Technical data sheet

PowerLine DPA 40 IEC

PowerLine DPA
Document information
Project name : Merah Expansion
UPS model : PowerLine DPA 40 IEC
TAG number :
Date of issue : 08.11.2016
Document number : 4NWD003314
Document name : TDS_ABB_PWL_DPA_40_IEC
Revision : 0

Revision history

Revision number Chapter Description Date

01 Initial
 Contents
1 System description ........................................................................................................ 4
1.1 Identification ................................................................................................................................... 4
2 Mechanical characteristics ............................................................................................ 5
2.1 General arrangement ..................................................................................................................... 5
3 Environmental characteristics ....................................................................................... 5
4 Input characteristics ...................................................................................................... 6
5 Bypass characteristics................................................................................................... 6
6 Battery characteristics ................................................................................................... 7
7 System output characteristics ....................................................................................... 8
8 Standards ...................................................................................................................... 9
9 Control and monitoring ................................................................................................ 10
9.1 System graphical display ............................................................................................................. 10
9.1.1 Main operating status indication ......................................................................................................... 10
9.1.2 Alarm indication ................................................................................................................................. 10
9.2 Service display panel ................................................................................................................... 11
9.3 Communication interfaces ........................................................................................................... 11
9.3.1 Relay input and output board.............................................................................................................. 11

10 Options ........................................................................................................................ 12
11 Heat dissipation with nonlinear load ............................................................................ 13
12 Installation planning – UPS positioning ....................................................................... 14
13 Operational Parameters .............................................................................................. 14
14 Annex .......................................................................................................................... 15
14.1 Single Line Diagram ..................................................................................................................... 15
Contact us ........................................................................................................................... 16
1 System description
The PowerLine DPA is a three-phase uninterruptible power system (UPS). It is a true on-line double
conversion UPS providing quality power for sensitive equipment in industrial environments. Its modular
design consists of:

 DPA UPS modules

 Maintenance bypass switch
 Incoming, outgoing and battery protection
 Dual input feed
 System graphical display
 Communication interfaces
 Halogen free cable (wiring)

1.1 Identification
Type Nominal power Input Voltage / Output Voltage - Configuration*
rating [kW]
PowerLine 40 400 / 400 - Redundant
DPA

* S = Single, R= Redundant

Key features of PowerLine DPA:

Fail safe electrical design Fail safe mechanical design

 High overload and short-circuit capability  High degree of protection
 Galvanic isolation and step up-down voltage  Suitable for controlled environments
transformers (option)  Small foot print with high power density
 High capacity for battery current charge for  Top/bottom cable entry
long battery banks
 15 years design life

High availability Efficient service concept

 Decentralized Parallel Architecture
 No single points of failure
 Replace or add modules with no downtime
 MTTR < 0.5h
 MTBF 125’000 h
 User-friendly operating interface
 Able to communicate with the DCS / SCADA
systems
 Fast & easy maintenance
 Full front access
 Reduced spare parts needed
2 Mechanical characteristics

PowerLine DPA

The UPS is housed in a free-standing, fully metal

Enclosure
enclosed cabinet arranged for floor mounting.
Dimensions (WxDxH) mm 1200 x 800 x 2200

Panel Thickness
Side and rear 20/10mm
Door 20/10mm
Finishing galvanized and painted
Weight of UPS system kg 1305

Color - RAL 7035

Access - Front access only
Cable entry - Bottom

Protection class - IP42

Ventilation - Forced ventilation

Redundant ventilation (N+1) No

Wiring - Halogen free cable

2.1 General arrangement

Please refer to Electrical Drawings \ General Arrangement

3 Environmental characteristics
The following data declarations are valid for PowerLine DPA

Ambient temperature range °C -5 to +45

Derating power factor for high -5% / °C (Max. ambient temperature 50°C)
temperature
Relative humidity range < 95% (non-condensing)
Installation altitude with full rating ASL m 1000
Derating power factor for installation m -5% / 1000m
altitude above 1000 m ASL
Audible noise at 1 m from front, 100% dB <70dB
load A
Storage temperature °C -25 - +70
Overvoltage category II
4 Input rectifier characteristics

