Professional Documents
Culture Documents
Insulina EER.2
Insulina EER.2
for Insulina
- Page 1 -
2. MAJOR EQUIPMENT SPECIFICATION AND FOB COST (2022 prices)
Quantity/
Standby/ Name Description Unit Cost ($) Cost ($)
Staggered
1/0/0 BT-101 Blending Tank 493,000 493,000
Vessel Volume = 41176.86 L
1/0/0 ST-101 Heat Sterilizer 734,000 734,000
Rated Throughput = 12.35 m3/h
1/0/0 MX-101 Mixer 0 0
Size/Capacity = 1392.93 kg/h
1/0/0 G-101 Centrifugal Compressor 196,000 196,000
Power = 102.47 kW
1/0/0 AF-101 Air Filter 13,000 13,000
Rated Throughput = 0.35 m3/s
1/0/0 AF-102 Air Filter 13,000 13,000
Rated Throughput = 0.35 m3/s
1/0/0 FR-101 Fermentor 1,837,000 1,837,000
Vessel Volume = 50000.00 L
3/0/0 DS-101 Disk-Stack Centrifuge 689,000 2,067,000
Throughput = 3.95 L/min
1/0/0 HG-101 Homogenizer 102,000 102,000
Rated Throughput = 7.69 m3/h
2/0/0 DF-101 Diafilter 187,000 374,000
Membrane Area = 77.79 m2
1/0/0 DE-101 Dead-End Filter 57,000 57,000
Filter Area = 10.00 m2
2/0/0 VT-101 Vertical-On-Legs Tank 61,000 122,000
Vessel Volume = 20782.81 L
1/0/0 V-101 Stirred Reactor 999,000 999,000
Vessel Volume = 12277.69 L
1/0/0 CSP-101 Component Splitter 80,000 80,000
Size/Capacity = 6612.31 kg/h
1/0/0 V-102 Stirred Reactor 1,049,000 1,049,000
Vessel Volume = 15552.56 L
2/0/0 V-104 Stirred Reactor 1,113,000 2,226,000
Vessel Volume = 20140.25 L
6/0/0 DF-102 Diafilter 178,000 1,068,000
Membrane Area = 69.23 m2
1/0/0 DF-103 Diafilter 93,000 93,000
Membrane Area = 20.97 m2
1/0/0 C-105 GFL Chromatography Column 599,000 599,000
Column Volume = 174.15 L
1/0/0 BCF-101 Basket Centrifuge 179,000 179,000
Filter Area = 0.41 m2
1/0/0 FDR-101 Freeze Dryer 141,000 141,000
Sublimation Capacity = 5.11 kg
3/0/0 C-101 PBA Chromatography Column 738,000 2,214,000
Column Volume = 344.62 L
2/0/0 C-102 PBA Chromatography Column 750,000 1,500,000
- Page 2 -
Column Volume = 358.28 L
1/0/0 C-103 PBA Chromatography Column 681,000 681,000
Column Volume = 276.87 L
1/0/0 C-104 PBA Chromatography Column 677,000 677,000
Column Volume = 271.75 L
1/0/0 BT-102 Blending Tank 390,000 390,000
Vessel Volume = 17097.45 L
1/0/0 BT-103 Blending Tank 333,000 333,000
Vessel Volume = 4745.26 L
1/0/0 V-106 Stirred Reactor 593,000 593,000
Vessel Volume = 198.34 L
1/0/0 V-105 Stirred Reactor 926,000 926,000
Vessel Volume = 5108.69 L
1/0/0 DF-105 Diafilter 101,000 101,000
Membrane Area = 24.11 m2
1/0/0 DF-104 Diafilter 73,000 73,000
Membrane Area = 13.99 m2
1/0/0 V-103 Stirred Reactor 1,013,000 1,013,000
Vessel Volume = 9839.71 L
Unlisted Equipment 5,236,000
TOTAL 26,179,000
- Page 3 -
3. FIXED CAPITAL ESTIMATE SUMMARY (2022 prices in $)
- Page 4 -
4. LABOR COST - PROCESS SUMMARY
- Page 5 -
5. MATERIALS COST - PROCESS SUMMARY
- Page 6 -
6. VARIOUS CONSUMABLES COST (2022 prices) - PROCESS SUMMARY
- Page 7 -
7. WASTE TREATMENT/DISPOSAL COST (2022 prices) - PROCESS
SUMMARY
Unit Cost Annual Annual Cost
Waste Category %
($) Amount ($)
Solid Waste 0 0.00
Aqueous Liquid 5,889,948 76.21
Liq Waste 4 0.150 3,073,741 kg 461,061 5.97
Liq Waste 5 0.005 4,269 kg 21 0.00
Liq waste 1 0.005 5,074,178 kg 25,371 0.33
Liq Waste 2 0.005 2,257,936 kg 11,290 0.15
Liq Waste 3 0.005 464,646 kg 2,323 0.03
Liq Waste 6 0.150 2,008,131 kg 301,220 3.90
Liq Waste 7 0.150 14,283,396 kg 2,142,509 27.72
Liq Waste 8 0.150 8,058,561 kg 1,208,784 15.64
Liq Waste 9 0.150 8,863,997 kg 1,329,600 17.20
Liq Waste 10 0.005 1,222,051 kg 6,110 0.08
Liq Waste 11 0.005 2,905,024 kg 14,525 0.19
Liq Waste 13 0.150 2,106,214 kg 315,932 4.09
Liq Waste 14 0.150 257,979 kg 38,697 0.50
Liq Waste 15 0.005 6,464,707 kg 32,324 0.42
Liq Waste 17 0.005 36,273 kg 181 0.00
Organic Liquid 0 0.00
Emissions 1,838,352 23.79
S-127 1.000 1,838,352 kg 1,838,352 23.79
TOTAL 7,728,300 100.00
Unit
Annual Annual Disposal
Consumable Disposal %
Amount Cost ($)
Cost ($)
HIC Biotech Resin 80.000 4,299 L 344,000 100.00
TOTAL 344,000 100.00
- Page 8 -
8. UTILITIES COST (2022 prices) - PROCESS SUMMARY
- Page 9 -
9. ANNUAL OPERATING COST (2022 prices) - PROCESS SUMMARY
Cost Item $ %
Raw Materials 30,155,000 24.87
Labor-Dependent 8,115,000 6.69
Facility-Dependent 37,450,000 30.88
Laboratory/QC/QA 2,029,000 1.67
Consumables 35,242,000 29.06
Waste Treatment/Disposal 8,072,000 6.66
Utilities 203,000 0.17
Transportation 0 0.00
Miscellaneous 0 0.00
Advertising/Selling 0 0.00
Running Royalties 0 0.00
Failed Product Disposal 0 0.00
TOTAL 121,266,000 100.00
- Page 10 -
10. PROFITABILITY ANALYSIS (2022 prices)
H. Revenue Rates
Product (Main Revenue) 1,804 kg /yr
I. Revenue Price
Product (Main Revenue) 99,977.78 $/kg
J. Revenues
Product (Main Revenue) 180,352,000 $/yr
Total Revenues 180,352,000 $/yr
- Page 11 -
- Page 12 -