Sr.

No Machine Name Equipment No

2
3
4
5
400-T 10010235

6
7
9

10
11
12 630-T 10010234
13

14
15
16
17
18
19
1250-T (1) 10010232

20

21
22
23
1250-T (2) 10010233
24
25
26
27
28
30 160-T 10010674
31
32
33 110-T (1) 10010241
34
35
80-T (1) 10010675
 80-T (1) 10010675
36
37
39 80-T (2) 10010676
40
41 110-T (2) 10010243
43
44
45
46
47
48
49
50 800-T 10010239
51
52
53
54
55
57
59

60 500-T (1) 10010236

61
62
63
64
66
67
500-T (2) 10010237

69
70
71
72
73
74
75
76
500-T (3) 10010238

77
78
80
81
250-T 10010240
82
83
 Abnormality / Work to be Done Responsibility
Counter become zero after power off Maintenance
Leakage at lubrication point Maintenance
No match marking on Nut & Bolt Maintenance
Cushion adjustment not working Maintenance
Jib mounting & Adjustment bolt slots redrilling & retapping Required Maintenance
Balancer Air leakage to be arrest by repairing the balancer from out sourse Maintenance
Grease pump to be repair Maintenance
Pannel indication not available Maintenance
Bolester Bolt loose after some interval time Maintenance
Pandent Push button not working Maintenance

Oil leakage on huge amount from HOL Maintenance

Hard to visible Gauges ( HOL,FRL) Maintenance
Cushion adjustment not working Maintenance
No match marking on Nut & Bolt Maintenance
HOL Pressure gauge to be provide Maintenance
Air leakage to be arrest Maintenance
Die cushion air leakage to be check & arrest Maintenance
lubricaton oil leakage to be arrest Maintenance
Scrap fall in pit due to plate not mounted properly Maintenance
Cushion adjustment not working by pannel/ Manully working Maintenance
Single mode not working Maintenance
Counter not working Maintenance
Cushoin pressure vary Maintenance
No match marking on Nut & Bolt Maintenance
Clutch Hub damage. Maintenance
Clutch & Brake seal needs to be change Maintenance
New Die cushion stud required for spare Maintenance
Balancer Cylinder repairing required and seal to be change Maintenance
Slide & Jib machining work required Maintenance
Leakage at lubrication point Maintenance

Cushion not working Maintenance

Cushion adjustment not working by pannel/ Manully working Maintenance
Single mode not working Maintenance
Counter not working Maintenance
Cushoin pressure vary Maintenance
No match marking on Nut & Bolt Maintenance
Leakage at lubrication point Maintenance
Starting Problem after power off i.e after lunch ,tea Maintenance
No match marking on Nut & Bolt Maintenance
Woking in inches mode only Maintenance
Counter zero after power off Maintenance
No match marking on Nut & Bolt Maintenance
Woking in inches mode only Maintenance
No match marking on Nut & Bolt Maintenance
Woking in inches mode only Maintenance
Bloster Bed Damage Maintenance
No match marking on Nut & Bolt Maintenance
Woking in inches mode only Maintenance
Under Break down.Main drive shaft damaged Maintenance
Push Botton is tight Maintenance
Oil Leakage Maintenance
Emergency not available Maintenance
Woking in inches mode only Maintenance
No match marking on Nut & Bolt Maintenance
Counter not working Maintenance
Safety guard not working Maintenance
No match marking on Nut & Bolt Maintenance
Cushion pressure vary,Cushion Tank valve to be repair Maintenance
Counter not working/ One strokes is showing double Maintenance
No match marking on Nut & Bolt Maintenance
Single light is working ( Night Mode) Maintenance
No indication of red & green lable on lubrication point/ Ease to visible Maintenance
Slide not working properly Maintenance
Cushion Air leakage problem Maintenance

Bolester in out problem Maintenance

Die Cushion adjustment problem,motor mounting damage Maintenance
Main motor belt pulley shaft key slot wear out .to be repair Maintenance
Main Motor Flywheel Belt to be change Maintenance
MB Oil leakage to check & Arrest Maintenance
Oil Leakage fro Slide Maintenance
Safety cover missing from moving parts like flywheel Maintenance
FRL regulator not working Maintenance
Air Pressure low problem Maintenance
Bolester in out problem Maintenance
Declamp delay prblem Maintenance
Hydraulic over load problem Maintenance

No match marking on Nut & Bolt Maintenance

Safety cover missing from moving parts like flywheel Maintenance
Oil Leakage to be check & arrest from machine Maintenance
Bolester in out problem Maintenance
Slide not working Maintenance
Cushion adjustment not working Maintenance
HOL gauge not ok Maintenance
Night mode light not working ( Both) Maintenance
Main Motor Flwheel Belt to be change Maintenance
Crown Cover to be remove for broken bolts replacement work Maintenance
Main Air Line Shifting work Maintenance
Moving bolester lifting cylinder to be repair Maintenance
Oil Leakage to be arrest from Slide Maintenance
No match marking on Nut & Bolt Maintenance
Safety cover missing from moving parts like flywheel Maintenance
Cushion load problem Maintenance
Bolester in out problem Maintenance
No match marking on Nut & Bolt Maintenance
Only Single night mode light is working Maintenance
Target Date Remarks
Done
Done
Done
Adjustment not available as per manufacturer
30.12.2016
15.01.2017 Out sourcing required
25.12.2016
10.12.2016
10.10.2016
Done

New HOL cylinder manufacturing under process.Machine required free for

one week for current HOL cylinder dimension measurement
Done
Adjustment not available as per manufacturer
10.12.2016
20.12.216
25.12.2016 To be check the whole machine for air leakage
30.12.2016
25.12.2016
Done
Only manual adjustment available
30.12.2016 New Cam gear required
20.12.2016
Done
10.12.2016
05.01.2017 clutch hub to be repair
30.12.2016
30.12.2016
25.01.2017 Outsourcing required for balancer repairing work
30.01.2017 Outsourcing required slide & Jib machining work
No leakage.Only grease lubrication is there.

Waiting for corporate approval for complete overhauling of press for

cushion work,counter balancer work,zib clearance and crown bushes

Done
10.12.2016
30.12.2016 New Program required in PLC
Done
10.12.2016
30.12.2016 Program fault in NAPL m/c.Required New Program
10.12.2016
 Done
Done
10.12.2016
Done
Done
Done
Done
Done
Done
10.12.2016
Done
Done
10.12.2016
20.12.2016
10.12.2016
10.12.2016
Done
Done
Done
Done

30.12.2016
02.01.2017
25.12.2016 Out sourcing required
06.12.2016
20.12.2016
Done
30.12.2016 New Cover to be fabricate from Pal Enterprise
Done
Done
20.12.2016
30.12.2016 New power pack required.
Done

10.12.2016
30.12.2016 New Cover to be fabricate from Pal Enterprise
20.12.2016
30.12.2016
Done
Done
Done
25.12.2016
30.12.2016
25.12.2016
30.12.2016
25.12.2016 Seal to be change if required
20.12.2016
10.12.2016
30.12.2016 New Cover to be fabricate from Pal Enterprise
Done
30.12.2016
10.12.2016
Done
Material Required

bolts Required

Pressure gauge

Cam gear

Clutch & Brake Seal required

Cushion Stud
Balancer Seal
Motor 2HP Required,Universal Coupling
Required
Motor required

Belt Required

Motor ,Universal Coupling Required

Hyd Power Pack required

Lights required
Belts Required

FRL and Pipe fittings required

Seal Required
 Summary
Total point 83
Close 35
Pending 48