E81am33 - R0 - MD Supply Sections With Fieldbus Control

ABB Drives User's Manual
CACP Configuration and Control Program

for Multiblock Programming Application:
ACS800-MD SUPPLY-SECTIONS
with Fieldbus control
by PROFIBUS DP
ABB
CACP Configuration and Control Program
for Multiblock Programming Application:
with Fieldbus control
by PROFIBUS DP
User's Manual
3BHS 267978 REV 0

EN
EFFECTIVE: 19-12-2008
© 2008 ABB CH. All Rights Reserved.

Table of Contents
Table of Contents …………………………………………………………………………………………………………... i -1

Chapter 1 – Introduction and related Documents ..…………………………………………………………..…………. 1-1
Overview …………………………………..………………………………………………………………………... 1-1
Compatibility ……………………………...………………………………………………………………………… 1-1
Short Function Description ...…………...………………………………………………………………………… 1-1
Digital Inputs ….………………………….………………………………………………………………………… 1-1
Digital Outputs …...……..………………..………………………………………………………………………… 1-2
Profibus DP …...………………………….………………………………………………………………………… 1-2
Drive-AP …………………………………..………………………………………………………………………… 1-3
Drive-AP specific Faults + Warnings …..………………………………………………………………………… 1-3
Before you start ...……..………………..………………………………………………………………………….. 1-4
Start Up Procedure……..………………..………………………………………………………………………… 1-4
Related Documents ……………………..………………………………………………………………………… 1-4
Chapter 2 – Hardware Requirements and Connections ……………………………………………………………….. 2-1
Hardware Components Overview………………………………………………………………………………… 2-1
Required Control Hardware …………………………………………..………………………………………….. 2-2
Additional Power supply 24VDC, 450mA ……………………………………………………………………….. 2-2
RMIO-01/02 connections in ACS800-MD SUPPLY-SECTION: ………..……………..……………………… 2-3
st
Connections for 1 Optional module: RDIO-01…………………………………………………………………… 2-4
nd
Connections for 2 Optional module: RDIO-01...………………………………………………………………… 2-4
Connections for 3rd Optional module: RDIO-01...………………………………………………………………… 2-5
Hardware connections ……………………………………………...…………………………………………….. 2-5
Chapter 3 – Function Description of special features ..….………………………………………………..................... 3-1
Chapter 4 – Start Up the Drive (checklist) ………………………………………………………………………………. 4-1
Chapter 5 – Loading Drive Application by DriveAP 2.x ………………………………………………………………… 5-1
By DriveWindow2.x backup the current Drive Data before loading application ..…………………………… 5-1
Download the Drive Application by DriveAP 2.x ……………………...………………………………………... 5-3
Chapter 6 –Application specific User Parameters ….……………………………………………………..................... 6-1
Chapter 7 – Remote control (Profibus DP) ……………………………………………………………………………… 7-1
Signal Interface with PROFIBUS DP…………………………………………………………………………….. 7-1
Fieldbus-Link Overview …………..……………………………………………………………………………….. 7-2
Signal Transfer in this Application PPO4 (PPO5) ……………………………………………………………… 7-3
Control Word CWS ……..…………………………………………………………………………………… 7-4
Status Word SWS …………...…..………………………………………………………………………………… 7-5
CURR Signal: Scaling and operation cases for project South Valley for Cement ………………………….. 7-6
Multiblock Programming Application: ACS800-MD SUPPLY-SECTIONS

i-1 with Fieldbus control by PROFIBUS DP
Table of Contents

i-2 with Fieldbus control by PROFIBUS DP
Chapter 1 - Introduction and Related Documents
Overview This chapter describes the purpose, contents and the intended audience of
this manual. It also explains the terms used in this manual and lists related
publications.
The manual is compatible with

Compatibility ACS800 Firmware Manual Configuration and Control Program for ABB
Industrial Drives 3AUA0000021158
Brief Function
Description ACS800-MD SUPPLY-SECTIONS.
The communication between the supply-unit and the OCS (Over-

riding Control System) is made by serial Fieldbus PROFIBUS DP.
For more information about the signal transfer and names see the
related document: Serial Interface (Profibus) Overview ACS800
Multi Drive Systems 3BHS267977.
The programmed functions in Drive-AP program related to project

