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MSS SP-98-2012 PDF
MSS SP-98-2012 PDF
Protective Coatings
for the Interior of
Valves, Hydrants, and Fittings
MSS
Standard Practice
Developed and Approved by the
Manufacturers Standardization Society of the
Valve and Fittings Industry, Inc. ®
1 27 Park Street, NE
Vienna, Virginia 221 80-4602 www.mss-hq.org
Phone: (703) 281 -661 3
Fax: (703) 281 -6671
E-mail: standards@mss-hq.org
MSS STANDARD PRACTICE SP-98
This MS S S tandard Practice was developed under the consensus of MS S Technical Committees 1 1 2 and the
MS S Coordinating Committee. The content of this S tandard Practice is the resulting efforts of competent and
experienced volunteers to provide an effective, clear, and non-exclusive standard that will benefit the industry
as a whole. This MS S S tandard Practice describes minimal requirements and is intended as a basis for common
practice by the manufacturer, the user, and the general public. The existence of an MS S S tandard Practice does
not in itself preclude the manufacture, sale, or use of products not conforming to the S tandard Practice.
Mandatory conformance to this S tandard Practice is established only by reference in other documents such as a
code, specification, sales contract, or public law, as applicable. MS S has no power, nor does it undertake, to
enforce or certify compliance with this document. Any certification or other statement of compliance with the
requirements of this S tandard Practice shall not be attributable to MS S and is solely the responsibility of the
"Unless otherwise specifically noted in this MSS Standard Practice, other standards documents
referred to herein are identified by the date of issue that was applicable to this Standard Practice
at the date of issue of this Standard Practice (see A nnex B). This Standard Practice shall remain
silent on the applicability of those other standards of prior or subsequent dates of issue even
though applicable provisions may not have changed. ”
B y publication of this S tandard Practice, no position is taken with respect to the validity of any potential
claim(s) or of any patent rights in connection therewith. MS S shall not be held responsible for identifying any
patent rights. Users are expressly advised that determination of patent rights and the risk of infringement of
In this S tandard Practice, all text, notes, annexes, tables, figures, and references are construed to be essential to
the understanding of the message of the standard, and are considered normative unless indicated as
“supplemental”. All appendices, if included, that appear in this document are construed as “supplemental”.
U. S. customary units in this Standard Practice are the standard; the SI (metric) units are for reference only.
This S tandard Practice has been substantially revised from the previous 2001 (R 2005 ) edition.
It is suggested that if the user is interested in knowing what changes have been made, that
Non-toleranced dimensions in the S tandard Practice are nominal, and, unless otherwise specified, shall be
Excerpts of this Standard Practice may be quoted with permission. Credit lines should read ‘Extracted
from MSS SP-98-201 2 with permission of the publisher, Manufacturers Standardization Society of the
Valve and Fittings Industry'. Reproduction and/or electronic transmission or dissemination is prohibited
under copyright convention unless written permission is granted by the Manufacturers Standardization
Society of the Valve and Fittings Industry Inc. A ll rights reserved.
MSS is a registered trademark of the Manufacturers Standardization Society of the Valve and Fittings Industry, Inc.
Copyright ©, 201 2 by
of the
Printed in U. S . A.
i
MSS STANDARD PRACTICE SP-98
TABLE OF CONTENTS
SECTION PAGE
1 S COPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 DEFINITIONS ........................................................................................................................................ 1
3 AFFIDAVIT OF COMPLIANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 S URFACE PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 COATING APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ANNEX
A Holiday Testing Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ii
MSS STANDARD PRACTICE SP-98
PROTECTIVE COATINGS FOR THE INTERIOR OF VALVES, HYDRANTS, AND FITTINGS
1. SCOPE
1 .1 This S tandard Practice covers the 2. 3 Powder Coating Material A material
material, application, and performance which is applied in the powdered form and
Application
These coatings are applied to interior ferrous
2. 5 The method by which the
surfaces of valves, hydrants, and fittings
coating material is applied.
intended for use in water, drinking water, or
is specified.
2. 6 Holiday Test A non-destructive test to
interior use.
2. 8 Ferrous Surface The surface of a valve,
such
etc.
as salt water, acid, high temperature,
2. 1 0 Manufacturer The party producing the
Coating Manufacturer
Under this S tandard Practice, the following
2. 1 1 The producer or
definitions shall apply:
manufacturer of the liquid or powdered
Inspector
interior surfaces of a valve, hydrant, fitting, or
2. 1 2 The representative of the
component part thereof, meeting the
purchaser authorized to inspect on behalf of
requirements of this S tandard Practice.
the purchaser to determine whether the
2. 2 Coating System Those materials and requirements of this S tandard Practice are met.
1
MSS STANDARD PRACTICE SP-98
3. AFFIDAVIT OF COMPLIANCE 6. 3 The protective coating, whether a liquid
SURFACE PREPARATION
7.
5.
