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BA

QUALITY POLICY
ELCON will strive to meet the divergent needs of customers and delight
them by consistently providing a rapid response to their need. The above
shall be achieved by establishing a Quality Management Systems
through involvement of our entire team & vendors. It shall be our
endeavor to continually improve the quality of our services and products
to match the best and latest in the industry.

CORE VALUES
Create values in all our dealings.
Walking extra miles to delight our customer.
We upgrade regularly by leading edge innovation.
We accept responsibility for all our action.
WINNERS NOT ONLY DREAM ...... THEY ALSO ACT .

CORE PURPOSE
We partner our client by leveraging through our innovating products
there by enhancing their profitability & performance

DINESH RATHI

C A B L E T R AY
AUTHORISED
DISTRIBUTOR
FOR Authorised Distributors of :

Cable Glands & Lugs


An ISO 9001 : 2008 COMPANY

Corporate Office :
Sr. No. 29/2, ELCON HOUSE, DHAYARI, TAL - HAVELI,
DIST - PUNE - 411 041.
CABLE TRAYS
Unit Factory :
VALENCIA / 9922666789

PVT. LTD Ghat No. 21, H.O.253, VARVEKH KUNDH, TAL - BHOR,
DIST - PUNE - 412 210.

Website: www.elconhouse.com,
Email: elcon@vsnl.com , sales@elconhouse.com
Tel : +91-20–2469 0751, 2469 0776
Mobile : +91-98220 26926
Discover an organization where
QUALITY MEETS RELIABILITY.

design and manufacture


of Cable Trays
ELCON is the market leader in the design and
manufacture of Cable Trays of both Ladder
and Perforated type.

ELCON CABLE TRAYS PVT. LTD. is an ISO 9001:2008 Company that offers a wide portfolio of Erection
Hardware under one roof was incorporated in the year 1987.

Part of the Dinesh Rathi Group of Companies, ELCON is engaged in making high performance products
that are finding growing acceptance in the Electrical, Instrumentation and Construction industries.
Designed for robustness in long-span
applications, ELCON make Cable Trays are
available in various dimensions i.e. length,
width, height and thickness, as per precise
customer requirements. And they are available
in different Material of Construction like Steel,
Aluminum and Stainless Steel.

For Cable Trays made from Steel, customers


have a choice of material finish to select from;
they come in Painted, Powder Coated, Pre-
9 million
meters per year

galvanized and Hot Dip Galvanized varieties.


Furthermore, ELCON offers you Hot Dip
At ELCON, we partner with our clients by leveraging our Galvanized Cable Trays as per IS 4759 and
innovative products, thereby enhancing their profitability 2629 Standards.
and performance.
We also supply the complete set of accessories
ELCON makes and supplies the complete range of including vertical & horizontal bends, inside &
Erection Hardware for application in Electrical and outside bends, reducers and tees.
Instrumentation systems. This range essentially includes
Cable Terminals & Lugs, Copper Tubes & Fittings, Compact design, superior performance and
attractive pricing are the key strengths ELCON
Condensing Pot, Junction Box, Lightning Arrestor, Pipe
Fitting, Push Button Station, S.S. Tube & Fitting and Valves
& Manifolds
Cable Trays are known for.
Raceway
All ELCON products bear the stamp of quality. Our
products are duly certified by the leading consultants
Under the motivating leadership of
Director Mr. Dinesh Rathi, ELCON is
To complement its Cable Tray offering, ELCON
supplies versatile Support Systems that are
economical, fully adjustable and reusable. With
no welding and drilling required, they are quite
for
ITINDUSTRY
including Bechtel, Dasturco, Desein Pvt. Ltd., consistently creating higher Apart from manufacturing Cable Trays,
easy to install. These are best suited for ELCON also makes premium quality
Development Consultants Pvt. Ltd., Dodsal, Engineers benchmarks in quality and crossing new
multipurpose applications in Electrical, Raceways for the IT industry.
India Limited, MAHATRANSCO, MECON, TCE, Toyo milestones in customer satisfaction. Instrumentation and Mechanical Systems.
Engineering Limited, UDHE India Limited, among others.
Discover an organization where
QUALITY MEETS RELIABILITY.

design and manufacture


of Cable Trays
ELCON is the market leader in the design and
manufacture of Cable Trays of both Ladder
and Perforated type.

