RAJASTHAN

CERAMIC INDUSTRIES ISO 9001 :2008

REG. NO. : Fm545963
AN ISO 9001 : 2008 CERTIFIED COMPANY

HIGH TEMPERATURE & LIGHT WEIGHT AND MICA INSULATING REFRACTORIES

REGD OFFICE:-
Near Kamal Ka Kuwa, Bhopalganj, Bhilwara-311001(Raj.)India
Ph.: (0091-1482) (O)227915,237287, (R) 220437
Fax :( 0091-1482) 239308
E-mail: rajceramic@gmail.com, info@rajceramic.co.in
Website: www.rajceramic.co.in

WORKS:-
Opp. Railway Station, Mandal-311405(WR) Distt. - Bhilwara(Raj.)
COMPANY PROFILE
Established 1963, Rajasthan Ceramic Industries (RCI) is an ISO 9001:
2008 certified company situated in Bhilwara, Rajasthan. The company is
providing its services since last 50 long years.

Rajasthan Ceramic Industries (RCI) is pioneer and leading manufacturers

of high temperature light weight insulating bricks and Mica Insulating
Bricks situated in Bhilwara. RCI has been equipped with modern plant and
machinery for manufacturing high quality Insulation Refractory products
for meeting stringent conditions of the industries. The company has
modern laboratory equipment to delicatly controled quilatie at factory
permises.

Light Weight Insulating Bricks & Mica Insulating Bricks having inherent
insulation properties which gives excellent thermal efficiency in all the
furnaces, vessels etc., where it has been used

The products manufactured by Rajasthan Ceramic Industries are useful in

various utilities like steel plants, aluminum plant, thermal power plant,
sponge iron plant, glass plant, blast furnace, coke oven battery, adobe
baking furnace (ABF), SMS, Boiler, rolling mills and re-heating furnace

Rajasthan Ceramic Industries (RCI) in approved vendor of list EIL, MECON,

EPI, ONGGC, SAIL, and Steel Plants like Visakhapatnam Steel Plant, RSP,
BSP, IISCO and Salem Steel Plant. We are also registered with Vadanta
Group, JSW Group,Bhushan Group of Steel Plants and many other
projects.

The main functions of these bricks are to reduce loss of heat, heat storage
and low fuel consumption, to keep uniformity of heat and maintain low skin
temperature of a furnace. By these means saving upto 30% on fuel costs &
40% on preparation time are possible and payback period is very low
automatically.
OUR MISSION
To provide our customers with quality products and services at most
affordable prices. Customer satisfaction is our utmost priority which can be
easily browsed in our manufacturing process and our final products.

OUR VISION
To deliver our customers what they desire, at most suitable price range.
We work for customer satisfaction, and are always willing to run the extra
mile to meet the quality standards. We utilize modern technology to
manufacture the refractory products carrying the traditional values
alongside.

QUALITY POLICY
To achieve customer satisfaction and delight by performing each task
defect free the first time , every time through team work and bringing
about continual improvement in each and every process , person , and
product of the organization.

ENVIRONMENTAL POLICY
To encourage a productive and joyous hammony of people and their
environment and to promote efforts that would prevent any kind of
damage to the environment.

CSR
TO be aware of its commitment towards the improvement of the society
and to make a conscious and tangible efforts to bring about a positive
difference.
OUR PRODUCTS
We are Manufacturering of all Kinds of Insulation Refractories Such as Hot
and Cold Face Insulation Bricks, Mica and Diatomaceous Insulation Bricks,
Light Fire Insulating Bricks, Insulation Binding Mortar, Insulating
Castables, Fireclay, Fireclay Mortars etc As per IS, ASTM, DIN GOST
–5040-58, DANIELI CORUS SPECIFICATION AND WE ALSO UNDER TAKE
MANUFACTURER AS PER CLIENT SPECIFICATION AND SIZES

Ø
INSULATION BRICKS
· LIGHT WEIGHT INSULATION BRICKS
· MICA INSULATION BRICKS
· HOT FACE INSULATION
· COLD FACE INSULATION BRICKS
· HIGH ALUMINA INSULATION BRICKS
· SILICA INSULATION BRICKS
· DIATOMACEOUES INSULATION BRICKS
· KYANITE BASE INSULATION BRICKS
· BOTTOAM INSULATION REFRACORIES

Ø
MORTAR
· HIGH ALUMINA MORTAR
· HEAT SETTING MORTAR
· AIR SETTING MORTAR
· POURING MATRIALS
· LIGHT POURING INSULATION

Ø
INSULATION CASTABLE
· INSULATION CASTABLE
· LIGHT POURING CASTABL
· REFACTORY CASTABLE
· LOW CEMENT CASTABLE
· ULTRA CEMENT CASTABLE
· DENSE CASTABLE
· HIGH PURITY DENSE CASTABLES

