INTERACTIVE SCHEMATIC

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 RENR3680-01
August 2005

D8R Track-Type Tractor

Hydraulic System
AKA1-UP
6YZ1-UP

Volume 1 of 2: Ripper
Volume 2 of 2: Winch

© 2005 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Volume 1 of 2 - RIPPER

Machine Schematic
Component Part Number
Location Location
Pump Gp - Steering / Cooling 139-4151 1 F-4
Motor Gp - Steering 159-7162 2 F-7
Pump Gp - Implement 9T-8346 3 D-4
Valve Gp - Dozer and Ripper Imp 160-5951
4 D-5
Dozer Only 160-5952
Manifold Gp - Inlet and Relief 163-0829 5 D-5
Valve Gp - Dozer Lift Section 160-5953 6 D-5
Valve Gp - Tilt Section 160-5954 7 C-5
Valve Gp - Ripper Lift and Tilt Sections 169-3323 8 B-5
Cover - End 169-9119 10 A-5
Valve Gp - Dozer Pilot Control 200-0189 11 A-3
Valve Gp - Ripper Pilot Control 184-5321 12 A-8
Valve Gp - Implement Lockout 130-4531 14 B-8
Accumulator - Pilot Circuit 200-0750 15 C-8
Valve Gp - Pressure Reg Manifold 162-0162 16 C-8
Valve Gp - Cooler Bypass 126-0747 17 E-3
Cooler - Hydraulic Oil 153-1271 18 D-2
Filter Gp - Steering Charge 177-6979 19 F-3
Valve Gp - Steering Pilot 9T-8693 20 F-3
Valve Gp - Pressure Control 163-0057 21 E-7
Valve Gp - Quick Drop 109-6942 22 D-2
Cylinder Gp - Lift 6E-1102 23 D-1
Cylinder Gp - Dual Tilt 6E-0397 24 C-1
Cylinder Gp - Single Tilt 6E-1175 25 B-1
Cylinder Gp - Ripper Tip (LH) 155-3652 26 D-8
Cylinder Gp - Ripper Tip (RH) 165-0102 27 D-8
Cylinder Gp - Ripper Lift 155-3653 28 D-7
Cylinder Gp - Pin Puller 6E-3113 29 E-8
Tank Gp - Hydraulic Oil 164-3700 30 C-3
Valve Gp - Dual Tilt 106-9648 32 C-1
COMPONENT LOCATION
Volume 2 of 2 - WINCH

Machine Schematic
Component Part Number
Location Location
Pump Gp - Steering / Cooling 139-4151 1 F-4
Motor Gp - Steering 159-7162 2 F-6
Pump Gp - Implement 9T-8346 3 D-4
Valve Gp - Dozer & Winch Imp 160-8612
Dozer Only 4 D-6
160-5952
Manifold Gp - Inlet & Relief 163-0829 5 D-5
Valve Gp - Dozer Lift Section 160-5953 6 C-5
Valve Gp - Tilt Section 160-5954 7 C-5
Valve Gp - Winch Section 124-2906 9 B-5
Cover - End 169-9119 10 B-5
Valve Gp - Dozer Pilot Control 200-0189 11 A-3
Valve Gp - Winch Pilot Control 160-0766 13 A-8
Valve Gp - Implement Lockout 130-4531 14 B-8
Accumulator - Pilot Circuit 200-0750 15 B-8
Valve Gp - Pressure Reg Manifold 162-0162 16 C-8
Valve Gp - Cooler Bypass 126-0747 17 E-3
Cooler - Hydraulic Oil 153-1271 18 D-2
Filter Gp - Steering Charge 177-6979 19 F-3
Valve Gp - Steering Pilot 9T-8693 20 F-3
Valve Gp - Pressure Control 163-0057 21 E-6
Valve Gp - Quick Drop 109-6942 22 D-2
Cylinder Gp - Lift 6E-1102 23 D-1
Cylinder Gp - Dual Tilt 6E-0397 24 C-1
Cylinder Gp - Single Tilt 6E-1175 25 B-1
Tank Gp - Hydraulic Oil 164-3700 30 C-3
Winch Unit 160-5555 31 E-8
Valve Gp - Dual Tilt 106-9648 32 C-1
TAP LOCATION
Volume 1 of 2 - RIPPER

Tap Schematic
Description
Number Location
HB Implement Pump Signal Pressure D-4
F Charge Pump Discharge Pressure E-7
G Case Return E-7
H Filter Outlet Pressure F-3
HA Implement Pump Discharge At Pump E-7
HC Left Steering Loop F-7
HD Right Steering Loop F-7
J Hydraulic Oil Cooler Inlet Pressure D-2
K Filter Inlet Pressure (SOS) F-3
X1 Right Steer Actuator Signal Pressure F-4
X2 Left Steer Actuator Signal Pressure F-4
Y1 Left Steer Pilot Signal E-3
Y2 Right Steer Pilot Signal E-3
CP Pilot Oil Supply Pressure B-8
Non Tap Location Points Of Reference
A Implement Pump Discharge Pressure D-4
E Charge Pump Relief Pressure F-5
MA Right Steer Loop At Pump F-5
MB Left Steer Loop At Pump F-5
PS Steer Pump Control Supply F-5
TAP LOCATION
Volume 2 of 2 - WINCH