specific HW-drawings are as follows:
Digital Inputs 1. DI1 DSU FAULT = 0
Î Warning AP “DSU-FLT” (CDP312)
2. DI2 DSU RUNNING = 1
Î LED DSU-Running (supply-unit at cabinets door)
3. DI3 DSU OVERTEMP_ALARM = 0
Î Warning AP “DsuOvrTmp” (CDP312)
4. DI4 EARTH_FAULT_ALARM = 1
Î Warning AP “Earth-FLT” (CDP312)
signal appears, if there is earth fault detected
5. DI5 EM_STOP_PB_PRESSED = 0
Î Warning AP “EmStpPB+R” (CDP312)
this signal contains: Emergency Stop Push Button is pressed and / or Emergency Stop Relay
is OFF see also Ext2_DI3
6. DI6 Q30+Q31_DC-DISCONNECTOR_OK = 1
Î Warning AP “Q30+31FLT” (CDP312)
7. DIIL S11_IN_LOCAL_ON = 1
Î Warning AP “S11_OFF” (CDP312)
8. EXT1_DI1_FUNDAMENTAL_INTERLOCK, Interlock = 0
Î Warning AP “Fund_IL” (CDP312)
this signal must be used as HW interlock, respective to switch OFF the supply-unit from
REMOTE
9. EXT1_DI2 Q1.1-POS_NET_ON =1
Î Fault AP “Q1.1.FLT” (CDP312)
this fault-message appears, if switch-on or switch-off Q1.1 doesn’t finish within an adjustable
time, see chapter 6.
10. EXT1_DI3 Q1.2-POS_EMERG_ON = 1

Î Fault AP “Q1.2.FLT” (CDP312)
this fault- message appears, if switch-on or switch-off Q1.2 doesn’t finish within an adjustable
time, see chapter 6.
11. EXT2_DI1 Q1_MCB_OFF =1

this input (NC-contact of Q1) is used to interlock switching command for Q1.1 and Q1.2
12. EXT2_DI2_FUSES_SWITCHES_OK = 1
Î Warning AP “FuseTripd” (CDP312)
Signal “OLPT” is sent to OCS by SWS-bit00
this INPUT collects aux. contacts of fuse-switches (OLPT)

1-1 with Fieldbus control by PROFIBUS DP
13. EXT2_DI3_EMERGENCY_STOP_PB_OR_RELAY_OFF = 0
Î Warning AP “EmStpPB+R” (CDP312)
this signal contains: Emergency Stop Push Button is pressed and / or Emergency Stop Relay
is OFF see also DI5
14. EXT3_DI1_F1.1_NET_VOLT_PRESENT = 1
this signal shows that the net voltage is present at Q1.1 input-terminals.
(see single-line diagram)
15. EXT3_DI2_F1.2_EMERG_VOLT_PRESENT = 1
this signal shows that the emergency voltage is present at Q1.2 input-terminals.
16. EXT3_DI3_F1.3_INPUT_VOLT_PRESENT = 1
this signal shows that the voltage in front off Q1 is present at Q1 input-terminals.
Digital Outputs
1. DO1_REM_ON_RELEASE = 1
2. DO2_REM_ON_PULSE = 0_1_0
3. DO3_REM_RESET_PULSE = 0_1_0
4. EXT1_DO1_Q1.1_ON_CMD = 1
5. EXT1_DO2_Q1.1_OFF_CMD = 1
6. EXT2_DO1_Q1.2_ON_CMD = 1
7. EXT2_DO2_Q1.2_OFF_CMD = 1
8. EXT3_DO1_LED_FAULT = 1
9. EXT3_DO2_LED_READY = 1
Profibus DP Control signals from OCS to Drive by PROFIBUS for each supply-unit:
ControlWord CWS as per description in Serial Interface (Profibus)
Overview ACS800 Multi Drive Systems 3BHS267977.
The programmed special features for the supply-units are as follows:

Drive-AP 1. DC-circuit can be switched ON from OCS by giving HW-Fund-IL-

signal=1 (PON+PMI) and SEN-pulse by Profibus and switched OFF
by removing HW-Fund-IL-signal=1 (PON+PMI).
2. StatusWord (SWS) is generated for feedback to OCS.
3. Drive-AP generates following Fault and Warning messages
indicated at the supply unit’s CDP312-panel:
Î Fault AP “Q1.1 FLT” see Digital Inputs description

