, autothermal reforming, coal gasification, biomass
poor combustion efficiency [17]. Combining even trace amounts of gasification, photocatalytic water splitting, nuclear-fission powered
hydrogen to methane leads to a significant increase in the lean flam­ electrolysis, etc., [35–36], which are not sustainable due to their fossil
mability range of the fuel [30], thus improving the efficiency. Hythane driven energy [17]. Alternatively, biological hydrogen production

Fig. 2. Bio-Process Involved in the Anaerobic Degradation of Organic Polymers to Biohydrogen and Biomethane. Adopted from Gujer and Zehnder, (1983) [44].

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K.B. Sasidhar et al. Fuel 317 (2022) 123449

techniques can be looked upon to abate the use of fossil fuels. Bio­ than a single-stage system producing methane. Energy recovery,
hydrogen production from the dark fermentation of organic waste is methane yield, and lactate degradation have been found to be thermo­
considered to be one of the simplest techniques [17,27]. The biological dynamically superior in a two-stage anaerobic system when compared
system can be manipulated by altering the operating conditions to to a single-phase system [19,42,46–51]. Hythane co-production in a
obtain the necessary H2/CH4 (ratio) required for the Hythane blend two-phase system increases the energy recovery by 100% when
[17]. However, this method also has its own cons which has prevented compared to single-phase hydrogen production and by 30% when
the research circuit into building an industrial-scale biohythane plant. compared to single-phase methane production [17]. In addition to the
Biohydrogen production via dark fermentation, a precursor to the energy recovery, co-production also significantly reduces the fermen­
anaerobic digestion, is a challenge of its own. This includes availability tation time and ergo, the retention time [23,42,52–54]. This can be
of proper substrates for fermentation, process inhibitors, operating related to the shorter retention during hydrogenesis when compared to
conditions, hydrogen storage and Hythane blending [26–27]. This study the methanogenesis, which subsequently permits larger organic loading
firstly summarises the works and applications carried out in the field of rates and stable operations in two-phase systems when compared to
two-stage sequential hydrogen and methane production, in terms of single-phase systems [55–57]. The two-phase fermentation can be
microbial synthesis, substrate usage and process inhibitors. This litera­ effectively used for the degradation of complex organic solids with high
ture will also address the challenges in the production (and co- lignin contents such as rice husk, corn-straw, etc., and the subsequent
production), and storage of hydrogen, methane and Hythane, by VFA produced from the first stage can be converted to methane in the
running through the effect of operating conditions, and provide possible second stage [20,47,58]. Finally, the production of hydrogen and
remediations in terms of pre-treatment, process optimization, co- methane in two separate stages provide adequate control over the mi­
digestion, and bioreactor configuration. Finally, as a novel approach, crobial community with different functions, thus, making the operation
this study will assess the potential of Hythane as a clean fuel based on a more stable than single-phase systems [59–61]. This further gives a
cost-benefit analysis and environmental impact with respect to other better control over the hydrogen to methane (H2/CH4) ratio as the mi­
fuels. crobial consortium can be controlled separately for better hydrolysate
stabilization and energy recovery [62].
2. Hythane production via dark fermentation and anaerobic
digestion of organic wastes 2.3. Production of VFAs from organic wastes

2.1. Overview of anaerobic digestion process VFA production is a precursor to the hydrogen and methane pro­
duction (Fig. 2). Fermentation of various organic carbon sources have
Anaerobic Digestion is a series of biochemical reduction reactions been explored by various researchers in the recent past for the produc­
where a variety of micro-organisms degrade the complex organic poly­ tion of the VFAs [63–65]. For maximized production of VFAs, pure
mers into methane, carbon dioxide, ammonium, hydrogen sulphide and sugars have been tested which yield minimal by-products [65–66].
water in the absence of oxygen [36–38]. The degradation happens in Higher yield of VFAs come with a higher price as purchasing pure sugars
four different stages namely hydrolysis, acidogenesis, acetogenesis and for raw materials is costly. However, other intermediate by-products can
methanogenesis [36–38,251] as shown in Fig. 2. Anaerobic microor­ be beneficial, which does not require fermentation of pure sugars
ganisms function together in syntropic associations to breakdown the [14,67]. These includes intermediate products such as ethyl alcohol,
complex substrate to biogas [36–38]. During the hydrolysis stage, isopropyl alcohol, succinate, lactic acid, etc. [42,68–70]. Acetic acid can
complex organic polymers are converted to simple monomers yielding be produced by Thermoanaerobacter, Acetomicrobium, Acetobacter, Glu­
fermented sugars, carbohydrates, and amino acids [36,39]. During conobacter, and Clostridium through fermentation of distinct kinds of
acidogenesis, the acidogens ferment the sugars, carbohydrates, amino sugars [71,72]. As mentioned earlier, pure sugars are costly raw mate­
acids, and lipids into intermediate volatile fatty acids (VFA) such as rials, hence, alternative carbon sources have to be explored. Studies
pyruvic acid, lactate, ethanol, etc., through various bio-chemical path­ using Clostridium lintocellum show acetic acid yield from cellulosic and
ways [40]. Acidogenic pathways are classified trifold; the butyric lignocellulosic substrates can be as high as 30.98 g.l-1 and 17 g.l-1
fermentation yields acetic and butyric acid along with hydrogen and respectively [73]. Propionic acid is a high demand VFA with an esti­
carbon dioxide, propionic fermentation produces propionic, valeric, and mated 470 kiloton requirement by 2020 [74]. Production of propionic
acetic acid with little carbon dioxide and hydrogen. The ethanol acid mostly involves the bacteria of genus Propionibacterium which in­
fermentation involves production of ethanol and acetic acid with cludes P. jensenii, P. shermanii, P. acidipropionici, P. theonii, and
meagre amounts of carbon dioxide and hydrogen [41]. The acetogenesis P. freudenreichii [75]. Propionic acid from glycerol (0. 71 g.g− 1) was
stage is a crucial step in hydrogen production as the VFAs from the observed to be higher than glucose (0.35 g.g− 1) which is a costlier raw
previous process are reduced acetate, carbon dioxide, and hydrogen gas material [76]. Pure culture of P. acidopropionici yielded 30 g.l-1 of pro­
[26,39,42]. During this process, the protons act as electron acceptors pionic acid from low-cost cane molasses [77]. The fermentative organ­
and are hence reduced to hydrogen gas [43]. In the final step of digestion isms which degrade the organic carbon can be natural or genetically
(methanogenesis), acetate and hydrogen are converted to methane and modified to carry out the required degradation. For instance, genetically
carbon dioxide by the methanogenic archaea [13,17,36–39,243,244]. modified P. acidopropionici increased by 25% after modification [78]
The aceteclastic methanogens convert acetate to methane and carbon and P. jensenii yielded 26.95 g.l-1 and 34.93 g.l-1 of propionic acid after
dioxide and the hydrogenotrophs convert hydrogen and carbon dioxide genetic modification [79]. Butyric acid is also considered one of the high
to methane [17,26,39,245,246]. Butyric and acetic acid are the main commodities VFAs with a demand of about 105 kilotons by 2020 [74].
precursors to methane production with acetic acid contributing to Clostridium thermobutyricum, Clostridium Barkeri, Butyribacterium sp.,
65–95% of methane production [45]. The system has to be modified in Butyrivibrio fibrisolvens, Sarcina, Fusobacterium nucleatum, and Eubacte­
order to supress the activity of hydrogenotrophic methanogens and rium limosum are some of the microbial strains observed to produce
homo-acetogens to ensure maximum biohydrogen and subsequent bio­ butyric acid through fermentation pathway [74]. Fermentation of
hythane yield. glucose and xylose with Clostridium tyrobutyricum yielded 34.2 g.l-1 of
Butyric Acid [80], and a maximum of 86.9 g.l-1 of Butyric Acid was
2.2. Two-Stage digestion vs single-stage dark fermentation or anaerobic observed in a fibrous bed reactor with fed-batch fermentation strategy
digestion [81]. Although beneficial, pure cultures have a lot of restrictions in day-
to-day applications. These cultures require sterile operating conditions
A two-stage or two-phase anaerobic system is more advantageous and extremely pure substrates as raw materials [13]. In order to reduce

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K.B. Sasidhar et al. Fuel 317 (2022) 123449