ELCON CABLE TRAYS PVT. LTD. is an ISO 9001:2008 Company that offers a wide portfolio of Erection
Hardware under one roof was incorporated in the year 1987.

Part of the Dinesh Rathi Group of Companies, ELCON is engaged in making high performance products
that are finding growing acceptance in the Electrical, Instrumentation and Construction industries.
Designed for robustness in long-span
applications, ELCON make Cable Trays are
available in various dimensions i.e. length,
width, height and thickness, as per precise
customer requirements. And they are available
in different Material of Construction like Steel,
Aluminum and Stainless Steel.

For Cable Trays made from Steel, customers


have a choice of material finish to select from;
they come in Painted, Powder Coated, Pre-
9 million
meters per year

galvanized and Hot Dip Galvanized varieties.


Furthermore, ELCON offers you Hot Dip
At ELCON, we partner with our clients by leveraging our Galvanized Cable Trays as per IS 4759 and
innovative products, thereby enhancing their profitability 2629 Standards.
and performance.
We also supply the complete set of accessories
ELCON makes and supplies the complete range of including vertical & horizontal bends, inside &
Erection Hardware for application in Electrical and outside bends, reducers and tees.
Instrumentation systems. This range essentially includes
Cable Terminals & Lugs, Copper Tubes & Fittings, Compact design, superior performance and
attractive pricing are the key strengths ELCON
Condensing Pot, Junction Box, Lightning Arrestor, Pipe
Fitting, Push Button Station, S.S. Tube & Fitting and Valves
& Manifolds
Cable Trays are known for.
Raceway
All ELCON products bear the stamp of quality. Our
products are duly certified by the leading consultants
Under the motivating leadership of
Director Mr. Dinesh Rathi, ELCON is
To complement its Cable Tray offering, ELCON
supplies versatile Support Systems that are
economical, fully adjustable and reusable. With
no welding and drilling required, they are quite
for
ITINDUSTRY
including Bechtel, Dasturco, Desein Pvt. Ltd., consistently creating higher Apart from manufacturing Cable Trays,
easy to install. These are best suited for ELCON also makes premium quality
Development Consultants Pvt. Ltd., Dodsal, Engineers benchmarks in quality and crossing new
multipurpose applications in Electrical, Raceways for the IT industry.
India Limited, MAHATRANSCO, MECON, TCE, Toyo milestones in customer satisfaction. Instrumentation and Mechanical Systems.
Engineering Limited, UDHE India Limited, among others.
PERFORATED TYPE CABLE TRAY
RACEWAY DUCTS

WIDTH (W) 50 mm to 600 mm


HEIGHT (H) 25 mm to 150 mm
THICKNESS (T) 1.2 mm, 1.6 mm,2mm2.5 mm & 3 mm
LENGTH(L)
2500 mm / 3000 mm & 2444 mm (for Aluminum)
MOC
MS Steel, Stainless Steel, Aluminum

TRAY COVER AND CLAMP


LADDER TYPE CABLE TRAY

FLAT COVER SLOPPY COVER

COUPLER PLATES

PERFORATED TYPE CABLE TRAY LADDER TYPE CABLE TRAY


WIDTH (W) 50 mm to 1200 mm WIDTH (W) 50 mm to 1200 mm
HEIGHT (H) 25 mm to 100 mm SIDE CHANNEL HEIGHT (H)50 mm to 150 mm
THICKNESS (T) 1.6 mm,2mm2.5 mm & 3 mm RUN WIDTH 30 mm to 50 mm
LENGTH (L) 2500 mm / 3000 mm RUN HEIGHT 10 mm to 20 mm
MOC MS Steel, Stainless Steel, Aluminum RUN C TO C 250 mm to 300 mm
THICKNESS (T) 1.6 mm,2mm2.5 mm & 3 mm
LENGTH (L) 2500 mm / 3000
MOC MS Steel, Stainless Steel, Aluminum
PERFORATED TYPE CABLE TRAY
RACEWAY DUCTS

