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Applied Catalysis A: General 439–440 (2012) 1–7

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Applied Catalysis A: General


journal homepage: www.elsevier.com/locate/apcata

A study on the liquid-phase oxidation of toluene in ionic liquids


Yan Meng, Bin Liang, Shengwei Tang ∗
Multi-phases Transfer and Reaction Engineering Laboratory, College of Chemical Engineering, Sichuan University, Chengdu 610065, PR China

a r t i c l e i n f o a b s t r a c t

Article history: The effect and mechanism of the hydrophilic ionic liquids (ILs) with cobalt naphthenate as catalyst on
Received 18 January 2012 the liquid-phase oxidation of toluene were studied systematically. Five ILs with different hydrophilicities
Received in revised form 16 June 2012 were employed as reaction media. The results showed that toluene conversion increased with increasing
Accepted 18 June 2012
hydrophilicity of ILs. The toluene conversion and the corresponding selectivity of benzaldehyde reached
Available online 4 July 2012
19.6% and 19.5%, respectively, in 1-ethyl-3-methylimidazolium tetrafluoroborate ([Emim]BF4 ). The solu-
bilities of toluene, benzaldehyde, benzyl alcohol and benzoic acid in [Emim]BF4 were further measured at
Keywords:
temperatures from 299.2 K to 343.2 K. The correlations between solubility and temperature were devel-
Ionic liquids
Liquid-phase oxidation
oped based on the critical point of phase separation or ideal solution model. The low solubility of toluene
Solubility in [Emim]BF4 indicated a heterogeneous oxidation mechanism for toluene. The improvement of toluene
Toluene conversion and product selectivity in [Emim]BF4 was attributed to the interactions between reaction and
Benzaldehyde extraction separation. The sensitivity study demonstrated that the increase in oxygen pressure was ben-
Benzyl alcohol eficial to the reaction. A much lower reaction temperature of 130 ◦ C was achieved in [Emim]BF4 instead
Benzoic acid of a typical 160–170 ◦ C for current commercial plants. The high conversion, low reaction temperature
and high product selectivity for the liquid-phase oxidation of toluene in [Emim]BF4 makes it a green and
efficient hydrocarbon oxidation process.
© 2012 Elsevier B.V. All rights reserved.

1. Introduction catalyst in asymmetric epoxidations. So far, ILs have been con-


sidered as environmentally benign media for oxidation reactions
Ionic liquids (ILs) are known as alternative “green” solvents in many chemical processes [5], such as epoxidation of alkenes
owing to their unique physical properties, such as good thermal [6,7], oxidation of alcohols [8,9], catalytic oxidation of alkanes
stability, low volatility, low flash point, and tunable polarity. There- [10] and aromatics [11,12]. Seddon (2002) studied the oxidation
fore, there has been an increasing interest in the last decades to of toluene in 1-butyl-2,3-dimethylimidazolium tetrafluoroborate
study ILs as reaction media, reagents or catalysts [1]. ([Bdmim]BF4 ) and 1-butyl-3-methylimidazolium tetrafluorobo-
The oxidation of toluene is an important hydrocarbon oxidation rate ([Bmim]BF4 ), respectively [13]. The results demonstrated that
process. The products, including benzoic acid, benzyl alcohol and the liquid-phase oxidation of toluene catalyzed by a transition
benzaldehyde, are important intermediates in the organic synthesis metal was feasible in the ILs, although the conversion of toluene
industry. This reaction is usually allowed to proceed in acetic acid was rather low under the unoptimized conditions. However, to the
solvent with cobalt carboxylate as catalyst. During the reaction, a best of our knowledge, only few studies have been documented for
significant mass loss of solvent is inevitable by the formation of CO the oxidation of toluene in ILs [14–16]. It is therefore of great signif-
and CO2 [2]. The corrosion and over-oxidation are also major indus- icance to systematically study the oxidation of toluene in ILs for an
trial challenges. In particular, over-oxidation is difficult to control alternative efficient and green process of hydrocarbon oxidation.
in the hydrocarbon oxidation process. Since there is a significant difference between the polarity of
The application of ILs for oxidation reactions has attracted toluene and benzoic acid, the polarity of the reaction medium
considerable attention in recent years. In 2000, Howarth [3] plays a crucial role in the liquid-phase oxidation of toluene. In
reported the oxidation of aromatic aldehydes in 1-butyl-3- order to investigate the effects of the IL’s hydrophilicity on the
methylimidazolium hexafluorophosphate ([Bmim]PF6 ), and Song liquid-phase oxidation of toluene, five types of ILs with differ-
[4] utilized [Bmim]PF6 to recycle Jacobsen’s chiral (salen) Mn ent hydrophilicities were used as reaction media with cobalt
naphthenate as catalyst and oxygen as oxidant. The solubilities
of toluene, benzaldehyde, benzyl alcohol, and benzoic acid in 1-
ethyl-3-methylimidazolium tetrafluoroborate ([Emim]BF4 ) were
∗ Corresponding author. Tel.: +86 28 85460557; fax: +86 28 85460557.
measured to determine mechanism of the improved conversion of
E-mail addresses: mengyan0370@163.com (Y. Meng), liangbin@scu.edu.cn
(B. Liang), tangdynasty@scu.edu.cn (S. Tang).
toluene and product selectivity in [Emim]BF4 .