Î Fault AP “Q1.2 FLT” see Digital Inputs description
Drive-AP-
Î Warning AP “DSU-FLT” see Digital Inputs description
specific Î Warning AP “DsuOvrTmp” see Digital Inputs description
Faults + Î Warning AP “Earth-FLT” see Digital Inputs description
Warnings Î Warning AP “EmStpPB+R” see Digital Inputs description
Î Warning AP “Q30+31FLT” see Digital Inputs description
Î Warning AP “S11_OFF” see Digital Inputs description
Î Warning AP “Fund-IL” see Digital Inputs description
Î Warning AP “FuseTripd” see Digital Inputs description
Î Warning AP “CURRalarm” internal generated signal, shows
st
abnormal current, 1 difference between
nd
two input diode-bridges > 10% or 2
current > nominal current as a warning.
Î Warning AP “FB_ComOFF” internal generated signal, shows
the Fieldbus-communication is OFF.
Î Warning AP “NoSuppVlt” internal generated signal, shows
there is no supply-voltage present, both
NET and EMERG-SUPPLY are OFF.
Î Warning AP “InpVltOFF” internal generated signal, shows
there is no supply- voltage present, at
the input of Main-Circuit-Breaker (MCB).
This is the case if switching the
AC-Disconnectors Q1.1 and Q1.2 or if no
supply-voltage is present see above.
Before You The purpose of this manual is to provide you with the necessary
Start information to load and set the parameters into the supply-unit.
This to provide the function of the ACS800-MD SUPPLY-SECTIONS with
Fieldbus control by PROFIBUS DP
Read through this manual before beginning with start-up the supply-unit.
The installation and commissioning instructions given in the Hardware
Manual (the appropriate manual is delivered with the unit) must also be
read before proceeding.
Study carefully the Safety Instructions before attempting any work on, or
with, the unit.
Start Up For commissioning the ACS800-MD SUPPLY-SECTIONS with Fieldbus

control by PROFIBUS DP load the Drive-AP program to the supply RDCU-
Procedure control-unit
For this follow Chapter 4 Start Up of this document.
Related Basic Firmware Manual

ACS 600 / ACS800 Multi Block Programming Application 7.1x
Documents 3AFE64773984
ACS800 Firmware Manual
Configuration and Control Program for ABB Industrial Drives
3AUA0000021158
Serial Interface (Profibus) Overview ACS800 Multi Drive Systems
3BHS267977.
AIMA-01 I/O Module Adapter User's Manual (3AFE 64661442, English.)
RAIO-01 Analogue I/O Extension User's Manual (3AFE 64484567, English.)
RPBA-01 PROFIBUS-DP Adapter Module User's Manual (3AFE 64504215,

English.)
RDIO-01 Digital I/O Extension User's Manual (3AFE 64485733, English.)
DriveWindow 2.x User's Manual (CD-ROM includes extensive User's

Manual.)
DriveAP User's Manual (3AFE 64540998, English.)

Chapter 2 – Hardware Requirements and Connections
Hardware Components Overview
I/O Module Adapter

AIMA-01
Digital I/O Extension Module

RDIO-01 fixed on RMIO or AIMA
Profibus Adapter Module

RPBA-01 always on RMIO-Slot 1

Required Control Hardware
Needed Components DriveWindow 2.x

RPBA-01 RAIO-01 RDIO-01 AIMA-01 RDCU-0x RDCO-0x
[pcs] per ACS800-supply-unit (1pc per site only)
Supply-section:
1 0 3 1 1 1 (1)
Solution
Table 1: Required Hardware depending on Options (Don't forget always CACP-Software needed on RMIO board)
Example: Cerro Azul drives

Cooler ACS800-MultiDrive with 2 supply-sections
Solution: From table 1: needed HW-options for drive sections

2 pc RPBA-01
6 pc RDIO-01
2 pc RDCU-0x
2 pc RDCO-0x
(1) pc DriveWindow 2.x if not already ordered with drive sections
Additional Power supply 24VDC, 450mA

For 1xAIMA-01 and 3 options is 24VDC max. 450 mA power supply needed.

RMIO-01/02 connections in ACS800-MD SUPPLY-SECTION:
RMIO-01/02 - board
Terminal block X20
In this Application program, 1 VREF- Ref. voltage –10 VDC
max 10mA
Analogue input AI2 and AI3 are used 2 GND
to control the currents in the supply Terminalblock X21
section. The scaling Parameters are 1 VREF+ Ref. voltage +10 VDC
max 10mA
indicated in the table beside. 2 GND
3 AI 1 + AI 1 NOT USED
Analogue output AO1and AO2 are not 4 AI 1 - -10...0…+10V Scaling Par: 13.01 + 13.02
used. 5 AI 2 + AI 2 DSU-Phase-Current u1.1
Scaling Par: 13.03 + 13.04
The digital inputs have the function as 6 AI 2 - 0..1mA = 0..1000 = 0..100%
AI 3 DSU-Phase-Current u1.2
mentioned in the table beside. 7 AI 3 +
Scaling Par: 13.05 + 13.06
8 AI 3 - 0..1mA = 0..1000 = 0..100%
Relay outputs have the function as 9 AO 1 + AO 1 NOT USED
seen in table beside. 10 AO 1 - 0…20mA Scaling Par: 15.01 + 15.02
11 AO 2 + AO 2 NOT USED
External Power Supply for RMIO 12 AO 2 - 0…20mA Scaling Par: 15.03 + 15.04
board is needed if e.g. Profibus Terminalblock X22
module still has to be powered when 1 DI 1 DSU Fault (ALARM only)
the AC-power to the ACS800 is 2 DI 2 DSU Running
switched off 3 DI 3 DSU Overtemp (ALARM only)
ÎCommunication is still on. 4 DI 4 EARTH_FAULT (ALARM only)
Remark: 5 DI 5 EmStopPBpressed (ALARM only)
The default RMIO connections can be 6 DI 6 Q30+Q31 DC-Disconnector (ALARM only)
seen in the Basic Firmware Manual. 7 +24 VDC DIGITAL INPUTS