Tap Schematic
Description
Number Location
HB Implement Pump Signal Pressure D-4
F Charge Pump Discharge Pressure E-6
G Case Return E-6
H Filter Outlet Pressure F-3
HA Implement Pump Discharge At Pump E-6
HC Left Steering Loop F-6
HD Right Steering Loop F-6
J Hydraulic Oil Cooler Inlet Pressure D-2
K Filter Inlet Pressure (SOS) F-3
X1 Right Steer Actuator Signal Pressure F-4
X2 Left Steer Actuator Signal Pressure F-4
Y1 Left Steer Pilot Signal E-3
Y2 Right Steer Pilot Signal E-3
CP Pilot Oil Supply Pressure B-8
Non Tap Location Points Of Reference
A Implement Pump Discharge Pressure D-4
E Charge Pump Relief Pressure F-5
MA Right Steer Loop At Pump F-5
MB Left Steer Loop At Pump F-5
PS Steer Pump Control Supply F-5
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

HD MA X2 X1
LINES GROUP COLOR DESCRIPTIONS
(2) MOTOR GP STEER PUMP OUTPUT

STEERING IMPLEMENT PUMP OUTPUT

TILT CYLINDER CONTROL CIRCUIT
159-7162 (1) PUMP GP IMPLEMENT PUMP SIGNAL
STEERING / COOLING K H RIPPER TIP CYLINDER CONTROL CIRCUIT
SUPPLY LINE
139-4151 DRAIN / RETURN LINE

(19) FILTER GP F
F (20) VALVE GP STEERING LOOP CIRCUIT
WINCH FREE SPOOL CONTROL CIRCUIT
STEERING CHARGE STEERING PILOT LIFT CYLINDER CONTROL CIRCUIT

177-6979 9T-8693
RIPPER LIFT CYLINDER CONTROL CIRCUIT
WINCH CONTROL CIRCUIT
STEERING PILOT CONTROL CIRCUIT
CONTROL PRESSURE
SUPPLIED BY
TRANSMISSION

HC F MB E PS

Y1
Y2
G

(4) VALVE GP
(17) VALVE GP
DOZER AND RIPPER IMP 160-5951
E COOLER BYPASS
(29) CYLINDER GP DOZER ONLY 160-5952 E
126-0747
PIN PULLER
6E-3113 (21) VALVE GP
PRESSURE CONTROL
163-0057 HA
(5) MANIFOLD GP
(28) CYLINDER GP
INLET AND RELIEF
RIPPER LIFT
163-0829
(26) CYLINDER GP 155-3653
RIPPER TIP (LH)
155-3652 RIPER TIP
MARGIN (3) PUMP GP
HB IMPLEMENT J
9T-8346 (18) COOLER
CUT-OFF
HYDRAULIC OIL
(27) CYLINDER GP
153-1271
D RIPPER TIP (RH) D
165-0102 B A
A (23) CYLINDER GP
LIFT
6E-1102
RIPPER LIFT

(28) CYLINDER GP (6) VALVE GP (22) VALVE GP (24) CYLINDER GP

(16) VALVE GP RIPPER LIFT DOZER LIFT SECTION QUICK DROP DUAL TILT
PRESSURE REG MANIFOLD 155-3653 160-5953 109-6942 6E-0397
162-0162
LIFT (7) VALVE GP (32) VALVE GP
TILT SECTION DUAL TILT
160-5954 106-9648

C C
(30) TANK GP
PILOT
HYDRAULIC OIL SUPPLY
164-3700
(15) ACCUMULATOR
PILOT CIRCUIT
200-0750
TILT
DUAL TILT OPTION

(14) VALVE GP SINGLE TILT OPTION

IMPLEMENT LOCKOUT (25) CYLINDER GP
130-4531 SINGLE TILT
6E-1175
(8) VALVE GP RAISE LOWER B
B LINE PATTERNS
RIPPER LIFT AND
TILT SECTIONS LOWER RAISE Pressure Line
RIPER LIFT TILT LEFT
(12) VALVE GP 169-3323 Pilot / Load Sensing Pressure

RIPPER PILOT CONTROL CP TILT RIGHT Drain / Return Lines

184-5321 (11) VALVE GP Component Group
RAISE TILT
DOZER PILOT CONTROL
1 2 3 4
RAISE 200-0189 Attachment
TIP
1 2 3 4 Air Line
ELEC.DET.

