Procedure No.

:
METHOD STATEMENT DPI-GRS-06
Rev. 00
& RISK ASSESSMENT Date Issued:
June 5, 2018

METHOD STATEMENT
PROVISION OF TOUCH UP PAINTING FOR
ONSHORE MAINTENANCE

Date Description Prepared by Checked by Approved by

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 Procedure No.:
METHOD STATEMENT DPI-GRS-06
Rev. 00
& RISK ASSESSMENT Date Issued:
June 5, 2018

CONTENTS

1.0. SCOPE

2.0. APPLICABLE ITEMS

3.0. EQUIPMENT, TOOLS & CONSUMABLE

4.0. P.P.E ( PERSONAL PROTECTION EQUIPMENT )

5.0. PAINTING WORK

5.1. General
5.2. Scaffolding.
5.3. Surface Preparation.
5.4. Painting Application
5.5. Conditions Prohibiting Application on Metal Surfaces.
5.6. Coating Film Thickness
5.7. Clean Up

6.0. INSPECTION

7.0. ATTACHMENT

- ITP ( Inspection Test Plan )

- TDS & MSDS of Paint Material
- Work Procedure
- Quality Procedure
- JSA & Risk Assessment
- Inspection Report Form

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 Procedure No.:
METHOD STATEMENT DPI-GRS-06
Rev. 00
& RISK ASSESSMENT Date Issued:
June 5, 2018

1.0. SCOPE

1.1. This Method Statement covers the essential requirements for surface
preparation, application, workmanship and materials for painting.

1.2. This Method Statement the industrial requirements of painting for Re-
painting Pipe & Support / Touch Up.

1.3. Painting shall include surface preparation, priming, intermediate and

finish coatings, inspection, touch-up and cleaning, as indicated on the
painting schedule data sheets.

2.0. APPLICABLE ITEMS

2.1. Hand Tool Cleaning / Power Tools Cleaning Painting For Maintenance
Work.

3.0. EQUIPMENT, TOOLS & CONSUMABLE

3.1 - Portable Generator

- Baby Compressor
- Grinding Machine.
- Wire / Cup Brush.
- Paint pot.
- Sand Paper, Masking Tape, Roller & etc.

4.0. P.P.E ( PERSONAL PROTECTION EQUIPMENT )

4.1 Worker P.P.E to be Used

- Helmed
- Safety Shoes
- Safety Glass
- Dust Masker and Catride Mask
- Hand Glove
- Body Hardness
- Ear Plug
- Vest Jacket ( Pelampung )

5.0. PAINTING WORK.

5.1. General

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 Procedure No.:
METHOD STATEMENT DPI-GRS-06
Rev. 00
& RISK ASSESSMENT Date Issued:
June 5, 2018

5.1.1 Coating application, including mixing and thinning shall be in

strict accordance with the manufacturer’s painted
instructions.

5.1.2 All paint shall be well mixed, stirred frequently and thinned
or strained if necessary, all in accordance with the
manufacturer’s recommendation. Addition of thinner beyond
that recommended by the manufacturer shall not be
permitted.

5.1.3 All coats of paint shall be applied by brush and roller. Such
methods of application shall be in meet with the paint
manufacturer’s method of application and in meet with local
labour practices.

5.1.4 All coats shall be applied in such a manner as to produce a

film of uniform smoothness. Special attention shall be given
to crevices, weld lines, corners, edges, etc., to obtain the
required thickness.

5.1.5 Where two or more coats are specified, sufficient time shall
be allowed between coats to permit hard drying. A minimum
of 24 hours to be allowed between applications, unless
otherwise specified by the manufacturer.

5.1.6 When work is complete, all masking, grease, etc., shall be

removed from the equipment. All residue, oil and grease, etc.,
shall be removed with a suitable solvent or cleaner as
required.

5.2. Scaffolding

5.2.1. All activities painting work at height elevation ( + 1.8M ) must

be install Scaffolding.

5.3. Surface Preparation

5.3.1. All substrate before surface preparation must be free from

contamination ( Mill Scale, Oil, Grease, and Dust )

5.3.2. Protection bearing by masking tape to protect over blast or over

painting before surface preparation & painting activities.

5.3.3. Surface preparation of all steel surface shall be done by one of

the following methods and in accordance with the “SSPC SP 2” (

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 Procedure No.:
METHOD STATEMENT DPI-GRS-06
Rev. 00
& RISK ASSESSMENT Date Issued:
June 5, 2018

Hand Tool Cleaning ) and or SSPC – SP 3 ( Power Tools

Cleaning ) as follow standard SSPC Standard

5.4. Painting Application

5.4.1. Primer coat shall be applied to steel surfaces the same day the
surface is prepared or before corrosion or recontamination
occurs.

5.4.2 Intermediate coat shall be applied as per Technical Data Sheet.

5.4.3 Apply Top Coat as per specification.

5.4.4 Painting Specification

Product
No Step Surface Preparation Generic Tipe DFT
Name
1 Primer Coat SSPC – SP 2 / SSPC – SP 3
Epoxy Surface Intershield
( Hand Tool Cleaning / 150 
Tolerant 670HS
Power Tools Cleaning )
SSPC – SP 2 Epoxy Surface Intershield
2 Intermediate 150 
( Hand Tool Cleaning ) Tolerant 670HS
3 Top Coat SSPC – SP 2 Polyurethane Interthane 60 
( Hand Tool Cleaning ) Top Coat 990
Total 360 

5.5. Conditions Prohibiting Application on Metal Surfaces.

5.5.1 Application shall not be made to wet, damp, or contaminated

surfaces, or in rains, snow, fog, mist or excessive dust.

5.5.2 Application shall not be made under atmospheric conditions that

causes condensation rather than ecaporation of moisture from the
surface to be coated. This may be tested by wiping a damp cloth
on the surface to be painted. The surface may be coated if the
moisture streaks dry within five minutes.

5.6. Coating Film Thickness

The minimum dry film thickness specified to the various coatings is

shown in the painting systems. Dry film measurements shall be taken
with a Mikrotest dry film gauge or approved equal.

5.7. Clean-Up.

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 Procedure No.:
METHOD STATEMENT DPI-GRS-06
Rev. 00
& RISK ASSESSMENT Date Issued:
June 5, 2018

5.7.1. Waste paint materials shall not be disposed of in plumbing

fixtures, drains, or ditches.
Waste paint materials shall be moved from the site in suitable
containers.

5.7.2. Wiping rags, waste, etc., shall be stored in covered containers at

all times until final disposition by burning, or removal from the
site is approved.

5.7.3. Upon completion of all painting work, retouch all finished work
wherever necessary or directed. Remove daubs or splatters of
paint and varnish from all walls, floors, hardware and other
adjacent surfaces.

6.0. INSPECTION

6.1. Materials and equipment furnished by contractor in inspection and

approval by PT.Shell Gresik Terminal.

6.2. Inspection shall be performed on part or all items using visual

examination and/or approved inspection instruments. Gauges used for
measuring thickness shall be clibrated on common test block for
accuracy and consitency.

7.0. ATTACHMENT

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