such high costs, researchers are focussing on mixed culture degradation Table 1
of widely available lignocellulosic biomass as substrates [47,82–85]. List of Pure Culture Mesophilic, Thermophilic and Hyperthermophilic Organ­
Suitable pre-treatment has to be employed to reduce the lignin content isms and Corresponding Hydrogen Yield Recorded. (The Data Covers only the
in the biomass for the microorganisms to function effectively. This in­ Highest Yield Reported).
volves physicochemical or enzymatic pre-treatment of lignin rich wastes Organisms Operating Hydrogen yield References
which again increases the cost of treatment [85–86]. Thus, an optimized Conditions
mix culture does not depend one any particular cultural strain and can Clostridium butyricum Mesophilic 31.95 (ml H2 .g- [101]
be operated in non-sterile conditions with little contamination [87–89]. 1
COD)
Mesophilic 2.2 (mol H2.mol- [102]
1
glucose)
2.4. Formation of hydrogen through dark fermentation Mesophilic 2.4 (mol H2.mol- [104]
1
glucose)
Mesophilic 27.71 (ml H2 .g- [105]
Hydrogen production is quite similar and goes hand-in-hand with the 1
VSadded)
VFA production. The marked similarity between the two process is that Mesophilic 2.29 (mol H2.mol- [106]
1
both are intermediates of methanogenesis and act as a pre-cursor for glucose)
Mesophilic 1.4 (mol H2.mol- [108]
biogas production. Thus, in order to obtain either VFA or Hydrogen or 1
glucose)
both, methanogenesis has to be limited [89–91]. Thereby, hydrogen can Clostridium Mesophilic 1.8 (mol H2.mol- [106]
be considered as the by-product of VFA production [13,26,250]. acetobutylicum 1
glucose)
Hydrogen is produced by facultative and strict anaerobes under anaer­ Mesophilic 1.97 (mol H2.mol- [108]
1
obic conditions [92]. The theoretical or stoichiometric production of glucose)
Clostridium beijerinckii Mesophilic 2.81 (mol H2.mol- [106]
hydrogen is governed by the conversion of glucose to acetate as seen in 1
glucose)
Equation (1) [93]. Mesophilic 2 (mol H2.mol- [108]
1
glucose)
C6 H12 O6 + 4H2 O→2CH3 COO −
+ 2HCO−3 +
+ 4H + 4H2 (1) Clostridium Mesophilic 1.47 (mol H2.mol- [106]
1
tyrobutyricum glucose)
Thus, it can be inferred that for 1 mol of glucose consumed, 4 mol of
Mesophilic 223 (mlH2.g- [107]
H2 will be yielded. Subsequently, hydrogen conversion from glucose can 1
hexose)
be achieved by a two-step fermentation where glucose gets converted to Clostridium Thermophilic 1.5 (mol H2.mol- [108]
1
acetate and formate and both these reactions yield 2 mol H2 each as thermolacticum glucose)
Clostridium Thermophilic 1.9 (mol H2.mol- [108]
shown in Equation (2) and Equation (3) [94]. 1
thermobutyricum glucose)
C6 H12 O6 + 2H2 O→2CH3 COO− + 2HCOO− + 4H+ + 2H2 (2) Clostridium Mesophilic 1.9 (mol H2.mol- [109]
1
paraputrificum GlcNAc)
Clostridium thermocellum Thermophilic 1.6 (mol H2.mol- [110]
2HCOOH→2CO2 + 2H2 (3) 1
glucose)
Clostridium bifermentans Mesophilic 0.9 (mmol H2.g- [111]
Alternatively in butyric pathway, butyrate and hydrogen are pro­ 1
Dry Solids)
duced from glucose conversion as shown in Equation (4). In this case, 2 Clostridium sporogenes Mesophilic 32 (mmol H2.g- [112]
mol H2 is produced per mol of glucose consumed [93]. 1
Dry Cells)
Ruminococcus albus Mesophilic 2.37 (mol H2.mol- [113]
C6 H12 O6 + 2H2 O→CH3 CH2 CH 2 COO− + 2HCO3 − + 3H+ + 2H2 (4) 1
glucose)
Enterobacter cloacale Mesophilic 2.1 (mol H2.mol- [114]
The mentioned reactions are all governed by the main reaction 1
glucose)
involving conversion of glucose to pyruvate where 2 mol H2 is produced Citrobacter sporogenes Mesophilic 2.49 (mol H2.mol- [116]
through NADH regeneration [27] as shown in Equation (5). 1
glucose)
Enterobacter aerogenes Mesophilic 1.7 (mol H2.mol- [104]
C6 H12 O6 + 2NAD+ →2CH3 COCOO− + 4H+ + 2NADH (5) 1
glucose)
Mesophilic 2.5 (mol H2.mol- [117]
The Embden-Meyerhof-Parnas (EMP) metabolic pathway is respon­ 1
sucrose)
sible for most bacteria to convert glucose to ATP, NADH, or pyruvate Acetothermicus Thermophilic 4 (mol H2.mol- [118]
1
[95]. Ultimately, the yield of Hydrogen depends on the pyruvate con­ paucivorans glucose)
Spirochaeta thermophila Thermophilic 2.4 (mol H2.mol- [119]
version to acetylCoA. Pyruvate conversion to acetylCoA happens in two 1
glucose)
pathways depending on the enzymatic function of a particular micro­ Spirochaeta sporogenes Thermophilic 2.05 (mol H2.mol- [120]
organism as shown in Equation (6) and Equation (7). 1
glucose)
Acetomicrobium flavidum Thermophilic 3.1 (mol H2.mol- [118]
pyruvate + CoA + Fdox ↔ acetylCoA + CO2 + Fdred (6) 1
glucose)
Thermophilic 4 (mol H2.mol- [121]
The pyruvate pathway as shown in Equation (6) is catalysed by py­ 1
hexose)
ruvate ferredoxin oxyreductase, the ferredoxin acts as coenzyme and Caldicellulosiruptor Thermophilic 6.6 (mol H2.mol- [122]
electron acceptor [96]. In both the acetate and butyric pathway of saccharolyticus 1
sucrose)
acetylCoA metabolism, 1 mol H2 per mol ferredoxin will be produced by Thermotoga elfii Thermophilic 2.8 (mol H2.mol- [122]
1
glucose)
hydrogenase enzyme [27]. In the acetate pathway, due to the reduction
Thermophilic 12 (mol H2.mol- [123]
of NADH to NAD+ during glycolysis, one extra mol H2 is produced 1
hexose)
leading to a total of 4 mol H2 per mol glucose reduced. Likewise, in Thermotoga sporogenes Thermophilic 2.53 (mol H2.mol- [125]
butyric pathway, NADH from the glycolysis is used to oxidize acetylCoA 1
hexose)
to butyrate. Thus only 2 mol H2 is yielded per mol glucose in this path Thermotoga maritima Hyperthermophilic 4 (mol H2.mol- [127]
1
glucose)
[27]. In the presence of certain culture conditions or microorganisms Pyrococcus furiosus Hyperthermophilic 2.97 (mol H2.mol- [128]
such as clostridia, both acetate and butyrate pathways have been 1
cellobiose)
observed to be favourable simultaneously where hydrogen yield be­ Hyperthermophilic 7 (mol H2.mol- [129]
1
tween 2 and 4 mols per mol sugar can be observed [27]. maltose)
Thermotoga neapolitana Hyperthermophilic 3.24 (mol H2.mol- [130]
pyruvate + CoA ↔ acetylCoA + formate (7) 1
glucose)

4
K.B. Sasidhar et al.
Table 2
Literature Survey of Sequential Hydrogen and Methane Including Inoculum Pre-treatment, Operation Mode, and Operating Conditions for Different Substrates.
Substrate Hydrogen Methane Yield Reference

Inoculum Inoculum Pre- Operation Operating Inoculum Operation Operating H2 CH4 H2/
treatment Conditions Conditions Hythane

Rice AnS from Swine Digester Heat treated Batch pH – 4 AnS from Swine Digester Batch pH – 6.5 125 232 0.35 [19]
(Boiled for 15 min) Temp – 37◦ C Temp – 37◦ C (ml.g- (ml.g-1VS)
1
Time – 7 days VS)
Potato AnS from Swine Digester Heat treated Batch pH – 4 AnS from Swine Digester Batch pH – 6.5 103 237 0.3 [19]
(Boiled for 15 min) Temp – 37◦ C Temp – 37◦ C (ml.g- (ml.g-1VS)
1
Time – 7 days VS)
Lettuce AnS from Swine Digester Heat treated Batch pH – 4 AnS from Swine Digester Batch pH – 6.5 35 148 0.19 [19]
(Boiled for 15 min) Temp – 37◦ C Temp – 37◦ C (ml.g- (ml.g-1VS)
1
Time – 7 days VS)
Lean Meat AnS from Swine Digester Heat treated Batch pH – 4 AnS from Swine Digester Batch pH – 6.5 0 278 0 [19]
(Boiled for 15 min) Temp – 37◦ C Temp – 37◦ C (ml.g- (ml.g-1VS)
1
Time – 7 days VS)
Peanut Oil AnS from Heat treated Batch pH – 4 AnS from Swine Digester Batch pH – 6.5 5 866 0.01 [19]
Swine Digester (Boiled for 15 min) Temp – 37◦ C Temp – 37◦ C (ml.g- (ml.g-1VS)
1
Time – 7 days VS)
Banyan Leaves AnS from Swine Digester Heat treated Batch pH – 4 AnS from Swine Digester Batch pH – 6.5 0 50 0 [19]
(Boiled for 15 min) Temp – 37◦ C Temp – 37◦ C (ml.g- (ml.g-1VS)
1
Time – 7 days VS)
Food Waste AnS from Methane Plant Culture Isolated Batch pH – 6 AnS from Methane Plant Batch pH – 8 73.64 139.24 0.35 [21]
from Sludge Temp – 35◦ C Temp – 37◦ C (ml.g- (ml.g-1VS)
1
(C. butyricum Time – 2 days VS)
dominant)
Sewage sludge AnS from Methane Plant Culture Isolated Batch pH – 6 AnS from Methane Plant Batch pH – 8 38.8 96.9 0.29 [21]
5

from Sludge Temp – 35◦ C Temp – 37◦ C (ml.g- (ml.g-1VS)


1
(C. butyricum Time – 2 days VS)
dominant)
OFMSW AnS from Biogas Plant Heat treated Batch/ pH – 5.5 AnS from Biogas Plant Batch/ pH – 7.5 43 500 0.08 [23]
(Boiled at 100 ◦ C Continuous Temp – 37◦ C Continuous Temp – 37◦ C (ml.g- (ml.g-1VS)
1
for 60 min) VS)
OFMSW AnS from Biogas Plant NA CSTR pH – 5.3 AnS from Biogas Plant CSTR pH – 8.2 NA NA 0.65 [25]
Temp – 55◦ C Temp – 55◦ C
HRT – 3 days HRT – 12 days
Fruit and AnS from WWTP pH controlled at CSTR pH – 4 UASB UASB pH – 6.6–6.8 Nil 261.4 ± 40.8 NA [42]
Vegetable 4.0 Temp – 35◦ C Temp – 35◦ C ml.g-1CODr
Waste HRT – 3 days HRT – 3.5 hrs
Palm Oil Mill Anaerobic Culture from Heat treated CSTR pH – 5.5 Anaerobic Culture from Bottom Microbial pH – 8.2 205 290 0.41 [46]
Effluent Bottom of Anaerobic (Boiled at 90 ◦ C for Temp – 55◦ C of Anaerobic Pond (alkali Electrolysis Cell Temp – 37◦ C (ml.g- (ml.g-1COD)
1
Pond 60 min) HRT – 2 days treated) (MEC) HRT – 8 days COD)

Substrate Hydrogen Methane Yield Reference

Inoculum Inoculum Pre- Operation Operating Inoculum Operation Operating H2 CH4 H2/Hythane
treatment Conditions Conditions

Steam-Exploded UASB Sludge Heat treated Batch pH – 6.5 UASB Sludge Batch pH – 7.5 20.9 39.7 0.34 [47]
Cornstalks (Boiled for 15 min) Temp – 37◦ C Temp – 37◦ C (ml.g− 1 . (ml.g− 1 .
Mixture of Time – 4 days Time – 4 days Substrate) Substrate)

Fuel 317 (2022) 123449


Microbes
augmented
Food Waste and AnS NA CSTR pH – 4.6 AnS CSTR pH – 5.3 129.1 617.6 0.17 [48]
Sewage Sludge Temp – 37◦ C Temp – 37◦ C (ml.g-1VS) (ml.g-1VS)
HRT – 5 days HRT – 10
days
(continued on next page)
K.B. Sasidhar et al.
Table 2 (continued )
Substrate Hydrogen Methane Yield Reference

Inoculum Inoculum Pre- Operation Operating Inoculum Operation Operating H2 CH4 H2/Hythane
treatment Conditions Conditions

Macro and Micro- AnS from Farm Heat treated Batch pH – 6 AnS from Lab Batch pH – 8 97 224.3 0.30 [49]
Algal Biomass Digester (Boiled at 100◦ C Temp – 37◦ C Digesters Temp – 37◦ C (ml.g-1VS) (ml.g-1VS)
for 30 min) Time – 4 days Time – 26
Microbes days
augmented
Glucose AnS from WWTP Acid Treated Stirred Batch pH – 7.2 AnS from WWTP Batch pH – 7.2 442 530 0.45 [51]
Synthetic (At pH 3 for 24 Reactor Temp – 35◦ C Temp – 35◦ C (mmol.l− 1) (mmol.l− 1)
Medium hrs)
Garbage slurry Enriched Mix Microflora CSTR pH – 5.8–6 AnS from Internal Recirculation pH – NA 2.4 NA NA [54]
1
and Paper Culture from AS enriched by Temp – 60◦ C Thermophilic Packed Bed Reactor Temp – 55◦ C (mol.mol− .
Waste compost cultivation HRT – 1.2 Reactor HRT – 6.8 hexose)
days days
Synthetic Enriched Mix Microflora Batch pH –6 AnS from Thermophilic pH –7 2 NA 0.31 [55]
1
Garbage Slurry Culture from AS enriched by Temp – 60◦ C Thermophilic Downflow Packed Bed Temp – 55◦ C (mol.mol− . (Based on gas
compost cultivation HRT – 0.5 Reactor Reactor HRT – 0.5 hexose) production, not
days days yield)
Wheat Straw Basic Anaerobic Alkali Pre- UASB pH – 5.1 AnS from Potato UASB pH – 7 89 307 0.22 [56]
Hydrolysate Medium treatment Temp – 70◦ C Processing WWTP Temp – 55◦ C (ml.g-1VS) (ml.g-1VS)
(With HRT – 1.2 HRT – 4 days
Bicarbonate) days
Rapeseed Cake Thermophilc AnS NA CSTR pH – 6 Thermophilic AnS CSTR pH – 6 48 320 0.13 [57]
and Glycerol Manure Temp – 55◦ C Manure Temp – 55◦ C (ml.g-1VS) (ml.g-1VS)
HRT – 3 days HRT – 12
days
6

