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中文

故障解决案例

ENGLISH
TROUBLE SHOOTING

故障解决方案-TROUBLE SHOOTING
目录
中文

INDEX
门刀和门锁开启滚轮配合问题导致关门撞击

Bump in closing due to the pick up rollers not positioned …………………………………………………………………...3

门板间隙过小导致关门撞击 Bump in closing due to the gap between the panels…………………………………………...4


ENGLISH

机械阻力导致的开门不到位 Not fully open due to mechanical obstacle………………………………………………….....5

门板和地坎的间隙导致开门受阻 Open blockage due to the gap between sill and panel edge…………………………..…..6

门刀没有完全张开导致的开门撞击 Bump in opening due to the skate not fully opened …………………………………..7

厅门锁未闭合导致电梯不走车Lift not run due to the interlock not switched ………………………………………………8

挂门板倾斜导致的摩擦噪音Friction noise due to the hanger plate not vertical …………………………………………….9

厅门关闭弹簧的摩擦噪音 Noise from close spring friction………………………………………………………………..10

门机导轨涂油润滑 Rail greased……………………………………………………………………………………………..11

门关闭后有轻微回弹 Door rebound after closed…………………………………………………………………………....12

门刀锁钩间隙过大造成关门撞击

Door clashed because the too large distance between the dragging clamp and the security locker ………………….…13

门刀和厅门地坎间隙过小造成门刀撞击损坏The skate is damaged by clashed with landing sill ………………….…14

故障解决方案-TROUBLE SHOOTING 2
门刀和门锁开启滚轮配合问题导致关门撞击 Bump in closing due to the pick up rollers not
positioned
故障描述与分析
Description and analysis:
电梯门在某个固定层站总会关门撞击,其它层
Bumping only happened on certain floor, and no
站没有关门撞击的现象。检查发现,是该层后门
bumping on other floors. The case is due to the dis-
球和门刀臂间隙过大造成,关门时厅门较轿门先

中文
tance between pick up back roller and the skate arm
行关闭。 too big and the landing door close faster than the car
door.

解决方案
Solutions:
调节确认门刀臂和后门球间隙为7mm,前门球和
刀臂的间隙为9mm 。 Adjust the skate arm and back roller to 7mm,

ENGLISH
Front roller and skate arm to 9mm.

前门球和刀臂的间隙为9mm 。
门刀臂和后门球间
Adjust Front roller and skate arm to
隙为7mm。Adjust the
9mm.
skate arm and back
roller to 7mm.

预防方案或建议 Precaution and suggestions:

熟悉利用佛马特提供的门球调节工具,有效提 Using the special tool from Fermator to regulate


高电梯门的安装效率和水平。 the pick up roller.

故障解决方案-TROUBLE SHOOTING 3
门板间隙过小导致关门撞击 Bump in closing due to the gap between the panels

故障描述与分析 Description and analysis:

关门到位时出现撞击声,经检查,关门到位 There exist bumping during close end. It is inves-


后,关门限位橡胶块没有和挂门板接触,关门的 tigated that hanger plate does not contact with the
过程中没有起到限位的作用,两块门板关闭时没 rubber stop, thus the positioning function is not
中文

有间隙,在关门末段直接接触发出撞击声。 realized and there is no gap between panels when


closed thus result in the noise.
某些情况,门板间隙上下不相等,关门时门板的
Under some conditions, when the gap between
上端或下端也会发生轻微碰撞。
panels are not even, the noise may occur on the
upper or lower part on the panel.
ENGLISH

关门限位橡胶块没有和挂门板
接触hanger plate does not con-
tact with the rubber stop

解决方案 Solutions:

After the door is fully closed, keep the hanger plate


门完全关闭后,确认限位橡胶块和挂门板充
contact with the rubber stop, then regulate the gap
分 接 触 的 情 况 下,重 新 调 整 门 板 的 间 隙 为 1-
between panels as 1-2mm and keep it even ,make
2mm,且上下间隙相等,再重新进行自学习.
auto adjustment again.

预防方案或建议

安装门板时注意调整门板间隙为1-2mm,垂直, Precaution and suggestions:


上下间隙相等

It is recommended to keep the panels vertical and


leave 1-2mm gap evenly in between.

故障解决方案-TROUBLE SHOOTING 4
机械阻力导致的开门不到位 Not fully open due to mechanical obstacle

故障描述与分析
Description and analysis:
1, 偏心轮紧压门导轨,门运行阻力过大; 1. Eccentric roller is too tightened.

2,门滑块和地坎间的阻力过大; 2. Friction between guide shoe and sill is severe.