WIDTH (W) 50 mm to 600 mm


HEIGHT (H) 25 mm to 150 mm
THICKNESS (T) 1.2 mm, 1.6 mm,2mm2.5 mm & 3 mm
LENGTH(L)
2500 mm / 3000 mm & 2444 mm (for Aluminum)
MOC
MS Steel, Stainless Steel, Aluminum

TRAY COVER AND CLAMP


LADDER TYPE CABLE TRAY

FLAT COVER SLOPPY COVER

COUPLER PLATES

PERFORATED TYPE CABLE TRAY LADDER TYPE CABLE TRAY


WIDTH (W) 50 mm to 1200 mm WIDTH (W) 50 mm to 1200 mm
HEIGHT (H) 25 mm to 100 mm SIDE CHANNEL HEIGHT (H)50 mm to 150 mm
THICKNESS (T) 1.6 mm,2mm2.5 mm & 3 mm RUN WIDTH 30 mm to 50 mm
LENGTH (L) 2500 mm / 3000 mm RUN HEIGHT 10 mm to 20 mm
MOC MS Steel, Stainless Steel, Aluminum RUN C TO C 250 mm to 300 mm
THICKNESS (T) 1.6 mm,2mm2.5 mm & 3 mm
LENGTH (L) 2500 mm / 3000
MOC MS Steel, Stainless Steel, Aluminum
CABLE GLANDS
GLAND DESIGN
COMET gland design & testing philosophy
on the performance requirements of BS:
6121 & IP66 as per IS 13947
(Part I), adding any criteria necessary to
meet particular specification.

QUALITY
HAZARDOUS AREA GLANDS - Quality is extremely important in an electrical system. It is maintained by undertaking stage wise inspection,
which is always mandatory. Full fledge in house lab. Inspects raw material & out going finished products as
COMET flameproof glands are approved by CMRI, Dhanbad, DGFASLI, BIS, CCOE - Nagpur suitable for GAS per defined rejection / acceptance methods. Relevant Indian & International standards are maintained by
I, IIA, IIB & IIC. Specific details are available upon request. concurrent inspections & close monitoring of quality standards. This will enable the customers to select the
terminals as per the specification required.
MATERIALS
Glands are manufactured as standard in BRASS. Alternative material includes ALUMINIUM, MILD STEEL &
S.S.
FITTING
FINISHES
Brass glands are generally supplied with NICKEL finish and can be supplied with variety of finishes, e.g. TIN or
CADNIUM. Further details are available upon request.

ENTRY THREADS
Glands are supplied with B.S.C. threads (ET). Other entry thread forms available are - NPT, PG, PF, BSP
METRIC etc.
Tube End Closure Bulkhead Union Fitting End Closure
HOW TO ORDER
Select appropriate gland from the relevant table by checking the ACTUAL cable dimensions or referring to the
SPECIFIED cable.

CABLE TERMINAL & LUGS

Entire ranges of copper tubular terminals Union Union Elbow Union Tee
are made from ETP grade & EC grade
aluminum tubes. Terminals are exclusively
designed for study performance even on
adverse conditions. Unique type test are
conducted as per IS: 8909 & IS: 8337.
The range of the terminals & connectors
starts from 0.5mm 2 to 1000mm 2 with
many variations suiting to many industries.

Male Connector Coupling Cap Union Cross


CABLE GLANDS
GLAND DESIGN
COMET gland design & testing philosophy
on the performance requirements of BS:
6121 & IP66 as per IS 13947
(Part I), adding any criteria necessary to
meet particular specification.