8 +24 VDC +24 VDC
9 DGND DIGITAL INPUTS GROUND
10 DGND DIGITAL INPUTS GROUND
11 DI_IL (DI 7) S11 in Pos: 1 (ALARM only)
Terminal block X23
1 +24 VDC AUX. VOLTAGE OUTPUT

2 GND 24 VDC max. 250mA
Terminal block X25
1 RO 1 RELAY OUPUT 1
DSU-
2 RO 1
RemoteOnRelease
3 RO 1 Set by Drive-AP
Terminal block X26
1 RO 2 RELAY OUPUT 2
DSU-
2 RO 2
RemoteOnPulse
3 RO 2 Set by Drive-AP
Terminal block X27
1 RO 3
RELAY OUPUT 3
2 RO 3 DSU-RemoteReset
Set by Drive-AP
3 RO 3
Terminal block X34
1 Not Used RMIO-01: POWER SUPPLY

24 VDC +/- 10%
2 +24 VDC
typical: 250mA
3 0 VDC max. 1200mA
Figure 1. ACS800-MD SUPPLY-SECTION:

RMIO-01 I/O connections

Connections for 1st Optional module: RDIO-01
RDIO-01 - board
Terminal block
In this Application program, X11
1 DI1A FUNDAMENTAL_INTERLOCK
2 DI1B Interlocked = 0
Terminal block
Digital inputs have the function as mentioned in X12
DI1 is calvanically isolated from DI2+DI3
the table beside. 1 DI2A

Q1.1-PosNet_On = 1
2 DI2B
Relay outputs have the function as seen in 3 DI3A
Q1.2-PosEmerg_On = 1
table beside. 4 DI3B
Terminal block
X21
1 R1NC
RELAY OUPUT 1
HW-switches settings: AIMA-Slot1 2 R1CM
Q1.1 – On Cmd = 1
Node ID selector (S1): 5 3 R1NO
Configuration switch (S2): 1,2,3 = ON Terminal block

X22
4 = OFF R2NC
1
RELAY OUPUT 2
2 R2CM Q1.1 – Off Cmd = 1
Technical data see RDIO-01 Digital I/O
3 R2NO
Extension User’s Manual (3AFE64485733,
[English]).
Figure 2.1 ACS800-MD SUPPLY-SECTION:
1st RDIO-01 I/O connections
Connections for 2nd Optional module: RDIO-01
RDIO-01 - board
Terminal block
1 DI1A
Q1 – MCB – Off = 1
2 DI1B
Digital inputs have the function as mentioned in Terminal block
X12
the table beside. 1 DI2A FUSES_ON = 1
2 DI2B (SWS-OLPT)
Relay outputs have the function as seen in 3 DI3A EMERGENCY_STOP_RELAY_OFF = 1
table beside. 4 DI3B (connected only in supply-unit which has Emerg-Stop-Relay)
Terminal block
X21
1 R1NC
RELAY OUPUT 1
Q1.2 – On Cmd = 1
4 = OFF X22
1 R2NC
RELAY OUPUT 2
Technical data see RDIO-01 Digital I/O 2 R2CM Q1.2 – Off Cmd = 1
3 R2NO
[English]).
nd
2 RDIO-01 I/O connections

Connections for 3rd Optional module: RDIO-01
RDIO-01 - board
Terminal block
1 DI1A
F1.1 – NetsupplyVoltagePresent = 1
2 DI1B
Digital inputs have the function as mentioned in Terminal block
X12
the table beside. 1 DI2A
F1.2 – EmergencyVoltagePresent = 1
2 DI2B
Relay outputs have the function as seen in 3 DI3A
table beside. 4 DI3B
F1.3 – InputVoltagePresent = 1
Terminal block
X21
1 R1NC
RELAY OUPUT 1
LED Fault = 1
4 = OFF X22
1 R2NC RELAY OUPUT 2

LED Ready = 1
Technical data see RDIO-01 Digital I/O 2 R2CM
Set by Drive-AP
3 R2NO (1Hz-Blink if not ready)
[English]).
rd
3 RDIO-01 I/O connections
Hardware connections
The Hardware connections in detail are depending on the chosen Variation.
And can be seen in the project specific Hardware drawings.


