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Company Profile PDF
COMPANY PROFILE
We Global Canesugar Services Pvt. Ltd. is a highly experienced team of sugar industry professionals whom has operated
and managed sugar plants, sugar refineries, Co‐generation, alcohol distilleries as well as Sugarcane estate. The
professionals have practical experience in sugar factory operations and maintenance, brownfield expansions, setting up
Greenfield sugar projects and sugarcane development program.
'Global' is the only consulting organization in India which is 360O company covering all aspects of Sugar, Co‐gen and
Alcohol business, supported by team of professionals managing sugar business, factory operations, project designs,
engineering, technology know‐how and product marketing. Global has very specialized and low cost tailor‐made solution
for operation improvement program to reduce factory operation & maintenance cost. Global team has been providing
technical and O&M solutions to African, Asian, and South American countries along with Indian Sub‐continent.
The company is one stop solution for the all the services and meets business need of sugar industry in India and abroad.
We do take the complete responsibility of the plant and machinery operations and maintenance therefore, Factory need
not to engage any technical and managerial staff for plant operations and maintenance.
ENGINEERING AND MANAGEMENT SERVICES
i. Factory operation services to solve design and operational problems (Sugar mills, sugar refinery and ethanol
distillery)
ii. Sugar cane estate development, operation and management services, cane area expansion programs and cane
varietal improvement programs
iii. Integrated value added products (Pulses, Cereals & Oil seeds) along with sugar cane cultivation to improve the
profitability of the business model.
iv. Pre‐ feasibility studies for sugar mills, sugar refinery, and distillery and Co‐gen plants
v. Factory audits for efficiency improvement program, steam reduction less than 32%‐38% on cane (Mill white sugar
production) and power reduction up to 27‐32 units per ton cane
vi. Refined Sugar Plant audit for steam reduction less than 0.9 Ton per ton of sugar, power consumption less than 60
KW/ton of sugar, process water consumption less than 400 Litre/ton of sugar and Sugar yield more than 97.5
% by weight.
vii. Green field and brown field expansion program
viii. Factory installation services
ix. Business re‐ engineering and return on asset improvement
x. Project engineering & management for new sugar project
xi. Mini sugar project from 500 to 750 tons per day expandable to 1500 tons per day (low risk model for the start‐up
factories)
xii. Supply of entire sugar factory, Distillery, Co‐generation plant and Farm equipments and its spares.
xiii. Revamping of Evaporator configuration to reduce the steam % cane.
We have a team of experts who are all expertise in the field of Sugar Cane, Sugar plant, Refinery, Co‐gen and Ethanol plant
operation.
1 OUR AREAS OF EXPERTISE
GCS has four areas of expertise: consultancy services, operations and maintenance, project engineering and project
management
1.1 CONSULTANCY SERVICES
GCS’s experience covers the full range of consulting services:
Capacity optimization, expansion and identification of hurdles in achieving the designed capacity
Technical audit of existing operations by evaluating equipment, process and energy balance
Evaluation of sugar projects on techno‐commercial and financial feasibility
Providing services for sugar market analysis for trade houses
Strategic investment advice and handholding on new sugar projects and organizations interested in entering sugar
sector
Pre‐feasibility and feasibility studies for Greenfield sugar projects and sugar refinery from concept to
commissioning
1.2 OPERATIONS AND MAINTENANCE
Outsourcing services for running sugarcane estates, sugar complexes and sugar refineries
Complete maintenance services for sugar complexes and sugar refineries
Establishing technical and operational (O&M) systems for sugar, co‐generation and distillery units.
Efficiency improvement of old and sick sugar mills through O&M services.
Skills development and manpower training for sugarcane farms, sugar complexes covering sugar, co‐ generation
and alcohol production.
Developing management systems for efficient business operations
1.3 PROJECT ENGINEERING
Location and strategic advises for Greenfield projects of sugar, power and ethanol.
Economic feasibility studies for new projects by designing project through technical and market synchronization
Evaluating the process options in brown field and green field projects.
Basic engineering and detailed engineering for equipment sizing.
Integrated and stand‐alone raw‐refining technology project evaluation.
