Professional Documents
Culture Documents
Commander SK
The AC variable speed drive products listed above have been designed and manufactured in
accordance with the following European harmonised standards:
Adjustable speed electrical power drive systems - safety requirements -
EN 61800-5-1:2007
electrical, thermal and energy
Adjustable speed electrical power drive systems. EMC product standard
EN 61800-3:2004
including specific test methods
Electromagnetic compatibility (EMC). Generic standards. Immunity
EN 61000-6-2:2005
standard for industrial environments
Electromagnetic compatibility (EMC). Generic standards. Emission
EN 61000-6-4:2007
standard for industrial environments
Electromagnetic compatibility (EMC), Limits, Limits for harmonic current
EN 61000-3-2:2006
emissions (equipment input current <16A per phase)
Electromagnetic compatibility (EMC), Limits, Limitation of voltage
EN 61000-3-3:2008 fluctuations and flicker in low-voltage supply systems for equipment with
rated current <16A
EN 61000-3-2:2006: Applicable where input current <16A. No limits apply for professional equipment
where input power >1kW.
SKA1200025, SKA1200037, SKA1200055: input choke required
All other units: for professional use only
EN 61000-3-3:2008: Applicable where input current <16A and supply voltage 230/400V
These products comply with the Low Voltage Directive 2006/95/EC and the Electromagnetic
Compatibility (EMC) Directive 2004/108/EC.
T. Alexander
VP Technology
Date: 11th June 2009
These electronic drive products are intended to be used with appropriate motors,
controllers, electrical protection components and other equipment to form complete end
products or systems. Compliance with safety and EMC regulations depends upon installing
and configuring drives correctly, including using the specified input filters. The drives must
be installed only by professional assemblers who are familiar with requirements for safety
and EMC. The assembler is responsible for ensuring that the end product or system
complies with all the relevant laws in the country where it is to be used. Refer to the
Commander SK Getting Started Guide. An EMC Data Sheet is also available giving detailed
EMC information.
Maillefer Doc. 550 0245X.2
Information
Safety
1.1 Warnings, Cautions and Notes
Rating Data
A Warning contains information, which is essential for avoiding a safety hazard.
WARNING
Mechanical
Installation
A Caution contains information, which is necessary for avoiding a risk of damage to the
product or other equipment.
CAUTION
NOTE A Note contains information, which helps to ensure correct operation of the product.
Installation
Electrical
1.2 Electrical Safety - general warning
The voltages used in the drive can cause severe electrical shock and/or burns, and
could be lethal. Extreme care is necessary at all times when working with or adjacent to
Keypad and
Display
the drive.
Specific warnings are given at the relevant places in this guide.
Parameters
The drive is intended as a component for professional incorporation into complete
equipment or system. If installed incorrectly, the drive may present a safety hazard.
The drive uses high voltages and currents, carries a high level of stored electrical
energy, and is used to control equipment which can cause injury.
Commissioning
System design, installation, commissioning and maintenance must be carried out by
Quick Start
personnel who have the necessary training and experience. They must read this safety
information and this guide carefully.
The STOP and START controls or electrical inputs of the drive must not be relied
upon to ensure safety of personnel. They do not isolate dangerous voltages from
Diagnostics
the output of the drive or from any external option unit. The supply must be
disconnected by an approved electrical isolation device before gaining access to
the electrical connections.
The drive is not intended to be used for safety-related functions.
Careful consideration must be given to the function of the drive which might result in a
Options
hazard, either through its intended behaviour or through incorrect operation due to a
fault. In any application where a malfunction of the drive or its control system could lead
to or allow damage, loss or injury, a risk analysis must be carried out, and where
necessary, further measures taken to reduce the risk - for example, an over-speed
Parameter List
protection device in case of failure of the speed control, or a fail-safe mechanical brake
in case of loss of motor braking.
Technical Data Guide regarding transport, storage, installation and the use of the drive
must be complied with, including the specified environmental limits. Drives must not be
subjected to excessive physical force.
Maillefer Doc. 550 0245X.2
1.8 Motor
Ensure the motor is installed in accordance with the manufacturer's recommendations.
Ensure the motor shaft is not exposed.
Standard squirrel cage induction motors are designed for single speed operation. If it is
intended to use the capability of a drive to run a motor at speeds above its designed
maximum, it is strongly recommended that the manufacturer is consulted first.
Low speeds may cause the motor to overheat because the cooling fan becomes less
effective. The motor should be installed with a protection thermistor. If necessary, an
electric force vent fan should be used.
The values of the motor parameters set in the drive affect the protection of the motor.
The default values in the drive should not be relied upon.
It is essential that the correct value is entered into parameter 06, motor rated current.
This affects the thermal protection of the motor.
Information
1.10.1 Electric shock risk
Safety
The voltages present in the following locations can cause severe electric shock and may
be lethal:
• AC supply cables and connections
Rating Data
• DC bus, dynamic brake cables and connections
• Output cables and connections
• Many internal parts of the drive, and external option units
Unless otherwise indicated, control terminals are single insulated and must not be
touched.
Mechanical
Installation
1.10.2 Isolation device
The AC supply must be disconnected from the drive using an approved isolation device
before any cover is removed from the drive or before any servicing work is performed.
1.10.3 STOP function
Installation
Electrical
The STOP function does not remove dangerous voltages from the drive, the motor or
any external option units.
1.10.4 Stored charge
Keypad and
The drive contains capacitors that remain charged to a potentially lethal voltage after the
Display
AC supply has been disconnected. If the drive has been energized, the AC supply must
be isolated at least ten minutes before work may continue.
Normally, the capacitors are discharged by an internal resistor. Under certain, unusual
fault conditions, it is possible that the capacitors may fail to discharge, or be prevented
Parameters
from being discharged by a voltage applied to the output terminals. If the drive has failed
in a manner that causes the display to go blank immediately, it is possible the capacitors
will not be discharged. In this case, consult Control Techniques or their authorized
distributor.
Commissioning
Quick Start
1.10.5 Equipment supplied by plug and socket
Special attention must be given if the drive is installed in equipment which is connected
to the AC supply by a plug and socket. The AC supply terminals of the drive are
connected to the internal capacitors through rectifier diodes which are not intended to
give safety isolation. If the plug terminals can be touched when the plug is disconnected
Diagnostics
from the socket, a means of automatically isolating the plug from the drive must be used
(e.g. a latching relay).
1.10.6 Ground leakage current
The drive is supplied with an internal EMC filter capacitor installed. If the input voltage to
Options
the drive is supplied through an ELCB or RCD, these may trip due to the ground
leakage current. See section 4.3.1 Internal EMC filter on page 16 for further information
and how to disconnect the internal EMC capacitor.
