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Engineering Management PDF
Engineering Management PDF
MANagement is…
ENGINEERING MANAGEMENT • Getting things done through people.
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• The cognitive ability to see the organization as a Strategic Managers who are ultimately responsible
Conceptual
Skill
whole and the relationships among its parts.
TOP for the entire organization. Typical titles include
CEO, COO, CFO, “President”, “Executive Vice
President”, “Executive Director”, “Senior Vice
President”, or “Vice President”.
• The ability to work with and through other people Tactical Managers located beneath the top levels
Human Skill and to work effectively as a group member.
MIDDLE of the hierarchy who are directly responsible for
the work of managers at lower levels. Titles
include “Manager”, “Director of”, “Chief”,
“Department Head”, and “Division Head”.
• The understanding of and proficiency in the Operational Managers at the lowest level of
Technical
Skill
performance of specific tasks.
FIRST-LINE the hierarchy who are directly responsible for
the work of operating (non-managerial)
employees. Often have titles that include the
word “Supervisor”.
Art – “skill in conducting any human activity” - Large-scale mechanized manufacturing began to adopt
small-scale craft production in which goods were
produced.
Science – “any skill or technique that reflects a
precise application of facts or a principle” - Social problems were developed in the large groups of
workers employed under the factory system.
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6. Subordination of individual interest to the general 11. Equity – managers should be kind and fair to their
interest – the general interest must predominate. subordinates .
7. Remuneration – systematically reward efforts that 12. Stability of tenure – management should provide
supports the organization’s direction. orderly personnel planning and ensure that
8. Centralization – determine the relative importance replacements are available to fill vacancies.
of superior and subordinate roles. 13. Initiative – employees who are allowed to originate
9. Scalar chain – keep communications within the and carry out plans will exert high levels of effort .
chain of command. 14. “Esprit de corps” – promoting team spirit will build
10. Order – order jobs and material so they support harmony and unity within the organization.
the organization’s direction.
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Interpersonal Roles
• Managerial Roles
1. Interpersonal Roles – grow directly out of the
authority of a manager’s position and involve
developing and maintaining positive relationships Role Description
with significant others.
Figurehead Performs symbolic duties of a legal
or social nature.
2. Informational Roles – pertain to receiving and
transmitting information so that manager can serve Leader Builds relationships with
subordinates and communicates
as the nerve centers of their organizational units.
with help and information.
Liaison Maintains networks of contacts
3. Decisional Roles – involve making significant decisions outside work unit who provide help
that affect the organization. and information.
Role Description
Role Description
Acts as initiator, designer, and encourager of
Entrepreneur change and innovation.
Monitor Seeks internal and external
Takes corrective action when organization
informational about issues that can Disturbance Handler faces important, unexpected difficulties.
affect organization.
Distributes resources of all types including
Transmits information internally Resource Allocator
Disseminator time, funding, equipment, and human
resources.
that is obtained form either internal
or external sources. Negotiator Represents the organization in major
negotiations affecting the manager’s areas
Spokesperson Transmits information about the of responsibility.
organization to outsiders.
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Planning…
• The most fundamental and basic of all management
function
PLANNING AND • Involves a rational approach in selecting and
DECISION-MAKING achieving goals and objectives and deciding on the
actions to achieve them.
• Strongly implies managerial innovation.
• Bridges the gap from where we are and to where we
want to go.
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• “To be earth's most customer centric • “To become the world's leading Consumer
company; to build a place where people can Company for automotive products and
come to find and discover anything they services.”
might want to buy online.”
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• To create experiences that combine the magic • To develop a perfect search engine.
of software with the power of Internet
services across a world of devices.
• “To be the world's best quick service • "To establish as the premier purveyor of the
restaurant. Being the best means providing finest coffee...”
outstanding quality, service, cleanliness, and
value, so that we make every customer in
every restaurant smile."
For example:
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• To continue to offer quality products and • "be our customers' favorite place and way to
services using the best technology available eat."
and at a reasonable price.
• to inspire and nurture the human spirit – one • To make people happy.
person, one cup and one neighborhood at a
time.
