CLN- F- MCH/18-I1 name : Rakesh Ryne, noun: DI} 5 MECHANICAL ENGINEERING PAPER - I [Time Attowed: ‘Three Hours QUESTION PAPER SPECIFIC INSTRUCTIONS, save read each of the following instructions carefully Before attempting questions There are EIGHT questions divided in two Seetion: Candidate as to attempt FIVE questions in all, Question Now Land $ are compulsory and out of the remaining, any THREE are to be wouing at least ONE from each Section, + and notations have their usual standard meanings Cpt f MODAN Page 4 ot 10Section A O44 a For a vibratory system as shown in figure, considering a small angular displacement 15 .2 bar about its static equilibrium position, determine the natural frequency of vibration of the system. 2 , the symbols have their usual meanings. z a ' ' ' ' | Q.1 bi State and prove Kennedy's theorem for three bodies having plane motion relative to 7 one another. Uniform rigid bar of mass‘ li Write a brief engineering note on the following: 8 i, Characteristics of a governor. li, Types of Kinematic pairs Q1 © —__,A10N force is applied to a body '8' whose mass is 25 kg. Body kg. What willbe the speed of 8’ after it moves 3 m? Take y, The centre of gravity of body ‘A’ Isat its geometric centre. has amass of 20 35, 28 for all contacts. 1.7m Page 2 of 10aid Q2z a A force of 100 N is acting at point ‘A’ on the lever ABC. The lever ‘ABC’ is pin 15 supported at C’ and connected to a short link ‘BD’. Calculate the forces developed at supports ‘C’ and ‘D’. The weight of both the members can be neglected in ‘comparison to the force. ‘The turning moment diagram for an engine is represented by the following 20 expression: T = 20,000 + 9,509 Sin28 — 5,700 Cos2@ N.m, where is the angle moved by the crank from the Inner dead centre. If the resisting torque is constant, determine the following: Power developed by the engine in KW Moment of inertia of flywheel in kg.m?, ifthe total fluctuation of speed is not to exceed one percent of mean speed, which is 1800 rpm. ‘Angular acceleration of flywheel, when the crank has turned through 45° i, Determine the module of a pair of gears whose centre distance is 58mm and the 10 gears have 18 and 40 teeth respectively. Determine the thickness of 2 120 mm wide uniform plate for safe continuous 10 stions. The plate is subjected to a tensile load varying between 250 kN and 100 opera it stress of 225 MPa, whereas yield point KN. The plate material has endurance limi stress is 280 MPa. Take a factor of safety as 1.8. ‘The bearings A and B on 2 shaft are 5 m apart. The shaft carries three eccentric 20 masses C, D and E. The mass of C, D, and E is 160 kg, 170 kg and 85 kg respectively. ‘The respective eccentriity of each mass, measured from the axis of rotation is 5 mm, 3mm and 6 mm and the distance from Ais 1.3m, 3 mand “f m, Determine the angular position of each mass with respect to C so that no dynamic force is exerted at B. Also, find the magnitude of the dynamic force at A, when the shaft runs at 100 rpm. Page 3 of 10a3 a asc ‘A simply supported beam carries the triangularly distributed load as shown in figure 20 below. Determine the deflection equation and the magnitude of the maximum deflection. ‘The spur gear and pinion made of bronze and steel respectively transmit 7.5 kW ower at 1750 rpm of the pinion. The pressure angle is 20°. f the velocity ratio is 3.5, determine the module and face width of the gear drive, The allowable stress for bronze and steel are 83 MPa and 103 MPa respectively. The ratio of face width and circular pitch should be less than or equal to 4, Use the following equation to calculate the form factor, Initial assumption of velocity factor may be taken as 0.5. 154 -(0.912/T). A solid shaft ina rolling mill transmits 20 kW at 120 rpm, Determine the diameter of the shaft, if shearing is not to exceed 45 MPa and the angle of twist is limited to 6° ina length of 3 m. Take G=83 GPa Determine the co-ordinates of the centroid of the shaded region in the figure shown below. Also, calculate the Mu. of the same about x-axis. 300 mm se4of10 20 20 10 ee ir nn rear ati aera srrersnsmesssisaiaiaill4 a Figure shown below shows a gyroscope wheel of 0.7 kg and radius 40 mm mounted 20 on a pivoted frame C. The axis AB of the pivot passes through the centre of rotation of the wheel. The centre of the gravity ofthe frame C is ata distance 20 mm below the axis. This frame C has a mass of 0.3 kg. The speed of the rotation of the wheel is '3000 rpm. The system is attached to a vehicle so that the direction ofthe motion of vehicle is parallel to axis AB. Ifthe vehicle travels at 60 Kmy/hr and takes a left turn fon a circular path of 100 m radius, calculate the inclination of the Gyroscope from the vertical plane, Direction of motion eae For the state of stress shown in figure below, Determine the following: 10 i. Principal Stresses Maximum in-plane shearing stress Orientation of principal planes Show the principal stresses on the complete sketch of differential element. ‘60 MPa 30MPa 30 MPa Page Sof 10Pia simple block brake, as shown in the figure below, is designed to provide a braking 10 torque of 275 Nm. The diameter of the drum is 440 mm. The brake drum rotates at 4165 rpm and the coefficient of friction is 0.3. Determine the actuating force, if the drum rotates in the anti-clockwise direction actuating force, if the drum rotates in the clockwise direction location of the pivot point for self locking ) 500 mm 700 mm. ‘The figure below shows a point A, which is moving on link 2. At the same time, link 20 a4 2 is rotating with an angular velocity 12. Determine the acceleration of point As on link 3 coincident with point Az on link 2. Data given is as follows: @, =20rad/sec, 0 = 300 rad/sec’, OA = 500mm. Vaasa = Relative velocity of point As w.r.t. point A = 10 m/sec (outward) ‘Ags = Relative acceleration of