Parameter List
Information
UL Listing
SK A 1 2 XXXXX
Drive kilowatt rating: 00025 = 0.25kW
Drive voltage rating: 1 = 110V, 2 = 230V, 4 = 400V
Number of input phases: 1 = 1phase, 3 = 3phase, D = 1 and 3phase
Frame size
Model: Commander SK
Table 2-1 Commander SK, 1 phase, 100 to 120Vac ±10%, 48 to 62Hz units
Typical full 100% RMS 150% overload Minimum
Nominal motor Input fuse
Model load input output current current for 60s braking
power rating
Number current A A resistor value
kW hp A A Heavy Duty Ω
SKA1100025 0.25 0.33 10 7.5 1.7 2.55
N/A*
SKA1100037 0.37 0.5 15 11 2.2 3.3
SKB1100075 0.75 1.0 25 19.6 4.0 6.0
28
SKB1100110 1.1 1.5 32 24.0 5.2 7.8
Table 2-3 Commander SK, 1 and 3 phase, 200 to 240Vac ±10%, 48 to 62Hz units
Input fuse Typical full Maximum 100% RMS 150% overload Minimum
Nominal rating load input continuous output current for 60s braking
Model motor power current input current current resistor
Number A A A A A value
kW hp 1ph 3ph 1ph 3ph 1ph 3ph Heavy Duty Ω
SKBD200110 1.1 1.5 16 10 14.2 6.7 9.2 5.2 7.8 28
SKBD200150 1.5 2.0 20 16 17.4 8.7 12.6 7.0 10.5 28
SKCD200220 2.2 3.0 25 20 23.2 11.9 17.0 9.6 14.4 28
SKDD200300 3.0 3.0 25 16 23.6 12.5 16.6 12.6 18.9 20
SKD3200400 4.0 5.0 20 15.7 19.5 17.0 25.5 20
Information
100% RMS 150% overload
Safety
Input Typical full Maximum Minimum
Nominal output current for 60s
Model fuse load input continuous braking
motor power current
Number rating current input current resistor value
A A
kW hp A A A Heavy Duty Ω
Rating Data
SKB3400037 0.37 0.5 6 1.7 2.5 1.3 1.95 100
SKB3400055 0.55 0.75 6 2.5 3.1 1.7 2.55 100
SKB3400075 0.75 1.0 6 3.1 3.75 2.1 3.15 100
SKB3400110 1.1 1.5 6 4.0 4.6 2.8 4.2 100
SKB3400150 1.5 2.0 10 5.2 5.9 3.8 5.7 100
Mechanical
Installation
SKC3400220 2.2 3.0 16 7.3 9.6 5.1 7.65 100
SKC3400300 3.0 3.0 16 9.5 11.2 7.2 10.8 55
SKC3400400 4.0 5.0 16 11.9 13.4 9.0 13.5 55
SKD3400550 5.5 7.5 16 12.4 14.3 13.0 19.5 53
SKD3400750 7.5 10.0 20 15.6 16.9 16.5 24.75 53
Installation
Electrical
Output frequency
0 to 1500Hz
Output voltage
110V drives:
Keypad and
3 phase, 0 to 240Vac (240 Vac maximum set by Pr 08).
Display
NOTE 110V drives contain a voltage doubler circuit on the AC input.
Parameters
NOTE The output voltage can be increased by 20% during deceleration. See Pr 30 on page 34
The maximum continuous current inputs are used to calculate input cable and fuse
Commissioning
NOTE
Quick Start
sizing. Where no maximum continuous input currents are indicated, use the typical full
load input current values. See Commander SK Technical Data Guide for cable and fuse
data.
Diagnostics
Options
Parameter List
Information
UL Listing
A B I G
NOTE The DIN rail mounting mechanism has been designed so no tools are required to install
and remove the drive from a DIN rail. Please ensure the top mounting lugs are located
correctly on the DIN rail before installation is initiated.
The DIN rail used should conform to DIN46277-3.
Maillefer Doc. 550 0245X.2
Information
Safety
A B C A
Rating Data
Mechanical
Installation
Installation
Electrical
C
Keypad and
A B C
Drive size
Display
mm in mm in mm in
A 0 0
B (≤0.75kW) 10* 0.39*
B (≥1.1kW) or B (110V) 10 0.39 0 0 100 3.94
Parameters
C 50* 1.97*
D 0 0
*This is the minimum spacing between drives at the base of the drive where it is
mounted against a back plate.
Commissioning
Quick Start
Table 3-2 Tightening torque for mounting feet
Drive size Tightening torque
A to C 1.3 to 1.6 Nm
D 2.5 to 2.8 Nm
Diagnostics
Options
Parameter List
Information
UL Listing
Display
Smart / Logic
Stick slot
Control
Serial terminals
communications
port connector
Solutions Module
Solutions Module slot (size B, C
connector and D only)
protective cover Power
(size B terminals
and C only)
Information
Safety
4.1 Power terminal connections
Figure 4-1 Size A power terminal connections
Rating Data
-DC Internal
EMC filter*
+ L1 L2/N U V W PE PE
Mechanical
Installation
Optional
Braking Optional
resistor EMC filter
Thermal Optional Supply Supply
protection line reactor ground ground
device
Stop
Installation
Electrical
Start/
Reset
Optional
ground
Keypad and
Mains supply connection
Display
Figure 4-2 Sizes B, C and D power terminal connections
L1 L2 L3/N U V W
Parameters
_
+ PE PE
Commissioning
Internal
Quick Start
EMC filter*
_
L1 L2 L3/N U V W + PE PE
Diagnostics
Optional
Optional Braking
EMC filter resistor
Thermal Supply
protection ground
Optional device
line reactor Supply
Stop ground
Options
Start/
Fuses Reset
Optional ground
connection
Parameter List
Mains supply
*For further information, see section 4.3.1 Internal EMC filter on page 16.
On the Commander SKB 110V drives, the supply should be connected to L1 and L3/N.
Information
UL Listing
NOTE
NOTE On the Commander SK size D, the internal EMC filter is connected to the -DC Bus.
Maillefer Doc. 550 0245X.2
Fuses/MCB
The AC supply to the drive must be installed with suitable protection against overload
and short circuits. Failure to observe this requirement will cause risk of fire.
WARNING See the Commander SK Technical Data Guide for fuse data.
The drive must be grounded by a conductor sufficient to carry the prospective fault
current in the event of a fault. See also the warning in section 4.2 Ground leakage
relating to ground leakage current.
WARNING
To avoid a fire hazard and maintain validity of the UL listing, adhere to the specified
tightening torques for the power and ground terminals. Refer to the table below.
WARNING
NOTE When connecting single phase to a dual rated 200V unit, use terminals L1 and L3.
NOTE For information on the internal EMC filter, see section 4.3.1 Internal EMC filter .
Information
The ground leakage current depends upon the internal EMC filter being installed. The
Safety
drive is supplied with the filter installed. Instructions for removal of the internal EMC filter
are given in section 4.3.2 Removing the internal EMC filter .
With internal EMC filter installed
30μA DC (10MΩ internal bleed resistor, relevant where DC leakage current is being measured)
Rating Data
Size A
1 phase 110V drives
4mA AC maximum at 110V, 50Hz (proportional to supply voltage and frequency)
1 phase 200V drives
Mechanical
Installation
10mA AC maximum at 230V, 50Hz (proportional to supply voltage and
frequency)
Size B
1 phase 110V drives
10mA AC maximum at 110V, 50Hz (proportional to supply voltage and
Installation
Electrical
frequency)
Size B and C
1 phase 200V drives
20mA AC maximum at 230V, 50Hz (proportional to supply voltage and
frequency)
Keypad and
Display
3 phase 200V drives
8mA AC maximum at 230V, 50Hz (proportional to supply voltage and
frequency)
3 phase 400V drives
8.2mA AC maximum at 415V, 50Hz (proportional to supply voltage and
Parameters
frequency)
Size D
1 phase 200V drives
20.5mA AC maximum at 230V, 50Hz (proportional to supply voltage and
Commissioning
frequency)
Quick Start
3 phase 200V drives
8mA AC maximum at 230V, 50Hz (proportional to supply voltage and
frequency)
3 phase 400V drives
Diagnostics
10.5mA AC maximum at 415V, 50Hz (proportional to supply voltage and
frequency)
NOTE The above leakage currents are just the leakage currents of the drive with the internal EMC
filter connected and do not take into account any leakage currents of the motor or motor cable.
Options
When the internal EMC filter is installed, the leakage current is high. In this case, a
permanent fixed ground connection must be provided using two independent conductors
each with a cross-section equal to or exceeding that of the supply conductors. The drive
WARNING
is provided with two ground terminals to facilitate this. The purpose is to prevent a safety
Information
UL Listing
hazard occurring if a connection is lost. Both ground connections are required to meet
the required european standard.
Internal
EMC filter
Internal
EMC filter
Information
Further EMC precautions are required if more stringent EMC emission requirements
Safety
apply:
• Operation in the first environment of EN 61800-3
• Conformity to the generic emission standards
• Equipment which is sensitive to electrical interference operating nearby
Rating Data
In this case it is necessary to use:
• The optional external EMC filter
• A shielded motor cable, with shield clamped to the grounded metal panel
• A shielded control cable, with shield clamped to the grounded metal panel
Mechanical
Installation
Full instructions are given in the Commander SK Technical Data Guide.
A full range of external EMC filters is also available for use with Commander SK.
Installation
Electrical
(single insulation) only. The installer must ensure that the external control circuits are
insulated from human contact by at least one layer of insulation (supplementary
WARNING insulation) rated for use at the AC supply voltage.