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Represent not only the end point of planning, Outcomes that relate to improving
but also the end toward which organizing,
directing/leading, and controlling are aimed.
firm’s financial performance
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General statements or understandings that guide Each absence = 1 point(no multi-day occurrences)
or channel thinking in decision making. Each late in (tardy) or early out = 1/2 point
Each no-show for work = 2 points
They help decide issues before they become
problems. Each return with no prior call = 1 point
Each absence-free quarter eliminates all points and rewards the
Make it unnecessary to analyze the same situation employee with a day off with pay.
every time it comes up, and
Each employee starts fresh, with no points, each year.
Unify other plans, thus permitting other managers Disciplinary Action:
to delegate authority and still maintain control over
what their subordinates do. 7 points = verbal warning
8 points = written warning
9 points = 3 day suspension
10 points = termination
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An example illustrating the relationship between procedures The essence of rule is that it reflects a managerial
and policies: decision that a certain action must – or must not –
be taken.
Company policies may grant employees vacations; procedures
established to implement this policy will provide for scheduling Rules are different from policies in that policies are
vacations to avoid disruptions of work, setting rates of vacation meant to guide decision making by marking off
pay and methods for calculating them, maintaining records to areas in which managers can use their discretion,
ensure each employee of a vacation, and spelling out the means while rules allow no discretion in their application.
for applying for leave.
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Gantt Charts
opportunities Comparing alternatives in
•
In light of: light of goals
· The market Which alternative will give us
· Competition the best chance of meeting
· What customer want our goals at the lowest cost
· Our strengths and highest profit?
Pert-CPM Chart
· Our weaknesses
Choosing an alternative
•
Selecting the course of action
Setting objectives or goals we will pursue.
Where we want to be and
what we want to accomplish
and when. • Flow Process Charts
Formulating supporting
Considering planning
premises
·
plans
Such as plans to:
· Buy equipment
Buy materials
• Cause & Effect Diagrams
· Hire and train workers
In what environment – internal · Develop a new product
or external – will our plans
operate?
Quantifying plans by
• Others
making budgets
Developing such budgets as:
· Volume and price of sales
Identifying alternatives · Operating expenses
What are the most promising necessary for plans
alternatives to accomplishing · Expenditures for capital
our objectives? equipment
Figure 2.0
Steps in Planning
Deployment
Flowchart
–
New Product
Development
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Process
Mapping
The TOWS Matrix: A Modern Tool for An Illustration: The Procter & Gamble Company
Analysis of the Situation Profile
• The TOWS Matrix has been introduced for analyzing the The Procter & Gamble Company (P&G) boasts boatloads of
competitive situation of the company that leads to the brands. The world's #1 maker of household products courts
development of the four distinct sets of strategic market share and billion-dollar names. It's divided into three
alternatives.
global units: health and well being, beauty, and household
care. The company also makes pet food and water filters and
• The TOWS Matrix has a wider scope and a different produces a soap opera. Some two-dozen of P&G's brands are
emphasis from the business portfolio matrix and SWOT
analysis. billion-dollar sellers, including Fusion, Always/Whisper, Braun,
Bounty, Charmin, Crest, Downy/Lenor, Gillette, Iams, Olay,
Pampers, Pantene, Pringles, Tide, and Wella, among others.
• The TOWS Matrix is a conceptual framework for a
systematic analysis that facilitates matching of the P&G shed its coffee brands in late 2008. Being the acquisitive
external threats and opportunities with the internal type, with Clairol and Wella as notable conquests, P&G's
weaknesses and strengths of the organization. biggest buy in company history was Gillette in late 2005.
Procter & Gamble SWOT Analysis: The TOWS Matrix: A Modern Tool for
STRENGHTS WEAKNESSESS Analysis of the Situation
· New Management · Top Brands Losing Market Share
· Gross Margin 15 Times the Industry Average · Health and Beauty Women Only
· One of the best marketers in the world · Lagging behind in online media presence & leadership
· Diversified brand portfolio: more than 300 brands with more · Missing opportunity: Refuses to manufacture private label Internal strengths (S) Internal weaknesses (W)
than 79 billion in Revenue products for its retail customers Internal e.g., strengths in management, e.g., weaknesses in areas shown
· Tightly integrated with the largest retailers in the US and · Slow Process Heavy Culture operations, finance, marketing, in the “strengths” box.