中文
3,门 滑 块 与 地 坎 槽 底 部 相 碰,门 板 和 地 坎 相 3. Guide shoe collide with the sill bottom, door panel
碰, collide with the sill.

4,强迫关门弹簧拉力太大; 4. Close spring is too tightened.

5,钢丝绳、齿型带过紧,增大了运行阻力。 5. Belt or metal cord are too tightened, thus increased


the resistance. .

ENGLISH
解决方案 Solutions:
1.adjust the roller to keep it contact with the rail
1, 调整偏心轮和门导轨无压力的接触;
without friction.
2,清洁地坎,纠正门板,调节滑块,使之运行
2.clean the sill, adjust the panel, regulate the guide
顺畅;
shoe to keep it run smoothly.
3, 调整门板和地坎的间隙为5mm;
3. regulate the gap between panel edge and sill as
4, 移动弹簧固定螺栓的位置,减小弹簧力; 5mm.

5,调整钢丝绳和齿型皮带的松紧度。 4. change the mounting position of the close spring


and keep it not too tighten.

5.adjust the degree of tightness of the Metal cord


and belt .

6, Please contact our service department, if the above


adjustment could not solve the problem.

预防方案或建议 Precaution and suggestions:

1. please refer to the specifications in the manual.


1,安装时注意阅读操作手册中的细节介绍;

2,安装时,注意检查门机运行阻力 2. check the resistance in the system.

故障解决方案-TROUBLE SHOOTING 5
厅门锁未闭合导致电梯不走车 Lift not run due to the interlock not switched

Description and analysis:


故障描述与分析
Doors are closed, whereas the lift can not run, the problem is
电梯门关闭后,不走车,检查发现轿门带动
that the interlock not switched, the safety circuit loop is
厅门关闭时,厅门锁未完全闭合。安全回路没有 switched off, and cause the case.
闭合,导致电梯不走车。
中文

The interlock is gravity type. Under normal situations, the


佛马特的厅门锁是重力型结构,在正常的情 interlock are securely locked and switched. The reason could
况下,门刀收刀后,都能保持锁的闭合状态。导 be:

致厅门锁不能完全闭合的因素有:
1,the gap between contact bracket and landing lock beak is
too small
1,触 点 支 架 和 厅 门 锁 尖 口 间 隙 过 小,摩 擦 相
碰,导致没有完全闭合 2,the pin of the main support is not smooth
ENGLISH

2,厅门锁主支撑轴不灵活,造成不能正常闭合

Solutions:
解决方案 1. Adjust the gap between contact bracket and
landing lock beak.
1. 调整厅门锁尖口与触点支架的间隙;
2. Clear the supporting axle of lock. Properly add
2. 清洁厅门锁主支撑轴,可加润滑油脂。 grease .

Contact support

Lock beak

Rubber stop

Precaution and suggestions:


预防方案或建议

1,熟悉操作手册的相关细节; 1.please refer to the specifications in the manual.

2,日常保养时注意厅门锁轴的灵活性,定期(1 2.pay attention to the smoothness of the pin, periodi-


年)在主轴上添加润滑脂。 cally (1 year) grease the pin.

故障解决方案-TROUBLE SHOOTING 6
门板与地坎间隙导致开门受阻 Open blockage due to the gap

故障描述与分析 Description and analysis:

Under some conditions, doors can not open fully


某些情况下开门不到位,门控制器障碍灯
and Obstruction Led activated. In addition, the case
亮。该故障只在轿厢门口处乘客较多时发生。
only happened when there have too many passenger.
经检查发现,门板下边缘距离地坎只有1mm It is checked that the gap between sill and panel

中文
间隙,分析认为,当轿厢门口乘客较多时,轿厢 edge is too small only 1mm, when passengers
standing near the gate, the sill is distorted slightly,
地板连带轿厢地坎有轻微变形,导致地坎两端轻
thus obstacle the door panel can not open fully.
微上翘,由于间隙很小,导致门板下边缘在开启
过程中(尤其是接近开门末段时)与地坎干涉,
导致开门受阻.

ENGLISH
Solutions:

Hoist the panel by adjusting the hanger

bolt to keep the gap as 5mm.

Touch point

Touch point

解决方案

调整挂门螺栓,提升门板高度,确保下边缘距
离地坎面5mm

预防方案或建议 Precaution and suggestions:

熟悉安装操作制导书的相关细节。 Please refer to the specifications in the manual.