QUALITY
HAZARDOUS AREA GLANDS - Quality is extremely important in an electrical system. It is maintained by undertaking stage wise inspection,
which is always mandatory. Full fledge in house lab. Inspects raw material & out going finished products as
COMET flameproof glands are approved by CMRI, Dhanbad, DGFASLI, BIS, CCOE - Nagpur suitable for GAS per defined rejection / acceptance methods. Relevant Indian & International standards are maintained by
I, IIA, IIB & IIC. Specific details are available upon request. concurrent inspections & close monitoring of quality standards. This will enable the customers to select the
terminals as per the specification required.
MATERIALS
Glands are manufactured as standard in BRASS. Alternative material includes ALUMINIUM, MILD STEEL &
S.S.
FITTING
FINISHES
Brass glands are generally supplied with NICKEL finish and can be supplied with variety of finishes, e.g. TIN or
CADNIUM. Further details are available upon request.

ENTRY THREADS
Glands are supplied with B.S.C. threads (ET). Other entry thread forms available are - NPT, PG, PF, BSP
METRIC etc.
Tube End Closure Bulkhead Union Fitting End Closure
HOW TO ORDER
Select appropriate gland from the relevant table by checking the ACTUAL cable dimensions or referring to the
SPECIFIED cable.

CABLE TERMINAL & LUGS

Entire ranges of copper tubular terminals Union Union Elbow Union Tee
are made from ETP grade & EC grade
aluminum tubes. Terminals are exclusively
designed for study performance even on
adverse conditions. Unique type test are
conducted as per IS: 8909 & IS: 8337.
The range of the terminals & connectors
starts from 0.5mm 2 to 1000mm 2 with
many variations suiting to many industries.

Male Connector Coupling Cap Union Cross


ELCON TUBE FITTINGS come to you completely assembled, finger-tight. They are ready for immediate use.
Dis-assembly before use can result in dirt or foreign material getting into the fitting and causing leaks
ELCON WORKS MANIFOLDS ARE AVAILABLE
MANIFOLDS IN FOUR DIFFERENT TYPES OF DESIGNS
ELCON TUBE FITTING are installed in three easy steps.

Step 1 1 SEPARATELY MOUNTED MANIFOLDS


Meant for installation from the instrument
Insert the tubing into the ELCON TUBE FITTING. Make sure that the tubing rests and are usually connected by means of
firmly on the shoulders ofthe fitting and that the nut is snug tight, in this position pipes or tubes, pipes and pipe fittings /
the tube does not rotate by hand. tubes and tube fittings. .

Step 2
2 Meant
DIRECT MOUNTING ‘T’ TYPE MANIFOLDS
for the direct mounting on the
instrument and screwed process
Before tightening the ELCON nut, scribe the nut atthe 6.00 o'clock position. connections.

3 DIRECT MOUNTIING "H" TYPE


Manifold for stacked assembly between
Step 3 the instrument and flanged process
connection.
Now while holding the fitting body steady with a backup wrench, tighten the
nut one-and-one quarter turns* 4 CO-PLANAR MANIFOLDS
Mounted directly on to the instrument
eliminating the adapter plate.
Watch the scribe mark, make one complete revolution and continue to the 9.00 o'clock position. *For 1/8",
3/16", 3 & 4 mm size tube fittings, only % turns from finger-tight is necessary the joint is now complete.

VALVES DESIGN AND MATERIALS


HIGH PRESSURE APPLICATIONS, HIGH SAFETY FACTOR SYSTEMS
Due to the variation of tubing diameters, a common starting point is desirable. Therefore, use a wrench to snug up
the nut until the tubing will not turn (by hand) in the fitting. Now tighten the nut one-and-onequarter turns and
Elcon to specific designs for lowl medium
the fitting is ready to hold pressure well above the working pressure of the tubing.
and high pressure usage. The valves
manufactured by Elcon are available in a
RE-TIGHTENING INSTRUCTIONS
Connections can be disconnected and re-tightened many, many times and the same reliable, leak-proof seal wide range of materials. These materials
obtained every time the reconnection is made. are custom - selected for the body, trim
and seals to suit the pressures temperatures
THREAD SPECIFICATIONS and fluids used in the pressure Iines.