· Weak brands (Duracell, Iam, Braun, Pringles)
factors
around the world
External research and development,
· Product innovation · Views Product Performance only
· Talented management
engineering.
factors
· Distribute to 80 Countries
· Distribution channels all over the world
· New Billion Dollar brands
External opportunities (O) SO strategy: Maxi-Maxi WO strategy: Mini-Maxi
(consider risks also) e.g., current Potentially the most successful e.g., development strategy to
OPPORTUNITIES THREATS
and future economic conditions; strategy, utilizing the overcome weaknesses in order to
· Health and Beauty for Men · Substitute brands that have a cheaper price
· Doubling Environmental Goals for 2012 · Private label growth political and social changes; new organization’s strengths to take take advantage of opportunities.
· Adding Value for the Conspiracy · Slowdown in consumer spending in the US & globally products, services, and advantage of opportunities.
· Utilizing online social networks · Key competitors expanding their product portfolios through technology.
· Going Green/Eco Friendly acquisitions
· Capitalizing on online media · Increase in raw material price
External threats (T) ST strategy: Maxi-Mini WT strategy: Mini-Mini
· Continue to divest brands that don't align with the company's · Commodity cost and currency exchange rate placed tremendous e.g., energy shortage, Use of strengths to cope with e.g., retrenchment, liquidation, or
long-term goals (i.e., Folgers) pressure on the business competition, and areas similar to threats or to avoid with threats. joint venture to minimize both
· Emerging markets those shown in the “opportunities” weaknesses and threats.
· New acquisition opportunities
box above.
· Selling directly to consumers
· Design for better product experience
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Decision Making
• It is defined as the selection of a course of action
from among alternatives; it is at the core of
planning.
2. Uncertainty
Experimentation
In a situation of uncertainty, on the other hand, people have only a meager
database, they do not know whether or not the data are reliable, and they very
unsure about whether or not the situation may change.
Reliance on the
How to select from
among Choice made
3. Risk
past
alternatives? In a situation with risks, factual information may exist, but it may be
incomplete. To improve decision making, one may estimate the objective
probability of an outcome by using, for example, mathematical models. On the
other hand, subjective probability, based on judgment and experience, may be
used.
Research and
analysis
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Organizing is…
• The identification and classification of required
activities.
Organizing and Staffing
• The grouping of similar activities necessary to attain
objectives.
objectives objectives,
policies, and
plans
3. Identification and
classification of
4. Grouping of
activities in light of
resources and
5. Delegation of
authority
6. Horizontal and
vertical coordination
of authority and
7. Staffing
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etc.
underlying factors.
• Aside from such personal capacities as
Advantages:
· Close supervision
Disadvantages:
· Superiors tend to get too involved in
comprehending quickly, getting along with
·
·
Close control
Fast communication between subordinates and
superiors
·
·
·
subordinates’ work
Many levels of management
High costs due to many levels
Excessive distance between lowest level and
people, and commanding loyalty and respect,
the most important determinant is a
top level
Organization with wide spans
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Organization Structure
Organization Structure A functional organization grouping (in a manufacturing company)
President
Sales
Engineering
Hydraulic
Engineering
Tooling
accounting
Statistics and
data
processing
Packaging General
production
Quality
Control
Advantages: Disadvantages:
· Logical reflection of functions · De-emphasizes overall company objectives
· Maintains power and prestige of major · Overspecializes and narrows viewpoints of
functions key personnel
· Follows principle of occupational · Reduces coordination between functions
specialization · Responsibility for profits is at the top only
· Simplifies training · Slow adaptation to changes in the
· Furnishes means of tight control at the top environment
· Limits development of general managers
Advantages: Disadvantages:
· Places responsibility at a lower level · Requires more persons with general manager
· Places emphasis on local markets and problems abilities
· Improves coordination in a region · Tends to make maintenance of economical central
· Takes advantage of economies of local operation services difficult and may require services such as
· Better face-to-face communication with local personnel or purchasing at the regional level
interests · Makes control more difficult for top management
· Furnishes measurable training ground for general
managers
Community-
Corporate Institutional
city banking
banking banking
Advantages: Disadvantages:
· Encourages focus on customer needs · May be difficult to coordinate operations
· Gives customers the feeling that they have an between competing customer demands
understanding supplier (banker) · Requires managers and staff expert in
· Develops expertness in customer area customers’ problems
· Customer groups may not always be clearly
defined (e.g., large corporate firms vs. other
corporate business)
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Advantages: Disadvantages:
· Places attention and effort on product line · Requires more persons with general manager
· Facilitates use of specialized capital, facilities, skills, abilities
and knowledge · Tends to make maintenance of economical central
· Permits growth and diversity of products and services services difficult
· Improves coordination of functional activities · Presents increased problem on top of management
· Places responsibility for profits at the division level control
· Furnishes measurable training ground for general
managers
Director
Of
Engineering
structure. Project A
manager
Project B
manager
Project C
manager
Project D
manager
Advantages: Disadvantages:
· Oriented toward end results · Conflict in organizational authority exists
· Professional identification is maintained · Possibility of disunity of command
· Pinpoints product-profit responsibility · Requires a manager effective in human
relations
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Leading/Directing
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• That the way the things are organized, the average human ceases to be a
being’s brainpower is only partly used. motivator. Physiological Needs
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Achievement
Self-actualization Growth in the job
Responsibility
Advancement
see that what they do will help them in achieving it.