Keypad and
If the control circuits are to be connected to other circuits classified as Safety Extra Low
Display
Voltage (SELV) (e.g. to personal computer), an additional isolating barrier must be
WARNING
included in order to maintain the SELV classification.
The above warnings also apply to the PCB edge connector for the optional Solutions
Parameters
Modules. To allow a Solutions Module to be installed with a Commander SK, a protective
cover must be removed to allow access to the PCB edge connector. See Figure 3-3 on
WARNING page 12. This protective cover provides protection from direct contact of the PCB edge
connector by the user. When this cover is removed and a Solutions Module installed, the
Commissioning
Solutions Module provides the protection from direct contact by the user. If the Solutions
Quick Start
Module is then removed, this PCB edge connector becomes exposed. The user is required
to provide protection in this case, to protect against direct contact of this PCB edge
connector.
Diagnostics
NOTE See Pr 05 on page 25 (Drive configuration) for terminal connection / set-up diagrams and
details.
The analog inputs are unipolar. For information on a bipolar input, see the Commander
Options
NOTE
SK Advanced User Guide.
Parameter List
Information
UL Listing
T5
Status relay - Drive ok (Normally open)
T6
240Vac
Contact voltage rating
30Vdc
2Aac 240V
4Adc 30V resistive load (2A 35Vdc for UL
Contact maximum current rating
requirements).
0.3Adc 30V inductive load (L/R=40ms)
Contact minimum recommended rating 12V 100mA
Contact isolation 1.5kVac (over voltage category II)
OPEN
AC supply removed from drive
Operation of contact (drive ok - default AC supply applied to drive with drive in tripped condition
condition) CLOSED
AC supply applied to drive with drive in a 'ready to run' or
'running' condition (not tripped)
Rating Data
B1 Analog voltage output - Motor speed
Voltage output 0 to +10V
0V represents 0Hz/rpm output
Scaling
+10V represents the value in Pr 02 Maximum set speed
Maximum output current 5mA
Mechanical
Installation
Resolution 0.1%
B2 +24V output
Maximum output current 100mA
Installation
Electrical
B3 Digital output - Zero speed (or digital input)
Voltage range 0 to +24V
Maximum output current 50mA at +24V (current source)
Keypad and
Display
NOTE The total available current from the digital output plus the +24V output is 100mA.
Terminal B3 can also be configured as a digital input, frequency output or PWM output.
Refer to the Commander SK Advanced User Guide for more information.
Parameters
B4 Digital Input - Enable/Reset*/**
B5 Digital Input - Run Forward**
B6 Digital Input - Run Reverse**
B7 Digital Input - Local/Remote speed reference select (A1/A2)
Commissioning
Quick Start
Logic Positive logic only
Voltage range 0 to +24V
Nominal threshold voltage +10V
If the enable terminal is opened, the drive’s output is disabled and the motor will coast to
Diagnostics
a stop. The drive will not re-enable for 1.0s after the enable terminal is closed again.
*Following a drive trip, opening and closing the enable terminal will reset the drive. If the
run forward or run reverse terminal is closed, the drive will run straight away.
**Following a drive trip and a reset via the stop/reset key, the enable, run forward or run
reverse terminals will need to be opened and closed to allow the drive to run. This
Options
ensures that the drive does not run when the stop/reset key is pressed.
The enable, run forward and run reverse terminals are level triggered apart from after a
trip where they become edge triggered. See * and ** above.
Parameter List
If the enable and run forward or enable and run reverse terminals are closed when the
drive is powered up, the drive will run straight away up to a set speed.
If both the run forward and run reverse terminals are closed, the drive will stop under the
control of the ramp and stopping modes set in Pr 30 and Pr 31.
Information
UL Listing
NOTE It is possible to change parameter values more quickly. See Chapter 4 Keypad and
display in the Commander SK Advanced User Guide for details.
Information
NOTE This procedure is written from the first power up of the drive and assumes no terminals
Safety
have been connected, no parameters have been changed and no security has been set.
Figure 5-2
Rating Data
STATUS MODE
or
Press and
Mechanical
Installation
Hold hold for 2s
for 2s / /
Press and Press and
M release M M M release
4 mins
/
timeout
Installation
Electrical
PARAMETER VIEW MODE
Select parameter to view
Press or
Keypad and
Parameter number flashing
Display
Press and Parameters Press and
release M M release
saved
Parameters
PARAMETER EDIT MODE
Change parameter value
Press or
Commissioning
Quick Start
Parameter value flashing
When in Status mode, pressing and holding the M MODE key for 2 seconds will
change the display from displaying a speed indication to displaying load indication and
Diagnostics
vice versa.
Pressing and releasing the M MODE key will change the display from status mode to
parameter view mode. In parameter view mode, the left hand display flashes the
parameter number and the right hand display shows the value of that parameter.
Options
Pressing and releasing the M MODE key again will change the display from parameter
view mode to parameter edit mode. In parameter edit mode, the right hand display
flashes the value in the parameter being shown in the left hand display.
Pressing the MODE key in parameter edit mode will return the drive to the
Parameter List
parameter view mode. If the M MODE key is pressed again then the drive will return to
status mode, but if either of the up or down keys are pressed to change the
parameter being viewed before the MODE key is pressed, pressing the M MODE
M
key will change the display to the parameter edit mode again. This allows the user to
Information
UL Listing
very easily change between parameter view and edit modes while commissioning the
drive.
Maillefer Doc. 550 0245X.2
Speed Indications
Display Explanation
Mnemonic
Load indications
Display Explanation
Mnemonic
Information
Setting a security code allows view only access to all parameters.
Safety
A security code is locked into the drive when Pr 25 is set to any other value than 0 and
then LoC is selected in Pr 10. On pressing the M MODE key, Pr 10 is automatically
changed from LoC to L1 and Pr 25 will be automatically set to 0 so as not to reveal the
Rating Data
security code.
Pr 10 may be changed to L2 or L3 to allow view only access to parameters.
5.6.1 Setting a security code
• Set Pr 10 to L2.
Mechanical
• Set Pr 25 to the desired security code e.g. 5
Installation
• Set Pr 10 to LoC.
• Press the M MODE key
• Pr 10 will now be reset to L1 and Pr 25 will be reset to 0.
• The security code will now be locked into the drive.
Installation
Electrical
• Security will also be set if the drive is powered down after a security code has been
set into Pr 25.
5.6.2 Unlocking a security code
• Select parameter to be edited
Keypad and
Display
• Press the M MODE key, the right hand display will flash 'CodE'
• Press the UP key to start entering the set security code. The left hand display
will show 'Co'
• Enter the correct security code
Parameters
• Press the M MODE key
• If the correct security code has been entered, the right hand display will flash and
can now be adjusted.
• If the security code has been entered incorrectly, the left hand display will flash the
Commissioning
Quick Start
parameter number. The above procedure should be followed again.
5.6.3 Re-locking security
When a security code has been unlocked and the required parameter changes made, to
re-lock the same security code:
Diagnostics
• Set Pr 10 to LoC
• Press the STOP/RESET key
5.6.4 Setting security back to 0 (zero) - no security
• Set Pr 10 to L2
• Go to Pr 25
Options
NOTE If a security code has been lost or forgotten, please contact your local drive centre or distributor
• Set Pr 29 to Eur and press the M MODE key. This loads 50Hz default parameters.
or
• Set Pr 29 to USA and press the M MODE key. This loads 60Hz default parameters.
NOTE The output speed of the drive can exceed the value set in Pr 02 due to slip compensation
and current limits.
NOTE If one of the standard ramp modes is selected (see Pr 30 on page 34), the deceleration
rate could be extended automatically by the drive to prevent over voltage (OV) trips if the
load inertia is too high for the programmed deceleration rate.
Maillefer Doc. 550 0245X.2
Information
Safety
AI.AV, AV.Pr, AI.Pr, Pr, PAd,
05 Drive configuration
E.Pot, tor, Pid, HVAC
Eur: AI.AV, USA: PAd RW
Rating Data
The drive must be disabled, stopped or tripped for a change to take place. If Pr 05 is
changed while the drive is running, when the M MODE key is pressed on exit from
parameter edit mode, Pr 05 will change back to its previous value.