Rehabilitation, modernization and expansion of sugar complexes with suitable instrumentation and automation
and system controls.
Execution of sugar , distillery, and power plant project on turn key basis.
1.4 PROJECT MANAGEMENT
Project implementation and resource planning.
Service for smooth procurement of equipment and inspection at vendor site.
Organizing and monitoring of project site.
Support service for supervision and implementation of project management through Gantt chart.
1.5 OUR FIELD OF EXPERTISE
GCS’s provides all the necessary solutions in the field of sugarcane, alcohol, sugar and energy sector.
1.5.1 CANE
Cane management services
Sugarcane estate farm development and management
Complete agronomy packages
Soil analysis and soil management
Pest and diseases management
Sugarcane yield and sugar yield improvement program
Technical training in sugarcane agriculture
1.5.2 ALCOHOL
Project implementation for green field distillery
Basic engineering for grain based distillery
Environmental solutions for distillery waste
Bio‐gas power generation and bio CNG from distillery bio‐methanation plant
Feedstock design with sugarcane based material
1.5.3 SUGAR
Balancing, modernization, rehabilitation and expansion of existing sugar factories
Process automation in sugar plant
Process heat circuit designs
Equipment designs such as modern integral falling film evaporators, direct contact heaters, ion exchange
decolonization system, melt phospho‐floatation system
Reducing steam consumption and steam optimization
Raw sugar refinery design with various process options ‐ tailor made design for client
1.5.4 ENERGY
Project planning, execution and commissioning services
Power plant electrical system and grid synchronization
Steam generators with auxiliaries
Turbo‐generators and auxiliaries along with evacuation system
Power plant automation
Thermodynamic heat cycle design for bio‐mass cogeneration
Power plant operation and maintenance services
LIST OF DOMESTIC AND OVERSEAS CLIENTS
2 LIST OF ONGOING CONTRACTS
2.1 OPERATION & MAINTENANCE SERVICES
2.1.1 KANTHA VIBHAG SAHAKARI KHAND UDYOG MANDL I LTD, OLPAD, SURAT, GUJARAT
Complete operations and maintenance service of sugar mill for the period of 2014‐2‐17 (2,500 TCD sugar plant)
2.1.2 U.P STATE COOPERATIV E LTD, UNIT: MOHIUDDINPUR, MEERUT, UP
Complete operations and maintenance service of 2,500 TCD sugar plant.
2.1.3 HAFED SUGAR MILL, ASAND, HARYANA
Complete operations and maintenance service of 2500 TCD sugar plant along with 6MW Cogeneration Plant
2.1.4 RAJASTHAN STATE GANG A NAGAR SUGAR MILLS L I MITED, RAJASTHAN
Complete operations and maintenance service of 1500 TCD sugar plant along with 4.9 MW Cogeneration Plant
2.1.5 WARANA SUGARS, KOLHAPUR, MAHARASHTRA
Operational Management of 400 TPD Backend Refinery.
2.1.6 STAR AFRICA CORPORATION, ZIMBABWE
Operational Management of 600 TPD standalone refinery
2.2 CONSULTANCY
2.2.1 SON LA SUGAR MILL, V I ETNAM
Consultancy services for capacity expansion and operational guidance of Son La sugar factory from 3200 TCD in to
5000 TCD in Phase 2.
Consultancy services for expansion of 350 TPD backend refinery to 500 TPD refinery.
2.2.2 TUY HOA SUGAR MILL, VIETNAM
Consultancy services for capacity expansion and operational guidance of Tuy Hoa sugar factory from 2350 TCD to
3200 TCD.
2.2.3 TRA VINH SUGAR MILL, VIETNAM
Consultancy services for capacity expansion and operational guidance of Tra Vinh sugar factory from 2500 TCD to 3500
TCD.
2.2.4 KON TUM SUGAR FACTOR Y . VIETNAM
Consultancy services for capacity expansion and operational guidance of Kon Tum sugar factory from 2000 TCD
to 2500 TCD.
2.2.5 SHREE SATPUDA TAPI PARISAR SAHAKARI SAKHAR KARKHANA LTD.
Consultancy services for increase the Ethanol yield per ton of Molasses and Efficiency improvement for Molasses
based Distillery.