Ø
REFACTORY RAW MATRIALS
· LOW & HIGH ALUMINA REFRACTORY CEMENT
· CALCINED BAUXITE
· CALCINED MAGNESITE

Ø
INSULATION CRUMBS
 LIGHT WEIGHT, HOT FACE, AND COLD FACE INSULATION BRICKS: -

The light weight insulation bricks are very heavy in demand due to
possessing innumerable properties. One such attribute of these bricks is
their light weight which makes them pretty comfortable to use. Despite of
being very light in weight, they are quite powerful and can withstand in
high temperature. This makes your construction a world class and superior
than any other.

Rajasthan Ceramic Industries expertise in manufacturing Light Weight

Insulation Bricks. We adopt unique techniques to manufacture these
bricks. Due to applying the exclusive technology, the final product
delivered by us is very reliable and long lasting. We deal in bricks of every
dimension. The bricks delivered are accurate in dimensions, durable, light
weight and reliable and will last for many years.

Some other useful products delivered by us are as followed:

Ø Insulation Mortar: we supply insulation mortar suitable for every
kind of insulation bricks. You can find both the varieties named Air
setting and insulation setting.
Ø We also deliver you the Mica Insulation Bricks. You can get them in
any desired specifications.
Ø Insulation Crumbs: Rajasthan Ceramic deals in insulation crumbs
utilized for filling purpose. You can choose the most appropriate
product for you. We have a huge assortment available in different
grain sizes.
Ø Silica Insulation Bricks: a special product for special purpose, most
suitable for Glass Plant Furnaces. Manufactured with up to 92%
best quality SiO2.
Ø We also deal in customized Insulation Bricks. You can order a
particular product as per your requirement and we will manufacture
it for you.

TYPICAL AVERAGE DATA OF LIGHT WEIGHT INSULATION BRICKS

(METRIC UNITS)

PROPERTIES C.F. H.F. H.F. LWFB H.F. H.F. H.F.

RCI-7 RCI-8 RCI-9 RCI-10 RCI-13 RCI-14 RCI-15
Service Temperature in oC 1050 1200 1250 1250 1300 1400 1500

Bulk Density in gms/cc 0.80 0.85 0.90 1.00 1.10 1.20 1.30
(Max)
Apparent Porosity in % 70 65 60 60 55 50 50
(min)
Cold Crushing Strength in 12 15 20 25 30 30 40
kg/Cm2/(min)
Thermal Conductivity in 0.20 0.23 0.24 0.28 0.30 0.35 0.40
Kcal/M/ Hr/oC(max) at Hot
face temp. of 600oC(max)
Permanent Linear change 1.5 1.5 1.5 1.5 1.5 1.5 1.5
after re-heating (max) in % (1050 (1200 (1250 (1250) (1300) (1350) (1400)
for 3 hrs at temperature of ) ) )

INSULATION MORTAR: Suitable for each type of Insulation Bricks (both Air Setting &
Ceramic Setting) is supplied

We also undertake the manufacturing of Mica Insulation Bricks other than the specified.

INSULATION CRUMBS: Suitable for filling purpose (available in different grain sizes)

SILICA INSULATION BRICKS: Suitable for Glass Plant Furnaces upto 92% SiO2

We also undertake the manufacturing of Insulation Bricks other than the specified.
MICA, HIGH ALUMINA, SILICA INSULATION BRICKS AND MORTAR:-

Mica Insulation Bricks are mainly used in Glass plant furnace and other
furnace and boilers thus they have to be of excellent quality. Keeping this
in mind, Rajasthan Ceramic Industries apply high-tech production
methods for manufacturing the Mica Insulating Bricks. Mica Bricks
manufactured by us are light in weight and highly durable, long lasting and
may withstand in high temperature.

Apart from manufacturing Mica Insulation Bricks, Rajasthan Ceramic

Industries also specialize in manufacturing Silica Insulating Bricks and
alongside, provides ceramic installation services, ceramic coating and
ceramic flooring. Customers can also order customized insulating bricks as
per their requirements.

Ø
Mica Insulation Mortar: We provide Mica Insulation Mortar suitable
for both Air Setting and Ceramic Setting Mica Insulating Bricks. We
can also order a huge assortment of other mica insulation bricks as
per your specification.

Ø
Mica Insulation Crumbs: We deliver insulation crumbs for filling
purpose. Available in all grain sizes.