Food Waste AnS from WWTP No pre-treatment CSTR pH – 5.5 AnS from WWTP Fluid Bed Reactor pH – 7.2 205 464 0.31 [60]
Temp – 55◦ C Temp – 35◦ C (ml.g-1VS) (ml.g-1VS)
HRT – 1.3 HRT – 5 days
days
Olive Pulp AnS Heat treated CSTR pH – 4.8 AnS CSTR pH – 7.62 7.2 0.16 NA [61]
1 1
Temp – 35◦ C Temp – 35◦ C (ml.g− .TS) (ml.g− .
HRT – 28.7 HRT – 20 COD)
hrs days
Glucose AnS from Biogas Heat treated & Batch pH – 6 AnS from Biogas Batch pH – 6 2.75 2.13 0.56 [62]
1 1
Plant Chemical Treated Temp – 35◦ C Plant Temp – 35◦ C (mol.mol− . (mol.mol− .
(Boiled for 30 min) glucose) glucose)

Substrate Hydrogen Methane Yield Reference

Inoculum Inoculum Pre-treatment Operation Operating Inoculum Operation Operating H2 CH4 H2/
Conditions Conditions Hythane

Steam Exploded UASB Sludge Heat treated Batch pH – 5.5 UASB Sludge Batch pH – 7.5 228 NA NA [84]
Sugarcane (Heated at 90◦ C for 5 hrs) Temp – 37◦ C Temp – 37◦ C (ml.g-
1
Bagasse Sugar)
Food Waste AS from Aerobic Heat treated CSTR pH – 5.52 AnS from OFMSW CSTR pH – 7.43 12.6 482.1 0.03 [135]
Unit of WWTP (Boiled at 105◦ C for 30 min) Temp – 37◦ C treating digester Temp – 37◦ C (ml.g-1VS) (ml.g-1VS)
HRT – 3 days HRT – 12
days

Fuel 317 (2022) 123449


Food Waste and AS from Aerobic Heat treated CSTR pH – 5.52 AnS from OFMSW CSTR pH – 7.43 8.6 428.3 0.02 [135]
AS Unit of WWTP (Boiled at 105◦ C for 30 min) Temp – 37◦ C treating digester Temp – 37◦ C (ml.g-1VS) (ml.g-1VS)
HRT – 3 days HRT – 12
days
Glucose Synthetic No pre-treatment CSTR AnS from Primary Upflow Reactor NA NA [139]
Medium Digester
(continued on next page)
K.B. Sasidhar et al.
Table 2 (continued )
Substrate Hydrogen Methane Yield Reference

Inoculum Inoculum Pre-treatment Operation Operating Inoculum Operation Operating H2 CH4 H2/
Conditions Conditions Hythane

AnS from pH – 5.52 pH – 6.9–7.2 1.38


1
Primary Temp – 35◦ C Temp – 28◦ C (mol.mol−
Digester HRT – 0.43 HRT – 2.7 .hexose)
days days
Sucrose AnS from STP Heat treated CSTR pH – 5.2–5.3 AnS from STP Upflow Anaerobic pH – NA 1.62 2.75 0.37 [140]
1 1
(Boiled at 110◦ C for 10 min) Temp – 35◦ C Filter Temp – 35◦ C (mol.mol− (mol.mol−
HRT – 2 days .hexose) .hexose)
Glucose AnS from No pre-treatment CSTR pH – 5.5 AnS from WWTP CSTR pH – 7 0.34 0.12 0.74 [141]
1 1
WWTP Temp – 35◦ C Temp – 35◦ C (mol.mol− (mol.mol−
HRT – 1 day HRT – NA .hexose) .hexose)
Glucose AnS from Acid pre-treatment CSTR pH – 5.5 AnS from WWTP CSTR pH – NA 2.33 0.8 0.74 [142]
1 1
WWTP (Using HCl, HNO3, H2SO4) Temp – 35◦ C Temp – 35◦ C (mol.mol− (mol.mol−
.hexose) .hexose)
Glucose and AnS from Heat treated CSTR pH – 5.5 – 6.5 AnS from WWTP CSTR pH – 7 3.21 3.63 0.47 [143]
1 1
Acetic Acid WWTP (Heated at 70◦ C for 30 min) Temp – 37◦ C Temp – 37◦ C (mol.mol− (mol.mol−
HRT – 8 hrs HRT – 10 .hexose) .hexose)
days
Glucose UASB Sludge Heat treated Sequencing Batch pH – 6 UASB Sludge Sequencing Batch pH – 7 2.12 3.09 0.41 [144]
1 1
(Boiled at 100◦ C for 2 hrs) Biofilm Reactor Temp – 28◦ C Biofilm Reactor Temp – 28◦ C (mol.mol− (mol.mol−
and Acidic treatment (88% HRT – 24 hrs HRT – 24 hrs .hexose) .hexose)
Orthophosphoric Acid for 24
hrs)
Cassava Stillage UASB Sludge No pre-treatment CSTR pH – 5.78 Thermophilic CSTR pH – 6.5 59.76 249 0.19 [145]
Temp – 60◦ C Cassava Digestate Temp – 55◦ C (ml.g-1VS) (ml.g-1VS)
7

HRT – 24 hrs HRT – 4 days


Glucose UASB Sludge Heat treated Batch pH – 7 UASB Sludge Batch pH – 7 185 261 0.41 [146]
(Boiled at 105◦ C for 4 hrs) Temp – 35◦ C Temp – 35◦ C (ml.g- (ml.g-
1 1
COD) COD)

Substrate Hydrogen Methane Yield Reference

Inoculum Inoculum Pre- Operation Operating Inoculum Operation Operating H2 CH4 H2/
treatment Conditions Conditions Hythane

Cassava Stillage and UASB Sludge No pre-treatment Batch/ pH – 6 UASB Sludge Batch/Continuous pH – 7.5 74 350 0.17 [147]
Excess Sludge Continuous Temp – 60◦ C Temp – 60◦ C (ml.g- (ml.g-
1 1
VS) VS)
Food Waste AnS from WWTP Heat treated (Boiled Leaching Bed pH – 6.5 Ans from WWTP UASB pH – 7 310 210 0.60 [148]
for 15 min) Reactor Temp – 37◦ C Temp – 37◦ C (ml.g- (ml.g-
1 1
SRT – 6 days HRT – 0.6 days VS) VS)
Food Waste AnS from Methane Heat treated Semi-Continuous pH – 5 – 5.7 AnS from Methane Biogas Sparging pH – NA 270 287 0.48 [149]
Digester (Heated at 90◦ C for Reactor Temp – 55◦ C Digester type Reactor Temp – 55◦ C (ml.g- (ml.g-
1 1
30 min) SRT – 6 days HRT – 30 days COD) COD)
Food Waste and Sewage Digested Sludge No pre-treatment CSTR pH – 7 Digested Sludge CSTR pH – 6.8–7.2 35.8 365.4 NA [150]
Sludge from WWTP Temp – 35◦ C from WWTP Temp – 35◦ C (ml.g- (ml.g-
1 1
SRT – 1.25 days SRT – 12.5 days TS) COD)
Organic Biowaste AnS from WWTP No pre-treatment CSTR pH – 5.5 AnS from WWTP CSTR pH – 7.6 52 410 0.11 [151]
Temp – 55◦ C Temp – 55◦ C (ml.g- (ml.g-

Fuel 317 (2022) 123449


1 1
HRT – 3.3 days HRT – 12.6 VS) VS)
days
Cheese Whey Powder UASB Sludge Heat treated CSTR pH – 5.9 UASB Sludge UASB pH – 7.5 – 7.8 331 228 0.59 [152]
(Boiled for 40 min) Temp – 37◦ C Temp – 25 − (ml.g- (ml.g-
1 1
HRT – 6 hrs 30◦ C COD) COD)
HRT – 6 hrs
(continued on next page)
K.B. Sasidhar et al.
Table 2 (continued )
Substrate Hydrogen Methane Yield Reference

Inoculum Inoculum Pre- Operation Operating Inoculum Operation Operating H2 CH4 H2/
treatment Conditions Conditions Hythane

Potato Waste AnS from WWTP NA CSTR pH – 5 AnS from WWTP CSTR pH – 7 30 183 0.14 [153]
Temp – 35◦ C Temp – 35◦ C (ml.g- (ml.g-
1 1
HRT – 6 hrs HRT – 30 hrs TS) TS)
Food Waste and UASB Granules and Basal Media UASB & CSTR pH – 5.5 Inoculum from UASB & CSTR pH – 7.5 33 320 0.09 [154]
Wastewater Basal Media Addition Temp – 35◦ C Previous Digesters Temp – 35◦ C (UASB) (UASB) (UASB &
HRT – 2 days HRT – 2 days (ml.g- (ml.g- CSTR)
1 1
COD) COD)
27 260
(CSTR) (CSTR)
(ml.g- (ml.g-
1 1
COD) COD)
Water Hyacinth Leaves AnS from Marsh Heat treated Batch pH – 6 AnS from Marsh Gas Batch pH – 8 51.7 143.4 0.26 [155]
Gas Plant (Boiled for 30 min) Temp – 35◦ C Plant Temp – 35◦ C (ml.g- (ml.g-
1 1
Time – 2 days Time – 7 days VS) VS)
Aerated Synthetic food UASB Sludge Heat treated Batch pH – 6 UASB Sludge Batch pH – 6 44.4 351.69 0.11 [156]
waste (Heated at 80◦ C for Temp – 35◦ C Temp – 35◦ C (ml.g- (ml.g-
1 1
15 min) VS) VS)
Rice Residue and AnS from Biogas Heat treated Batch pH – 6.5 AnS from Biogas Batch pH – 7.5 223.1 311.5 0.41 [158]
Chlorella pyrenoidosa Plant (Boiled at 100◦ C for Temp – 35◦ C Plant Temp – 35◦ C (ml.g- (ml.g-
1 1
30 min) Time – 12–144 Time – 720 h VS) VS)
Microbes augmented h