ELCON connectors have one or more tubing end connections and the others with male or female pipe threads
there are a variety of pipe threads for which ELCON Double Ferrule Fittings are available. The most popular The materials used for manufacturing are
based on ASTM / DIN / BS and Indian
thread connections are the American National Pipe thread (NPT) British standard pipe threads (BSP) and metric
Standards, depending upon the requirements
threads. These threads belong to standards of individual countries as well as iso where they have been codified All
of our customers. Most of the products
ELCON Fittings with pipe threads or stud end threads conforming to the specifications as detailed bellow
manufactured ·are in carbon steel
American National Pipe Thread (NPT) : reference specification ASA B2. 1: 1960ISO parallel pipe threao ( British
standard pipe thread ) :Reference specifications BS 2779. ISO 228/1 DIN 259.JISB 0202.IS 2643 (ASTM A105) and stainless steel (ASTM A 182 F316, ASTM A 479 and ASTM A 276 in the SS range).
ISO taper pipe thread (British standard pipe taper thread ) Both the materials conform to NACE MR 01-75 for specified corrosive applications.
Reference specifications BS 21. ISO 7/1 DIN 2999 JIS B0203 IS 554
Unified National pipe threads: Reference specifications ASA B1 1: 1964
ELCON TUBE FITTINGS come to you completely assembled, finger-tight. They are ready for immediate use.
Dis-assembly before use can result in dirt or foreign material getting into the fitting and causing leaks
ELCON WORKS MANIFOLDS ARE AVAILABLE
MANIFOLDS IN FOUR DIFFERENT TYPES OF DESIGNS
ELCON TUBE FITTING are installed in three easy steps.

Step 1 1 SEPARATELY MOUNTED MANIFOLDS


Meant for installation from the instrument
Insert the tubing into the ELCON TUBE FITTING. Make sure that the tubing rests and are usually connected by means of
firmly on the shoulders ofthe fitting and that the nut is snug tight, in this position pipes or tubes, pipes and pipe fittings /
the tube does not rotate by hand. tubes and tube fittings. .

Step 2
2 Meant
DIRECT MOUNTING ‘T’ TYPE MANIFOLDS
for the direct mounting on the
instrument and screwed process
Before tightening the ELCON nut, scribe the nut atthe 6.00 o'clock position. connections.

3 DIRECT MOUNTIING "H" TYPE


Manifold for stacked assembly between
Step 3 the instrument and flanged process
connection.
Now while holding the fitting body steady with a backup wrench, tighten the
nut one-and-one quarter turns* 4 CO-PLANAR MANIFOLDS
Mounted directly on to the instrument
eliminating the adapter plate.
Watch the scribe mark, make one complete revolution and continue to the 9.00 o'clock position. *For 1/8",
3/16", 3 & 4 mm size tube fittings, only % turns from finger-tight is necessary the joint is now complete.

VALVES DESIGN AND MATERIALS


HIGH PRESSURE APPLICATIONS, HIGH SAFETY FACTOR SYSTEMS
Due to the variation of tubing diameters, a common starting point is desirable. Therefore, use a wrench to snug up
the nut until the tubing will not turn (by hand) in the fitting. Now tighten the nut one-and-onequarter turns and
Elcon to specific designs for lowl medium
the fitting is ready to hold pressure well above the working pressure of the tubing.
and high pressure usage. The valves
manufactured by Elcon are available in a
RE-TIGHTENING INSTRUCTIONS
Connections can be disconnected and re-tightened many, many times and the same reliable, leak-proof seal wide range of materials. These materials
obtained every time the reconnection is made. are custom - selected for the body, trim
and seals to suit the pressures temperatures
THREAD SPECIFICATIONS and fluids used in the pressure Iines.