Ø
Vermiculite Insulation Bricks: Utilized in low temperature furnace
up to 900 degree Centigrade

TYPICAL AVERAGE DATA OF MICA INSULATION BRICKS

SPECIFIC INSULATION BRICKS
(METRIC UNITS)

PROPERTIES MICA BASE RCI RCI

850 HIGH
CCS
RCI RCI RCI RCI
500 600 700 800
Service Temperature in oC (max) 1050 1050 1050 1100 1100 1150

Bulk Density in gms/cc(max) 0.5 0.6 0.7 0.8 0.85 1.2

Apparent Porosity in %(min) 78 72 70 68 65 50

Cold Crushing Strength in kg/Cm2/(min) 6 8 10 15 20 100

Thermal Conductivity in Kcal/M/Hr/oC 0.10 0.12 0.14 0.15 0.18 0.20

(max) at average temp. of 50oC
350oC 0.12 0.13 0.18 0.20 0.24 0.30

600oC 0.15 0.16 0.20 0.22 0.28 0.38

Permanent Linear change after re-heating 0.5 0.5 0.6 0.6 0.6 1.0
at service temp. For 5 hrs max (%)

Ø
MICA INSULATION MORTAR: Suitable for each type of Mica Insulation Bricks (Both Air
Setting & Ceramic Setting) is Manufactured.

We also undertake the manufacturing of Mica Insulation Bricks other than the specified.
Ø

Ø
MICA INSULATION CRUMBS: Suitable for filling purpose (available in different grain sizes)

Ø
VERMICULITE INSULATION BRICKS: AND EXFOLIATED VERMICULITE Suitable for Insulation
in low temperature furnaces up to 900oC

Note: Permissible deviation in Bulk Density for grades RCI-500 & RCI-600 to be uptill ±5%
LOW CEMENT, HIGH ALUMINA, CLAY BONDED, CLAY BURND
INSULATION CASTABLE:-

Rajasthan Ceramic Industries is the global leader in manufacturing and

delivering Refractory Castables. The global demand of our product speaks
for us. To meet the quality standard, we put up our best efforts throughout
the manufacturing process. And our efforts can be easily browsed in the
final product we deliver. The final product is light in weight, highly durable
and long lasting. Alongside, we do specialize in manufacturing excellent
quality insulation castables. We opt the best standards from very start of
our manufacturing procedure, starting with the material to the
manufacturing process and the quality technique lasts through out the
manufacturing procedure. Along with specified products, we also provide
customized insulation castables as per customer's requirements.

TYPICAL AVERAGE DATA OF LOW CEMENT CASTABLE

(METRIC UNITS)

ITEM S.T. DRY C.C.S. at T.C.(Kcal/m P.L.C. Al2O Fe2O

DENSIT (Kg/C Max. /hr/oC) at at S.T. 3 3 (%)
Y m2) Temp. 600oC (%) (%)
(gm/cc) at
110o
C
CERCAST-7 1000 0.65-0.7 10-12 6-8 0.15 ± 2.5 30 5

CERCAST-10 1100 0.9-1.0 15-20 10-14 0.27 ± 1.0 33 6

CERCAST-11 1100 0.9-1.0 20-25 15-20 0.29 ± 1.5 33 3

CERCAST-12 1200 1-1.1 25-30 20-25 0.31 ± 1.5 35 2.5

CERCAST-13A 1350 1.1-1.2 40-45 50-55 0.33 ± 1.0 35 1.5

CERCAST-13B 1350 1.2-1.3 50-60 50-70 0.35 ± 1.0 35 3.2

CERCAST-13C 1350 1.3-1.4 75-80 40-50 0.40 ± 1.0 35 1.5

CERCAST-14 1350 1.4-1.5 80-85 70-80 0.43 ± 1.0 35 3.0

NOTE:
Thermal Conductivity - Prefired hot face 600oC
Ø

Above are average test data subject to reasonable variations.