2.2.6 MADHUCON SUGAR AND POWER INDUSTRIES LTD., TELANGANA
Consultancy services for Ethanol Yield, Efficiency improvement and Technical audit for Molasses and Grain based
Distillery.
2.2.7 MAJHAULIA SUGAR INDUSTRIES PVT. LTD., BIHAR
Consultancy services for during under commissioning of MSIPL Distillery unit to solve their problems by GCS.
2.3 PROJECTS
2.3.1 SON LA VIETNAM, 500 TPD REFINERY
Consultancy, Project Engineering, Management, Expansion and modernization of refinery.
Supply of Membrane Filter Press for Powdered Activated Carbon Process for Secondary Decolourisation.
2.3.2 SON LA VIETNAM, 5000 TCD SUGAR PLANT
Modification and up gradation of syrup clarification and Filtrate clarification system at Son La Sugar Plant to
improve sugar quality.
Supply of condensate heater with Plate type heat exchanger to utilize the waste heat recovery to reduce the steam
% cane.
2.3.3 TUY HOA FACTORY, VIETNAM
Supply of Syrup Clarifier system for the Tuy Hoa Sugar plant to improve the sugar quality.
Supply of condensate heater, Cigar and Plate type heat exchanger to utilize the waste heat recovery to reduce the
steam % cane.10
Supply of energy efficient direct contact heater for various juice heating for better steam economy. Supply of
direct contact type molasses conditioner for various molasses.
direct contact type molasses conditioner for various molasses.
Operational Management Contract for Warana Sugars, Kolhapur of 10000 TCD sugar plant.
3.1.2 VITTHAL RAO SHINDE SAHAKARI KARKHANA LTD, MAHARASHTRA
Successfully Operated the 250 TPD Backend Refinery of Vitthal Rao Shinde Sahakari Karkhana Ltd,
Maharashtra
3.1.3 K.G.S SUGARS AND INFRA LT D , SINNER, NASHIK, M AHARASHTRA
Complete operations and maintenance of season and offseason of 3,500 TCD sugar plant with 12 MW
cogeneration.
3.1.4 OM SUGARS LTD, JAINAPUR, CHIKKODI, BELGAON, KARNATAKA
Operational support and consultancy services for O&M of 2,500 TCD sugar plant
3.1.5 BAGHAULI SUGAR & DIS T ILLERY LTD, HARDOI, U P
Operational Contract for sugar cane management at Baghauli Sugar & Distillery Ltd, to increase the sugarcane
yield, varietal change & overall sugarcane production
3.1.6 SHREE GANESH KHAND UDYOG, VALIA, GUJARAT
Operational Management Contract for Shree Ganesh Khand Udyog, Valia of 4500 TCD sugar plant.
3.1.7 GUYANA SUGAR CORPORATION, GUYANA, SOUTH AMERICA
Operation & maintenance service contract for Guyana Sugar Corporation, for their two sugar plants of
2500TCD & 8000TCD plants namely East Demerara Estate, Enmore & Skeldon Estate.
Complete Sugarcane Estate Management of 2500TCD Sugar Plant at East Demerara Estate, Enmore
3.1.8 GUYANA SUGAR CORPORATION, GUYANA, SOUTH AMERICA
Operational management contract of Skeldon Sugar Plant Co‐generation plant.
3.1.9 GOLDEN GROVE SUGAR PLANT, JAMAICA
Operation & maintenance service contract for 2000TCD raw sugar plant. Complete Sugarcane Estate
Management of 2500TCD Sugar Plant.
3.1.10 KWALE INTERNATIONAL SUGAR COMPANY, KENYA, 3000 TCD
Operation and Maintenance of 3000 TCD sugar plant.
3.1.11 HORYAL INVESTMENT HO L DING COMPANY LIMITED, UGANDA
Complete Sugarcane Estate Management of 1600TCD Sugar Plant of 11000 Acres. Developing the out grower
cane for 1600 TCD sugar plant of 4000 Acres.
3.1.12 WHITE NILE SUGAR COR P ORATION, SUDAN
Estate operations management of 40,000 ha farm by providing key managerial positions.