PowerLine DPA

Nominal input voltage V 3x 3 x 400

(-15%/+10%) for 100% load

Input voltage tolerance for loads (-20%/+10%) for < 80% load
V
in % (@ 45 °C) (-25%/+10%) for < 60% load

AC power system IT

Input frequency Hz 50 Hz
-30/+40 %
Frequency tolerance -
Total harmonic distortion (THDi) % 4
0.99 @ 100% load
Input power factor -
Inrush current without input
A < 100% of rated current
transformer
Inrush current with input/bypass
<10 x In of rated current
transformer
Rated short-time withstand 10 for 1.5 seconds
kA
current (Icw)
Current (r.m.s), rated (with battery 66.2264611955629
A
charged and input 400/230V)

Maximum input current A 77.9134837594857

Nominal input current Q1 125

A
(TMD)
Recommended external 160
A 3x
protection (gG type)

5 Bypass characteristics
Rated power kW 40

Nominal input voltage 3 x 400

3x

Input voltage tolerance V -10%/ +10% (@ maximum output current)

Utility network type IT

Input frequency Hz
Frequency tolerance % -4/+4 %, -2/+2 % (selectable)
Nominal output current A 61.9762015564994

Maximum output current A 68.8624461738883

Nominal input current Q2 A 125

(TMD)
Recommended external protection A 3x 160
(gG type)
Output voltage V 3 x 400 V/230 V+N
Short term overload A 10xIn for 20ms
Overload capability on bypass 110% of rated bypass current, continuous
(@ 40 °C)

6 Battery characteristics

Battery autonomy capacity

min 60
*according to project specification
Battery type
* according to project specification - Ni-Cd
(VLRA or NiCd)
Battery vendor
- 0
* battery supplier
Battery vendor type
- 0
* according to battery manufacturer
Number of battery blocks
1.allowed VLRA 12V battery blocks @ max rated
ouput power 42-48 - 0
2. allowed 1.2V NiCd cells @ max rated ouput
power 420-480

Battery charger current

A
* according to project specification

Max battery charger current capability A 24

12
Max battery charger power capability kW

Floating voltage (VRLA / NiCd) Vdc 2.25 / 1.40

End of discharge voltage (VRLA /
Vdc 1.65 / 1.05
NiCd)
r.m.s. ripple current (percentage of the
% 2
battery capacity )
Temperature compensation - optional
Battery test - Automatic and periodically (adjustable)
7 System output characteristics
Rated power kW 40

AC power distribution system IT

Output rated voltage V 3x 3 x 400

Output rated current A 57.7350269189626

Static: < +/- 2%

Output voltage stability %
Dynamic (step load 0%-100% or 100%-0%) < +/- 4%
With linear load < 2%
Output voltage distortion %
With nonlinear load (EN62040-3:2001) < 4%
Output frequency Hz 50 Hz

Synchronized with mains < +/- 2%

Output frequency tolerance % (selectable for bypass operation) or < +/- 4%
Free running +/- 0.1%
Max synch phase error (referred
° <2
to a 360° cycle)
Max slew-rate Hz/s 1
Overload capability on inverter 110% load 30min
(@ 40 °C) 125% load 10 min.
Rectifier and battery available 150% load 60 sec.
Overload capability on inverter 110% load 30min
(@ 40 °C) 125%load
110% load30min
10 min.
On battery 150% load 60 sec.
Output short capability on
A 2.7x In
inverter (RMS) for 100ms
Output short term overload
capability on static bypass A 10 x In
(RMS) for 20ms
AC / AC efficiency in normal
mode, linear load:
100% load 90
75% load 90.7
50% load 91.9
25% load 87.5

