ty MATHEY-LELAND MANUFACTURING 1221 EAST HOUSTON BROKEN ARROW, OKLA. 74012, USA (918) 258-7311 FAX: (918) 251-5200 aun geese Jom a REERTAMI-D MAANTTTAT psc B14 MATHEY-LELAND MFG. CO. 1221 E HOUSTON BROKEN ARROW, OK 74012 USA PETROLEUM SUPPLY Retriever Wireline Unit Serial Number: 989 Part Number 02-0760-A06 Operating and Maintenance Manual Illustrated Parts List/ MATHEY Ml) Leferrnd \issucacturine Co. 1221 E. HOUSTON BROKEN ARROW, OKLAHOMA 74012, USA PHONE: 918/258-7311 Fax: 918/251-5200 WIRELINE UNIT WARRANTY In the event any merchandise sold hereunder (except merchandise ‘manufactured by other persons or firms) is not in accordance with specifications shown on the order within customarily accepted tolerances, or is defective on account of workmanship or material, the Company agrees for a period of one year from date of shipment, at its option, to replace or repair the merchandise. This agreement, however, is upon condition that the customer promptly notifies the Company in writing of any claim in this respect, setting forth in detail any such claimed defect and that the Company may be afforded a reasonable opportunity to examine the merchandise and to investigate the claimed defect. ‘The Company shall be, in no event, liable for damages beyond the price paid by the customer for such defective merchandise. This warranty does not obligate the Company to bear any transportation charges in connection with the replacement or repair of defective merchandise. As to any item manufactured by other persons or firms, the Company agrees fo present the customer's claim with respect to defects to the manufacturer for adjustment, and the customer agrees that the liability of the Company shall not exceed any adjustment with respect to which such manufacturer accepts responsibility. The above warranty is in lieu of all other warranties, express or implied, and it is agreed that there is no express or implied warranty by the Company as to the fitness, merchantability, capacity, or efficiency of any merchandise sold, and that there are no oral or implied additional warranties made in connection with any sale based hereon. No modification, or additions to this agreement with respect to warranty of the Company, either before or after contract of sale, shall be made except on written authority of the President or Vice President of the Company.OPERATION AND MAINTENANCE MANUAL, FOR MATHEY WIRELINE UNIT-RETRIEVER MODEL 2000 ELECTRICAL CONNECT ELECTRIC MOTOR IN ACCORDANCE WITH INSTRUCTIONS ON THE DATA PLATE ATTCHED TO