5.1 Visual Examination Prior to surface that the manufacturer uses for coating valves,
preparation, each valve, hydrant, or fitting hydrants, fittings, and or component parts
5.2 Surface Preparation Surface preparation modified to be outside the tolerance range of
shall provide the surface profile that is the original composition or parameters, the
recommended by the coating manufacturer for modified coating materials and or procedures
QUALIFICATION TESTING
may require a post-heating process.
8.
6. 2 Liquid coating materials may be applied
by air, airless, electrostatic spray, brush, or by 8.1 Test Coupon The coating material will
2
MSS STANDARD PRACTICE SP-98
inches in diameter and approximately four (4) 9. 2. 1 A visual examination of all coated
inches long, split lengthwise into two surfaces shall be made for freedom from
approximately equal sections so that both the blisters, cracks, and lack of coverage.
for examination. The test coupon material and 9. 2. 2 The film thickness of the cured
coated on the convex and concave surfaces selected coated components and shall not be
with the same thickness of protective coating less than the minimum coating thickness of
material that is to be applied to the valve parts, the coating qualification test coupon, except
after 5 00
distilled water.
hours of immersion in 1 50 °F
1 0. 2 Coating Repairs Coatings which fail
3
MSS STANDARD PRACTICE SP-98
SHIPPING, HANDLING, AND
STORAGE PRECAUTIONS
1 2.
S torage).
should be avoided.
4
MSS STANDARD PRACTICE SP-98
Annex A
Holiday Testing Equipment
A. 1 Testing Equipment Testing equipment used is dependent on the thickness of the coating. The
manufacturer’ s specified coating thickness should be used to determine the type of test equipment
used.
A1 . 1 The following equipment shall be used to conduct the holiday test on coatings with a specified
a. A low voltage detector tester having an electrical source of 67. 5 volts DC that meets the
of 22. 5 volts DC to 8 0 volts DC may be used if agreed upon with the purchaser.
b. A cellulous sponge with an insulating handle electrically connected to the positive electrode of
the tester.
c. A grounding clamp or magnet electrically connected to the negative (ground) terminal of the
tester.
e. An 8 0, 000 ohm, 1 /2 watt resistor for checking proper audio indication. This test resistor may
A1 . 2 The following equipment shall be used to conduct the holiday test on coatings with a specified
a. A voltage detector tester having an electrical source of 5 00 volts DC to 1 0, 000 volts DC that
b. A wand with an insulating handle and a tip consisting of several steel wires electrically
c. A grounding clamp or magnet electrically connected to the negative (ground) terminal of the
tester.
A1 . 3 Other holiday testing equipment may be used if agreed upon with the purchaser.
5
MSS STANDARD PRACTICE SP-98
ANNEX B
Referenced Standards and Applicable Dates
This Annex is an integral part of this S tandard Practice and is placed after the main text for convenience.
Deformation (Impact)
MSS
S P-92-201 2 MS S Valve User Guide
NSF; NSF/ANSI
61 -201 1 Drinking Water S ystem Components – Health Effects
Additives: Adhesives and Components of Coatings; S ubpart C-S ubstances for Use as
ASTM AS TM International
MSS Manufacturers S tandardization S ociety of the Valve and Fittings Industry, Inc.
1 27 Park S treet, NE
6
Listing of MSS Standard Practices
TITLE
S P-6-201 2 S tandard Finishes for Contact Faces of Pipe Flanges and Connecting-End Flanges of Valves and Fittings
S P-25 -2008 S tandard Marking S ystem for Valves, Fittings, Flanges, and Unions
S P-42-2009 Corrosion Resistant Gate, Globe, Angle and Check Valves with Flanged and Butt Weld Ends (Classes 1 5 0, 3 00 & 600)
S P-43 -2008 Wrought and Fabricated Butt-Welding Fittings for Low Pressure, Corrosion Resistant Applications (Incl. 201 0 Errata S heet)
S P-5 1 -2007 Class 1 5 0LW Corrosion Resistant Flanges and Cast Flanged Fittings
SP-53 -1 999 (R 2007) Quality Standard for Steel Castings and Forgings for Valves, Flanges, and Fittings and Other Piping Components – Magnetic Particle
Examination Method
S P-5 4-1 999 (R 2007) Quality Standard for Steel Castings and Forgings for Valves, Flanges, and Fittings and Other Piping Components – Radiographic Examination Method
SP-5 5 -201 1 Q uality S tandard for S teel Cas tings fo r Valves , Flanges , Fittings , and Other Pip ing Co mp onents – Vis ual Method fo r Evaluation of