When the setting of Pr 05 is changed, the appropriate drive configuration parameters are
Mechanical
NOTE
Installation
set back to their default values.
In all of the settings below, the status relay is set up as a drive ok relay:
T5
Installation
OK Fault
Electrical
T6
Configuration Description
AI.AV Voltage and current input
Keypad and
AV.Pr Voltage input and 3 preset speeds
Display
AI.Pr Current input and 3 preset speeds
Pr 4 preset speeds
PAd Keypad control
E.Pot Electronic motorized potentiometer control
Parameters
tor Torque control operation
Pid PID control
HVAC Fan and pump control
Commissioning
Figure 6-1 Pr 05 = AI.AV
Quick Start
Eur USA
T1 0V T1 0V
Remote speed Remote current speed Remote speed Remote current speed
T2 T2
Diagnostics
reference input reference input (A1) reference input reference input (A1)
_ _
+ Analog output + Analog output
V B1 V B1
Options
T1 0V T1 0V
_ _
+ Analog output + Analog output
V B1
(motor speed) V B1
(motor speed)
T4 B7 Reference selected
0 0 A1
0 1 Preset 2
1 0 Preset 3
1 1 Preset 4
T1 0V T1 0V
Remote speed Remote current speed Remote speed Remote current speed
T2 T2
reference input reference input (A1) reference input reference input (A1)
_ _
+ Analog output + Analog output
V B1
(motor speed) V B1
(motor speed)
T4 B7 Reference selected
0 0 A1
0 1 Preset 2
1 0 Preset 3
1 1 Preset 4
Maillefer Doc. 550 0245X.2
Information
Eur USA
Safety
T1 0V T1 0V
Rating Data
T3 +10V reference output T3 +10V reference output
_ _
+ Analog output + Analog output
V B1
(motor speed) V B1
(motor speed)
Mechanical
Installation
B2 +24V output B2 +24V output
+24V +24V
Digital output Digital output
B3 B3
(zero speed) (zero speed)
0V 0V
B4 Drive Enable/Reset B4 /Stop
Installation
Electrical
B6 Run Reverse B6 Jog
T4 B7 Reference selected
Keypad and
0 0 Preset 1
Display
0 1 Preset 2
1 0 Preset 3
1 1 Preset 4
Parameters
Eur USA
T1 0V T1 0V
Commissioning
Quick Start
T3 +10V reference output T3 +10V reference output
_ _
+ Analog output + Analog output
V B1 V B1
Diagnostics
(motor speed) (motor speed)
B5 Forward/Reverse B5 Forward/Reverse
T1 0V T1 0V
T4 Down T4 Down
_ _
+ Analog output + Analog output
V B1
(motor speed) V B1
(motor speed)
B7 Up B7 Up
When Pr 05 is set to E.Pot, the following parameters are made available for adjustment:
• Pr 61: Motorized pot up/down rate (s/100%)
• Pr 62: Motorized pot bipolar select (0 = unipolar, 1 = bipolar)
• Pr 63: Motorized pot mode: 0 = zero at power-up, 1 = last value at power-up,
2 = zero at power-up and only change when drive is running,
3 = last value at power-up and only change when drive is running.
T1 0V T1 0V
Remote speed Remote current speed Remote speed Remote current speed
T2 T2
reference input reference input (A1) reference input reference input (A1)
_ _
+ Analog output + Analog output
V B1
(motor speed) V B1
(motor speed)
Rating Data
Eur USA
T1 0V T1 0V
Mechanical
Installation
T3 +10V reference output T3 +10V reference output
_ _
+ Analog output + Analog output
V B1
(motor speed) V B1
(motor speed)
Installation
Electrical
B2 +24V output B2 +24V output
+24V +24V
Digital output Digital output
B3 B3
(zero speed) (zero speed)
0V 0V
B4 Drive Enable/Reset B4 /Stop
Keypad and
Display
B5 Run Forward B5 Run
Parameters
When Pr 05 is set to Pid, the following parameters are made available for adjustment:
• Pr 61: PID proportional gain
• Pr 62: PID integral gain
• Pr 63: PID feedback invert
Commissioning
• Pr 64: PID high limit (%)
Quick Start
• Pr 65: PID low limit (%)
• Pr 66: PID output (%)
Figure 6-9 PID logic diagram
Diagnostics
Drive
reference
PID reference % P Gain % Hz
input
+ 61 % to
T4 95 66 frequency 81
I Gain conversion
_
62
Options
Invert
PID high
63 64
limit
PID feedback % PID low
65
input limit
T2 94 0
Parameter List
x(-1) 1
PID enable
B7
&
Information
UL Listing
Drive healthy
T1 0V
T4 Not used
_
+ Analog output
V B1
(motor speed)
B2 +24V output
+24V
Digital output
B3
(zero speed)
0V H
B4 Drive enable / reset
A
Auto B5 Run forward
run A
B6 Run reverse H: Contacts made in 'hand' position -
Hand/Off/Auto Keypad control
switch Reference A: Contacts made in 'auto' position -
B7 Remote current speed reference input
select
Pr 06 Motor rated current must be set correctly to avoid a risk of fire in the event of a
motor overload.
WARNING
NOTE If the full load speed of the motor is above 9999rpm, enter a value of 0 in Pr 07. This will
disable slip compensation as values >9999 cannot be entered into this parameter.
NOTE Slip compensation should be disabled when using the drive on a high inertia load.
Enter the motor rated voltage (taken from the motor name plate).
This is the voltage applied to the motor at base frequency.
NOTE If the motor is not a standard 50 or 60Hz motor, see Pr 39 on page 36 and adjust accordingly.
Information
Safety
09 Motor power factor 0 to 1 0.85 RW
Enter the motor rated power factor cos ϕ (taken from the motor name plate).
NOTE The power factor value could be automatically changed after a rotating autotune. See Pr 38 on page 36.
Rating Data
No Function Range Defaults Type
10 Parameter access L1, L2, L3, LoC L1 RW
L1: Level 1 access - only the first 10 parameters can be accessed
L2: Level 2 access - All parameters from 01 to 60 can be accessed
Mechanical
L3: Level 3 access - All parameters from 01 to 95 can be accessed
Installation
LoC: Used to lock a security code in the drive. See section 5.6 Security codes on
page 23 for further details.
Installation
Electrical
No Function Range Defaults Type
11 Start/Stop logic select 0 to 6 Eur: 0, USA: 4 RW
Keypad and
Display
1 /Stop Run Forward Run Reverse Yes
2 Enable Run Forward / Reverse No
3 /Stop Run Forward / Reverse Yes
4 /Stop Run Jog Yes
Parameters
5 User programmable Run Forward Run Reverse No
6 User Programmable User Programmable User Programmable User Programmable
NOTE A change to Pr 11 is set by pressing the M MODE key on exit from parameter edit mode.
The drive must be disabled, stopped or tripped for a change to take place. If Pr 11 is
Commissioning
Quick Start
changed while the drive is running, when the M MODE key is pressed on exit from
parameter edit mode, Pr 11 will change back to its previous value.
Diagnostics
12 Brake controller enable diS, rEL, d IO, USEr diS RW
diS: Mechanical brake software disabled
rEL: Mechanical brake software enabled. Brake control via relay T5 & T6. The digital
output on terminal B3 is automatically programmed as a drive ok output.
d IO: Mechanical brake software enabled. Brake control via digital output B3. The relay
outputs on terminals T5 and T6 are automatically programmed as a drive ok
Options
output.
USEr:Mechanical brake software enabled. Brake control to be programmed by user.
The relay and digital output are not programmed. The user should programme the
brake control to either the digital output or relay. The output not programmed to
Parameter List
the brake control can be programmed to indicate the required signal. (See
Commander SK Advanced User Guide.)
NOTE A change to Pr 12 is set by pressing the M MODE key on exit from parameter edit mode.
The drive must be disabled, stopped or tripped for a change to take place. If Pr 12 is
changed while the drive is running, when the M MODE key is pressed on exit from
Information
UL Listing
Ensure that the brake controller is set-up correctly before the electro-mechanical
brake circuit is connected to the drive. Disconnect the electro-mechanical brake circuit
WARNING before a default is performed.