WIRELINE UNIT FRAME. REFER TO WIRING SCHEMATIC INSIDE STARTER, BOX COVER. THE ELECTRIC MOTOR MUST ROTATE IN THE DIRECTION INDICATED BY ARROW ON HYDRULIC PUMP, WARNING A LICENSED ELECTRICAN SHOULD BE USED TO PROPERLY CONNECT THE EXPLOSION PROOF COMPONENTS DYNAMIC BRAKING DO NOT RUN ELECTRIC MOTOR. ENGAGE CLUTCH BY SHIFTING CLUTCH LEVER TO THE “IN” POSTION. CHECK FOR DOG ENGAGEMENT THROUGH THE WINGOW IN MOUNTING PLATE. IT MAY BE NECESSARY TO ROTATE SPOOL SLIGHTLY IN EITHER DIRECTION TO ALIGN DOGS WITH HYDRUALIC MOTOR, LET TOOL FREEFALL, USING HYDRAULIC GOVERNOR FOR BRAKING. 2, TURN HANDLE CLOCKWISE FOR MORE BRAKING PRESSURE. b. TURN HANDLE COUNTERCLOCKWISE FOR LESS BRAKING PRESSURE. SYSTEM PRESSURE GAUGE SHOULD INDICATE ZERO SYSTEM PRESSURE, READ DEPTH ON METER COUNTER. FOR HAND CRANKING OR OTHER PURPOS! “QUT” POSITION. MOVE CLUTCH LEVER TO THERETRIEVING WIRE BE CERTAIN CLUTCH IS ENGAGED. OPEN HYDRUALIC GOVERNOR VALVE APPROXIMATELY THREE TURNS (COUNTERCLOCKWIS! ENGAGE HAND BRAKE. START ELECTRIC MOTOR. DISENGAGE HAND BRAKE. TURN HYDRAULIC GOVERNOR CLOCKWISE SLOWLY UNITL SPOOL BEGINS TO TURN, POWER AND SPEED ARE CONTROLLED BY CLOSING AND OPENING HYDRUALIC GOVERNOR, SYSTEM PRESSURE GAUGE WILL INDICATE SYSTEM PRESSURE IN PSL RELIEF VALVE SHOULD BE SET JUST SLIGHTLY OVER THE LOAD THAT WILL BE HANDLED TO INSURE AGAINST THE POSSIBLITY OF HANGING UP IN THE ‘WELL WHEN RETRIEVING LINE AND TOOLS. 10. TO SET RELIEF VALVE, LOOSEN JAM NUT AND TURN KNURLED KNOB CLOCKWISE FOR MOR PRESSURE AND COUNTERCLOCKWISE FOR LESS PRESSURE. RETIGHTEN JAM NUT. 11, FOR EMERGENCY SHUT DOWN, PUSH STOP BUTTON ON STARTER BOX AND ENGAGE HAND BRAKE, WARNING DONOT ATTEMPT TO ENGAGE OR DISENGAGE CLUTCH WITH HYDRAULIC MOTOR OR SPOOL ROTATING. MAINTENANCE LUBRICATION ‘THE WIRELINE UNIT HAS THREE GREASE ZERK FITTINGS AS FOLLOWS: 1, TWO SPOOL SHAFT PILLOW BLOCK BEARNGS. 2._ YOKE ASSEMBLY. ‘THE PILLOW BLOCK BEARINGS NEED VERY LITTLE LUBRICATION, BECAUSE THEY ARE SEALED BEARINGS AND SHOULD NOT BE FILLED TO THE POINT OF RUPTURING THE SEALS, ONE SHOT OF GOOD QUALITY GREASE FROM A HAND GREASE GUN EVERY EIGHT MONTHS SHOULD BE SUFFICIENT. ‘THE YOKE SHOULD BE LUBRICATED AS NEEDED, USUALLY ABOUT EVERY THREE MONTHS. APPLY A SMALL AMOUNT OF GREASE TO THE SPOOL SHAFT SPLINE WHILE. SLIDING DOG CLUTCH BACK AND FORTH. HYDRAULIC OIL. CHECK FREQUENTLY THE OIL LEVEL INTHE TANK WHEN THE OIL IS COLD AND FILL TANK ABOUT " ABOVE THE BOTTOM OF FILLER SCREEN, USE A GOOD QUALITY, NON- FOAMING, ANIT-WEAR HYDRAULCI OIL. WHEN ADDING HYDRAULIC OIL, BE CERTAIN THE OIL