Substrate Hydrogen Methane Yield Reference

Inoculum Inoculum Pre- Operation Operating Inoculum Operation Operating H2 CH4 H2/
8

treatment Conditions Conditions Hythane

Agave Tequilana UASB Sludge Heat treated CSTR pH – 5.5 UASB Sludge UASB pH – 7 45% 320 NA [158]
Bagasse Hydrolysate (Boiled at 104◦ C Temp – 35◦ C Temp – 23◦ - (ml.g-
1
for 24 hrs) HRT – 6 hrs 25◦ C VS)
HRT – 14 hrs
Palm-oil decanter and Self-fermentation NA CSTR Temp – 55◦ C UASB Sludge CSTR pH – 7 6 24.9 0.19 [159]
Crude glycerol Time – 4 days Temp – 37◦ C (ml.g- (ml.g-
1 1
Time – 4 days VS) VS)
Cotton Waste AnS from Maize Silage and NA Continuous pH – 6.4 AnS from Maize Silage and Continuous pH – 6.4 0.92 158.3 0.06 [160]
Manure Digester Temp – 38◦ C Manure Digester Temp – 38◦ C (ml.g- (ml.g-
1 1
VS) VS)
Boiled Potato Waste AnS from Maize Silage and NA Continuous pH – 6.23 AnS from Maize Silage and Continuous pH – 6.4 27.5 231.7 0.11 [160]
Manure Digester Temp – 38◦ C Manure Digester Temp – 38◦ C (ml.g- (ml.g-
1 1
VS) VS)
Raw Potato Waste AnS from Maize Silage and NA Continuous pH – 6.4 AnS from Maize Silage and Continuous pH – 6.4 0.8 145.8 0.01 [160]
Manure Digester Temp – 38◦ C Manure Digester Temp – 38◦ C (ml.g- (ml.g-
1 1
VS) VS)
Hydrolysed Wheat AnS from Maize Silage and NA Continuous pH – 6.23 AnS from Maize Silage and Continuous pH – 6.4 31.67 146.7 0.18 [160]
Straw Manure Digester Temp – 38◦ C Manure Digester Temp – 38◦ C (ml.g- (ml.g-
1 1
VS) VS)
OFMSW Mix of Cattle Manure and AnS NA CSTR pH – 5.2 Mix of Cattle Manure and AnS ASBR pH – 7.24 79.4 530 0.13 [161]
from WWTP Temp – 37◦ C from WWTP Temp – 37◦ C (ml.g- (ml.g-

Fuel 317 (2022) 123449


1 1
HRT – 5.3 days HRT – 8 days VS) VS)
Food Waste, Sewage AnS from WWTP Heat treated Batch pH – 5.5 AnS from WWTP Batch pH – 7 140.2 342 0.29 [163]
Sludge and Glycerol (Boiled at 100◦ C Temp – 35◦ C Temp – 35◦ C (ml.g- (ml.g-
1 1
for 30 min) Time – 36 hrs Time – 40 days VS) VS)
Cassava Starch based AnS from pig farm CSTR AnS from pig farm CSTR 0.07 [164]
Polymer
(continued on next page)
K.B. Sasidhar et al.
Table 2 (continued )
Substrate Hydrogen Methane Yield Reference

Inoculum Inoculum Pre- Operation Operating Inoculum Operation Operating H2 CH4 H2/
treatment Conditions Conditions Hythane

Heat treated pH – 5–6 pH – 7–8 19.9 249.1


(Boiled at 100◦ C Temp – 37◦ C Temp – 37◦ C (ml.g- (ml.g-
1 1
for 30 min) HRT – 5 days HRT – 20 days VS) VS)
Food Waste Mixed AnS from Maize straw No Pre-treatment CSTR pH – 5.5 Mixed AnS from Maize straw CSTR pH – 7.6 135 510 0.21 [165]
treatment unit and AnS from Temp – 55◦ C treatment unit and AnS from Temp – 35◦ C (ml.g- (ml.g-
1 1
WWTP HRT – 5 days WWTP HRT – 9 days VS) VS)

Substrate Hydrogen Methane Yield Reference

Inoculum Inoculum Pre-treatment Operation Operating Inoculum Operation Operating H2 CH4 H2/
Conditions Conditions Hythane

Potato AS from Marsh Gas Plant Heat treated, Culture Batch pH – 6 AS from Marsh Gas Batch pH – 8 271.2 145.1 0.65 [166]
Enriched Chemically(Boiled Temp – 35◦ C Plant Temp – 35◦ C (ml.g- (ml.g-
1 1
for 30 min) TS) TS)
OFMSW AnS from Landfill Heat treated Batch pH – 5.5–6.5 AnS from AD Plant Continuous Temp – 35◦ C 41 301 0.12 [167]
Bioreactor (Boiled at 100◦ C for 60 Temp – 35◦ C HRT – 1 day (ml.g- (ml.g-
1 1
min) Time – 7 days VS) VS)
Palm Oil Mill Anaerobic Culture from Heat treated UASB pH – 5.5 Anaerobic Culture from CSTR pH – 7.5 215 320 0.40 [168]
Effluent Bottom of Anaerobic (Boiled at 90◦ C for 60 min) Temp – 55◦ C Bottom of Anaerobic (ml.g- (ml.g-
1 1
Pond HRT – 2 days Pond Temp – 37 C◦
COD) COD)
HRT – 5 days
9

Palm Oil Mill Anaerobic Culture from Heat treated Batch pH – 5.5 Anaerobic Culture from Batch pH – 7.5 205 310 0.40 [168]
Effluent Bottom of Anaerobic (Boiled at 90◦ C for 60 min) Temp – 55◦ C Bottom of Anaerobic Temp – 37◦ C (ml.g- (ml.g-
1 1
Pond Time – 5 days Pond Time –45 days COD) COD)
Defatted Milk AS from Marsh Gas Plant Heat treated Batch pH – 6 AS from Marsh Gas Batch pH – 8 186.2 209.7 0.47 [169]
Powder (Boiled for 30 min) Temp – 37◦ C Plant Temp – 37◦ C (ml.g- (ml.g-
1 1
TS) TS)
Food Waste Indigenous Microbial NA Semi-Continuous pH – NA UASB Sludge CSTR pH – NA 71 551 0.11 [170]
Culture Rotating Drum Temp – 40◦ C Temp – 40◦ C (ml.g- (ml.g-
1 1
SRT – 96–240 SRT – 16–40 VS) VS)
hrs days
Cheese Whey Indigenous Microbial NA CSTR pH – 5.2 AnS from Digester Periodic Anaerobic pH – 7.1 106 310 0.25 [171]
Culture Temp – 35◦ C Treating Municipal Baffled Reactor Temp – 35◦ C (ml.g- (ml.g-
1 1
HRT –24 hrs Sludge HRT – 44 days COD) COD)
Cheese Whey Indigenous Microbial NA CSTR pH – 5–6 AnS from WWTP CSTR pH – NA 92 136 0.40 [172]
Culture Temp – 35◦ C Temp – 35◦ C (ml.g- (ml.g-
1 1
HRT –24 hrs HRT –20 days COD) COD)
Sweet Indigenous Microbial NA CSTR pH – 4.7 – 5.5 AnS CSTR pH – 7.5 10.4 107 0.09 [173]
Sorghum Culture Temp – 35◦ C Temp – 35◦ C (ml.g- (ml.g-
1 1
Biomass HRT –4 hrs HRT –20 days VS) VS)

Note 1: AnS – Anaerobic Sludge; AS – Aerobic Sludge; CSTR – Continuous Stirred Tank Reactor; UASB – Upflow Anaerobic Sludge Blanket Reactor; WWTP – Wastewater Treatment Plant; STP- Sewage Treatment Plant; NA
– Not Available; Temp – Temperature; HRT – Hydraulic Retention Time; SRT – Solids Retention Time; OFMSW – Organic Fraction of Municipal Solid Waste; TS – Total Solids; VS – Volatile Solids; COD – Chemical Oxygen
Demand. Gas Yields represented on added concentrations of TS/VS/COD/mol.

Fuel 317 (2022) 123449


K.B. Sasidhar et al. Fuel 317 (2022) 123449

The pyruvate pathway as shown in Equation (7) is catalysed by py­ Thermal pre-treatment, acid-base pre-treatment, and chemical pre-
ruvate formate lyase and leads to the formation of formate [27,97]. This treatment have been used by researchers to inactivate methane pro­
reaction is governed by the metabolism of Enterobacter, E. coli, and a ducing organisms. Detailed pre-treatment employed for hydrogen pro­
few clostridia [27,98]. Similar to VFAs, pure cultures lead to more yield ducing inoculum are shown in Table 2. The principal behind the pre-
of hydrogen when compared to mixed cultures but are expensive and treatment of inoculum is that upon prolonged exposure to thermal and
require extremely sterile operating conditions. Thus, proper culture se­ chemical shocks, methanogens can be removed from the system [27].
lections and proper operating conditions have to be optimized to lead
the metabolism to hydrogen production. Thus, hydrogen production can 2.4.3. Hydrogen production through genetically modified microorganisms
be accomplished with a varied microbial community having a wide Hydrogen production through pure culture and mixed culture could
palate of substrate, pH, or temperature requirements still be limited in certain areas which could be bettered before scaling up
[18,26–27,99–100]. The selection of organisms, either mixed culture, the process. Mixed and pure-culture organisms can function inefficiently
pure culture, or genetically altered organisms, and their respective due to substrate complexity, hindrance through inhibitory by-products,
operating conditions have to be optimized based on the process low resistance to hydrogen partial pressure, the presence of oxygen in
requirements. the system, and so on. In addition to this, conversion of hexose has a high
yielding limit of only 4 mol H2 per mol hexose consumed even though
2.4.1. Hydrogen production through pure Culture hexose contains 12-gram atoms of hydrogen. Researchers have proposed
Many microorganisms have been observed earlier to produce usage of genetically modified microorganisms through mutagenesis or
hydrogen. Researchers argue that pure cultures are more advantageous genetic engineering, to have advanced selective properties for solving
compared to mixed cultures especially towards substrate selectivity and some of the mentioned bottlenecks. The hydrogen production through
relatively easier alteration of growth [27]. Higher hydrogen yields using fermentation can be enhanced by (1) augmenting or modifying genes
pure cultures have been obtained when compared to mixed cultures responsible for the overexpression of enzymes with cellulolytic activities
[27]. The hydrogen producing organisms includes strict anaerobes such such as lignase, hemicellulase, and cellulase which can enhance the
as archaea, methanogenic bacteria, clostridia, rumen bacteria, methyl­ glucose availability and conversion, (2) eliminating hydrogen utilizing
otrophs, facultative anaerobes including Citrobacter, Enterobacter, and hydrogenase enzymes, and (3) augmenting or manipulating genes
E.coli, and a few aerobic consortia such as bacillus and alcaligenes some responsible for overexpression of hydrogen producing hydrogenase en­
of which are shown in Table 1. Strict anaerobes belonging to clostridium zymes that have themselves been modified to tolerate hydrogen
genus such as Clostridium butyricum [101–105,247], C. acetobutyricum [174–175]. Modified Clostridium beijerinckii has been studied to enhance
[106], C. beijerinckii [106], C. tyrobutyricum [106–107], hydrogen production by increasing the cellulolytic activity from ligno­
C. thermolacticum [108], C. paraputrificum [109], C. thermocellum [110], cellulosic biomass (case1) [175]. Similarly, E. coli has been modified to
C. bifermentans [111] and Clostridium sp. [112], and rumen bacteria such produce hydrogen from different cellulose-based substrates including
as Ruminococcus albus [113], have been observed to produce hydrogen. pentose (case 1) [176]. E. coli strains with supressed succinate and
Likewise, facultative anaerobes such as Enterobacter cloacale [114–115], lactate dehydrogenases activities have also been used with fermentation
Citrobacter sp. [116], and E. aerogenes [104,117], have also been directed to pyruvate formate lyase [177] and formate hydrogen lyase
recorded to generate hydrogen. In addition to these species, modern [178] for enhanced biohydrogen production from glucose (case 2).
researchers have also stepped onto identifying hydrogen producing or­ E. coli strains with overexpression for formate hydrogen lyase have also
ganisms at high temperatures which are thermophilic or hyperthermo­ be studied (case 3) [178–181].
philic in nature. Thermophiles which have been studied to produce
hydrogen include Acetothermicus paucivorans [118], Spirochaeta ther­
mophila [119], Spirochaeta sp. [120], Acetomicrobium flavidum 2.5. Subsequent production methane from hydrogen and VFA
[118,121], Caldicellulosiruptor saccharolyticus [122], Thermotoga elfii
[122–123], Thermotoga sp. [124], Thermoanaerobacterium thermo­ Anaerobic Digestion is a reductive mechanism which is completed by
saccharolyticum [125]. In addition to this, hyperthermophiles of tem­ the production of methane, hydrogen sulphide, or ammonia [182]. In
perature range 80 ◦ C-110 ◦ C [126], such as Thermotoga maritima [127], the anaerobic degradation of complex carbohydrates, cellobiose,
Pyrococcus furiosus [128–129], and Thermotoga neapolitana [130], have dextrose, formic, acetic, butyric, pyruvic, lactic, and succinic acids are
also been considered for hydrogen production. Since increase in tem­ created as transitional products, and these carbon sources are reduced to
perature favour reaction kinetics, thermophiles and hyperthermophiles nothing but methane and carbon dioxide [183]. The methanogenic
have been studied to increase hydrogen yield [27]. Hyperthermophiles archaea act in the company of hydrogenase (as hydrogen bearer) to aid
have been observed to be resistant to hydrogen partial pressure [130] the degradation [13]. The methane yielding pathway from the inter­
and undesirable intruders. mediate product, is governed by Buswell formula as shown in Equation
(8) [183].
2.4.2. Hydrogen production through mixed culture ( ) ( ) ( )
a b n a b n a b
Mixed culture come in handy when the operating conditions and Cn H a O b + n − − H2 O→ − + CO2 + + − CH4 (8)
4 2 2 4 4 2 8 4
control does not need any sterilized medium. This reduces the overall
costs, and a broadens the range of substrates that can be used [131]. Sequential or two-stage (hydrogen/VFA, and methane) production
Hence, for a full industrial-scale operation, mixed cultures are much has been successful especially due to the decoupling of the two pro­
more favourable than pure cultures. Mixed culture though is economi­ cesses. Acidic conditions in hydrogen reactors and neutral conditions in
cally viable, has a huge disadvantage due to the dominance of non- the methane reactors have been established (as seen in Table 2). Like­
hydrogen producing organisms such as methanogens, lactic acid bac­ wise, thermophilic-mesophilic [46,61], mesophilic-room temperature
teria and homoacetogenic bacteria. Thereby, the parent sludge whether [139,152] and hyperthermophilic-thermophilic [54–55] decoupling has
obtained from municipal sewage [48,58,132–137], anaerobic digesters also been studied. However, the system operations are mutually exclu­
[21–23,40,42,47,50,63,84,138–158], digestors treating animal manure sive of each other, there exists a degree of dependency. The studies listed
[19–20,160–175], compost reactors (from landfills, sand, or ponds), in Table 2 use the effluent from hydrogen reactors as substrate for the
[46,166–169], or a microbial mixed consortia extracted from specific methanogenic systems. The final product of the hydrogen system is
wastes [15,110,159,169–173], have to be pre-treated to devoid the enriched with VFAs such as acetate and contain H2 and CO2.
sludge of inhibitory organisms. For accomplishing this, three shocks are Methane production from these systems is governed by the acete­
generally adapted to inactivate the methanogens and homo-acetogens. clastic pathway or the CO2-reducing pathway, the former pathway