NOTE If both analog inputs (A1 and A2) are to be set-up as voltage inputs, and if the
potentiometers are supplied from the drive’s +10V rail (terminal T3), they must have a
resistance >4kΩ each.
Information
Safety
22 Load display units Ld, A Ld RW
Ld: Active current as a % of motor rated active current
A: Drive output current per phase in Amps
Rating Data
No Function Range Defaults Type
23 Speed display units Fr, SP, Cd Fr RW
Fr: Drive output frequency in Hz
SP: Motor speed in rpm
Cd: Machine speed in customer defined units (See Pr 24).
Mechanical
Installation
No Function Range Defaults Type
24 Customer defined scaling 0 to 9.999 1.000 RW
Multiplying factor on motor speed (rpm) to give customer defined units.
Installation
Electrical
No Function Range Defaults Type
25 User security code 0 to 999 0 RW
Used to set-up a user security code. See section 5.6 Security codes on page 23.
Keypad and
Display
No Function Range Defaults Type
26 Not used
Parameters
27 Power up keypad reference 0, LASt, PrS1 0 RW
0: keypad reference is zero
LASt:keypad reference is last value selected before the drive was powered down
PrS1:keypad reference is copied from preset speed 1
Commissioning
Quick Start
No Function Range Defaults Type
28 Parameter copying no, rEAd, Prog, boot no RW
no: no action
rEAd:program the drive with the contents of the SmartStick
Diagnostics
Prog: program the SmartStick with the current drive settings
boot: SmartStick becomes read only. The contents of the SmartStick will be copied to
the drive every time the drive is powered up.
NOTE Before setting boot mode, the current drive settings must be stored in the SmartStick by
using Prog mode, otherwise the drive will trip on C.Acc at power-up.
Options
Parameter copying is initiated by pressing the M MODE key on exit from parameter
edit mode after Pr 28 has been set to rEAd, Prog or boot.
NOTE If parameter copying is enabled when no SmartStick is installed to the drive, the drive will
Parameter List
trip on C.Acc.
NOTE The SmartStick can be used to copy parameters between drives of different ratings.
Certain drive dependant parameters will be stored on the SmartStick but will not be
copied to the cloned drive.
The drive will trip on C.rtg when being written to by a copied parameter set of a different
Information
UL Listing
drive rating.
The drive dependant parameters are: Pr 06 Motor rated current, Pr 08 Motor rated
voltage, Pr 09 Motor power factor and Pr 37 Maximum switching frequency.
Maillefer Doc. 550 0245X.2
Commander SK Getting Started Guide 33
Issue Number: 8 www.controltechniques.com
NOTE Before the SmartStick /LogicStick is written to using Prog, the SmartStick/LogicStick will
need to be inserted into the drive at power up or a reset command performed when the
drive has been powered up, otherwise will trip on C.dAt when Prog command executed.
NOTE For best motor performance, an autotune should be carried out after parameter copying
has taken place.
NOTE When copying between drives of different ratings, bit parameters will not be copied.
NOTE The drive must be in a disabled, stopped or tripped condition to allow default parameters
to be set. If default parameters are set while the drive is running, the display will flash
FAIL once before changing back to no.
Information
Safety
32 Dynamic V to f select OFF or On OFF RW
OFF:Fixed linear voltage to frequency ratio (constant torque - standard load)
On: Voltage to frequency ratio dependant on load current (dynamic/variable torque/
load). This gives a higher motor efficiency.
Rating Data
No Function Range Defaults Type
33 Catch a spinning motor select 0 to 3 0 RW
0: Disabled
1: Detect positive and negative frequencies
Mechanical
Installation
2: Detect positive frequencies only
3: Detect negative frequencies only
If the drive is to be configured in fixed boost mode (Pr 41 = Fd or SrE) with catch a
spinning motor software enabled, an autotune (see Pr 38 on page 36) must be carried
out to measure the motor’s stator resistance beforehand. If a stator resistance is not
Installation
Electrical
measured, the drive may trip on OV or OI.AC while trying to catch a spinning motor.
Keypad and
dig: Digital input
Display
th: Motor thermistor input, connect as per diagram below
Fr: Frequency input. See Commander SK Advanced User Guide.
Fr.hr: High resolution frequency input. See Commander SK Advanced User Guide.
Figure 6-11
Parameters
T1 0V
Motor thermistor
B7
input
Commissioning
Trip resistance: 3kΩ
Quick Start
Reset resistance: 1k8
NOTE If Pr 34 is set to th so that terminal B7 is used as a motor thermistor, the functionality of
terminal B7 as set-up with Pr 05, drive configuration, will be disabled.
When setting to th, press mode four times. Analog reference 2 will no longer be selected
Diagnostics
as the speed reference. Analog reference 1 should be used.
At.SP: At speed
Lo.SP: At minimum speed
hEAL: Drive ok
Act: Drive active
Parameter List
NOTE
automatically controls the setting of this parameter, this parameter cannot be changed.
NOTE Terminal B3 can also be configured as a digital input, frequency output or PWM output.
Refer to the Commander SK Advanced User Guide. for more information.
NOTE A change to Pr 36 is set by pressing the M MODE key on exit from parameter edit mode.
See the Commander SK Advanced User Guide.
NOTE With drive firmware V01.07.01 onwards, the 400V size C drive will have an actual switching
frequency of 3kHz when the output frequency is below 6Hz.
When a rotating autotune is selected, the drive will accelerate the motor up to 2/3
maximum speed in Pr 02. Once a rotating autotune has been initiated (Pr 38 set to 2)
on Commander SK, it must be completed before the drive will operate normally. If the
WARNING
rotating auto-tune is not completed (through the drive being disabled or a trip
occuring), the drive will only run at the autotune speed (2/3 rated speed reference)
when the drive is asked to run again.
NOTE The motor must be at a standstill and unloaded before a rotating autotune is initiated.
Information
Safety
40 Number of motor poles Auto, 2P, 4P, 6P, 8P Auto RW
Auto: Automatically calculates the number of motor poles from the settings of Pr 07
and Pr 39
2P: Set for a 2 pole motor
Rating Data
4P: Set for a 4 pole motor
6P: Set for a 6 pole motor
8P: Set for an 8 pole motor
Mechanical
Installation
41 Voltage mode select Ur S, Ur, Fd, Ur A, Ur l, SrE Eur: Ur I, USA: Fd RW
Ur S: Stator resistance is measured each time the drive is enabled and run
Ur: No measurement is taken
Fd: Fixed boost
Installation
Ur A: Stator resistance is measured the first time the drive is enabled and run
Electrical
Ur I: Stator resistance measured at each power-up when the drive is enabled and run
SrE: Square law characteristic
In all Ur modes, the drive operates in open loop vector mode.
Keypad and
NOTE The drive default setting is Ur I mode which means that the drive will carry out an
Display
autotune every time the drive is powered-up and enabled. If the load is not going to be
stationary when the drive is powered-up and enabled, then one of the other modes
should be selected. Not selecting another mode could result in poor motor performance
or OI.AC, It.AC or OV trips.
Parameters
No Function Range Defaults Type
42 Low frequency voltage boost 0.0 to 50.0 % Eur: 3.0, USA: 1.0 RW
Determines the boost level when Pr 41 is set to Fd or SrE.
Commissioning
Quick Start
No Function Range Defaults Type
43 Serial communications baud rate 2.4, 4.8, 9.6, 19.2, 38.4 19.2 RW
2.4: 2400 baud
4.8: 4800 baud
Diagnostics
9.6: 9600 baud
19.2: 19200 baud
38.4: 38400 baud
88 + Drive
_ active
Brake release
current threshold
46
47 Pre-brake
Brake apply release
current threshold delay
50
Brake
Ramp disabled
Motor hold
frequency
T5
85 + Latch
T6
In Out
_
B3
Reset Brake
Brake release
frequency release
51
48 Post brake
User
release
programmable
delay
12
Brake apply Brake
frequency controller
enable
49 +
_
Reference
enabled
91
Information
Safety
Pr 48: Brake Pr 49:
release frequency Brake apply
Output frequency frequency
Rating Data
current threshold Brake apply
Output current
current threshold
Brake release
Mechanical
Installation
Ramp hold
Pr 50: Pr 51:
Pre brake Post brake
release delay release delay
Installation
Electrical
No Function Range Defaults Type
52 *Solutions Module dependant 0 RW
Keypad and
Display
53 *Solutions Module dependant 0 RW
Parameters
*See the appropriate Solutions Module manual for further information.