point Ay w.r-t. Ar =100 m/sec? Page 6 of 10Qs as as as a6 Section B The following table shows the activities of a project network along with their 15 respective deterministic time estimates (in days). ‘Activity | Duration(days) E12 3 43 2a 34 2s I-46 256 1. Draw the network diagram. ii, Determine the Earliest Start Time (EST) and Earliest Finish Time (EFT) of each activity iil, Determine the Latest Start Time (LST) and Latest Finish Time (LFT) of each activity iv. Determine the Total Float of each activity, vy. Determine the critical path. Determine ASTM Grain size number of a metal specimen if 60 grains per square cm 10 ‘are measured at a magnification of 100 x. Explain why covalently bonded materials are generally less dense than the 5 metallically bonded ones. Write a brief engineering note for the following NDT techniques of condition 5x3 ‘monitoring. Vibration monitoring. li, Acoustic emission iil, Ferrography Draw a block diagram of a basic microcontroller and explain the functions ofits each 15 sub-systems, What is degeneracy in transportation problems? Explain the method of resolvingit. 04 “The unit cost (Rs) of transporting a commodity from a supply station to destination 06 station is given in table below. The stock of commodity is only available at supply station P and at supply station Q. 100 units of commodity are available at supply station P and 200 units of commodity are available at supply station Q. Demand of 140 units and 160 units exist only at destination station C and D respectively. Find the minimum cost of transporting commodities from various supply station to destination stations. Page 7 of 10[TT etinations { A B eg D : 3 | Rs11 | Rs. 6 supply [2 Rs.3 stations | @ Ra [- R518 | Rs. 8 R Rs | R7 |= Rs. 10 Ss Rs.3 | fs4 [Ass |- For the system shown in figure below, determine the system reliability for 1000 hours of operation. Also, find the mean time to failure. Assume that all three ‘components have an identical time-to-falure distribution and that Is exponential, with @ constant failure rate of 0.0005/hour. What is the mean time to failure of each component? If itis desired for the system to have mean time to failure of 4000 h, what should the mean time to failure be for each component? A B ic 6 b i Whatisthe difference between hypoeutectoid and hypereutectoid steel? Ina hypoeutectoid steel both eutectold and hypereutectoid ferrite exist. Explain the difference between them. What will be the carbon concentration in each of them? Consider 2.0 kg of 79.7 wt% Fe, 0.3 wt% C alloy that is cooled to a temperature just below the eutectoid. i, How many kilograms of Proeutectoid ferrite form? ji, How many kilogram of eutectoid ferrite form? 25 ¢ 1 What are the basic assumptions of Wilson/classical formula of determining economic order quantity? 4 Demand for a product at a depot is at a constant rate of 250 units per week, The Product is shipped to the depot from the factory. The factory cost of product i Re 10 per unit. The order costs RS 50 per order, The shipment cost of product is Re > The inventory carrying cost in Rs/Rs/week is 0.004. Determine the order quantity shipment sie. Als, determine numberof orders per year Age mim shaft of clameter st rotate inthe bush. The tolerance for both shaft and bush are 0.050 mm. Determine the dimension of shaft and bush to give an allowance of 0.075 mm using the hole basis system of tolerance, 10 04 04, 06 10 Page 8 of 10Q7 a a7 b ‘Show schematically Merchant's force circle in orthogonal cutting. Clearly show all 10 the force components. Detail out the assumptions made in arriving force ‘Components in Merchant's circle, How are grinding wheels specified? Explain the individual elements of the 10 specification system fram the stand point of the functioning of steel. . / Briefly explain the working of an EDM machine showing all its important elements. 10 ae Explain the mechanism of materal removal in EDM. Detaled out various functions of dielectric fluid in EDM. {In an orthogonal cutting operation with a tool of rake angle 8°, the following 10 ‘observations are recorded, Chip thickness ratio = 0.2 Horizontal component of cutting force = 1200 N Vertical component of cutting force = 1600 N Determine the frictional force and normal force along and on the rake face / respectively, Also, find out the coefficient of friction at the chip tool interface. Write short notes on the following: 5x2 Benefits of CNC machining over tra Group technology and Its advantage ‘The actual sales figures of a company during the last 12 months are given in table 10 below. Based on 3 months moving average, forecast the company sales for next two months. ‘Months Sale in ‘thousands (Rs) ‘Apria7 20.34 May 17 18.45 June 17 21.22 uly 17 26.77 ‘August 17 19.23, September 17 24.34 ‘October 17, 25.00 | November 17 34,00 | December 17, 31.00 | January 18: 28.78 ) February 18 29.34 March 18: 3132 Page 9 of 10Q8 a i itis proposed to have a cylindrical side riser for a steel plate of size 20cmX10cmX 10 5 cm, Shape factor is 6 and ratio of riser volume to casting volume is 0.55. Determine the dimensions of riser. (Assume height of riser is equal to the diameter of riser) Explain the causes and remedies of the following metal casting defects. 2x5 Cold shut ii, Hot tears ili, Pin hole porosity wv. ‘un ve Rat tall Q8 b i Whatare the basic differences between electric are welding and submerged arc 05 welding. ii Explain clearly the difference between weld penetration and weld reinforcement. 05 Briefly describe the process and applications of the following heat treatment 10 processes, i. Carburizing Nitriding Q8 © i Drawapneumatic valve circuit to give the sequence As, followed by B+ and then 10 simultaneously followed by A- and B- |i Discuss in brief the various elements of data acquisition system, and discuss its 10 technological applications.