Chapter 3 – Function Description of special features
No special features

Chapter 3 – Function Description of special features

Chapter 4 – Start Up the Drive
Start Up the Supply unit (checklist)

1. Hardware Settings of I/O-modules
AIMA-01 Check POF (Plastic Optic Fibre) – connection to CH1 of
RDCO-0x choose the appropriate Channel CH1 A or B
set optical power (S1/S2) according
AIMA-01 I/O Module Adapter User's Manual (3AFE 64661442)
Check 24VDC supply
RPBA-01 in Slot1 of RMIO-0x set S1 ON or OFF appropriate for Termination

set S2+S3 for appropriate ProfibusDP-NODE-ADR
Example for Bus-Termination=OFF and NODE-ADR=02 see Appendix B-3
see also
RPBA-01 PROFIBUS-DP Adapter Module User's Manual (3AFE 64504215)
RDIO-01 in Slot1-3 of AIMA set S1/S2 see chapter 2 (RDIO)

see also project specific Hardware drawings
Activate all existing Option modules Parameter Group 98

see Chapter 6 Application specific User Parameters
Table 6: ACS800-MD SUPPLY-SECTIONS settings
2. Make a complete Backup by DriveWindow2.x program of current settings before

downloading.
Then Download the Drive-AP application program file:

MD-SupplySection-Vx-y.ap
For detailed procedure see Chapter 5 Loading Drive Application by DriveAP 2.x.
3. Adapt the Parameter settings according the desired functions.

See Chapter 6 Application specific Parameters.
4. Set the parameters for communication to the overriding system according to site needs.
See Chapter 7 Remote control (Profibus DP).
5. Test all the needed functions in detail.

see also chapter 3 – Function Description of special features

Chapter 4 – Start Up the Drive

Chapter 5 – Loading Drive Application by DriveAP 2.x
By DriveWindow2.x backup the current Drive Data before loading application

Attention: This is step3 off Chapter 4 –Start Up the Drive, make sure step2 is completed.
1. Connect DriveWindow2.x to drive
2. Make a New Backup Package of the already commissioned data’s with sequence:
FileÎSystem SoftwareÎNewÎBackup Package
3. Start the Backup: press Backup…

4. Select the desired Drive (with single drive connected only one possible), then press
Backup Button, the backup takes about 3 minutes.
3 min
5. Save the Backup Package with sequence: FileÎSystem SoftwareÎSave As…
Give the Backup Package the drives name in the next window, then press the Save
Button

Download the Drive Application by using DriveAP 2.x

Attention: This is step3 off Chapter 4 –Start Up the Drive, make sure step2 is completed.
1. Start DriveAP 2.x program
2. Menu: File Î Open select “MD-SupplySection-V8-0.ap” and then press Open
3. Connect DriveAP 2.x to drive Menu: Drive Î Connect

4. A few seconds appears
5. Then Menu: Drive Î Download
6. After few seconds, download finished then answer following question with yes

7. The loaded program is already running, quit this message with OK
8. Then Menu: Drive Î On-Line
it appears for a while

9. Now we are in ON-LINE (RUNNING) - mode
10. Now the application is loaded and running
11. Proceed with step4 in Chapter 4 –Start Up the Drive.

Chapter 6 –Application specific User Parameters
Application specific User Parameters

The Application specific parameters are located in different groups. Depending on the Variation
there are following parameters to be set to get the application running correctly. Variations see
Chapter 2: Required Hardware depending on Options 2-2,
Parameter descriptions of group 53 follow on next pages, descriptions of the other groups are
available in the basic Firmware Manual ACS 600 / ACS800 Multi Block Programming Application
7.1x 3AFE64773984.
(Only parameters mentioned in tables below divergent from default settings: default setting can
be seen from Firmware manual).
ACS800-MD SUPPLY-SECTIONS settings: Table 6

Par.Grp. 53
Drive-AP task+page
Par: 53.01 Not used in this application
Par.Grp. 70 ACS800-MD SUPPLY-SECTIONS

CH0_TIMEOUT_[ms]
Par: 70.04
Set to 100
CH0_COM_LOSS_CTRL
Par: 70.05
Set to FAULT

COMM_MODULE
Par: 98.02
Set to FIELDBUS
DI/O_EXT1_LOCATION
Par: 98.04
Set to RDIO-DDCS
DI/O_EXT2_LOCATION
Par: 98.05
Set to RDIO-DDCS
DI/O_EXT3_LOCATION
Par: 98.06
Set to RDIO-DDCS

DEVICE_NAME
Par: 101.03
{ type in supply TAG-No }
CDP312 Panel
Recommended ACS800-MD SUPPLY-SECTIONS
actual values
CDP312-ACT-Raw 1 MAIN_CONTROL_WORD MCW [7.01]
AP AFW (Application’s Fault Word) [9.19]