Commissioning
56 Trip before Pr 55
Quick Start
0 RO
57 Trip before Pr 56
58 Trip before Pr 57
Indicates the last 4 trips of the drive.
Diagnostics
No Function Range Defaults Type
59 PLC ladder program enable 0 to 2 0 RW
The PLC ladder program enable is used to start and stop the PLC ladder program.
0: Stop the PLC ladder program
1: Run the PLC ladder program (trip drive if LogicStick is not installed). Any out-of-
Options
The PLC ladder program status parameter indicates the actual state of the PLC ladder
program.
-n: PLC ladder program caused a drive trip due to an error condition while running rung
Maillefer Doc. 550 0245X.2
NOTE Some parameters are only implemented if the drive is disabled, stopped or tripped and
the STOP/RESET key is pressed for 1s.
See Commander SK Advanced User Guide for advanced parameter details.
6.3 Parameter descriptions - Level 3
No Function Range Defaults Type
71
to Pr 61 to Pr 70 set up 0 to Pr 21.51 RW
80
Set Pr 71 to Pr 80 to the required advanced parameter number to be accessed.
The value within these parameters will be displayed in Pr 61 to Pr 70. Pr 61 to Pr 70 can
then be adjusted to change the value within a parameter.
See Commander SK Advanced User Guide for further details.
6.4 Diagnostic parameters
The following read only (RO) parameters can be used as an aid to fault diagnosis on the
drive. See Figure 8-1 Diagnostics logic diagram on page 47.
No Function Range Type
81 Frequency reference selected ±Pr 02 Hz RO
82 Pre-ramp reference ±Pr 02 Hz RO
83 Post-ramp reference ±Pr 02 Hz RO
84 DC bus voltage 0 to Drive maximum Vdc RO
85 Motor frequency ±Pr 02 Hz RO
86 Motor voltage 0 to Drive rating V RO
87 Motor speed ±9999 rpm RO
88 Motor current +Drive maximum A RO
89 Motor active current ±Drive maximum A RO
90 Digital I/O read word 0 to 95 RO
91 Reference enabled indicator OFF or On RO
92 Reverse selected indicator OFF or On RO
93 Jog selected indicator OFF or On RO
94 Analog input 1 level 0 to 100 % RO
95 Analog input 2 level 0 to 100 % RO
Information
Safety
This procedure is written from default parameter settings as the drive would be
delivered from the factory.
For European default settings refer to section 7.1 Terminal control . For USA default
Rating Data
settings refer to section 7.2 Keypad control on page 43 .
Mechanical
Installation
Eur USA
T1 0V T1 0V
Installation
Electrical
T3 +10V reference output T3 +10V reference output
Speed Speed
Keypad and
potentiometer Analog output potentiometer Analog output
B1 B1
Display
(motor speed) (motor speed)
Parameters
B4 Drive Enable/Reset B4 /Stop
Commissioning
B6 Run Reverse B6 Jog
Quick Start
Local (A2)/Remote (A1) Local (A2)/Remote (A1)
B7 B7
speed reference select speed reference select
Diagnostics
Options
Parameter List
Information
UL Listing
Enter
Enter:
acceleration and
100Hz
Enter:
• Motor rated current in Pr 06 (A)
Enter motor • Motor rated speed in Pr 07 (rpm) Mot X XXXXXXXXX
I.E.C 34 1(87)
• If the motor is not a standard 50/60Hz motor, set Pr 39 240 50 1445 2.20 0.76
415
CN = 14.4Nm
8.50
4.90
accordingly
CTP- VEN 1PHASE 1=0,46A P=110W R.F 32MN
Ready to autotune
Enable and run Close:
the drive • The Enable and Run Forward or Run Reverse signals
The Commander SK will carry out a non-rotating autotune on
the motor. cos ∅
Information
Figure 7-2 Minimum required control terminal connections
Safety
T1 0V
T2 Not used
Rating Data
T3 +10V reference output
T4 Not used
Mechanical
Installation
Analog output
B1
(motor speed)
B2 +24V output
Digital output
B3
(zero speed)
Installation
Electrical
B4 Drive Enable/Reset
B5 Forward/Reverse
B6 Not used
Keypad and
Display
B7 Not used
Parameters
• Set Pr 61 to 6.33
• Press the Stop/Reset key
Terminal B5 will now be set-up as a Forward/Reverse terminal
Commissioning
Quick Start
Diagnostics
Options
Parameter List
Information
UL Listing
Enter
Enter:
acceleration and
100Hz
I.E.C 34 1(87)
• If the motor is not a standard 50/60Hz motor, set Pr 39 240 50 1445 2.20 0.76
415
CN = 14.4Nm
8.50
4.90
accordingly
CTP- VEN 1PHASE 1=0,46A P=110W R.F 32MN
Ready to autotune
Close:
Enable and run • The enable signal
the drive
• Press the START key
The Commander SK will carry out a non-rotating autotune on
the motor. cos ∅
Information
Safety
Do not attempt to carry out internal repairs. Return a faulty drive to the supplier for repair.
Rating Data
WARNING
Mechanical
OV
Installation
DC bus over voltage
Mechanical load driving the motor
Insufficient ramp times
Drive output instantaneous over Phase to phase or phase to ground short circuit on the drives output
OI.AC** current Drive requires autotuning to the motor
Motor or motor connections changed, re-autotune drive to motor
Installation
Braking resistor instantaneous over Excessive braking current in braking resistor
Electrical
OI.br** current Braking resistor value too small
Excessive motor speed (typically caused by mechanical load
O.SPd Over speed driving the motor)
Auto tune stopped before
tunE completion Run command removed before autotune complete
Keypad and
Display
It.br I2t on braking resistor Excessive braking resistor energy
Excessive mechanical load
High impedance phase to phase or phase to ground short
It.AC I2t on drive output current circuit at drive output
Drive requires re-autotuning to motor
Parameters
IGBT over heat based on drives
O.ht1 thermal model
Overheat software thermal model
O.ht2 Over heat based on drives heatsink Heatsink temperature exceeds allowable maximum
th Motor thermistor trip Excessive motor temperature
Commissioning
Quick Start
O.Ld1* User +24V or digital output overload Excessive load or short circuit on +24V output
Drive over-heat based on thermal
O.ht3 model
Overheat software thermal model
Diagnostics
SCL Serial communications loss time-out Loss of communication when drive is under remote control
Possible loss of parameter values
EEF Internal drive EEPROM trip
(set default parameters (see Pr 29 on page 34))
One of the input phases has become disconnected from the
Input phase imbalance or input
PH phase loss
drive (applies to 200/400V three phase drives only, not dual
rated drives)
Options
temperature maximum
C.Err SmartStick data error Bad connection or memory corrupt within SmartStick
C.dAt SmartStick data does not exist New/empty SmartStick being read
C.Acc SmartStick read/write fail Bad connection or faulty SmartStick
C.rtg SmartStick/drive rating change Already programmed SmartStick read by a drive of a different rating
Information
UL Listing
NOTE * These are the absolute minimum DC voltages the drives can be supplied by.
** The drive will trip on OV if the DC Bus goes above the OV trip level.
Table 8-2 Alarm warnings/Display indications
Display Condition Solution
OVL.d I x t overload (I = current, t = time) Reduce motor current (Load)
hot Heatsink/IGBT temperature high Reduce ambient temperature or reduce motor current
br.rS Braking resistor overload See Menu 10 in the Commander SK Advanced User Guide
AC.Lt Drive is in current limit See Menu 10 in the Commander SK Advanced User Guide
An attempt has been made to read the stick when the drive
FAIL Failed attempt to read stick
was not disabled or tripped, or the stick is read-only.