3.1.13 SHREE SATPUDA TAPI PARISAR SAHAKARI SAKH AR KARKHANA LTD & DI STILLERY,
MAHARASHTRA
Operational Contract for Shree Satpuda Tapi Parisar Sahakari Sakhar Karkhana Ltd & Distillery to improve
the alcohol yield & alcohol percent in fermenter (45 KLPD + 30 KLPD)
3.1.14 VIJAYANGAR SUGARS PRIVATE LIMITED, KARNATAKA
Distillery operational contract to improve the yield and alcohol percentage in Fermenter (120 KLPD)
3.1.15 NSL, KRISHNAVENI DISTILLERY, KARNATAKA.
Distillery operational contract to improve the yield and alcohol percentage in Fermenter (75 KLPD)
3.1.16 OPERATIONAL & MAINTE N ANCE SUPERVISION WO R K AT KARUN SUGAR, IRAN
Operational & Maintenance of 24000 TCD sugar plant by deputing key managerial manpower
3.1.17 TUY HOA DISTILLERY OPERATIONAL MANAGEMENT
Operational management of 20 KLPD distillery to improve distillery yield, alcohol % in fermenter, reduce
steam consumption and reduction in losses in sludge.
3.1.18 GANGANAGAR DISTILLERY OPERATION AND MAINTENANCE, RAJASTHAN
Operation and Maintenance services for 30 KLPD Molasses & Grain based Distillery.
3.1.19 SUNBIRD BIOENERGY SL LIMITED (SBSL), SIERRA LEONE
Operation and Potable Quality Improvement of R.S. for 380 KLPD Cane juice to Rectified Spirit.
3.2 CONSULTANCY
3.2.1 SHREE AJUDHIA SUGAR MILLS, MORADAB A D, UP
Capacity Expansion proposal for Shree Ajudhia Sugar Mills from 2500 TCD to 4000 TCD
3.2.2 SHRI RAM SUGAR MILLS NEPAL
Audit of Shri Ram Sugar Mills, Nepal for optimization of the plant capacity, Energy conservation and reduction
of sugar losses
3.2.3 SHREE PRABHULINGESHWAR SUGARS, KARNATAKA
Detailed Project report for expansion of 8500 TCD plantation white sugar plant to 12000 TCD backend refinery
3.2.4 NSL SUGARS, ANDHRA PRADESH.
Detailed project report for conversion of 7500 TCD Plantation white sugar plant into backend refinery in NSL
sugars, Jai Mahesh.
Detailed project report for conversion of 7500 TCD Plantation white sugar plant into backend refinery in NSL
sugars, Aland
3.2.5 EAST AFRICA, STAND ALONE REFINERY
Detailed Project Report for 600 TPD expandable to 1000 TPD
3.2.6 DETAILED PREFEASIBIL I TY REPORT, MOZAMBIQUE
Detailed Pre‐Feasibility & Project Report for New Green Field sugar Project at Mozambique
3.2.7 STAR AFRICA, REFINER Y , ZIMBABWE
600 TPD standalone refinery process stabilization and capacity achievement
3.2.8 VIJAY NAGAR SUGARS PRIVATE LIMITED, KARN A TAKA
Consultant for Vijay Nagar sugar backend refinery to change its Phospho clarification process into Carbonation
process to improve its operational improvement
3.2.9 VINCIEN HOLDINGS PVT.LTD, GHANA.
Detailed Project report for 750TPD standalone refinery expandable to 1500TPD for one of our client Vincien
Holdings Pvt.Ltd at GHANA
3.2.10 DETAILED PREFEASIBIL I TY REPORT, WEST AFRICA
Detailed Pre‐Feasibility & Project Report for New Green Field sugar Project at TOGO, West Africa
3.2.11 LIQUID SUGAR PLANT, CANADA
Detailed Pre‐Feasibility study report for 100 TPD Liquid Sugar Production for one of our client at Canada