CDP312-ACT-Raw 2 Bit pattern according SWS (StatusWordSupply-units)
See also Drive-AP-program 500ms 1/5
These signals show the actual LOAD of the DSU-unit in %

st
CDP312-ACT-Raw 3 SC1_ACT_SIGNAL_1 [2.08] in 1 DSU-unit
nd
SC2_ACT_SIGNAL_1 [2.28] in 2 DSU-unit

Modifications by Drive-Ap2.x
(or DriveWindow)
In Application program (potential adjustments during commissioning)
BLOCK_1 AI2_OFFSET_CORRECTION
10ms 1/5 Set ADD2-input to negative value of PAR - [5.02], if DSU is switched OFF
ADD-BLOCK-Input: ADD2 See also Drive-AP 10ms 1/5
BLOCK_2 AI3_OFFSET_CORRECTION
10ms 1/5 Set ADD2-input to negative value of PAR - [5.03], if DSU is switched OFF
ADD-BLOCK-Input: ADD2 See also Drive-AP 10ms 1/5
BLOCK_7 WARNING_LEVEL_ASYMMETRIC_CURR (Alarm only signal)
10ms 1/5 Scaling 100 = 10.0%
Compare-BLOCK-Input: I2 Default setting C100 = 10%
BLOCK_11 WARNING_LEVEL_OVERLOAD_CURR (Alarm only signal)
10ms 1/5 Scaling 1000 = 100%
Compare-BLOCK-Input: I2 Default setting C999 = 99.9%
DC_REFERENCE_VOLTAGE_TRICKY_DISPLAY
BLOCK_21 (Indication in top right REF raw on CDP312, used to have a reasonable value on CDP312,
10ms 5/5 set the value to ACT DC-voltage shown in INU’s CDP312)
WR-I_BLOCK-Input: IN Scaling 100 = 100V
Default setting C1097 = 1097V
BLOCK_1 + BLOCK_2 TD defines the time between Q1.1-off-cmd and Q1.2-on-cmd,
100ms 2/5 respective the time between Q1.2-off-cmd and Q1.1-on-cmd.
TOFF-BLOCK-Input: TD Default setting = 1000ms for both.
BLOCK_33
TD defines the time for the “DSU-RemoteOnPulse” by DO2 (RMIO)
100ms 4/5
Default setting = 2000ms
TOFF-BLOCK-Input: TD
TD defines the maximal time for opening/closing Q1.1,
BLOCK_14 + BLOCK_15
respective the maximal time for opening/closing Q1.2.
500ms 5/5
Default setting = 5000ms = 5sec for both.
TOFF-BLOCK-Input: TD
After time elapsed: Fault message to OCS is generated.
BLOCK_16 TD defines the time-delay for warning message on CDP312-panel:
500ms 5/5 “NoSuppVlt” no supply voltage present not from net- and not from emergency-supply.
TOFF-BLOCK-Input: TD Default setting = 3000ms = 3sec
DSU-settings ACS800-MD SUPPLY-SECTIONS

Procedure to be followed is described in:
!!!!!!!!!!!!!! User’s Manual ACS800-307 and ACS800-507
CURRENT-SCALING
Cabinet-installed Diode Supply Units (DSU) 3AFE68279364
TO BE VERIFIED
!!!!!!!!!!!!!! Chapter: Entering Settings and Diagnostics Mode of the panel, and
reading and setting values
Table 6: ACS800-MD SUPPLY-SECTIONS settings:

User Parameters of Application: ACS800-MD SUPPLY-SECTIONS
with Fieldbus PROFIBUS DP

Following parameters in group 53 are application specific, for the rest is still valid the basic
Firmware Manual:
ACS 600 / ACS800 Multi Block Programming Application 7.1x 3AFE64773984.
Group name:
53 USER PARAMETERS in ACS800-MD SUPPLY-SECTIONS
This parameter group consists of Application specific parameters.
NUMERIC 1
01
Description: User's numeric parameter for Multi Block Programming purposes used as:
Index:
Not used
unit: type: l Min: -8388608 Max: 8388607 Def: 60 Integer scaling: 1 = 1s
NUMERIC 2
02 Description: User's numeric parameter for Multi Block Programming purposes used as:
Index:
Not used
unit: type: l Min: -8388608 Max: 8388607 Def: 0 Integer scaling:
NUMERIC 3
Index:
Not used
NUMERIC 4
Index:
Not used
NUMERIC 5
Index:
Not used
NUMERIC 6
Index:
Not used
NUMERIC 7
Index:
Not used
NUMERIC 8
Index:
Not used
NUMERIC 9
Index:
Not used
NUMERIC 10
Index:
Not used