Ø

Above are our standard products. Insulating Castables can be manufactured in any desired
Ø
specifications.
LOW CEMENT CASTABLE PROPERTIES:-

Properties RCI LC- RCI LC- RCI LC- RCI LC- RCI LC- RCI LC-
45 60 70 80 90 95
C) max° Recomended service 1550 1600 1600 1700 1700 1800
Temp.(
Dry Density (Kg/cu.m.) 2300 2600 2600 2800 3000 3100
C.C.S. (Kg/sq.cm) min
At 110°C 700 750 750 800 950 1000
At 800°C 800 800 800 900 1000 1050
At 1100°C 900 900 900 1000 1100 1100
P.L.C. (%) max
At 800 C ± 0.15 ± 0.20 ± 0.20 ± 0.15 ± 0.20 ± 0.20
At 1100 C ± 0.30 ± 0.30 ± 0.30 ± 0.30 ± 0.30 ± 0.30
At 1500C ± 1.00 ± 0.80 ± 0.80 ± 0.80 ± 0.80 ± 0.80
Al2O3 % (min) 45.0 60.0 70.0 80.0 90.0 94.0
Fe2O3 % (max) 1.0 1.5 1.5 1.5 1.0 0.30
Grain Size (max.)(mm) 5.0 5.0 5.0 5.0 5.0 5.0

ULTRA CEMENT CASTABLE PROPERTIES:-

Properties RCI LC- RCI LC- RCI LC- RCI LC- RCI LC-
45 60 70 80 90
C) max° Recommended service 1550 1600 1650 1700 1750
Temp.(
Dry Density (Kg/cu.m.) 2350 2600 2700 2900 3000
C.C.S. (Kg/sq.cm) min
At 110°C 400 420 425 450 450
At 800°C 800 800 800 800 1000
At 1100°C 825 825 900 1000 1100
At 1500°C 900 900 1000 1200 1200
P.L.C. (%) max
At 800°C ± 0.20 ± 0.20 ± 0.20 ± 0.20 ± 0.20
At 1100°C ± 0.22 ± 0.22 ± 0.22 ± 0.30 ± 0.30
At 1500°C ± 0.65 ± 0.70 ± 0.70 ± 0.70 ± 0.80
Al2O3 % (min) 45.0 60.0 70.0 80.0 90.0
Fe2O3 % (max) 1.0 1.5 1.5 1.5 1.0
Grain Size (max.)(mm) 5.0 5.0 5.0 5.0 5.0

HIGH PURITY DENSE CASTABLES PROPERTIES:-

Properties RCI RCI RCI RCI RCI RCI

HPDC HPDC HPDC HPDC 60 HPDC HPDC 50
94 90 60 SPL 50 SPL
C) max°Recommended 1800 1750 1600 1600 1500 1500
service Temp.(

Dry Density (Kg/cu.m.) 2800 2750 2200- 2200 2100 2000-

2300 2100
C.C.S. (Kg/sq.cm) min
At 110C 600 600 400 450 350 400
At1500C 700 620 400 480 360 375
P.L.C. (%) max
At 1500C ± 1.00 ± 1.00 ± 1.00 ± 1.00 ± 1.00 ± 1.00
Al2O3 % (min) 94 90 60 60 50 50
Fe2O3 % (max) 0.25 0.8 1.0 1.0 1.3 1.2
Grain Size (max.)(mm) 5.0 5.0 5.0 5.0 5.0 5.0
INSULATION CRUMBS :
Rajasthan Ceramic Industries is well known for manufacturing insulating
crumbs. These insulation crumbs are useful in a good range of projects. At
the time of manufacturing the insulation crumbs, we take a good care of
quality norms and customer specifications. The insulation crumbs are
available in all grain sizes and you can also order according to your
requirements. The insulating crumbs manufactured by us are light in
weight, long lasting and up to the quality standard

CALCINED BAUXITE
Calcined Bauxite is a mixture of Aluminum and iron Hydroxides/Oxides. We
provide pure Refractory Calcined Bauxite that is free from any kind of
contamination with foreign materials. Our Rotary Kiln Calcined Bauxite is
prepared under the strict supervision of experts to assure the quality.
Highly appreciated for brilliant physical and chemical properties, our
Rotary Kiln Calcined Bauxite is ideal for various applications. We are well
reckoned as one of the prime Rotary Kiln Calcined Bauxite.
OUR CLIENTS
A happy and content client is the proof of success in every business.
Customer's satisfaction is something which separates an excellent
organization from the bunch of averages. Thus, we always work for
customer's satisfaction. It's our honor that we have a number of business
world tycoons as our regular and trustworthy clients. Working for quality
has always been our motto and this can be browsed in the trust you have
shown on us.

SAIL STEELS PLANTS VEDANTA GROUP

BHUSHAN GROUP OF INDUSTRIES ADITYA GROUP

JINDAL GROUP OF INDUSTRIES ADANI GROUP

USHA MARTIN LANCO FERROW

Larsen & Toubro Bharat Heavy Electricals Ltd.

National Buildings Construction THE NEW GENERATION STEEL

Corporation Limited ISPAT Steel Limited

Rashtriya Ispat Nigam Limited Neelachal Ispat Nigam Limited