故障解决方案-TROUBLE SHOOTING 7
门刀没有完全张开导致的开门撞击 Bump in opening due to the skate not fully opened
Description and analysis:
故障描述与分析
The skate does not fully opened during opening,
开门时,门刀没有完全张开,接近开门限
when the door approach the limit there is no slow-
位块时,没有经过低速爬行的过程,于是门在开
down thus result the bumping. The door system is
门到位时出现了撞击。佛马特门机开关门时,轿
中文

synchronous type. In opening, the belt first move


门和厅门完全同步。开门过程中,在门刀带动厅
7mm to open the skate without panel movement.
门板运行之前,门刀首先完全张开,同时释放厅
Then the skate is opened and landing lock released,
门锁,然后才由齿型带拖动,轿门和厅门同时运
and then the whole landing and cabin door are de-
行。齿 型 带 驱 动 门 刀 完 全 张 开,需 要 7cm 的 行
rived by the system. In this case, due to the skate is
程。该案例中,由于门刀没有完全张开,张开门
not fully opened, so the belt movement is less than
刀的过程齿形带的行程小于7cm,导致门实际开到
7mm, when it approaching the limit, the door still run
ENGLISH

限位时,齿型带还继续拖动门以较快速度运行,
at a high speed thus result the bumping.
所以会出现开门到位时的撞击。

解决方案 Solutions:

Check and adjust the resistance may locate on the


skate .
检查并调整可能存在的门刀机构的自身阻
Check the doubling between the skate and roller.
力。
Adjust the clearance between the roller and skate arm
检查门刀和门锁开启滚轮的配合,调整门锁 to 9mm ,a little bigger than 7mm between the back
开滚轮前轮和门刀臂的间隙为9mm,略大于后轮 roller with skate arm.
和刀臂的间隙7mm.

Precaution and suggestions:


预防方案或建议

故障解决方案-TROUBLE SHOOTING 8
挂门板倾斜导致的摩擦噪音 Friction noise due to the hanger plate not vertical

故障描述与分析 Description and analysis:


There exist noise during landing door running, it is
厅门装置运行时,发出摩擦噪音,经检查
due to the incline of hanger plate, thus result in the
发现是由于挂门板倾斜,门轮边缘摩擦背板导
friction between roller and the back plate.
致。

中文
The incline of hanger plate is due to the bending
挂门板之所以倾斜,是由于门板上封头板折
angle of the upper cover plate.
弯角度(应为90度)误差。

挂门螺栓 挂门螺栓
门板正面 门板正面

ENGLISH
上封头板 上封头板

图4 不垂直 图5 垂直

解决方案 Solutions:

1. 更换门板,确保封头板折弯为90度; 1.Rectify or replace the upper cover plate

2, 使用垫片调整, 2. Adjust by shim .

Precaution and suggestions:


预防方案或建议
1. Control the error during fabrication.
1. 制造工序控制加工误差;
2. Control the bending angle of the cover
2. 将封头板折弯角度作为质量控制点。
panel .

故障解决方案-TROUBLE SHOOTING 9
厅门关闭弹簧的摩擦噪音 Noise from close spring friction

Description and analysis


故障描述与分析
There exist noise on the close spring in open or close
某些情况,开关门的过程中,厅门自闭弹簧
会发出噪音。与厅门关闭弹簧有关的噪音故障表 process. The noise could be:1. Friction between
现在:厅门强迫关门弹簧摩擦门触点支架 ;厅 spring and contact bracket.2. Friction between spring
中文

门强迫关门弹簧摩擦挂门板 ;厅门弹簧磨擦厅 and hanger plate.3,Friction between spring and door


release rod.
ENGLISH

解决方案 Solutions:

Spring terminal is fixed on the bolt, changing the


弹簧末端是由螺杆与螺帽固定的,以上三
terminal position can eliminate the noises:
个导致噪音的故障,均可通过调节弹簧末断固
定位置来排除: 1. Adjust it forward and backward to ensure the dis-
tance between the spring and the contact bracket.
1. 通过调节螺杆的前后位置,使得弹簧与触
点支架的间隙得到保证; 2. Adjust it up and down to ensure the distance be-
tween the spring and the hanger plate.
2. 通过调节螺帽的上下位置,使得弹簧与挂
门板的间隙及厅门释放杆的间隙得到保
证。

预防方案或建议 Precaution and suggestions:

长时间运行后的历行保养时,应检查弹簧与 Pay attention to the distance between close spring


触点支架以及挂门板的间隙,有必要时做适当调 and contact bracket or hanger plate during mainte-
整。 nance, adjust it if necessary.

故障解决方案-TROUBLE SHOOTING 10
门机导轨涂油润滑 Rail greased

Description and analysis:


故障描述与分析

门导轨涂油,吸附尘垢杂物,导致阻力增 Dust are easily absorbed on the rail if greased, thus


加。 result in great obstruction.