NOTE If no action is taken when an alarm warning appears, the drive will trip on the appropriate fault
code.
Information
Safety
Speed clamps Ramps
Analog inputs Minimum Acceleration
01 speed 03 rate
Analog input 1 (%)
Frequency Maximum Deceleration
02 04
reference speed rate
T2 94 selected (Hz)
30 Ramp mode
select
Rating Data
Analog input 2 (%) X-1 1
81 0 Pre-ramp
1 reference (Hz)
1
T4 95 0
82
Jog
reference 0
15
0Hz Post-ramp
Mechanical
Installation
reference 83
Digital I/O (Hz)
Jog
selected
T6 Motor
Digital I/O Sequencer frequency
Read 93
T5 word Start/stop Motor control
Pr 90 logic select 85
06 Motor rated
11 Reverse current
B3 selected Motor rated
Installation
Brake 07
Electrical
speed
B4 controller
XX enabled 92 Motor rated
08 voltage
12
B5
09 Motor power
Reference Motor
Stop mode factor
enabled voltage
B6 select Dynamic V to f
32
select
31 91 Switching 86
B7 37
frequency
Keypad and
DC bus
Display
voltage 38 Autotune
Digital I/O read word Pr 90 Motor rated
84 39 frequency
Terminal Binary value for XX Motor
No. of motor
B3 1 40 speed
poles
rpm
B4 2 Voltage
B5 4 41
mode select
B6 8 Voltage 87
Parameters
Motor active 42
B7 16 boost
Current current
T6/T5 64
measurement
89
Key
Input Read-write (RW) Motor current Parameter
B4
terminals XX
parameter access
Commissioning
88 10
Output
Quick Start
B3 XX Read-only (RO)
terminals parameter
Diagnostics
the heatsink temperature reaches 60°C or the output current rises above 75% of the
drive rating. The fan will then switch on and run at full speed for a minimum of 20s.
The cooling fan on a Commander SK size D is a dual speed fan. The drive controls the
speed at which the fan runs based on the temperature of the drives heatsink and also
the drive’s thermal model system.
Options
Information
Safety
Cable with isolation RS232 to RS485 converter. For connecting
CT USB comms cable
PC/Laptop to the drive when using CTSoft or SyPTLite
Rating Data
Software for PC or Laptop which allows the user to commission
CTSoft
and store parameter settings
Software for PC or Laptop which allows the user to program PLC
SyPTLite
Mechanical
Installation
functions within the drive
Bottom metal gland plate, top cover and side covers to allow the
UL type 1 kit
drive to comply with the requirements of UL type 1
Installation
Electrical
* Only applicable to sizes B, C and D
Details of all the above options can be found at www.controltechniques.com.
9.1 Documentation
Keypad and
Display
As well as the Commander SK Getting Started Guide, a number of other guides are
available for Commander SK:
Commander SK Technical Data Guide
This gives all the technical data for the drive, such as:
Parameters
• Fuse sizes • Pollution degree • Weights
• Cable sizes • Vibration specifications • Losses
• Braking resistor information • Humidity • De-rating info
Commissioning
• IP ratings • Altitude • EMC filter info
Quick Start
Commander SK Advanced User Guide
This gives detailed information on all of the drive’s advanced parameters and also on
the serial communications. Furthermore, it gives set-up examples for the drive.
Option Module User Guides / Installation Sheets
Diagnostics
These guides provide detailed information and set-up instructions for the various
options available for Commander SK.
All of these guides can be found on the CD supplied with the drive or downloaded from
www.controltechniques.com.
Options
Parameter List
Information
UL Listing
Information
Eur USA
Safety
48 Brake release frequency (Hz) 1.0
49 Brake apply frequency (Hz) 2.0
50 Pre-brake release delay (s) 1.0
51 Post brake release delay (s) 1.0
Rating Data
52 *Solutions Module dependant 0
53 *Solutions Module dependant 0
54 *Solutions Module dependant 0
55 Last trip 0
56 Trip before Pr 55 0
Mechanical
57 Trip before Pr 56 0
Installation
58 Trip before Pr 57 0
59 PLC ladder program enable 0
60 PLC ladder program status
61 Configurable parameter 1
62 Configurable parameter 2
Installation
Electrical
63 Configurable parameter 3
64 Configurable parameter 4
65 Configurable parameter 5
66 Configurable parameter 6
Keypad and
67 Configurable parameter 7
Display
68 Configurable parameter 8
69 Configurable parameter 9
70 Configurable parameter 10
Level 3 parameters
Parameters
71 Pr 61 set-up parameter
72 Pr 62 set-up parameter
73 Pr 63 set-up parameter
74 Pr 64 set-up parameter
75 Pr 65 set-up parameter
Commissioning
Quick Start
76 Pr 66 set-up parameter
77 Pr 67 set-up parameter
78 Pr 68 set-up parameter
79 Pr 69 set-up parameter
80 Pr 70 set-up parameter
Diagnostics
81 Frequency reference selected
82 Pre-ramp reference
83 Post-ramp reference
84 DC bus voltage
85 Motor frequency
86 Motor voltage
Options
87 Motor speed
88 Motor current
89 Motor active current
90 Digital I/O read word
Parameter List
CE approval Europe
R
UL / cUL approval USA & Canada
A2
0V
1
T1 T2 T3 T4 T5 T6
B1 B2 B3 B4 B5 B6 B7
2
V
Pr 29 = Eur
T1 0V
T5
OK Fault
T6
_
+ Analog output
V B1
(motor speed)
B2 +24V output
+24V
Digital output
B3
(zero speed)
0V
B4 Drive Enable/Reset
B5 Run Forward
B6 Run Reverse
Pr 29 = USA
T1 0V
T2 Not used
T4 Not used
_
+ Analog output
V B1
(motor speed)
B2 +24V output
+24V
Digital output
B3
(zero speed)
0V
B4 Drive Enable/Reset
B5 Forward/Reverse
B6 Not used
B7 Not used
0472-0000-08
Maillefer Doc. 550 0245X.2
EF
Important safety information
Please read...
Sicherheitsinformation
Bitte durchlesen...
Informations de sécurité -
prière de lire attentivement...
Informazioni sulla sicurezza
Leggere prego...
Información de Seguridad
Se ruega leer...
Viktig säkerhetsinformation
Läs före användning !
Belangrijke
veiligheidsinformatie
Lees dit voor aanvang
werkzaamheden...
内含重要安全信息
请务必阅读 ...
www.controltechniques.com
Maillefer Doc. 550 0245X.2
Copyright © Control Techniques, February 2003
Issue: 5
English
1 Important safety information ...................................1
1.1 Enclosure ..................................................................................................... 1
1.2 Electrical installation .................................................................................... 1
1.3 Setting up, commissioning and maintenance .............................................. 2
1.4 Safety of machinery, and safety-critical applications ................................... 2
1.5 Electromagnetic compatibility (EMC) ........................................................... 2
Deutsch
1 Wichtige Sicherheitsinformation .............................3
1.1 Schaltschrank .............................................................................................. 3
1.2 Elektrische Installation ................................................................................. 3
1.3 Einrichtung, Inbetriebnahme und Wartung .................................................. 4
1.4 Sicherheit von Maschinen und sicherheitskritische Anwendungen ............. 5
1.5 Elektromagnetische Verträglichkeit (EMV) .................................................. 5
Français
1 Informations de sécurité Importantes ....................6
1.1 Armoire ........................................................................................................ 6
1.2 Installation électrique ................................................................................... 6
1.3 Configuration, mise en service et maintenance ........................................... 7
1.4 Sécurité des machines, et applications de sécurité critique ........................ 8
1.5 Compatibilité électromagnétique (CEM) ...................................................... 8
Italiano
1 Informazioni importanti per la sicurezza ................9
1.1 Contenitore .................................................................................................. 9
1.2 Installazione elettrica ................................................................................... 9
1.3 Messa a punto, messa in opera e manutenzione ...................................... 10
1.4 Sicurezza del macchinario, e applicazioni critiche dal punto di vista
sicurezza .................................................................................................... 11
1.5 Compatibilita' elettromagnetica (EMC) ....................................................... 11
Svenska
1 Viktig säkerhetsinformation .................................. 15
1.1 Kapsling ..................................................................................................... 15
1.2 Elektrisk installation ................................................................................... 15
1.3 Installation, idrifttagande och underhåll ..................................................... 16
1.4 Säkerhet hos maskiner, samt säkerhetskritiska tillämpningar ................... 16
1.5 Elektromagnetisk kompatibilitet (EMC) ...................................................... 17
Nederlands
1 Belangrijke veiligheidsinformatie ......................... 18
1.1 Inbouw ....................................................................................................... 18
1.2 Elektrische installatie ................................................................................. 18
1.3 Instellen, inregelen en onderhoud ............................................................. 19
1.4 Veiligheid van machines en veiligheidskritische applicaties ...................... 20
1.5 Elektromagnetische compatibiliteit (EMC) ................................................. 20
中文
1 重要安全信息 ............................ 21
1.1 柜体 ....................................................... 21
1.2 电气安装 ................................................... 21
1.3 设定、调试及维护 ........................................... 22
1.4 机械安全及安全至上的应用场合 ............................... 22
1.5 电磁兼容性 (EMC) .......................................... 22
1.1 Enclosure
The drive is intended to be mounted in an enclosure which prevents access except by trained and
authorised personnel, and which prevents the ingress of contamination. It is designed for use in an
environment classified as pollution degree 2 in accordance with IEC 60664-1. This means that only dry,
non-conducting contamination is acceptable.