10
K.B. Sasidhar et al. Fuel 317 (2022) 123449

use synthetic sugar-based substrates such as glucose, sucrose, etc., and


real-time wastes such as cassava stillage and olive pulp. All the consid­
ered systems using synthetic sugar medium as substrate are operated in
mesophilic stages with dominant hydrogen producing organism being
Clostridium butyricum. Contrarily, for real-time sugar-based substrates
(cassava wastes), the studies show that thermophilic treatment
increased the hydrogen yield fourfold compared to the mesophilic
treatment [145]. Hydrogen yield of minimum 1.38 mol.mol− 1 hexose
[139] and maximum 2.75 mol.mol− 1 hexose [62], and a methane yield
of minimum 0.12 mol.mol− 1 hexose [141] and a maximum 3.63 mol.
mol− 1 hexose [143] were recorded for sugar-based wastes. Due to the
easier degradability when compared to other substrates, gas yield re­
ported was also higher compared to other substrates. Even though the
sugar degradability and gas yield are high, the availability of sugar-
based biomass is very less compared to OFMSW or lignocellulosic
wastes and providing synthetic medium for high gas yield is not
economically feasible for large-scale plants. Hence, degradation with
other substrates have to be considered for large-scale operations.

3.1.2. Food waste and other organic fractions of municipal solid waste
Food waste and other OFMSW are one of the most abundant wastes
biomasses available, almost 55% of literature considered in this study
(as listed in Table 2), use food waste and OFMSW for Hythane produc­
tion. Food wastes and OFMSW are more complex than the sugar-based
substrates as the latter contains carbohydrates, lipids and proteins
which can impact both hydrolysis and methanogenesis rates. Varied
yields of hydrogen and methane have been obtained from using food
waste and OFMSW depending on substrate complexity, inoculum, and
pre-treatment of substrate and inoculum. Hydrogen yields as low a 0–5
(ml.g-1VS) have been recorded for meat and peanut oil food wastes [19],
Fig. 3. Methane production pathways from acetate and carbon dioxide. The
and as high as 310 (ml.g-1VS) for food wastes treated in a leaching bed
pathway on the left (1–4) is aceteclastic pathway and on the right (5–9) is the
CO2-reduction pathway. Both pathways lead to methane formation (10–12) reactor [148]. Hydrogen yield from food waste was maximum {310 (ml.
from methyl groups of either CH3-H4MPT or CH3-H4SPT. ATP- Adenosine g-1VS) [148], 270 (ml.g-1COD) [149], 205 (ml.g-1VS) [60]} when an AnS
Triphosphate; ADP- Adenosine Diphosphate; H4MPT – tertrahy­ was used as seed inoculum and minimum {12.6 (ml.g-1VS) [135]}, when
dromethanopterin; H4SPT – tetrahydrosarcinapterin; Fd – Ferredoxin; CoA – AS from WWTP was used as seed inoculum. Contrarily, Xie et al., [166]
coenzyme A; CoM – coenzyme M; MF – Methanofuran; F420 – coenzyme F420. reported a hydrogen yield of 271.2 ml.g-1TS, and Song et al., 2010
Adopted from Ferry 2011 [184]. [169], reported a hydrogen yield of 186.1 ml.g-1VS, upon using AS as
seed sludge for degrading potato waste and defatted milk-powder
yields methyl-tetrahydrosarcinapterin (CH3-H4SPT) and the latter yields respectively. This shows that the hydrogen production is controlled by
methyl-tetrahydromethanopterin (CH3-H4MPT) [184] as shown in different parameters for different food wastes and more basic under­
Fig. 3. The formation of methane from CH3-H4MPT or CH3-H4SPT is standing is required. Subsequent methane yields were in the range {210
governed by the transfer of the methyl groups to HS-CoM (coenzyme M) ml.g-1VS [148]} - {500 ml.g-1VS [23]}. Since the authors used accli­
and subsequent reduction to CH4 where HS-CoB (coenzyme B) acts as matized seed sludge, and digested hydrogen reactor effluents as sub­
the electron donor [184]. strates, the methane production was not affected as much as the
hydrogen production. However, Luo et al., 2011 [57,248,249], observed
3. Challenges in sequential production of biohydrogen and a system failure in a single-stage methane production system subjected
biomethane to a high OLR of 4.5 g.VS.l− 1.d-1, whereas a two-stage system yielded
10% higher energy retrieval for the same organic-loading rate.
3.1. Sustainability of biohydrogen and biomethane production from
different substrates 3.1.3. Lignocellulosic substrates and crop residues
Lignocellulosic biomass is one of the widely available solid wastes
Sequential hydrogen and methane production in two-stage system has especially in countries such as India and China. Lignin-based substrates
been studied since 2003. Over 60 articles on two-stage hydrogen and have a rigid three-dimensional structure thus limiting hydrolysis and
methane production dealing with different substrates, different inoculums hence, the entire AD process. Though reducing lignocellulosic wastes
and their pre-treatment, and various operating conditions have been and crop residues to biofuels is a growing topic in research, only about
summarized and presented by the authors in Table 2. The majority of 16% of the collected literature use such substrates for Hythane pro­
study use food waste or OFMSW as their substrate [19,21,23,25,42,49,54 duction. Researchers have used multiple pre-treatments to break the
–55,60,84,89–91,135,148–154,156,160–161,163,165–167,169–173], lignin structure. Pre-Hydrolysed wastes such as hydrolysed wheat straw
followed by sugar-rich wastes [51,61–62,139–147,158,164], lignocellu­ and palm oil effluent yielded more Hythane than its non-hydrolysed
losic and crop wastes [46,47,49,56–57,85–86,155,158,160], and other counterparts. Hydrolysed wheat straw yielded 89 (ml.g-1VS) of
wastes such as sewage sludge and palm oil residues [21,46,159,168]. hydrogen [56] and 31.67 (ml.g-1VS) of hydrogen [160] in two different
studies. Similarly, palm oil effluent yielded 205 (ml.g-1COD) [46] and
3.1.1. Sugar-Rich wastes 215 (ml.g-1COD) [168] of hydrogen. Whereas palm oil decanter and
Sugar rich substrates are one of the easily degradable substrates crude glycerol yielded only 6 (ml.g-1VS) [159] when not hydrolysed.
which have been widely tested in the past for sequential hydrogen and Substrate pre-treatment such as steam explosion [47,84] or co-digestion
methane production. Around one-fourth of the studies listed in Table 2, with glycerol [57,159] have also been employed to increase hydrogen

11
K.B. Sasidhar et al. Fuel 317 (2022) 123449

Table 3 bench-scale units, a pH control in a large-scale plant is tricky by means