Group name:
STRING 1
Description: User's ASCII string type of parameter for the alarm or fault text definition of EVENT block.
11 Drive-AP AC-DISCONNECTOR Q1.1 SWITCHING FAULT, DOES NOT SWITCH TO CORRECT
Index: 500ms (5/5) POSITION WITHIN DEFINED TIME SETTING (SEE TABLE 6 Q1.1 Fault Delay)
Î FAULT AP “Q1.1.FLT”
unit: type: S Min: 0 chars Max: 9 chars Def: Message 1 Integer scaling: -
STRING 2
12 Drive-AP AC-DISCONNECTOR Q1.2 SWITCHING FAULT, DOES NOT SWITCH TO CORRECT
Index: 500ms (5/5) POSITION WITHIN DEFINED TIME SETTING (SEE TABLE 6 Q1.2 Fault Delay)
Î FAULT AP “Q1.2.FLT”
STRING 3
13 Drive-AP NO POWER SUPPLY PRESENT AT AC-DISCONNECTORS INPUTS, BOTH NET-SUPPLY
Index: 500ms (5/5) AND EMERGENCY SUPPLY (DIESEL) ARE OFF
Î WARNING AP “NoSuppVlt”
STRING 4
14 Drive-AP DSU IS TRIPPED BY FAULT, DETAILED FAULT MESSAGE CAN BE SEEN FROM DSU-
Index: 100ms (5/5) DSSB-BOARD EXPLANATIONS ACCORDING DSU-MANUAL
Î WARNING AP “DSU-FLT”
STRING 5
15 Drive-AP EMERGENCY_STOP_PUSH-BUTTON_PRESSED DI5=0 and / or
Index: 100ms (5/5) EMERGENCY_STOP_RELAY_OFF EXT2DI3=1 (ALARM=0)
Î WARNING AP “EmStpPB+R”
STRING 6
16 Description: User's ASCII string type of parameter for the alarm or fault text definition of EVENT block.
Index: Drive-AP DC-DISCONNECTOR SWITCHES EITHER Q30 OR Q31 IN WRONG POSITION
100ms (5/5) Î WARNING AP “Q30+31FLT”
STRING 7
17 Drive-AP S11 IN DSU-CABINET-DOOR HAS TO BE IN POSITION 1, TO ENABLE REMOTE
Index: 100ms (5/5) OPERATION OF THE SUPPLY UNIT
Î WARNING AP “S11-OFF=0”
STRING 8
18 Drive-AP NO INPUT VOLTAGE AT MCB Q1 PRESENT, MESSAGE APPEARS DURING CHANGE-
Index: 100ms (5/5) OVER FROM (Q1.1) NET- TO (Q1.2) EMERG- SUPPLY OR IN REVERSE ORDER.
Î WARNING AP “InpVltOFF”
STRING 9
19 Drive-AP FUNDAMENTAL INTERLOCK INPUT EXT1 DI1 (ALARM=0), THIS SIGNAL IS BY-PASSED
Index: 20ms (5/5) IN CASE OF CDP312 PANEL IS SWITCHED TO LOCAL-MODE (LOC).
Î WARNING AP “Fund-IL”

Group name:
STRING 10
20 Drive-AP THIS ALARM-ONLY SIGNAL APPEARS IF THE CURRENTS FROM THE DIODE-BRIDGES
Index: 20ms (5/5) ARE HAVING A DIFFERENCE > 10% OF NOMINAL CURRENT.
Î WARNING AP “AsymmCURR”
unit: type: S Min: 0 chars Max: 9 chars Def: Message10 Integer scaling: -
STRING 11
Drive-AP FIELDBUS COMMUNICATION SUPERVISION.
21 20ms (5/5) Message is generated only in REM control mode for information at CDP312 Panel.
Index: To switch on DSU without Fieldbus-communication, select LOC-mode at CDP312 Panel, the
message FB_ComOFF disappears and then switch on the DSU by impulse of S11 switch at
DSU-cabinets door.
Î WARNING AP “FB_ComOFF”
STRING 12
Index: Drive-AP EARTH FAULT ALARM INPUT DI4 (ALARM=1)
100ms (5/5) Î WARNING AP “Earth-FLT”
STRING 13
Index: Drive-AP DSU OVERTEMPERATURE WARNING OCCURED, (ALARM only)
100ms (5/5) Î WARNING AP “DsuOvrTmp”
STRING 14
24 Drive-AP THIS ALARM-ONLY SIGNAL APPEARS IF THE CURRENT OF THE DIODE-SUPPLY-UNIT
Index: 20ms (5/5) IS > 99.9% OF NOMINAL CURRENT.
Î WARNING AP “OverlCURR”


Chapter 7 –Remote control (Profibus DP)
This chapter contains extracted information from the document:

3BHS267920-Serial Profibus-Interface Overview ACS800 Multi Drive Systems
Signal Interface with PROFIBUS DP

PROFIBUS I/O signals between PLC and ACS800
PROFIBUS Protocol: DP
for more Details see Manual