1.1 Schaltschrank
Der Umrichter ist für die Montage in einem Schaltschrank vorgesehen, da dieser den Zugang von
ungeschulten und unauthorisierten Personen verhindert und das Eindringen von Schmutz weitgehend
ausschließt. Der Umrichter wurde für Verwendung in einem als
Verschmutzungsgrad 2 gemäß IEC 60664-1 klassifizierten Umfeld entwickelt. Dies bedeutet, daß
ausschließlich trockene, nicht leitfähige Verschmutzung zulässig ist.
1.1 Armoire
Le variateur est étudié pour être monté dans une armoire qui en limite l’accès au personnel formé et
autorisé et protège l’unité contre la pénétration d’éléments contaminants. Il est conçu pour fonctionner
dans un environnement de pollution de type 2 selon la norme IEC 60664-1. Cela signifie que seule une
contamination sèche et non-conductrice est acceptable.
1.1 Contenitore
Il convertitore é inteso ad essere montato in un contenitore che impedisca l'accesso da parte di
personale che non sia addestrato e autorizzato e che impedisca l'ingresso di agenti contaminanti. É
progettato per l'uso in un ambiente classificato con grado di inquinamento 2 in conformitá alla
normativa IEC 60664-1. Ció significa che solo una contaminante asciutto e non conduttivo é ammesso.
1.1 El Armario
El Accionamiento tiene por objeto ser montado en un armario ó cerramiento capaz de impedir el
acceso salvo al personal formado y autorizado, y que impide la entrada de materias contaminantes.
Está diseñado para su empleo en un entorno clasificado con el grado 2 de contaminación en
conformidad con la norma IEC 60664-1. Esto significa que solo es aceptable la contaminación seca y
no conductiva.
1.1 Kapsling
Drivprodukten är avsedd att monteras i en kapsling eller ett apparatskåp som förhindrar åtkomst av
andra än av utbildad och auktoriserad personal och som skyddar den mot föroreningar. Den är
konstruerad för användning i en miljö som klassas som föroreningsklass 2 enligt IEC 60664-1. Detta
innebär att endast torra, icke ledande föroreningar får förekomma.
1.1 Inbouw
Het regelapparaat moet ingebouwd worden in een schakelkast, zodat alleen opgeleid en bevoegd
personeel toegang heeft en vervuiling voorkomen wordt. Het regelapparaat is ontworpen voor gebruik
in een omgeving met vervuilingsgraad 2 volgens de norm IEC 60664-1. Dit betekent dat alleen droge
niet geleidende vervuiling is toegestaan.
中文
1 重要安全信息
此种变频器产品准拟以专业方式安装于完整设备或系统之中。倘安装不当,则可能出现安全隐
患。本产品采用高压及大电流,并储存大量电能。若用于控制可能导致伤害事故的机械设备 ,
无论正常运行或设备故障,电气安装及系统设计时均需保持高度谨慎以防事故。系统设计、安
装、调试及维护人员必须具备必要的培训及经验,且必须仔细阅读此安全信息及指导手册。
1.1 柜体
本变频器需安装于柜体内以防止未经过培训及未经过认证人员接触设备 , 并防止污染物进入。
其预期使用环境污染级别为 2 (据 IEC60664-1),亦即仅接受干燥、非导电性污染物。
1.2 电气安装
1.2.1 一般警告
本设备所带电压可导致严重电击及 / 或灼伤,具致命危险。操作或接近本设备时需始终保持极
度谨慎。
设备安装必须符合所在国家的所有相关安全法规。
1.2.2 隔离装置
执行任何维修工作之前,除调整本手册指定的设定值及参数外,必须采用合格隔离装置切断变
频器交流电源。切断电源后,变频器内的电容器仍储存电能,其电压具备潜在致命危险。若所
执行的工作可能接触到变频器电气接头,须在切断电源后应至少等待 10 分钟。
1.2.3 产品以插头及插座连接
若安装变频器的产品以插头及插座与电源相连,则可能存在特殊安全隐患。变频器交流电源端
子通过整流二极管与内置电容器连接,整流二极管并未安全绝缘。插头从插座中拔出时若插头
端子可触摸,则须以自动方式 (如自锁接触器)隔离插头及变频器 , 以避免任何电击危险。
1.2.4 停止功能 (STOP)
变频器停止功能不能清除变频器或任何外部选件上的危险电压,亦不能将电机与危险电压隔
离。
1.2.5 接地 (接地,等电位连接)
除已完全隔离、无接地线的产品外,变频器必须接地,发生故障时,其接地导线应足以传输预
期故障电流。本手册所示接地连接必须遵循。
1.2.6 熔丝
必须依据本手册指导,在变频器输入端安装熔丝或过流保护装置。若未充分遵循本手册指导,
则可能导致火灾危险。
1.2.7 过流保护装置
若电机温度过高,变频器中有装置可限制电机电流并切断电源。此类功能必须正确设定,以免
在机械性过载或发生电气故障时出现电机过热危险。
1.2.8 控制电路隔离
驱动器的控制回路和电源回路仅采用基本绝缘的方法隔离。安装人员必须确保外部控制电路与
人体绝缘,交流电源电压至少有一层绝缘层。若控制电路需与其它安全特低电压 (SELV)电路
相连 (例如个人计算机),则必须采用额外绝缘屏障,藉此保持安全低电压。
1.2.9 控制电路隔离——Cheetah, Puma
此类变频器的控制电路未与电源电路隔离,在任何情况下其控制电路务必视为与交流电源同电位。
1.3 设定、调试及维护
改变变频器设定值须经周详考虑。改变设定值因应用场合不同可能对安全性产生不同影响,必
须采取适当措施以防无意修改或擅自改动。
以下所列为需格外注意的特殊设定值,但所列设定值并非面面俱到,其它设定值在特定场合中
亦可能对安全性产生一定影响。
自动启动 变频器在此种模式下可能意外启动。
保存缺省参数设定 此种设定可能导致不可知的运行或危险运行,视应用场合而定。
电机参数 严重错误的设定值可能导致过热及火灾危险。请勿试图对变频器内部进行修理,而应
将有故障的变频器送交供应商修理。
1.4 机械安全及安全至上的应用场合
在欧盟内部,所有采用本产品的机械必须符合机械安全指导 97/37/EC。
变频器硬件及软件均依据高标准设计并测试,发生故障的可能性极低。若不采取额外的独立保
护措施,无论变频器控制功能的完整性如何 (例如停止 / 启动、正向 / 反向及最大转速),均
不足以应用于安全至上应用场合。若故障可导致人身伤害或死亡,则所有此类应用场合必须接
受危险评估,且如有需要,应采取进一步保护措施。