Acetogenic Reaction Pathways and Their Corresponding Gibb’s Free Energy. of external acid addition. Thereby, higher OLR and lower retention
Pathways Gibb’s Energy ΔG◦ Reference times could be used for maintaining acidic environment in hydrogen
− 1 stage without microbial washout. Subsequently, increasing the retention
Lactate to Acetate − 4.2 kJ.mol [190]
Ethanol to Acetate +9.6 kJ.mol− 1 [190] time in the methanogenic phase, could reduce the load and increase pH
Butyrate to Acetate +48.1 kJ.mol− 1 [190] to required conditions.
Propionate to Acetate +76.1 kJ.mol− 1 [190]
Methanol to Acetate − 2.9 kJ.mol− 1 [190] 3.2.2. Temperature
Hydrogen-CO2 to Acetate − 70.3 kJ.mol− 1 [190]
Palmitate to Acetate +345.6 kJ.mol− 1 [190]
Temperature plays a vital role in controlling the methanogenic
archaea and promoting the hydrogen producing organisms. Almost 55%
of the literature surveyed by the authors use heat shock as a pre-
yield. Nevertheless, the non-hydrolysed biomasses yield very little treatment for the hydrogen producing sludge. But there is not much
hydrogen when compared to the other wastes used. A meagre hydrogen clarity on the effect of temperature on the hydrogen and methane pro­
yield of 0.92 (ml.g-1VS) was detected for cotton residue [160], and a ducing organisms. Hydrogen producing organisms operate in room
maximum hydrogen yield of 51.7 (ml.g-1VS) was observed for water temperature (15 ◦ C-27 ◦ C) [144], mesophilic (27 ◦ C-40 ◦ C), thermo­
hyacinth leaves [155] in the non-pre-treated and non-hydrolysed sub­ philic (40 ◦ C-80 ◦ C), and hyperthermophilic (greater than80 ◦ C) tem­
strates. Subsequently, methane yield varied from 107 ml.g-1VS [173] – peratures (as listed in Table 1 and Table 2), whereas methanogens are
320 ml.g-1VS [57], here as well, it can be noted that the yield was not as sensitive to temperatures beyond 55 ◦ C [191]. Methanogens are more
fluctuating as hydrogen production, may be due to the fact that the stable in mesophilic than in thermophilic conditions. Hence, the
substrate was already the digested effluent from acidogenic stage. methane reactor can be operated in room temperature or mesophilic
temperature as done by almost 72% of the researchers from the surveyed
3.1.4. Other wastes as substrates literature. Thermophilic and hyperthermophilic conditions for hydrogen
Other organic substrates such as sewage sludge [21], garbage slurry enhancement were noted mainly due to the suppression of methanogens
and paper waste [54] and synthetic garbage slurry [55] were also tested and availability of hydrogen producing organisms at high temperatures.
to produce hydrogen and methane. Thermophilic conditions favoured Nonetheless, the energy yield from hydrogen production in large-scale
hydrogen production in the treatment of garbage slurry [54–55] plants need to be greater than the energy supplied in order to have a
whereas, mesophilic conditions were used in treatment of sewage sludge net positive energy. Thereby, a centre-point has to be derived between
[21]. Cheng et al., 2016 [21] noted a hydrogen and methane yield of the energy supplied for thermophilic operation, and the energy obtained
38.8 (ml.g-1VS), and 96.9 (ml.g-1VS) respectively, while treating sewage from the process, for any given substrate.
sludge. Ueno et al., [54–55] observed a hydrogen yield of 2.4 (mol.mol-
1
hexose) [54] and 2 (mol.mol-1hexose) [55] while treating synthetic 3.2.3. Retention time
garbage slurry and paper wastes. Retention time is a vital parameter which affects the microbial
As it can be deduced from Table 2, the biohydrogen and biomethane metabolism in the reactors. The retention time increases the contact
production depends on the carbon content in the substrates (wastes) time between the substrate and the microbial organisms which aid the
used. Also, with use of different treatment processes, the production and degradation. Retention time can be classified into HRT and SRT the
yield of Hythane can vary [26]. The aforementioned literatures use fixed former is a function of reactor volume, and the latter is a function of the
substrate(s), reactor types, and operational parameters for the sequen­ predominant microbial community in the reactor. VFA production is
tial hydrogen and methane production. Moreover, the studies have only governed by HRT [192] and a higher HRT provides sufficient time for
conducted laboratory-based experiments and subsequent recommen­ the acidogenic bacteria to hydrolyse and solubilise the organics, which
dations for a scale-up has not been provided. Thus, is it necessary to in-turn results in higher VFA production [193]. Though higher HRT is
generalise the operational parameters for scaling-up the process. required for VFA production, too much HRT will result in VFA accu­
mulation which is detrimental to both hydrogen and methane produc­
3.2. Process parameter optimization tion. A study conducted on the fermentation of food waste demonstrated
that VFA concentrations increased with increase in HRT from 96 to 192
3.2.1. pH h, but no further increase was noted when HRT increased to 288 h [194].
pH control is one of the major requirements for hydrogen and sub­ Contrary to VFA production, biohydrogen production decreases with
sequent methane production. As far as hydrogen production is con­ increased HRT. It was observed in recent research that biohydrogen
cerned, pH regulates the ion concentration, the growth rate of yield increased when the HRT was decreased from 20 to 12 h [195].
microorganisms responsible for hydrogen production, the proton motive Longer HRT can favour the acidogenic to methanogenic pathway
force (PMF), protein synthesis, and membrane potential [185]. pH resulting in lesser biohydrogen production. Factors influencing HRT are
controls the metabolism of hydrogen producing organisms [186] and inoculum and substrate type, pH and loading rate which holds true for
thus is helps in controlling methanogenic activity. A pH of 5.5–6.8 is
optimum for biohydrogen production as pH out of this range affects the Table 4
activity of hydrogenase [187–188]. Almost 82% of the studies depicted Operation and Maintenance Cost for Purification Technologies.
in Table 2, operate in the pH range of 5.5–6.8. Glucose degradation was Treatment Purification Investment Cost for Annual Upgradation
studied under a pH of 7.2 [48,146]. Acidic conditions of pH 4 were used Technology Cost (€/N.m3 150–2000 m3/h Cost for 150–2000 m3/
during the degradation of food waste and other OFMSW [19,42,61] for gas) flow rate plants (in h flow rate plants (in
biohydrogen production, even though a pH of 4.5 was recorded to Million €) 1000 €/year)

inhibit hydrogen production [189]. Methane producing archaea operate Water 0.13 [219] 0.5–2.5 [228] 10–175 [228]
at temperatures from 6.5 to 8.5. Almost 89% of the literature listed in Scrubbing
Chemical 0.17 [219] 0.5–2.8 [228] 50–500 [228]
Table 2, operate in this range. However, acidic intermediates from the
Treatment
hydrogen system, and inefficient degradation of organic matter, results PSA 0.40 [219] NA NA
in a lower pH, which further dissociates more acidic ions, which in turn Membrane 0.12 [219] NA NA
reduces the pH. This continues in a vicious cycle and ultimately inhibits Separation
the methanogenic stage [190]. Thereby pH monitoring and control is Cryogenic 0.44 [219] 0.5–2.5 [228] 60–875 [228]
Separation
mandatory in methanogenic stage as well. Though manageable in

12
K.B. Sasidhar et al. Fuel 317 (2022) 123449

Table 5 pathway (Equation (9)) to yield acetate this is known as homo-


Yield and Cost Associated with Different Hydrogen Production Methods. acetogenesis. Both these pathways though productive for methane
Treatment Technology Hydrogen Yield Hydrogen Production Reference generation, highly inhibits the hydrogen production and yield.
Cost (USD.kg− 1)
CH3 COO− + H2 O→CH4 + HCO−3 (9)
Steam Methane 74% 2.1 [231]
Reforming
CO2 + 4H2 →CH4 + 2H2 O (10)
Biomass Gasification 46% 2 [231]
Electrolysis 75% 2.3 [231] CO2 is reduced to methane by using hydrogen as the electron donor.
Water Splitting 20% 3.7 [231]
In addition to this, hydrogen can be consumed as ana electron donor by
Dark Fermentation 4 mol H2/mol NA [231]
(Biohydrogen) glucose alcohol producing organisms. NADH is consumed by the propionate
producing Clostridium propionicum and Clostridium homopropionicum
during lactate degradation [203–204].
both hydrogen and methane producing systems. Since methanogens Sulphate reducing bacteria (SRB) are troublesome to both hydrogen
have slow growth rate compared to acidogens, the decoupled SRT of the and methane producing organisms. SRB use the different carbon sources
system should be long enough for the methanogens to consume the VFA as electron donors to reduce sulphate into sulphide. Just like the
[39]. Since the acidogens grow faster compared to the methanogens, a methanogens, SRB consume hydrogen as electron donor to perform
shorter SRT is sufficient to perform hydrolysis. The SRT of hydrogen reduction [205]. SRB outcompete methanogens for H2 uptake [205] and
reactor is about 2–5 days whereas the methane reactor has an SRT of thereby reduces the yield of both hydrogen and methane. In addition to
about 30–90 days. this, the reduced compound sulphide, is detrimental to methanogens
and to the SRB as well. Thereby, SRB present in hydrogen or methane
3.2.4. Organic loading rate reactor reduces the Hythane yield drastically.
Organic loading rate as the name suggests is defined as the rate of
substrates fed into the system. This depends on the substrate composi­ 3.3.2. Nutrient composition
tion, and reactor configuration. The authors did not find any literature Nitrogen, phosphorus, and sulphur are some of the most essential
on the explicit correlation between the yield of hydrogen and OLR. macro-nutrients required for the degradation of organic compounds.
Nevertheless, the trend of acid and hydrogen production with change in Proteins, nucleic acids, and enzymes contain majority of nitrogen.
OLR can be foreseen. Lactic acid concentration increased from 29 to 36 However, higher concentrations of nitrogen results in the formation of
g.l− 1, when the OLR was raised from 14 to 18 gTS.l− 1.d-1 [196] and with free ammonia which are detrimental to both hydrogen-producing or­
rise in OLR to 22 gTS.l− 1.d-1, the acid concentration dropped to 22 g.l− 1, ganisms and methanogens. Optimum nitrogen concentration for
indicating a reduced rate of hydrolysis with an increase in OLR [190]. hydrogen production was said to be 0.1 gN.l− 1 [206]. Likewise, phos­
Biohydrogen production also follows a similar trend to VFAs. It was phate provides the necessary buffer for the fermentation and subsequent
observed that with an initial increase of OLR from 4 to 22 gCOD.l− 1.d-1, anaerobic digestion. It has a major role in glycolysis and energy transfer
the biohydrogen production rate increased to 0.196 mol.l− 1.d-1. At a from ATP, NADH and FAD+ [207]. However, methanogens are inhibi­
higher loading rate of 30 gCOD.l− 1.d-1, the biohydrogen production rate ted by phosphorus at high concentrations. A study revealed that upon
dropped to 0.196 mol.l− 1.d-1 [197]. Similarly, at higher organic loading increased phosphorus concentration, VFA production increased to
rates, hydrogen production is inhibited by the production and saturation 500%, and bacterial growth rate reduced by 35%, accompanied by the
of VFAs in the system. In line with this theory, biohydrogen production formation of filamentous microorganisms. The system did not respond
rate decreased as the OLR of glucose increased beyond 2 g.l− 1 [198]. to reduction in phosphorus concentration, indicating an irreversible
Similarly, the methane reactors also fail at very high OLRs when the rate damage of biomass [208]. Sulphur is a necessary macronutrient for
of hydrolysis is limited [39]. The high OLR reduces increases the rate of anaerobic digestion and the optimum level of sulphur in the system
hydrolysis initially which leads to a drop in pH due to the accumulation should be in the range of 1–25 mgS.l− 1 [205]. High concentrations of
of propionic acid. The limitation of OLR in a methanogenic system can sulphate have found to cause several operational failures including
thus be avoided by using a two-stage system as it reduces the chance of propionate-degrading ability inhibition [209].
acidification [199–201]. OLR and HRT are two parameters which go Similar to the macro-nutrients, the micro-nutrients are extremely
hand-in-hand, defining value for one parameter requires value assign­ crucial for the bacterial growth and for boosting the enzymatic activities
ment for the other. Thus, each of it can be controlled by carefully [210]. Yet, higher concentration of these nutrients is also repressive to
altering the other as per requirement. the hydrogen and methane production. Magnesium aids in the build-up
of proteins and in the enzymatic functions for the anaerobic digestion
3.2.5. Partial pressure of hydrogen [210]. However, a concentration of 20 mg.l− 1 was discovered to be
Both hydrogen and methane production depend on the partial inhibitory to hydrogen generation [211] and a concentration of 400 mg.
pressure of hydrogen in liquid phase. The increase in hydrogen con­ l− 1 stopped the methanogenic growth rate in a Methanosarcinae-domi­
centration in the liquid phase favours production of other intermediates nated UASB reactor [212]. Similarly, an Mg2+ concentration beyond
such as ethanol, acetone, butanol, lactate, etc., [202] thereby reducing 600 mg.l− 1 was found to be repressive to biohydrogen production [213].
biohydrogen concentration in the gas phase. It can be seen from Table 3, Other nutrients such as Na2+, Ca2+, and Fe2+, which help in bacterial
that out of all the hydrogen production pathways from VFA, only the growth, cell synthesis, and cell retention [26], have shown detrimental
lactate pathway is spontaneous. Only when hydrogen partial pressure properties at higher concentrations. The inhibitory concentrations for
reduces (below 10-4 ATM), these reactions become exergonic to produce hydrogen production, have been recorded as 2000 mg.l− 1, 100 mg.l− 1,
hydrogen [190]. and 100 mg.l− 1, of Na2+, Ca2+, and Fe2+ ions respectively [203,213].
The specific methanogenic activity of the inoculum treating starch
3.3. Bottlenecks due to process inhibitors reduced by 50% upon concentrations of other heavy metals such as zinc
(105 mg.l− 1), nickel (120 mg.l− 1), copper (180 mg.l− 1), cadmium
3.3.1. Competitive organisms (greater than400 mg.l− 1) and chromium (310 mg.l− 1) [214].
Methanogenesis happens in two steps namely, acetotrophic (Equa­
tion (9)) and hydrogenotrophic pathways (Equation (10)). The hydro­ 3.3.3. Aromatics and other organics from Pre-treatment processes
genotrophic methanogens utilize CO2 and H2 to yield methane. H2 can Phenolic products and furan derivatives used in the pre-treatment of
also combine with the bicarbonate generated in the acetotrophic substrates have been found to be inhibitory to hydrogen production