0926-860X/$ – see front matter © 2012 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.apcata.2012.06.026
2 Y. Meng et al. / Applied Catalysis A: General 439–440 (2012) 1–7

Fig. 1. Schematic diagram of the apparatus for the liquid-phase oxidation of toluene.

2. Materials and methods

2.1. Materials

Chemical reagents N-methylimidazole (99%), 1-chlorohexane Fig. 2. Schematic diagram of solubility measurement experimental apparatus.
(99%), bromoethane (99%), sodium fluoborate (98%), lithiumbis
(trifluoromethanesulfonimide) (99%), butyl-3-methylimidazolium
tetrafluoroborate ([Bmim]BF4 ) (99%), [Bmim]PF6 (99%), toluene (GC) (Shanghai Precision & Scientific Instrument Co., Ltd., Shang-
(AR), benzaldehyde (AR), benzoic acid (AR), benzyl alcohol (AR), o- hai, PRC) with a flame ionization detector (FID) and a split injector.
nitrotoluene (CR), benzyl benzoate (AR), dimethyl phthalate (AR), The chromatography column was an FFAP column, with dimen-
and cobalt naphthenate (8% Co), were purchased commercially and sions of 30 m × 0.25 mm × 0.33 ␮m (Lanzhou Institute of Chemical
were used without further purification. Physics, Chinese Academy of Sciences, Lanzhou, China). The anal-
[Bmim]BF4 (≥99%) and [Bmim]PF6 (≥99%) were obtained from ysis methods and procedures were similar to those described in
Henan Lihua Pharmaceutical Co. Ltd. (Henan, China). [Emim]BF4 , detail previously [20].
1-hexyl-3-methylimidazolium tetrafluoroborate ([Hmim]BF4 ) and
1-hexyl-3-methylimidazolium bis(trifluoromethylsulfonyl)imide 2.3. Determination of the solubilities of toluene, benzyl alcohol,
([Hmim]Nf2 T) were prepared using the procedures described pre- benzaldehyde and benzoic acid in [Emim]BF4
viously [17–19]. The synthesized ILs were confirmed by FT-IR
(Nicolet -170sx) and 1 H NMR (Bruker, AVII). The experimental scheme is shown in Fig. 2. A flat-bottom flask
with a magnetic bar was immersed in a thermostatic water bath.
2.2. Liquid-phase oxidation of toluene in ionic liquids (ILs) The solubility measurement of toluene, benzaldehyde, benzyl alco-
hol in [Emim]BF4 was performed by the following procedure. A
The reaction was performed in a batch reactor as shown predetermined amount of [Emim]BF4 was added into the flask.
schematically in Fig. 1. A stainless steel autoclave with a height After the flask was heated to the desired temperature with con-
of 100 mm and an inner diameter of 37 mm was used as the reac- tinuous stirring, the solute of toluene, benzaldehyde or benzyl
tor. The reactor was equipped with an electrical heater, a pressure alcohol was separately added dropwise into ILs intermittently using
gauge, a thermocouple, a magnetic stirrer and a pressure relief a microsyringe over an interval of 30 min. The solution was consid-
valve. The reaction temperature was controlled and monitored with ered saturated when it remained turbid for 30 min. The solubility
a Heating and Control System. was determined by the weight change of the solution before and
All experiments were performed in batch mode. Briefly, the after the dissolution of solute. The solubility values reported are
toluene, the cobalt naphthenate catalyst, ionic liquids (ILs) and the the mean values from the measurements repeated three times.
benzaldehyde initiator were added into the reactor. The reactor The solubility of benzoic acid in ILs was determined as follows:
was subsequently sealed and oxygen was charged to the desired a predetermined amount of benzoic acid was weighed and placed
pressure. After the oxygen inlet valve was closed and the stir- in the flask. When the flask was heated to the desired tempera-
ring started, the reactor was heated to the desired temperature. ture with continuous stirring, the solvent [Emim]BF4 was added
The time when the reactor reached the desired temperature was dropwise into the flask intermittently by the microsyringe over an
recorded as the start time of the reaction. The pressure was kept interval of 60 min. When the solute benzoic acid was dissolved in ILs
constant with rapid oxygen makeup. After a predetermined reac- completely and the solution became clear, the solution was consid-
tion time, the reaction was stopped by cooling the reactor with ered saturated with benzoic acid. The solubility was calculated by
tap water to room temperature. The gas in the reactor was slowly the weight change of the solution. Each measurement was repeated
released and the reaction liquid was then transferred to a separa- thrice to reduce the experimental errors.
tion funnel. The mixture was extracted thrice by 50 ml of diethyl The solubility of benzoic acid in water at 30, 40, 50, 60 and
ether to separate toluene and reaction products from ionic liquids. 70 ◦ C was measured to evaluate the accuracy and reliability of the
Diethyl ether was evaporated in a rotary evaporator. The result- measurement method. In comparison with the literature data [21],
ing liquid samples were analyzed offline by gas chromatography the maximum error was 3.47% and the average error was only
Y. Meng et al. / Applied Catalysis A: General 439–440 (2012) 1–7 3