Fermator门机的设计,门导轨不可以涂油润 In Fermator design, rails shall not be greased or oiled,

中文
滑(包括现有各种润滑脂、液),涂油(脂)的 the resistance will increase if do that, thus influence
轨道易被灰尘杂物污染,从而加剧门轮与轨道的 the operation effect.
磨损,一些工地,涂油的轨道吸附灰尘干燥后,
形成了垢层致使门轮运行不平滑顺畅,噪音增
大。

ENGLISH
解决方案 Solutions:

Clear rail and rollers.

清洁导轨和门轮。

预防方案或建议 Precaution and suggestions:

熟读操作手册的相关章节。 Refer to the specifications in the manual.

故障解决方案-TROUBLE SHOOTING 11
门关闭后有轻微回弹 Door rebound after closed

故障描述与分析 Description and analysis:

某些情况下,门关闭后有轻微(1-2mm)回 Under some conditions, Door rebound 1-2mm after


弹。 closed. Possible reason:

1. Gap between the two triggers more than specified


中文

造成该现象的主要原因有:
0.5mm;
1. 门刀启动器锁钩间隙大于0.5mm;
2. Rubber stop is too soft.
2. 关门限位橡胶块过软。

解决方案 Solutions:
ENGLISH

1. Adjust the mounting position, first fix the skate in position,


1. 重新调整安装尺寸,在按照尺寸固定门刀
then adjust the moveable trigger position to ensure the gap
之后,调整门刀启动器,确保启动器锁钩
between two triggers not more than 0.5mm.
之间的间隙不大于0.5mm。
2. Replace the rubber piece, then perform the Auto adjust-
2. 更换关门限位橡胶块,重新自学习。 ment.

Precaution and suggestions:


预防方案或建议

It’s important to know the gap dimension between


了解门刀锁钩间隙尺寸的重要性。
triggers.
关门后关门信号不撤销,关门后还有力矩输 The closing signal was not be quashed after the door
出,能有效避免该问题。 closed, and the moment still be output. This could
help to avoid this problem occurs. The latest version
佛马特门机控制器最新的版本中增加了关门
of VVVF4 has added the functions of closing mo-
力矩的功能,一定程度能帮助克服关门回弹动 ment, and this could be helpful for avoiding the
作。 backswing of closing door.

故障解决方案-TROUBLE SHOOTING 12
Door clashed because the too large distance between the
门刀锁钩间隙过大造成关门撞击
dragging clamp and the security locker

故障描述与分析 Description and analysis:


门板接近完全关闭时,有明显加速现象,有
Obvious acceleration happens during phase of door
时造成关门撞击。 closing .Sometimes it will cause clash .
佛马特门刀张开时会自锁,需要和门刀启动

中文
Fermator’s skate would close coordinate with skate
器配合才能完成收刀动作。锁钩间隙过大,门刀 trigger . If the opening between the dragging clamp
启动器提前触碰门刀锁钩,会造成关门过程中门 and skate trigger is too large ,the skate will close in
刀提前收刀。 advance during the door is closing .

正常的运行时,关门末段会有3-4cm的低速爬 In normal condition ,the door would under gone 3-


行,门完全关闭后,此时门刀启动器正好触碰门 4cm low speed period . The skate closing in advance
刀锁钩开始收刀,收刀时电机会以较快转速带动

ENGLISH
will reduce the practical low speed period . The door
齿型带拖动门刀来完成刀臂合拢动作。 will be closed in higher speed than more in last phase.
So sometimes clash happens and some noise happens
提前收刀,会导致门实际的低速爬行距离减
caused by clash .
小,关门末端以较快速度(程序设计用来收刀的

解决方案 Solutions:

调整门刀锁钩间隙为0.5mm。 Leaving an opening of 05mm of free movement

between the dragging clamp and the security locker .

预防方案或建议 Precaution and suggestions:

熟读操作手册的相关章节。 Refer to the specifications in the manual.

故障解决方案-TROUBLE SHOOTING 13
The skate is damaged by clashed with landing sill
门刀和厅门地坎间隙过小造成门刀撞击损坏

故障描述与分析 Description and analysis:

门刀和厅门地坎间隙过小,在轿厢晃动时, The clearance between the skate and landing door sill
门刀撞击厅门地坎。 is too narrow ,the skate clashed with landing sill when
the cabin move.
中文
ENGLISH

解决方案 Solutions:

调整门机背板到轿厢前沿距离30mm,门刀和厅门 Adjust the length from back board to cabin front line
地坎间隙为10mm. to 30 mm .the clearance between the skate and land-
ing door sill should be 10mm .

Precaution and suggestions:


预防方案或建议

熟悉操作手册,了解关键尺寸。 Learn the instruction brochure and know the key


dimension.

故障解决方案-TROUBLE SHOOTING 14

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