13
K.B. Sasidhar et al. Fuel 317 (2022) 123449

[203]. Whereas organic compounds such as benzenes, phenols, alcohols, formation of elemental sulphur hence, gas stripping has to be carried out
aliphatic compounds, and aldehydes, which are alkyl, halogenated or N- with inert gas [219].
substituted, have been found to be inhibitory to the entire AD process
[205]. Chlorophenols disrupt the proton gradient in cells and hinders 4.1.2. Chemical absorption
with the energy transduction of cells [205]. A pentachlorophenol con­ Absorption to chemicals is based on the principal that reversible
centration as stunted as 0.5–10 mg.l− 1 has been recorded to cause in­ bonds between the solute and solvent can be formed [219]. Chemical
hibition to both acidogens and methanogens [205]. On the other hand, a absorption can be carried out at low pressure and offers high reaction
furfural concentration of 2–4 mg.l− 1 has been found to decrease efficiency with 100% H2S removal when compared to water-scrubbing
hydrogen production from 29% to 63% [215]. Research shows that [219]. These advantages make this treatment feasible for industrial-
higher biomass concentration supposedly provides higher process sta­ scale treatment. The main drawback of chemical absorption is the in­
bility against such toxic shocks form organics [216]. vestment in procuring the chemicals and the necessity to treat the
chemical wastes. In practice, alkaline salt solutions such as NaOH, KOH,
3.3.4. Alcohol and VFA composition Ca(OH)2, or aqueous alkanolamine solutions such as mono-, di-, or tri-
As discussed earlier, AD of organics yields VFA and alcohols as in­ ethanolamine are used as solvents [219].
termediate products before the formation of hydrogen or methane.
Long-chain fatty acids (LCFAs) are produced in the acidogenic phase of 4.1.3. Pressure-swing-adsorption (PSA)
the AD. Since the growth-rate of methanogenic bacteria are very low PSA uses gases under high pressure to separate a component of gas
when compared to that of acidogenic bacteria, there exists possibility of from the mixture owing to its molecular characteristics and its affinity to
VFA accumulation which decreases the pH [26,39,190]. This discrep­ an adsorbent material [219]. PSA uses zeolites or activated carbon
ancy in pH results in the growth-hindrance of hydrogen producing or­ [220–221] as adsorbents at near-ambient temperatures [221] at high
ganisms [26]. Since the cell walls of the LCFA resemble that of a gram- pressure and consequently shifts to low pressure to desorb the gas [220].
positive organism, it inhibits the gram-negative methanogens [205]. In PSA has been used to obtain hydrogen purity of 99.999% and a recovery
addition to this, sorption of LCFAs onto the biomass results in sludge of 70–90% at near-ambient temperature [221–222]. Similarly, methane
flotation and hence, subsequent washout of the sludge [205]. By varying recovery of 97% has also been observed using PSA [219]. Main disad­
the operational parameters such as the OLR or HRT, this issue can be vantage of PSA is that an H2S removal step is required prior PSA, and the
leapfrogged to a major extent. trail gas from the technology also needs further post-treatment [219].

3.3.5. Other In-situ inhibitors 4.1.4. Membrane separation


In addition to the above-mentioned inhibitors, certain in-process or Membrane separation of gases have been employed commercially for
in-situ inhibitors also affect the hydrogen and methane production. purification of gases such as methane and hydrogen from biogas.
These are mostly due to the compounds present in the substrate itself Membranes such as metallic membranes, polymer membranes, carbon-
such as lignin and ammonia which poses harm to the fermentation/AD based membranes, and metal organic frameworks have been used to
process. In addition to lowering the rate of hydrolysis, and subsequently purify hydrogen from different gas mixtures [222]. However, bio­
the gas productions, Lignin-rich wastes are capable of forming de­ hydrogen has been effectively separated from the fermentation-gas by
rivatives with aldehyde groups which acts as toxic compounds to using a Gas Separation Membrane Bioreactor (GSMBR) where the
methanogens [205]. Ammonia on the other hand, which are produced fermentation-gas mixture containing 80%:20% of CO2:H2, was purified
due to the reduction of proteins and other nitrogen-rich wastes such as to 90%:10% of H2:CO2 in the retentate [223]. Likewise, an increase of
urea, are found to be beneficial to methanogens at concentrations below 10–15% in the hydrogen production was observed on using a silica
200 mg.l− 1 [217]. However, an ammoniacal nitrogen concentration of membrane [224]. These promising studies however have been carried
1.7 to 14 g.l− 1 have been proclaimed to be detrimental to both hydrogen out in lab-scale reactors. The real-time gas mixture contains more trace
producing and methane producing organisms [205]. Passive release of elements such as H2S, in addition to the H2, CO2 and N2 in the gas
ammonia into the microbial cells, reduces the cell stability due to the mixture. Prolonged exposure to such elements will be a key factor in
imbalance in sodium and potassium exchange, which ultimately results adjudging the membrane durability and stability which will help in
in pH reduction [26] and causes reduced Hythane production and yield. deciding the feasibility in gas separation. Similarly to hydrogen purifi­
cation, methane purification has also been widely carried out by the use
4. Challenges in gas purification and storage of membranes using GSMBR techniques and gas–liquid-adsorption
techniques. However, traces of methane could be observed in the waste
4.1. Challenges in hydrogen and methane purification gas-streams [219]. Though the process is compact, and the energy
required for operation is less, the gas yield and purity are low, and there
Refining hydrogen and methane from the biogas mixture is a major is a possibility of membrane fouling, which increases the cost of oper­
necessity, as only the pure gases can be used for energy generation. ation [219].
Methane and hydrogen separation/purification have been achieved
through various operations. However, the authors did not find purifi­ 4.1.5. Cryogenic purification
cation techniques specific to biohydrogen from dark fermentation. Cryogenic purification works on the principle that different gases
liquefy at different temperature. A high purity of hydrogen [222] and
4.1.1. Purification through water or solvent-scrubbing methane [219] can be obtained by cryogenic purification. The main
Water or solvent-scrubbing in methane reactors, work in the same disadvantage of using a cryogenic system is the high capital and oper­
principal that both CO2 and H2S, are more soluble in the solvents than ational costs required for the instalment and running of energy intense
methane. Similarly, hydrogen also is insoluble in water and scrubbing- equipment such as compressors and heat exchangers [219]. Impurities
solvent. Thus, this technique could also be observed for hydrogen. such as CO2 and H2O have to be removed prior the process to avoid
Selexol is the commonly used industrial solvent for the purification of blockage of equipment [222].
methane from CO2 and H2S. When compared to hydrogen, CH4, CO2,
and H2S solubilizes 5, 76, and 670 times in selexol respectively [218]. 4.2. Challenges in hydrogen storage
Selexol removes water and halogenated hydrocarbons in addition to the
gaseous impurities. It requires lesser solvent and pumping pressure, for Hydrogen storage has been established in six pathways namely,
operation [219]. The major disadvantage of using selexol is the compression in high pressure cylinders, liquefaction in cryogenic tanks,