An employee can be motivated to perform better
Esteem or status Recognition
Status
Interpersonal relations
Security or safety
Quality of supervision
Company policy and administration result into realization of personal goal in form of some
Job security
Salary reward
Physiological needs
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Perceived effort
and reward
probability More than Harder work
Equitable Reward
reward discounted
Adapted from L. W. Porter and E. E. Lawler, Managerial Attitudes and Performance (Homewood, IL: Richard D. Irwin, Inc.,
1968), p. 165.
Implementation
objectives
Setting
employees are
motivated to perform
Control
better and put in and
Appraisal
maximum effort.
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Motivation Models/Theories
Special Motivational Techniques
• People with the need of achievement are
driven by the challenge of success and the fear
1. Intrinsic Motivation
of failure.
Refers to motivation that is driven by an interest
• They set for themselves moderately difficult or enjoyment in the task itself, and exists within
the individual rather than relying on any external
tasks, are analytical in nature and take pressure
calculated risks. It may include a feeling of accomplishment and
self-actualization.
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1. Power
Good leaders are made not born. If you have the
2. A fundamental understanding of people
desire and willpower, you can become an effective
leader. Good leaders develop through a never 3. The ability to inspire followers to apply their
ending process of self-study, education, training, full capabilities
and experience.
4. The leader’s style
- Jago, 1982
5. The development of a conducive
organizational climate
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1. Autocratic Leader
He commands and expects compliance, is dogmatic and
positive, and leads by the ability to withhold or give
rewards and punishment.
2. Democratic or Participative Leader
He consults with subordinates and encourages their
participation.
3. Free-rein Leader
He uses power very little, if at all, giving subordinates a
high degree of independence.
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Free-rein
Leader
• Blake and Mouton recognizes five style: 1.1 style, 9.9
style, 5.5 style, 1.9 style, and 9.1 style.
Follower Follower Follower
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Sender Receiver
Noise
1. To establish and disseminate the goals of an The Purpose and Function of Communication
enterprise. Planning Organizing Staffing Leading Controlling
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Tips for Improving Written Communication Tips for Improving Oral Communication
• Use simple words and phrases. • Communicate with a large audience as you would do in a one-to-one
conversation.
• Use short and familiar words. • Tell a story, an anecdote, and give examples.
• Use personal pronouns (such as “you”) whenever appropriate. • Pause—do not rush. In a discussion, a pause shows that you are listening.
• Give illustrations and examples; use charts. • Use visual aids such as diagrams, charts, overhead slides, and computer
graphic presentations.
• Use short sentences and paragraphs.
• Communicate confidence and create trust. This can be done by strong and
• Use active verbs, such as “The manager plans…” clear voice, good posture, and a smile.
• Use a colorful, specific language and show through your body language
• Avoid unnecessary words. that you are confident and are in command of the situation.
Jonathan S. Bio 2010
Controlling
• The process of measuring progress
Controlling toward planned performance and, if
necessary, applying corrective
measures to ensure that
Source: Management - A Global Perspective performance is on the line with
by Weihrich and Koontz 11th Edition manager’s objectives.
determining deviations
4. Remedying unfavorable deviation by Take corrective
action
No Yes
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Measurement of
Establishment of Standards
Performance
• Standards are simply criteria of • If standards are clearly & objectively
performance. established and made known to the
performer of a job, then measurement of
• They are selected points in an entire
performance becomes easy.
planning program, at which measures of
performance are made so that managers • The most common means of
can receive signals about how things are measurement are: personal observations,
going and thus, do not have to watch use of statistical data and reports, both
every step in the execution of plans. oral and written.