IS CLEAN AND DOES NOT CONTAIN ANY SOLID PARTICLES. USE A PREMIUM QUALITY HYDRAULIC OIL. WITH A MINIMUM 100 S.U.S. AND MAXIMUM 00 S.U.S. OPERATING VISCOSITY.HYDRAULIC OIL FILTER ‘THE HYDRAULIC OIL FILTER HAS A COLOR CODED INDICATOR GAUGE. THE UNIT MUST OPERATE IN THE GREEN AREA. SHOULD THE UNIT OPERATE IN THE RED AREA, THIS 1S AN INDICATION THAT THE FILTER ELEMENT NEEDS TO BE REPLACED. UNDER NORMAL OPERATING CONDITIONS, THE FILTER SHOULD OPERATE IN THE GREEN FOR APPROXIMATELY 300 HOURS. CAUTION (CONSULT FACTORY REGARDING EXTREME OPERATING TEMPERATURES.MATHEY-LELAND MANUFACTURING CO. 1221 EAST HOUSTON BROKEN ARROW, OK. 74012 PERFORMANCE TEST RESULTS: SHIPPER: wosees ‘cUSTOMER: PETROLEUM SUPPLY MODEL: RETRIEVER.2000 220v/5082 PARTNUMBER: 02.0760-A06 SERIALNUMBER: 989 DATE: s19100 ‘TEST/ SETTINGS DESCRIPTION: +) VISUALLY INPECT. 2) ENGAGE DRUM CHECKING FOR BINDING OR INTERFERANCE. 5) PRESSURE TEST TO 1.5 TIMES RATED PRESSURE. 4) MEASURE RPM OF DRUM, 5) MEASURE FEET PER MINUTE OF DRUM @ FLANGE 6) STATIC LINE PULL TEST @ CORE OF DRUM T)INSPEGT UNIT FOR HYDRAULIC LEAKING MINIMUM OPERATING TEMPERATURE: 4 F (20 C) ELECTRIC MOTOR RPM: 1800 RESULTS: RPM-UPHOLE: 250 ‘SPOOL-FPM-UPHOLE: 900 (FEETIMINUTE@FLANGE) STATIC LINE PULL @ CORE: 1400 (POUNDS) APPROVALS: PERFORMEDBY: GW. COMPANY: — Mathey-Letand, DATE: WITNESSED By: COMPANY: DATE: APPROVEDBY, = JG. COMPANY: Mathey-Leland DATE: 19100 119100 MATHEY DOC TP-100/ RV 10-87ASSEMBLY DETAIL - RETRIEV.R 2000 TX!MATHEY Aeteeield Nanuracturine Co. 1221 E. HOUSTON BROKEN ARROW, OKLAHOMA 74012, USA Bill of Material PHONE: 918/258-7311 Page 1 of 2 F 118/251-5200 RETRIEVER 2000 WIRELINE UNIT 02-0760-406 ASSEMBLY (220V, 50Hz) TEM | QUAN ~~ DESCRIPTION PART No. No. 1 | FILTER, HEAD. _O1-0101-054 2) FILTER ELEMENT, ~__ |_01-0102-035_] 3 I___ | STRAINER, 25 GPM ~__|_01-0105-02T 4 T__| PUMP, HYDRAULIC (01-0107-003_| Cs T___| GAUGE, FILTER INDICATOR O1-0114-001 6 T__| GAUGE, SYSTEM PRESSURE 0-3000 PSI O1-0114-002 | 7 2 [ BEARING, PILLOW BLOCK 1-0115-003 8 1__| CLUTCH, DOG KEYED (01-0206-001 9 1_| VALVE, 2-BY-2 RELIEF/CHECK 10_| 1 | VALVE, FLOW CONROL I T__| CLUTCH, SLIDING D 01-0207-001 12 1__| CAM, FOLLOWER ~01-0220-001 B 1___| MOTOR, HYDRUALIC - (01-0145-004 if 1__ | STARTER BOX 01-0149-033 15 3__ | HEATING ELEMENT 16 T_| MOUNT, FOOT MOTOR O1-0153-006 7 1 __| ASSEMBLY, SHIFTING YOKE (02-0106-013 18 1 | COUPLING, CHAINHALF 5016__ 1-5/8 in. (01-0233-001 19__|_1__| COUPLING, CHAINHALF 5016 Yin. ~~ [-01-0222-007 20 T__| MOTOR, ELECTRIC (01-0249-011 21 | ASSEMBLY, DISC BRAKE