Eco-mode efficiency, rated

>99%
linear load
Permissible unbalanced load
(All three phases regulated % 100%
independently)
Phase angle tolerance
° <2
(With 100% unbalanced load)
Crest factor (load supported) 3:1
Static bypass transfer time:
inverter  bypass / bypass  ms <1 / <5 / <6
inverter /in eco-mode
8 Standards
Safety EN 62040-1-1, EN 60950-1
Electromagnetic compatibility EN 61000-6-4 Prod.standard: EN 62040-2
EN 61000-6-2 Prod.standard: EN 62040-2
EN 61000-4-2, EN 61000-4-3 - EN 61000-4-4 - EN 61000-4-5 - EN 61000-4-6
EMC classification, C3
Emission class
Immunity class C3
Performance IEC/EN 62040-3
Product certification CE
9 Control and monitoring

9.1 System graphical display

The system graphical display of the UPS has four sections:

1) Graphical display unit The graphical display unit provides mimic

diagram, monitoring and measurement
information
2) Control & operating Control keys allowing the operator to manipulate
UPS settings
3 ) Main operating status indication System operating status

4) Alarm indication Shows the present faults in the system. The LED is
activated as long as the alarm is present

9.1.1 Main operating status indication

Normal operation The load is supplied from the inverter
Bypass operation The load is supplier by static transfer switch (STS)
Battery operation The battery supplies energy to the inverter and the load is supplied from the
inverter-
Common alarm

9.1.2 Alarm indication

Alarm
1 Input breaker opened (-Q1)
2 Mains out of tolerance
3 Bypass breaker opened (-Q2)
4 Battery discharged
5 Battery disconnected
6 Output overloaded
7 Fan failure
8 Over temperature
9.2 Service display panel
The DPA display and control panel module has three
sections:
1. The LCD provides monitoring and measurement
information
2. The mimic diagram delivers the general status
of the UPS
3. Control keys allow the operator to manipulate
UPS settings

9.3 Communication interfaces

9.3.1 Relay input and output board
Relay input setting
Input 1 EPO
Input 2 programmable customer input
Input 3 programmable customer input
Input 4 Battery temperature sensor
Input 5
Relay output setting (NC)
Output 1 Mains input failure
Output 2 Common alarm
Output 3 Battery low
Output 4 Bypass operation
Output 5 Common alarm
Output 6 Maintenance bypass switch closed
Output 7 Battery disconnected
Output 8 Battery discharged
Output 9 Output out of tolerance
10 Options

Options
No
System Cold start

Yes
Magnetics (Alu) Input Transformer

Yes
Bypass Transformer

Yes
Output Transformer

No
Mechanics Dust Filter

No
Top cable entry

Yes
Lifting eyes

Yes
Anti-condensation heater

Yes
Conformal coating

Control & No
SNMP interface
monitoring
Yes
Modbus TCP/IP

No
Modbus RS-485

No
Synchronization kit

Yes
Battery Temperature sensor
11 Heat dissipation with nonlinear load

PowerLine DPA

Heat dissipation with 100% W 7051.14254624591

nonlinear load(EN 62040-1-
1)
Heat dissipation with 100% BTU/h 24059.4996300326
nonlinear load (EN 62040-1-
1)
Airflow (25° - 30°C) with m3/h 2200 UPS Frame
100% nonlinear load
(EN 62040-1-1) 700 Incoming/Bypass Frame

Dissipation at no load W tbd

12 Installation planning – UPS positioning

The minimum clearances as described below that are needed to allow proper airflow to the UPS system,
and to allow proper service and maintenance, should be respected.

PowerLine DPA

A Back clearance 10 mm

Front clearance needed to

B allow correct door opening 800 mm

C Maximum door opening angle 120°

D Top clearance 300 mm

13 Operational Parameters
Languages in Display ............................ : EN
14 Annex
14.1 Single Line Diagram
Contact us

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