ELCON connectors have one or more tubing end connections and the others with male or female pipe threads
there are a variety of pipe threads for which ELCON Double Ferrule Fittings are available. The most popular The materials used for manufacturing are
based on ASTM / DIN / BS and Indian
thread connections are the American National Pipe thread (NPT) British standard pipe threads (BSP) and metric
Standards, depending upon the requirements
threads. These threads belong to standards of individual countries as well as iso where they have been codified All
of our customers. Most of the products
ELCON Fittings with pipe threads or stud end threads conforming to the specifications as detailed bellow
manufactured ·are in carbon steel
American National Pipe Thread (NPT) : reference specification ASA B2. 1: 1960ISO parallel pipe threao ( British
standard pipe thread ) :Reference specifications BS 2779. ISO 228/1 DIN 259.JISB 0202.IS 2643 (ASTM A105) and stainless steel (ASTM A 182 F316, ASTM A 479 and ASTM A 276 in the SS range).
ISO taper pipe thread (British standard pipe taper thread ) Both the materials conform to NACE MR 01-75 for specified corrosive applications.
Reference specifications BS 21. ISO 7/1 DIN 2999 JIS B0203 IS 554
Unified National pipe threads: Reference specifications ASA B1 1: 1964
APPROVAL
1 Elcon CLIENTS
Insert the spring nut anywhere along the continuous Support System
slotted channel. The rounded nut ends permit easy
insertion. 100% Adjustable | 100% Reusable | bNo Welding
No Drilling | No Special Tools

2 UTILITY CHANNEL

Thickness
2.5 mm
Finishes
MS. Plain, Stalled
Hot Dip Galvanised

Material
Mild Steel

3 Standard Length
2 & 6 mtr

Insert the bolt through the fitting and into the spring
nut. See illustration 5 for end view showing the nut
in place)

4
Additional channel sections can now be bolted to
G. I. EARTHING FLATS
the fitting already in place by following procedure
described in steps 1-3.

5
Tightening with a wrench locks the serrated teeth of the
nut into the iturned edges of the channel, to complete a All Sizes Earthing Flats are Hot Dip Galvanized
as per IS 4759 - 2629
strong, vise-like connection.
APPROVAL
1 Elcon CLIENTS
Insert the spring nut anywhere along the continuous Support System
slotted channel. The rounded nut ends permit easy
insertion. 100% Adjustable | 100% Reusable | bNo Welding
No Drilling | No Special Tools

2 UTILITY CHANNEL

Thickness
2.5 mm
Finishes
MS. Plain, Stalled
Hot Dip Galvanised

Material
Mild Steel

3 Standard Length
2 & 6 mtr

Insert the bolt through the fitting and into the spring
nut. See illustration 5 for end view showing the nut
in place)

4
Additional channel sections can now be bolted to
G. I. EARTHING FLATS
the fitting already in place by following procedure
described in steps 1-3.

5
Tightening with a wrench locks the serrated teeth of the
nut into the iturned edges of the channel, to complete a All Sizes Earthing Flats are Hot Dip Galvanized
as per IS 4759 - 2629
strong, vise-like connection.
BA
QUALITY POLICY
ELCON will strive to meet the divergent needs of customers and delight
them by consistently providing a rapid response to their need. The above
shall be achieved by establishing a Quality Management Systems
through involvement of our entire team & vendors. It shall be our
endeavor to continually improve the quality of our services and products
to match the best and latest in the industry.

CORE VALUES
Create values in all our dealings.
Walking extra miles to delight our customer.
We upgrade regularly by leading edge innovation.
We accept responsibility for all our action.
WINNERS NOT ONLY DREAM ...... THEY ALSO ACT .

CORE PURPOSE
We partner our client by leveraging through our innovating products
there by enhancing their profitability & performance

DINESH RATHI

C A B L E T R AY
AUTHORISED
DISTRIBUTOR
FOR Authorised Distributors of :

Cable Glands & Lugs


An ISO 9001 : 2008 COMPANY

Corporate Office :
Sr. No. 29/2, ELCON HOUSE, DHAYARI, TAL - HAVELI,
DIST - PUNE - 411 041.
CABLE TRAYS
Unit Factory :
VALENCIA / 9922666789

PVT. LTD Ghat No. 21, H.O.253, VARVEKH KUNDH, TAL - BHOR,
DIST - PUNE - 412 210.

Website: www.elconhouse.com,
Email: elcon@vsnl.com , sales@elconhouse.com
Tel : +91-20–2469 0751, 2469 0776
Mobile : +91-98220 26926

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