3.2.12 HORYAL INVESTMENT HO L DING COMPANY LIMITED, UGANDA
Project management for new green field 1600 TCD sugar plant
3.2.13 RAMALA UP CO‐OPERATIVE SUGAR MILL, U.P.
Audit of 2500 TCD Ramala cooperative sugar mill to improve its operational Efficiency and capacity
enhancement
3.2.14 PT.DUS, INDONESIA, O L AM AGRO GROUP STANDALONE REFINERY
Audit of PT.DUS, 700 TPD standalone refineries for optimization of energy, water & Sugar yield
3.2.15 PT. MULTINAS, INDONESIA
Project report for process conversion of 7000TCD plantation white sugar plant into backend refinery for one of
the client PTPN X Pesantaran Baru at Indonesia
3.2.16 BIEN HOA GROUP, VIETNAM
Design Engineering for Three stage scum De‐sweetening for one of the Client at Vietnam, Tri an 2500 TCD
backend refinery
3.2.17 NSL SUGARS, KOPPA, KARNATAKA
Project report for 150 TPD, pharma grade sugar production and 5 TPD candy sugar productions.
3.2.18 INDU SHANKAR CHINI UDYO G LTD, NEPAL.
Audit of Indu Shankar Chini Udyog Ltd, Nepal for optimization of the plant capacity, Energy conservation and
reduction of sugar Losses.
3.2.19 RANA SUGARS LIMITED, BUTTAR SEVIAN, PUNJAB
Expansion proposal for 8500 TCD with Energy conservation measures and conversion of existing plantation
white sugar plant into backend refinery.
3.2.20 DETAILED PROJECT REPORT FOR PHARMA SUGAR PRODUCTION, MAHARAS H TRA
Detailed Project report for 100 TPD Pharma grade sugar plant at Maharashtra.
3.2.21 DETAILED PROJECT REPORT FOR PHARMA SUGAR PRODUCTION, GODAVARI BIO ‐
REFINERY, KARNATAKA
Detailed Project report for 100 TPD Pharma grade sugar plant at Karnataka for Godavari, Bio refinery.
3.2.22 SUGAR PLANTS, VIETNAM
Energy audit and plant expansion for two sugar plants in Vietnam.
3.2.23 SAKTHI SUGARS UNIT II, TAMIL NADU
Report for converting existing sugar plant into 1000 TPD standalone refinery in Sakthi Sugars unit‐II
3.2.24 SHREE GANESH KHAND UDYOG, GUJARAT
Report for Conversion of existing 4500 TCD sugar plant into 6000 TCD Sulphur less sugar
3.2.25 WHITE NILE SUGAR COM P ANY, SUDAN
Varietal planning for 20,000 Hectare sugarcane estate of White Nile Sugar Company
3.2.26 GUYANA SUGAR CORPORATION, FEASIBILITY STUDY OF GRAIN AND MOLASSES BASED
DISTILLERY
Feasibility report for Grain and Molasses based distillery for Guyana Sugar Corporation, Skeldon Estate.
3.2.27 NSL, KRISHNAVENI, DPR AN D TECHNICAL APPRAISAL FOR 60 KLPD DISTILLERY
DPR and Technical Appraisal done of NSL, Krishnaveni 60 KLPD Molasses and Grain based distillery
3.2.28 NSL, ALAND, DPR AND TECHNICAL APPRAISAL FOR 60 KLPD DISTILLERY
DPR and Technical Appraisal done of NSL, Aland 60 KLPD Molasses based distillery.
3.2.29 NSL, KOPPA, DPR AND TECHNICAL APPRAISAL FOR 60 KLPD DISTILLERY
DPR and Technical Appraisal done of NSL, koppa 75 KLPD Molasses based distillery
3.2.30 NSL, JAY MAHESH, DPR AND TECHNICAL APPRAISAL FOR 70 KLPD DISTILLERY
DPR and Technical Appraisal done of NSL, Jay Mahesh 70 KLPD Molasses based distillery
3.2.31 GANGAKHED SUGAR AND POWER LTD, FINANCIAL REPORT FOR DISTILLER Y EXPANSION
Financial report submitted for Gangakhed Distillery expansion.
3.2.32 NARAINGARH DISTILLER Y LTD, HARYANA
DPR for 60 KLPD molasses based distillery.