Illustrative of cost standards widely used are: Have to do with the capital invested in the
direct and indirect costs per unit produced firm rather than with operating costs, and
and labor cost per unit or per hour. ( $5/#; are therefore primarily related to the
Php380/day; etc…) balance sheet rather than to the income
statement.
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Characteristics of an
Effective Control System
1. Valid Performance Standards
Standards should be expressed in quantitative
terms, should be objective rather than subjective. DIAGNOSTIC EXAMINATION
2. Adequate Information to Employees
Information should be accessible as possible,
particularly when people must make decisions
quickly and frequently.
3. Acceptability to Employees
Control systems should emphasize positive
behavior rather than trying to control negative
behavior alone.
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6) What refers to the establishing interrelationships 8) Middle management level undertakes what planning
between people and things in such a way that human and activity?
materials resources are effectively focused toward a) Intermediate planning c) Operational planning
achieving the goal of the company? b) Strategic planning d) Direct planning
a) Planning c) Controlling
b) Leading d) Organizing 9) Strategic planning is undertaken in which management
level?
7) What refers to the management function which is to a) Lower management level
encourage others to follow the example set for them, b) Middle management level
with great commitment and conviction? c) Top management level
a) Staffing c) Controlling d) Lowest management level
b) Motivating d) Leading
10) If you are appointed as a division manager, your first 12) What refers to a description of whether the
task is most likely to objectives are accomplished?
a) set goals a) Efficiency
b) determine the resources needed b) Effectiveness
c) set a standard c) Ability to manage
d) Develop strategies and tactics d) Decision-making ability
11) What is the disadvantage of free-rein style of 13) The process of partitioning an organization into
leadership? subunits to improve efficiency is known as _________.
a) Little managerial control and high degree of risk a) division of labor
b) Time consuming and cost ineffective b) segmentation
c) Little ideas from subordinates in decision-making c) departmentalization
d) All of the choices d) territorialization
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4) When engineer enters management, what is the most 6) What refers to the establishing interrelationships
likely problem he finds difficult to acquire? between people and things in such a way that human and
a) Learning to trust others materials resources are effectively focused toward
b) Learning how to work through others achieving the goal of the company?
c) Learning how to take satisfaction in the work of others a) Planning c) Controlling
d) All of the above b) Leading d) Organizing
5) What management functions refers to the process of 7) What refers to the management function which is to
anticipating problems, analyzing them, estimating their encourage others to follow the example set for them,
likely impact and determining actions that will lead to the with great commitment and conviction?
desired outcomes and goals? a) Staffing c) Controlling
a) Planning c) Controlling b) Motivating d) Leading
b) Leading d) Organizing
8) Middle management level undertakes what planning 10) If you are appointed as a division manager, your first
activity? task is most likely to
a) Intermediate planning c) Operational planning a) set goals
b) Strategic planning d) Direct planning b) determine the resources needed
c) set a standard
9) Strategic planning is undertaken in which management d) Develop strategies and tactics
level?
a) Lower management level 11) What is the disadvantage of free-rein style of
b) Middle management level leadership?
c) Top management level a) Little managerial control and high degree of risk
d) Lowest management level b) Time consuming and cost ineffective
c) Little ideas from subordinates in decision-making
d) All of the choices
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12) What refers to a description of whether the 14) When structuring an organization, the engineer
objectives are accomplished? manager must be concerned with the determining the
a) Efficiency scope of work and how it is combined in a job. This
b) Effectiveness refers to _____________.
c) Ability to manage a) division of labor
d) Decision-making ability b) delegation of authority
c) departmentalization
13) The process of partitioning an organization into d) span of control
subunits to improve efficiency is known as _________.
a) division of labor 15) What refers to a process of influencing and
b) segmentation supporting others to work enthusiastically toward
c) departmentalization achieving objectives?
d) territorialization a) Power c) Leadership
b) Teamwork d) Charisms
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