Total solder points: 115

Difficulty level: beginner 1 2 3 4 5 advanced

4 CHANNEL RUNNING LIGHT

K8032

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ILLUSTRATED ASSEMBLY MANUAL H8032IP-1

 Features & Specifications

Features:

Adjustable speed.
Suited for inductive loads.
4 channels with LED indicator.
Ideal for disco effects.
Noise suppressed according to EN55015.

Specifications:

AC Power : 110 to 240 VAC.

Auto frequency detection : 50/60Hz.
Max load per channel 2A : 200W (110 - 125VAC)
400W (220 - 240VAC)
Adjustable speed : 0,2 to 3Hz.
Dimensions : 100 x 82 x 35mm / 4 x 3,3 x 1,4”

3
Assembly hints

1. Assembly (Skipping this can lead to troubles ! )

Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully.

1.1 Make sure you have the right tools:

• A good quality soldering iron (25-40W) with a small tip.

• Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to give it a wet look. This is called ‘thinning’ and will
protect the tip, and enables you to make good connections. When solder rolls off the tip, it needs cleaning.
• Thin raisin-core solder. Do not use any flux or grease.
• A diagonal cutter to trim excess wires. To avoid injury when cutting excess leads, hold the lead so they
cannot fly towards the eyes.
• Needle nose pliers, for bending leads, or to hold components in place.
• Small blade and Phillips screwdrivers. A basic range is fine. 0.0
00

For some projects, a basic multi-meter is required, or might be handy

1.2 Assembly Hints :

⇒ Make sure the skill level matches your experience, to avoid disappointments.
⇒ Follow the instructions carefully. Read and understand the entire step before you perform each operation.
⇒ Perform the assembly in the correct order as stated in this manual
⇒ Position all parts on the PCB (Printed Circuit Board) as shown on the drawings.
⇒ Values on the circuit diagram are subject to changes.
⇒ Values in this assembly guide are correct*
⇒ Use the check-boxes to mark your progress.
⇒ Please read the included information on safety and customer service
* Typographical inaccuracies excluded. Always look for possible last minute manual updates, indicated as ‘NOTE’ on a separate leaflet.

4
 Assembly hints

1.3 Soldering Hints :

1- Mount the component against the PCB surface and carefully solder the leads

2- Make sure the solder joints are cone-shaped and shiny

3- Trim excess leads as close as possible to the solder joint

REMOVE THEM FROM THE TAPE ONE AT A TIME !

AXIAL COMPONENTS ARE TAPED IN THE

CORRECT MOUNTING SEQUENCE !

You will find the colour code for the resistances and the LEDs in the HALG
(general manual) and on our website: http://www.velleman.be/common/service.aspx

5
Construction

1. Zener diode. Watch the R8 : 270 (2 - 7 - 1 - B) 6. Capacitors

polarity ! R9 : 270 (2 - 7 - 1 - B)
C3 : 100nF (104)
4. Metal film resistors C4 : 100nF (104)
CATHODE
ZD...
C6 : 100pF (101)
C7 : 10nF (103)
R...

ZD1 : 12V0 7. LEDs. Watch the polarity!

2. Diodes. Watch the polarity ! R2 : 220K (2 - 2 - 4 - B - 9) LD1 : 3mm RED

R3 : 220K (2 - 2 - 4 - B - 9) LD2 : 3mm RED
R5 : 470K (4 - 7 - 4 - B - 9) LD3 : 3mm RED
D1 : 1N4007 R10 : 47 (4 - 7 - 0 - B - 9) LD4 : 3mm RED
D2 : 1N4007 CATHODE
D... R11 : 47 (4 - 7 - 0 - B - 9)
R12 : 47 (4 - 7 - 0 - B - 9)
R13 : 47 (4 - 7 - 0 - B - 9) CATHODE
LD...
3. 1/4W Resistors 5. IC socket. Watch the
position of the notch! 8. Trim potentiometer
R...
RV1
IC1 : 8p RV1 : 100K

R4 : 3K3 (3 - 3 - 2 - B)
R6 : 270 (2 - 7 - 1 - B)
R7 : 270 (2 - 7 - 1 - B)
6
 Construction

9. Transistor. 12. Capacitors 15. Triacs.

T1 : BC547B
TR...

C8 : 10nF / 600V
C9 : 10nF / 600V
C10 : 10nF / 600V
10. Voltage regulator C11 : 10nF / 600V TR1 : TIC225M
TR2 : TIC225M
VR1 : UA78L05 13. PCB tabs. TR3 : TIC225M
TR4 : TIC225M
VR...
SK1 : Power (2x)
SK2 : OUT1 (2x) The back side corresponds to the
SK3 : OUT2 (2x) thick line!
SK4 : OUT3 (2x)
SK5 : OUT4 (2x)
16. Fuse holder + fuse
11. 1W Resistors
14. Electrolytic Capacitors.
R...
Watch the polarity !
F1 : 2A (Slow)
2mm C2 : 220µF / 25V
C5 : 10µF / 35V C...

R1 : 220 (2 - 2 - 1 - B)

7
Construction

17. Capacitor 19. Hook - up & use

200W at 110-125VAC
400W at 220-240VAC
MAX ! For each channel.
C1 : 680nF / 600V
U
T4
N
L
O

18. IC. Watch the position of T

3
N
L
OU

the notch! T2 N
OU

L
OU
T1
N
IC1 : VK8032 PO
W
ER
L
L
AC

AC PLUG N
Programmed PIC12C508A

Inspect the complete Solder an AC cable to the SK1 pins (AC Power).
assembly once more Solder the cables of each lampholder to the appropriate pins.
before applying power
As this kit is shipped to different countries, their is no AC plug supplied. You will
to the unit ! need to attach a plug that matches your electrical system.
You can adjust the running speed by turning the trimmer “RV1”. Each LED will
light up when a channel is activated.
8
 PCB

20. PCB

9
Diagram

21. Diagram

LD1
4x TIC225M
R6
270
LD2
R7 TR1
270
LD3
R8
TR2
270
LD4
R9 TR3
SK1 270
AC POWER R2
220K/.6W
1

TR4
R4 C8
3K3 R5 7 R10
Vdd

C1 470K/.6W GP0 SK2

R3 47/.6W 10n /600
680n/600 6 GP1 OUT1
220K/.6W
RV1 5 C9
100KSHS GP2/T0CKl R11
F1 4 SK3
2A R1 GP3/MCLR/Vpp 47/.6W 10n /600
OUT2
220/1W 3
VR1 GP4/OSC2
C10
Vss

D1 UA78L05 2 R12
GP5/OSC1/CLKIN
GND

47/.6W 10n /600 SK4

I O IC1 OUT3
8

1N4007 T1 PIC12C508A
C2 C5 C6 BC547 C11
R13
ZD1 220µ/25 C3 C4 10µ 100pF C7
ZB12V0 100n 100n D2 47/.6W 10n /600 SK5
10n 1N4007 OUT4

10
11
 VELLEMAN Components NV
Legen Heirweg 33
9890 Gavere
Belgium Europe
www.velleman.be
www.velleman-kit.com

Modifications and typographical errors reserved

© Velleman Components nv.
H8032IP - 2004 - ED1
5 410329 291198