CALLOUTS
YY Taps (Pressure, Sampling,Sensor) by letter
(10) COVER Callout Number Component
TIP/IN END (Machine Location from (52) VALVE GP - CONTROL Name
Component Locations Table
138-1234
169-9119
Part Number

TIP/OUT 1 T S 2 3 T S 4
RIPER TIP
1 T S 2 3 T S 4

A A

FLOAT PILOT BOOST SIGNAL

PILOT DRAIN THIS SCHEMATIC IS FOR THE D8R TRACK-TYPE TRACTOR

PILOT SUPPLY
Part #: 163-5975 CHG 06 (RIPPER VERSION) VOLUME 1 OF 2
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
(1) PUMP GP
HD MA
(2) MOTOR GP STEERING / COOLING X2 X1 LINES GROUP COLOR DESCRIPTIONS
STEER PUMP OUTPUT

STEERING 139-4151 IMPLEMENT PUMP OUTPUT

TILT CYLINDER CONTROL CIRCUIT
159-7162 IMPLEMENT PUMP SIGNAL
RIPPER TIP CYLINDER CONTROL CIRCUIT
(31) WINCH UNIT SUPPLY LINE
DRAIN / RETURN LINE
160-5555 K H STEERING LOOP CIRCUIT
WINCH FREE SPOOL CONTROL CIRCUIT
LIFT CYLINDER CONTROL CIRCUIT
(20) VALVE GP RIPPER LIFT CYLINDER CONTROL CIRCUIT
F
F (19) FILTER GP STEERING PILOT WINCH CONTROL CIRCUIT
STEERING PILOT CONTROL CIRCUIT

STEERING CHARGE 9T-8693

177-6979

X (21) VALVE GP
PRESSURE CONTROL HC E PS
F MB
163-0057
Y1

G Y2

(17) VALVE GP
COOLER BYPASS
126-0747
E
E

HA

(4) VALVE GP
DOZER AND WINCH IMP 160-8612
DOZER ONLY 160-5952
(3) PUMP GP
IMPLEMENT
MARGIN 9T-8346
J
HB
(18) COOLER
CUT-OFF
HYDRAULIC OIL
153-1271
D D
B A
A (23) CYLINDER GP
LIFT
6E-1102

(5) MANIFOLD GP (22) VALVE GP

INLET AND RELIEF QUICK DROP
163-0829 109-6942

(6) VALVE GP (24) CYLINDER GP

(16) VALVE GP DOZER LIFT SECTION DUAL TILT
PRESSURE REG MANIFOLD 160-5953 6E-0397
162-0162
(32) VALVE GP
LIFT
(7) VALVE GP DUAL TILT
TILT SECTION (30) TANK GP 106-9648 C
C
160-5954 HYDRAULIC OIL
164-3700

PILOT
SUPPLY

TILT DUAL TILT OPTION

(15) ACCUMULATOR
B
B PILOT CIRCUIT SINGLE TILT OPTION

200-0750 LOWER
(25) CYLINDER GP
RAISE
SINGLE TILT
6E-1175

(14) VALVE GP
IMPLEMENT LOCKOUT WINCH TILT LEFT
CP
130-4531 (9) VALVE GP TILT RIGHT

FREE SPOOL
WINCH SECTION LINE PATTERNS
HAUL IN/PAY OUT
124-2906
RAISE TILT
1 2 3 4 1 2 3 4 (11) VALVE GP Pressure Line

DOZER PILOT CONTROL Pilot / Load Sensing Pressure

(10) COVER
ELEC. DET. 200-0189 Drain / Return Lines
FLOAT PILOT BOOST SIGNAL END ELEC. DET.

Component Group
169-9119
Attachment

Air Line

PILOT SUPPLY CALLOUTS

A A
YY Taps (Pressure, Sampling,Sensor) by letter
1 T S 2 3 T S 4 PILOT DRAIN 1 T S 2 3 T S 4

(13) VALVE GP
WINCH PILOT CONTROL THIS SCHEMATIC IS FOR THE D8R TRACK-TYPE TRACTOR
160-0766 Part #: 163-5975 CHG 06 (WINCH VERSION) VOLUME 2 OF 2
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.

8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATION VOL 1 of 2
VIEW ALL CALLOUTS

20 19 1 17

21
32
2

12 18

14
22
15

16

4 5 6 7 8 30 10 3

16 15 14 12 19 30 11 20
4

6 22

7
32
8
18
10

21 2 1 3 17
MACHINE COMPONENT LOCATION VOL 2 of 2
VIEW ALL CALLOUTS

20 19 1 17

21
32
2

13 18

14
22
15

16

4 5 6 7 9 30 10 3

16 15 14 13 19 30 11 20
4

6 22

7
32
9
18
10

21 2 1 3 17
DOZER BLADE
VIEW ALL CALLOUTS

23

24

25

24
DOZER BLADE
VIEW ALL CALLOUTS

23

24

25

24
IMPLEMENT SYSTEM
VIEW ALL CALLOUTS

HB CP 3
IMPLEMENT SYSTEM
VIEW ALL CALLOUTS

HB CP 3
RIPPER
VIEW ALL CALLOUTS

26

28 27

29 28
STEERING SYSTEM
VIEW ALL CALLOUTS

HC HD 2 X2 1 X1

HA F G 19 H K

21 18

21 Y2 Y1 J
STEERING SYSTEM
VIEW ALL CALLOUTS

HC HD 2 X2 1 X1

HA F G 19 H K

21 18

21 Y2 Y1 J
WINCH

31