3.2.33 ZAMBIA
Detailed Project Report for New Green Field sugar Project at Zambia for 3500 TCD sugar plant expandable to
5000 TCD, 20 MW Co‐gen plant expandable to 30 MW and 45 KLPD distillery.
3.2.34 EASTERN INDIA BIOFUELS PVT. LTD., PURNIA, BIHAR
PFR and DPR for 65 KLPD Grain based Distillery
3.3 PROJECTS
3.3.1 BHIMA S.S.K. LTD, MADHUKARNAGAR PATAS, PUNE
Design engineering for evaporator reconfiguration, energy conservation measures for Bhima Patas Sugar along
with supply of evaporator body, DCH, PHE & Lime slacker and classifier. Complete erection of evaporator body,
DCH, PHE & Lime slacker and classifier.
3.3.2 POWER SAVING PROJECT IN SAGAY SUGARS, PHILIPPINES
Design Engineering and supply of energy efficient condensing and cooling system by introducing fully
automatic condensers, injection and spray pipe lines modification and reducing the operating pumps etc.
3.3.3 HIMALAYA SUGAR MILLS, NEPAL
Complete design engineering, project management, installation, and commissioning of 400TPD green field
backend refinery for one of our client Himalaya Sugar Mills at Nepal.
3.3.4 UNIWORLD SUGARS PVT. LTD. KANDLA, GUJARAT(India)
Complete design engineering, project management, installation, and commissioning of 1000TPD Port based
Refinery.
3.3.5 VIJAY NAGAR SUGARS PR I VATE LIMITED, KARNATAKA(India)
Project engineering, Management, erection and commissioning of 600 TPD refinery.
3.3.6 SON LA SUGAR JOIN STOCK COMPANY, VIETNAM
Project engineering, Management, erection and commissioning of 500 TPD backend refinery.
3.3.7 STAR AFRICA CORPORATION, ZIMBABWE
Project engineering and Management, Rehabilitation, Supply, erection and commissioning of various
equipment for 600 TPD standalone refinery to achieve its capacity
3.3.8 HARYANA CO‐OPERATIVE SUGAR MILLS LIMITED, ROHTAK(India)
Project engineering and Management, Rehabilitation, Supply, erection and commissioning of various
equipment for 450 TPD Integrated refinery
3.3.9 WARANA SUGARS REFIN E RY(India)
Project engineering, Management, erection and commissioning of upgradation of 400 TPD refinery.
3.3.10 STEAM SAVING PROJECTS.
Steam saving project in Warana Sugars, Maharashtra from 40 % on cane to 34 % on cane
Steam saving project in Sri Sadguru Sugars, Maharashtra from 39 % on cane to 34 % on cane
Steam saving project in NSL Sugars, Aland, Karnataka from 39 % on cane to 34 % on cane
Steam reduction project in Datta SSK, Maharashtra from 40 % on cane to 36 % on cane.
3.3.11 SUPPLY OF CONTINUOUS PAN FOR SAGAY SUGAR S , PHILIPPINES
Design Engineering and supply of continuous pan for the Sagay Sugars.
3.3.12 IRAN, MILL AUTOMATION WORKS IN THREE SUGAR FACTORIES
Mill automation for Imam Khomeini sugar plant (10,000 TCD), Salman Farsi sugar company (10000 TCD) and
Amir Kabir sugar company (10000 TCD) and running successfully
3.3.13 SUPPLY OF STEAM SAVING DEVICE FOR TUY HOA SUGAR MILL, VIETNAM
Design Engineering and supply of Condensate flash steam recovery system and Condensate heater.
3.3.14 BROWN SUGAR PROJECT, IRAN
Turnkey project for the manufacturing of Brown Sugar at Mirza Sugar Factory
3.3.15 WARANA SUGARS, KOLHAPUR, MAHARASHTRA
Operational stabilization of the plant by supplying critical equipment
Refinery Steam reduction project from 1.8 Tons/Tons of raw sugar to 1.0 Tons/Ton of raw sugar.
3.3.16 MILL AUTOMATION, IRAN
Iran, Mill automation for all the seven factories of sugar cane and by product development company (10,000
TCD)