S P-65 -2008 High Pressure Chemical Industry Flanges and Threaded Stubs for Use with Lens Gaskets
S P-69-2003 Pipe Hangers and Supports – S election and Application (ANSI-approved American National Standard)
S P-70-201 1 Gray Iron Gate Valves, Flanged and Threaded Ends
S P-71 -201 1 Gray Iron S wing Check Valves, Flanged and Threaded Ends
S P-72-201 0 B all Valves with Flanged or Butt-Welding Ends for General S ervice
S P-78 -201 1 Gray Iron Plug Valves, Flanged and Threaded Ends
SP-83 -2006 Class 3 000 S teel Pipe Unions S ocket Welding and Threaded
SP-8 5 -201 1 Gray Iron Globe & Angle Valves, Flanged and Threaded Ends
SP-8 6-2009 Guidelines for Metric Data in S tandards for Valves, Flanges, Fittings, and Actuators (Incl. 201 1 Errata S heet)
SP-8 7-1 991 (R 1 996 – Reinstated 201 1 ) Factory-Made B utt-Welding Fittings for Class I Nuclear Piping Applications
S P-93 -2008 Quality S tandard for S teel Castings and Forgings for Valves, Flanges, Fittings, and Other Piping Components – Liquid Penetrant
Examination Method
SP-94-2008 Quality S tandard for Ferritic and Martensitic S teel Castings for Valves, Flanges, Fittings, and Other Piping Components – Ultrasonic
Examination Method
S P-97-2006 Integrally Reinforced Forged Branch Outlet Fittings – Socket Welding, Threaded, and B uttwelding Ends
S P-98 -201 2 Protective Coatings for the Interior of Valves, Hydrants, and Fittings
S P-1 00-2009 Qualification Requirements for Elastomer Diaphragms for Nuclear S ervice Diaphragm Valves
S P-1 01 -1 98 9 (R 2001 ) Part-Turn Valve Actuator Attachment – Flange and Driving Component Dimensions and Performance Characteristics
S P-1 02-1 98 9 (R 2001 ) Multi-Turn Valve Actuator Attachment – Flange and Driving Component Dimensions and Performance Characteristics
S P-1 06-201 2 Cast Copper Alloy Flanges and Flanged Fittings: Class 1 25 , 1 5 0, and 3 00
S P-1 09-1 997 (R 2006) Welded Fabricated Copper Solder Joint Pressure Fittings
S P-1 1 0-201 0 B all Valves Threaded, Socket-Welding, S older Joint, Grooved and Flared Ends (incl. 201 0 Errata S heet)
S P-1 1 2-201 0 Quality S tandard for Evaluation of Cast S urface Finishes – Visual and Tactile Method. This S P must be used with a 1 0-surface, three dimensional Cast
S urface Comparator, which is a necessary part of the standard. Additional Comparators available separately.
S P-1 1 3 -2001 (R 2007) Connecting Joint between Tapping Machines and Tapping Valves
S P-1 1 4-2007 Corrosion Resistant Pipe Fittings Threaded and Socket Welding Class 1 5 0 and 1 000 (ANSI-approved American National Standard)
S P-1 1 5 -201 0 Excess Flow Valves, 1 ¼ NPS and S maller, for Fuel Gas S ervice
S P-1 1 6-201 1 Service-Line Valves and Fittings for Drinking Water S ystems
SP-1 1 8-2007 Compact S teel Globe & Check Valves – Flanged, Flangeless, Threaded & Welding Ends (Chemical & Petroleum Refinery S ervice)
SP-1 1 9-201 0 Factory-Made Wrought B elled End Pipe Fittings for S ocket-Welding
SP-1 20-201 1 Flexible Graphite Packing S ystem for Rising S tem Valves – Design Requirements
SP-1 21 -2006 Qualification Testing Methods for Stem Packing for Rising Stem S teel Valves
SP-1 23 -1 998 (R 2006) Non-Ferrous Threaded and Solder-Joint Unions for Use with Copper Water Tube
SP-1 25 -201 0 Gray Iron and Ductile Iron In-Line, Spring-Loaded, Center-Guided Check Valves
S P-1 27-2001 B racing for Piping S ystems S eismic-Wind-Dynamic Design, S election, Application
S P-1 3 3 -201 0 Excess Flow Valves for Low Pressure Fuel Gas Appliances
S P-1 3 4-201 0 Valves for Cryogenic S ervice Including Requirements for Body/B onnet Extensions
S P-1 3 7-2007 Quality S tandard for Positive Material Identification of Metal Valves, Flanges, Fittings, and Other Piping Components
S P-1 3 8-2009 Quality S tandard Practice for Oxygen Cleaning of Valves & Fittings
S P-1 3 9-201 0 Copper Alloy Gate, Globe, Angle, and Check Valves for Low Pressure/Low Temperature Plumbing Applications
S P-1 40-201 2 Quality S tandard Practice for Preparation of Valves and Fittings for Silicone-Free S ervice
SP-1 42-201 2 Excess Flow Valves for Fuel Gas S ervice, NPS 1 ½ through 1 2
(R YEAR) Indicates year reaffirmed • Price List Available Upon Request • MSS is an ANSI-accredited American National Standards developer
Manufacturers Standardization Society of the Valve and Fittings Industry, Inc.
1 27 Park Street, NE, Vienna, VA 221 80-4620 • (703) 281 -661 3 • Fax # (703) 281 -6671
MSS -I H S SP-98-201 2