RPBA-01 PROFIBUS-DP Adapter Module User's Manual (3AFE 64504215)

Fieldbus-Link Overview

Signaltransfer in this Application PPO4 or (PPO5)

Control Word CWS

Status Word SWS

CURR Signal: Scaling and operation cases for project DIBVER

ABB Switzerland Ltd
Dept: ATBDE
Segelhofstrasse
CH-5405 BADEN-DÄTTWIL
SWITZERLAND
Telephone +41 58 586 71 21
Fax +41 58 586 73 23
Internet http://www.abb.com
EFFECTIVE: 19-12-2008
3BHS 267978 REV 0 EN
ABB
ABB Switzerland Ltd
Dept: ATBDE
Segelhofstrasse
CH-5405 BADEN-DÄTTWIL
SWITZERLAND
Telephone +41 58 586 71 21
Fax +41 58 586 73 23
Internet http://www.abb.com

E81am33 - R0 - MD Supply Sections With Fieldbus Control

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E81am33 - R0 - MD Supply Sections With Fieldbus Control

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ABB Drives User's Manual

CACP Configuration and Control Program

3BHS 267978 REV 0

© 2008 ABB CH. All Rights Reserved.

Table of Contents …………………………………………………………………………………………………………... i -1

Multiblock Programming Application: ACS800-MD SUPPLY-SECTIONS

Multiblock Programming Application: ACS800-MD SUPPLY-SECTIONS

The manual is compatible with

The communication between the supply-unit and the OCS (Over-

The programmed functions in Drive-AP program related to project

10. EXT1_DI3 Q1.2-POS_EMERG_ON = 1

11. EXT2_DI1 Q1_MCB_OFF =1

Multiblock Programming Application: ACS800-MD SUPPLY-SECTIONS

The programmed special features for the supply-units are as follows:

Multiblock Programming Application: ACS800-MD SUPPLY-SECTIONS

Drive-AP 1. DC-circuit can be switched ON from OCS by giving HW-Fund-IL-

Î Fault AP “Q1.1 FLT” see Digital Inputs description

Start Up For commissioning the ACS800-MD SUPPLY-SECTIONS with Fieldbus

Related Basic Firmware Manual

AIMA-01 I/O Module Adapter User's Manual (3AFE 64661442, English.)

RAIO-01 Analogue I/O Extension User's Manual (3AFE 64484567, English.)

RPBA-01 PROFIBUS-DP Adapter Module User's Manual (3AFE 64504215,

RDIO-01 Digital I/O Extension User's Manual (3AFE 64485733, English.)

DriveWindow 2.x User's Manual (CD-ROM includes extensive User's

DriveAP User's Manual (3AFE 64540998, English.)

Multiblock Programming Application: ACS800-MD SUPPLY-SECTIONS

Hardware Components Overview

I/O Module Adapter

Digital I/O Extension Module

Profibus Adapter Module

Multiblock Programming Application: ACS800-MD SUPPLY-SECTIONS

Required Control Hardware

Needed Components DriveWindow 2.x

Example: Cerro Azul drives

Solution: From table 1: needed HW-options for drive sections

Additional Power supply 24VDC, 450mA

Multiblock Programming Application: ACS800-MD SUPPLY-SECTIONS

RMIO-01/02 connections in ACS800-MD SUPPLY-SECTION:

to control the currents in the supply Terminalblock X21

Remark: 5 DI 5 EmStopPBpressed (ALARM only)

The default RMIO connections can be 6 DI 6 Q30+Q31 DC-Disconnector (ALARM only)

seen in the Basic Firmware Manual. 7 +24 VDC DIGITAL INPUTS

9 DGND DIGITAL INPUTS GROUND

10 DGND DIGITAL INPUTS GROUND

11 DI_IL (DI 7) S11 in Pos: 1 (ALARM only)

Terminal block X23

1 +24 VDC AUX. VOLTAGE OUTPUT

Terminal block X25

Terminal block X34

1 Not Used RMIO-01: POWER SUPPLY

Figure 1. ACS800-MD SUPPLY-SECTION:

Multiblock Programming Application: ACS800-MD SUPPLY-SECTIONS

Connections for 1st Optional module: RDIO-01

the table beside. 1 DI2A

Configuration switch (S2): 1,2,3 = ON Terminal block

Connections for 2nd Optional module: RDIO-01

Multiblock Programming Application: ACS800-MD SUPPLY-SECTIONS

Connections for 3rd Optional module: RDIO-01

1 R2NC RELAY OUPUT 2

Multiblock Programming Application: ACS800-MD SUPPLY-SECTIONS

Multiblock Programming Application: ACS800-MD SUPPLY-SECTIONS

Multiblock Programming Application: ACS800-MD SUPPLY-SECTIONS

Multiblock Programming Application: ACS800-MD SUPPLY-SECTIONS