Barchart of critical path of shutdown of Profenofos plant for expansion to 11 TPD.

Sr. Activity No. of 1 2 3 4 5 6 7 8 9 10 11 12 13 14

No. days

1 Plant stoppage and cleaning for 5

hotwork
2 Total plant stoppage 35
3 Plant hotwork (23 D excluding Sunday) 26

4 2 nos. Civil column strengthening work 17

a Excavation to expose footing 2

b Soil stabilization 1
c Lime treatment 1
d Soiling 1
e PCC 1
f Steel binding and placing 1
g Shuttering 1
h Footing casting 1
i Refilling 1
j Shuttering 1
k Column casting 1
l PCC flooring 1
m Kota stone flooring 2
n Gutter repairing work. 2
5 Gala Opening for Equipment 14
Dismentling total 11 nos.
6 Dismentling of Piping & Equipments 15
total 11 nos.
7 Pre-fabrication work 8
8 Structral Work for New Equipment 15
Installation/ Gala Preparations 15 nos.

9 Equipment Erection total 15 nos. 16

10 Yard piping 10
11 Piping,insulation, instrumenation, 25
electrical and mechanical installation &
Plant cleaning

12 Testing & Trail 7

13 Prof. plant restart up 1

Basis / Presumption of the bar-chart

 1 Plant cleaning and safety clearance for hptwork
2 Hot work time of shut down is 7 to 11 pm.
3 Two separate gangs of khalasi, structural work and civil work will be available for two shift working in plant.
4 Safety office would be present in both the shifts for quick permits and work clearane.
5 Compay supervisors for execution available in two shifts. (2+2 Experienced supervisors required for equipment shifting/ereaction a
6 Civil strengthening work on ground floor and structural modification work on second floor can be done parallel.
7 Existing walkways to be used partially for equipment movement/shifting and minimum 1 mtr walkways for emergency to be kept cl
8 All pre-planned permits i.e. equipment hotwork, vessel entry, plant hotwork permit etc. would be cleared by 9:00 a.m. on daily bas
9 Activities other than expansion not included in resource as well as schedule planning.
10 Use of telescopic crain for equipment movement on second floor considered.
11 Following are the tentative manpower requirement for shut down execution,
a. Khalasi 30
b. Structural fabricators 36 (9 Pairs)
c. Electrical manpower 8
d. Maintenance contractors 4 (2 Pairs)
e. Piping work 48 (12 Pairs)
f. Instrument contractors 20 (10 Pairs)
g. Civil work 16
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

FPR
 Plant
EHS/Plant/MM/PRJ
MM/PRJ
EHS/Plant
uipment shifting/ereaction and piping execution) PRJ/Engg
n be done parallel. EHS/Plant
s for emergency to be kept clear during shutdown. EHS/PRJ
red by 9:00 a.m. on daily basis. EHS/Plant

MM/PRJ
MM/PRJ