14
K.B. Sasidhar et al. Fuel 317 (2022) 123449

adsorption or physisorption, using complex compounds such as metallic gas, and 0.078 £/kWh), bioethanol (0.65 £/kg gas, and 1.1 £/kWh), and
hydrides, and forming complex with metals and water [225–226]. CNG (0.95 £/kg gas, and 0.065 £/kWh) [229]. The cost of Hythane fuel
Hydrogen purification and storage go hand-in-hand as most technolo­ was noted to increase by 15% when compared to biomethane on using a
gies for purification, couples with storage. Compressing hydrogen at 20 20:80% (H2:CH4 volumetric) mixture [230]. Even after the increased
MPa is the simplest yet costliest method for storing hydrogen in tanks price, Hythane costs (0.69 £/kg gas, and 0.067 £/kWh) would be lesser
[225–226]. Hydrogen can be compressed with a standard piston-type than diesel, biodiesel, bioethanol, and CNG. It is to be noted that the
mechanism with increased pressure. Increasing pressure, increases the 15% high price was obtained by combining an industrially produced
volumetric density, but decreases the gravimetric density [225]. Since hydrogen and methane and the production value of biohydrogen should
hydrogen has a meagre density (0.084 kg.m− 3), exorbitant pressure is be considered for a better comparison. Table 5 summarises the cost and
needed for compression, which increases the energy cost [225–226] system yield associated with various hydrogen production technologies.
thereby making this technology inapt for industrial-scale storage.
Hydrogen purified from cryogenic process can be stored as liquid 4.4. Reactor configurations for hythane production
hydrogen in cryogenic tanks. Since hydrogen has a critical temperature
of 33 K, it is generally stored in open systems with a pressure of 104 bar Production of biohythane in large-scale industrial plants will be
[225]. The major disadvantage is the cost of purification, and the precise considered in coming days, as Hythane is a lean fuel with minimal
thermal sealing so that the liquid hydrogen does not boil off [225]. emission characteristics and complies with green-energy standards. In­
Physisorption of hydrogen onto a solid adsorbent layer (such as zeolite) dustries such as Eden Innovations Limited [30] have already cashed in
happens at is said to increase with increase in temperature and pressure on the idea. The research works covered in this study already strongly
[225]. At a temperature of 573 K and 10 MPa pressure, 0.08% mass of indicate that the usage of a two-stage system is advantageous over a
hydrogen was desorbed [225]. Metal hydrides and complex hydrides are single scale hydrogen or methane production. Thus, the best digester
recent technological advancements which are of great interest in the design would be is to first separate the acidogenic reactor and the
research field for hydrogen storage. These have the potential to safely methanogenic reactors. The digestors treating the wastes can be classed
and compactly store large quantities of hydrogen [225]. These work into two types centred on the TS concentration of the system. i) A system
under ambient pressure and temperature where the gravimetric capable of treating more than 15% TS, is classified as a solid-waste
hydrogen density is less than 3% mass [225]. However, the stability, digester and the corresponding mechanism is solid-waste digestion
reversibility, and sorption kinetics of complex hydrides have to be [232–233]. The solid-waste digestion is said to be advantageous than the
studied. A tank containing 4 kg hydrogen in a metal hydride is about wet-stage digestion as it requires less reactor volume, lesser energy, and
300 kg in weight and has a volume of 60 l [225]. On using it for auto­ lesser feedstock volume, and has higher biological decomposition rates
motive applications, the body of the vehicle can be modified as metal when compared to high-rate wastewater treatment systems [234]. On
hydride to store hydrogen, thereby reducing the weight of an additional the other hand, certain disadvantages have also been recorded in the
storage component. usage of solid-waste digestion. Few of those include need of high HRT,
and accumulation of end products, leading to methanogenic inhibition.
4.3. Challenges associated with production cost The solid-waste digestion can be effected by CSTR or Leaching-Bed
Reactor where the high solids concentration can be efficiently fer­
The cost of production of hydrogen from electrolysis, gasification or mented to biohydrogen [17]. ii) The next set of digestion unit can be
other non-biological systems has not been very industry-friendly due to classified as wet anaerobic digestion, where the total solids concentra­
the intricacies in the production and storage of hydrogen. Almost 80% of tion can be ranged from 2% to 12% [17]. In such system, the first-stage
the world’s hydrogen, is produced from the conversion of natural gas hydrogen reactor or acidogenic reactor can be a CSTR. For systems
and oil [26]. These processes usually include the cost of carbon-capture treating wastes with less than 2% TS a high-rate UASB reactor could be
and storage from the fossil fuel used for hydrogen production in addition used [17]. Despite the TS in the first-stage (hydrogen-production), the
to the actual cost of production thus making it more expensive. On the second-stage (methane-production) can be effected using a CSTR,
other hand, the process of biohydrogen from dark fermentation of Anaerobic Membrane Bioreactor (AnMBR), or a high-rate UASB reactor
organic waste and wastewater does not produce any carbon intensive [17]. Since the substrate of the methanogenic system would be the
exhausts except CO2. Studies show that the produced CO2 can be digested effluent of the hydrogenic system, a wet anaerobic digestion
recirculated back into the reactor as a buffer to enhance hydrogen unit is sufficient for digestion. UASB reactors and AnMBR are energy
production [227]. The cost of hydrogen production through steam intensive than a conventional CSTR, hence, either of these units can be
reformation of methane, gasification of coal and biomass, or electrolysis used based on the energy availability, and the effluent standards
have been well defined over extensive research [26]. Nevertheless, a required to be met.
defined cost for biohydrogen production has not been recorded yet. This
maybe related largely to the fact that different process and different 5. Potential of hythane as renewable alternative fuel
substrates yield different quantities of biohydrogen and biomethane,
and hence a single production cost cannot be defined. However, the 5.1. Fuel properties and potential of hythane in commercial use
biohydrogen production, purification, and bottling, follows the same
line as that of biomethane. The main cost associated with biohydrogen Purification and storage of biohydrogen and biomethane is the key
and biomethane production is the capital cost involved in the con­ factor to biohythane blending. Once impurities such as CO2 and H2S
struction of reactors and its mechanical components. The anaerobic have been removed from the system, a H2/(H2 + CH4) blend of
tanks maybe CSTR, UASB, Packed Bed Reactors, Photo-Bioreactors, or 0.01–0.74 can be obtained as observed in Table 2. However, this value is
Membrane Bioreactors some of which have been used in a few research subjected to change depending on the operational parameters in large-
works stated in Table 2. scale digesters. Moreover, the two-stage fermentation can be used to
Purification costs associated with biogas, can also be applied to obtain hydrogen and methane in separate systems as separate fuel, thus
biohydrogen as discussed earlier, and the respective costs associated in addition to a blended Hythane, hydrogen and methane can also be
with each process are tabulated in Table 4. The operational costs used as individual resources if necessary. Hydrogen has an energy
involved in reactor function are split as 0.08€/kWh for electricity, density of 145 MJ.kg− 1 when compared to methane which has only 55.6
0.046€/kWh for heat, 2€/ N.m3 gas [228]. The price associated with MJ.kg− 1 at ambient pressure. LPG (50 MJ.kg− 1), Petrol (46 MJ.kg− 1),
biomethane (0.6 £/kg gas, and 0.059 £/kWh) was observed to be the and diesel (45 MJ.kg− 1) have almost only one-third of the energy density
least among diesel (1.01 £/kg gas, and 0.9 £/kWh), biodiesel (0.8 £/kg as of hydrogen. This indicates that hydrogen produces almost three

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times more energy than the conventional fuels at ambient pressure. 6. Recommendations
Theoretically, Hythane produced from the two-stage digestion of
biomass and manure can provide four-times the energy consumed from From the literatures considered in this review article, the following
natural gas in a country such as China [17]. recommendations can be drafted for the future research to further
In addition to this, Hythane has been tested successfully since 1980s optimize and enhance the process.
[33] as a fuel for automotive engines in lab-scale [31–34,235–239].
Hydrogen blending to methane is attractive because of three main rea­ i. More than one-third of studies considered in two-stage bio­
sons. The first being its high energy density compared to that of hythane production were batch tests. A continuous system using
methane. The second being the energy required for ignition; hydrogen the suggested reactor configurations or similar set-ups can be
needs only one twelfth of the energy required to ignite methane. The studied for more understanding of the system.
minimum ignition energy needed to spark hydrogen is 0.017 mJ and ii. More studies are required on co-digestion of different solid and
that of methane is 0.2 mJ [17]. The third being the flammable limit in liquid substrates. Though certain aspects of optimization such as
air; hydrogen has a limit of 4–75% (volume/volume) when compared to C/N ratio optimization, nutrient content optimization exist, it is
5–15% (volume/volume) for methane [17] which increases the instant not evident on what constitutes a better co-digestion ratio, or
and sustained combustion. Thermal efficiency, and performance of which substrates can be co-digested together, and what would be
Hythane in an AVL research engine was observed to be in between the the effect on the microbial population. Understanding this would
efficiency from using hydrogen and methane [33]. Addition of hydrogen play a key role in designing and optimizing a generic system
to methane reduced the fuel consumption (of methane by 22%) and which is not substrate specific.
pollutant emissions [32]. Contrarily, using a CFR engine at 700–900 iii. This study provides very little insight on biohydrogen production,
rpm, a hydrogen to methane mix of 60%:40% by volume, decreased the purification, and storage costs owing to less research in this area.
thermal efficiency by 2%, and reduced the break-specific fuel con­ The costs provided in this study for the operation and mainte­
sumption (BSFC) to 14% [31]. On adding hydrogen to methane, the nance of the system is a comparative cost based on the existing
second-law efficiency was noticed to increase as the irreversibility technologies for biomethane and industrial hydrogen purification
during combustion decreased [235]. At low and medium engine loads, systems. Thereby, more studies are required in this area to eval­
the break-thermal efficiency raised with a rise in hydrogen portion, and uate the costs associated with industrial-scale biohythane
remained constant at higher engine loads, and a 20% hydrogen addition production.
to methane (by volume) produced optimum results [236]. Similarly, iv. The carbon dioxide gas acidifies the system on recirculation,
under 20% H2 addition, the BSFC was observed to decrease, and the thereby providing operational stability to the reactor. Thus, the
overall efficiency was observed to increase [230]. effect of recirculating and sparging the gas (biohydrogen and
carbon dioxide in the acidogenic reactor, and methane and car­
bon dioxide in the methanogenic reactor), on reactor stability,
5.2. Effect of hythane on environment and gas purification is an area of research which has to be looked
into.
Combining hydrogen with methane has significantly increased the v. The articulation of microbial community and their corresponding
engine performances in terms of efficiency and fuel consumption. The biokinetics for substrate-specific conditions and co-digestion
corresponding combustion gases which are exhausted were also noted to conditions have to be looked onto. It was observed that the
be lesser than that of the gas mixtures emanating from engines using Clostridium genus played a huge role as pure cultures for
only methane (natural gas). A 60:40% ratio of hydrogen to methane (by hydrogen production. The involvement of this community and
volume), resulted in a CO2 reduction to 26%, CO reduction to 40%, and other communities on biohydrogen and consequently the bio­
unburnt hydrocarbon to 60%, whereas NOx (as NO) increased by 30% methane reactors using complex organic wastes, would be a
[31]. A reduction of 23% CO2 and 73% NO was observed at 40% value-added information towards understanding the fundamen­
hydrogen replacement addition (by volume) whereas CO, and hydro­ tals of biohydrogen and biomethane production.
carbons remained unchanged [32]. A 20% hydrogen replacement in an vi. Process in-situ blending of hydrogen and methane into a single
SI engine, resulted in a significant reduction of unburnt hydrocarbons Hythane fuel, can be looked into, to avoid storage costs of fuels as
than using CNG [34]. In another study, with the same 20% volumetric two separate entities with different pressure, temperature, and
addition of hydrogen, a significant reduction in unburnt hydrocarbon density.
and CO2 was observed, whereas the NOx emissions increased with high
engine load [236]. A hydrogen replacement of more than 20% resulted 7. Conclusion
in higher NOx emissions at high engine loads [236]. Similarly, a 30%
hydrogen (by volume) blend produced significantly lower NOx emis­ With countries adopting zero-emission technologies to counter
sions than CNG [237]. Correspondingly, an engine operating with full global warming, biohythane will be one of the most sought-after fuels in
load conditions at 1300, 1500, 1800, and 2200 RPM, a volumetric the near future. And especially because of its dual function as waste-
hydrogen blend of 29%, effects in substantial reduction in hydrocarbon treatment technology, and energy production technology, sequential
and CO2 production [238]. The higher NOx produced was also hydrogen and methane production from organic wastes will be a
controlled by increasing the excess air ratio (λ) from 1.4 to 2, where the preferred pathway to biohythane production. This study covers the
emissions were no higher than the ones emitted by pure CNG [237]. In stoichiometric and biological pathway of hydrogen production, using
another study, Hythane of 15% hydrogen blend (by volume) exhibited pure cultures, mixed-cultures, and genetically modified organisms to
13–32% reduction in NOx and 5–13% reduction in hydrocarbons [239]. understand the possibility of augmentation in the large-scale systems.
A hydrogen to methane ratio of 20:80% (by volume), has been found to This literature also covers an exhaustive range of study on two-stage
effectively reduce hydrocarbon, CO2, and CO emissions [230]. Likewise, hydrogen and methane production from a range of mono- and co-
a study which analysed the greenhouse-gas emissions from the tail-pipe digested substrates, wherein the operational parameters such as pH,
of vehicle observed a significant reduction of methane from 10 mg.l− 1 to temperature, retention time, OLR, and hydrogen partial pressure have
6 mg.l− 1 on using a 20% H2 volumetric replacement to methane [240]. been critically discussed. This study further encompasses the bottlenecks
The corresponding N2O also reduced from 8 mg.l− 1 to 4 mg.l− 1 on in the gas production due to competitive organisms, nutrient composi­
shifting from methane to Hythane. Thus, Hythane can be considered as a tion of the substrates, alcohols, VFAs, and Aromatic chemicals from pre-
lean fuel when compared to biomethane and CNG. treatment of substrate. The next sections sum up the available

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