Gacludes tems 40,41,42,30) | 02-0760-004 22 | BREATHER, ELECTRICAL FITTING (01-0412-001 23 T DRAIN, SEAL ELECTRICAL FI TTING 01-0413-001 24_|__1 | DOWELPIN _ (01-0435-001 25 T_| GAUGE, SIGHT 01-0330-008 26 T_| COUPLING, CHAIN S016 [01-0595-001 [27 T__| COUPLING, EXPLOSION PROOF, (01-0152-003, (8 T__| SHAFT, RETRIEVER SPOOL 2-0117-001 29) 1 | ASSEMBLY, RETRIEVER SPOOL (@2-0105-000 30 1__|'TANK, HYDRAULIC 40 GALLON (includes tem25)_ | 02-0124-276 31_| 1 _| BAR, ALL-THREAD X 5° LONG ~__|_ 76-12F0-000_| 32_[ 1 |CLEVIS _ 02-0186-011 33 1__| HANDLE, CRANK’ _ 02-0139-002 34 i | WELDMENT, RETRIEVER 2000 FRAME 02-0760-001 I 02-0752-003 [DOUBLE RACK ARM POST —MATHEY Leff Monuracturine Co. 1221 E. HOUSTON BROKEN ARROW, OKLAHOMA 74012, USA Bill of Material Page 2 of 2 PHONE: 918/258-7311 Fax: 918/251-5200 RETRIEVER 2000 WIRELINE UNIT ASSEMBLY (460V, 60Hz) | ITEM | QUAN DESCRIPTION No. 02-0760-000 | PARTNo. | 36 GUARD, SPLASH 03-0752-004 37 GUARD, CHAIN 02-0752-006 38 COVER, SKIN FRONT _ 02-0760-002 39 GUARD, CRANK 03-0106-011 40 HANDLE, BRAKE CONTROL O1-0791-006, 41 CALIPER, DISC BRAKE, O1-0320-004 a BALL JOINT 01-0804-001 B | ROTOR, DISC BRAKE ©2-0760-006 ‘KIT, LABEL (RETRIEVER) - REF 01-0209-105 45 _| NAMEPLATE, RETRIEVER 2000 — REF’ 01-0209-106 a7 48 [a9 30 31 32 33 34 35 36 37 38 39 60 or [ @ 63 64 65 66 oT [6 ©SHIFTING YOKE ASSEMBLY 2-106-13Ty, MIATHEY i LEBER MaNuFACTURING Co. BROKEN ARROW, OKLAHOMA 74012, USA PHONE: 918/258-7311 Bill of Material FAX: 918/251-5200 Page 1 of 1 RETRIEVER WIRELINE UNIT 02-0106-013 SHIFTING YOKE ASSEMBLY TEM | QUAN. DESCRIPTION PART NO. NO. 1 2__| NUT, 5/8-18NF HEX JAM 1J-58F0-000 2 1 SHAFT, SHIFTING YOKE 01-0245-001 3 1 __ | GRIP, SHIFTING HANDLE 01-0247-001 4 1 HANDLE, SHIFTING 01-0246-001 5 1 YOKE 01-0208-001 6 1 BALL, STEEL - 5/16 01-0349-002 7 1 SPRING 01-0183-007 8 1 SCREW, 7/16-14NC SET 19-76C0-000 9 1 | BRACKET, SHIFTING YOKE 01-0248-001 10 1 WASHER, LOCK 5/8 INTERNAL 12-0058-100 ul 2 | WASHER, FLAT 5/8 12-0058-F00 12 1 __ | SCREW, CAP 3/8-16NC x 1 LONG HEX HEAD 10-38C0-100 13 1 WASHER, LOCK 3/8 EXTERNAL 12-0038-E00 14 1 _ | BOLT, 5/16-18NC x 7 LONG HEX HEAD 10-56C0-700 15 16 17 18 19 20000-0€ 10-170 44) WW NOW! ST aNd - Tvad ATaV"IssyMATHEY AEF@ARE MANUFACTURING Co. 1221 E. HOUSTON BROKEN ARROW, OKLAHOMA 74012, USA Bill of Material Pre 918/251-5200 Page 1 of 1 DOUBLE RACK ARM ASSEMBLY WITH 04-0130-000 STEEL FABRICATED ARMS pera er DESGRPTON aaa a 1 1 RACK HOLDER (Includes item 12) 04-0128-002 2 1 SHAFT 04-0128-001 3 1 STOP, ARM. 04-0128-003 4 1 SPRING - LEFT HAND 04-0128-005 s 2 RACK ARM ASSEMBLY (Includes item 14) 04-0130-003 6 1 HUB 04-0128-007 7 + SPRING - RIGHT HAND 04-0128-004 8 1 SPRING PIN, 3/16 x 1 1/4 18-3160-114 9 1 SLEEVE 04-0128-008 10 4 CAP SCREW, 5/16-18NC x 3/4 LG HEX HEAD 10-56C0-034 ll 4 WASHER, FLAT 5/16 12-0056-F00 12 2 SET SCREW, 3/8-16NC x 1 LONG SQUARE HEAD 15-38C0-100 13 2 CAP SCREW, 7/16-20NF x 1 1/2 LG SQAURE HEAD 15-76F0-112 14 4 BEARING 01-0196-006 15 16 17 18 19 20Operating & Parts Manual Etective June 1,198; spectcaions subject to change without noice. Mathey Type “O” Wireline Depth Measuring Meters 7-inch Meters For Slickline Applications TENSION BLOCK ADJUSTING ‘WIRELINE DIAMETER SIZES an SOREW. inches mm PRESSURE ore Ea WHee.———_| ore 189 82 208 92 204 REGISTER Counter (Odometer) as * Attached to Meter Frame, or Remote-mounted * English or Metric Readout Installation and Operation Mounting — Mathey Type “O" Meters can be mounted with Mounting Studs up (as Shown in photo at lft), or with Studs a ttn og ince ner a] Z 5 [tes [ — ocora om aeaor Sa Prose zs we_[1a8_| omar aio zp [| ae | — arora ore sisting Boek za ae am | carom ono Sh Ars ze tas Set oD NOTE For Metre wth remote:mountad Count Assembly, the See Sa OER [oon | 2 quant fs tems 2. iesba ee NOTE 4- For English readout Matre, Counter is Pat No. 01-0195-01 = i Foretrc readout Meters, Cuntar is Part No, 0¥-0195-002 Sar i NOTES- 700! Cabo 2.1 mis PartNo. 01-0465-001 aw a a ‘otoot Cable (9m) Par Na. 01-0460-000. Ss oune ete [Bion Se srl 607 oe er lengths are avaliable on special order. Washo Lock,” External y2.0066-600 [7 ” ihr FE emuea_| 2 [7 oer — ete Replacement Serew Kita contain one completo oot of eorews, nus, veer |e twashore, bots and pine requed ora May Type "O" un, Neto ae tS Formeter with For Meter with i 3 oon | [Counter Attached: Counter Remote: i an 2 eran) | Part No, 4105-7 PartNo, 04.0139-K1T a He NE iesrow [2 [2 Figure 1-A, Counter Assembly Mathey Nameplate Information Attached to Meter Frame Pa eer te al Tam ar a ar ea ei aes eas oa No._| DESERET 7 an Keane Seondet Counter for ree Installation. "2 Sit Rep a ome] + tt Indgates Measuring Readout: 25 | ey ee 5 (2 a a | E=Engish Readout Dig Number 2 Bade. Comer wna | MMe Readout Indates Wrelne danetr capac. 27 | tio aE | OOOO | 5 20 ise Lek, Ye" Bead 200100 [5 Example: OEA — 082 Haase seooeo Lt “ype ‘0 Net Engih Readout Counter stsched to Frame ose ce z Fain eine amet ape Page ‘Mathoy Intemational, Ltd. © RO. Bax 472110, Tulsa, Ok'ahoma 74147, U.S.A. # Pho. 918-258-7311 + FAX 918-261-5200 » Telex 261840 MTHY UR