Table 1
The toluene conversion and product selectivity with/without [Emim]BF4 as reaction
medium.

IL Toluene Selectivity (%)


conversion (%)
Benzyl alcohol Benzaldehyde Benzoic acid

None 10.0 13.7 23.3 55.6


[Emim]BF4 13.1 4.9 19.7 69.0

Reaction conditions: temperature 130 ◦ C, pressure 2.0 MPa, molar ratio of cobalt
napthenate/toluene 0.125%, mass ratio of [Emim]BF4 /toluene 1.6, mass ratio of ben-
zaldehyde/toluene 0.75%, toluene 7.5 g and reaction time of 1 h.

continuously extracted by ILs from the toluene phase. Thus, a


coupling effect of reaction and separation is associated with the
improved conversion of toluene in the liquid-phase oxidation pro-
cess.
It has been reported that the liquid-phase oxidation of toluene
is a sequential reaction process [22]. As an intermediate product
of the reaction, benzaldehyde can be further oxidized to benzoic
acid. According to industrial data from Shijiazhuang Fiber Ltd. Co.
China, the selectivity of benzaldehyde is only about 5–8% with a
conversion of toluene of 15% [22]. However, the selectivity of ben-
zaldehyde is higher than 10% in this study, as shown in Fig. 3b.
The phenomenon is probably associated with the partial extrac-
tion of benzaldehyde by the ILs, and thus leading to the dilution
of benzaldehyde in the toluene phase. Since the further oxidation
of benzaldehyde is restrained, the selectivity of benzaldehyde is
therefore significantly improved. This result is consistent with the
previous findings by Seddon [13]. When the reaction was perform
in [Bmim]BF4 at 80 ◦ C and 10 atm for 24 h with oxygen as oxidant, a
benzaldehyde yield of 4.5% is achieved [13]. Obviously, the reaction
temperature of this work was much higher than that of Seddon. It
was not surprising, therefore, to obtain a lower benzaldehyde yield.
The above results confirm that ILs are potential reaction media
Fig. 3. The results of liquid phase oxidation of toluene in different ILs: (a) the con- for the liquid-phase oxidation of toluene. Because of the higher con-
version of toluene and (b) the selectivity of reaction products. version of toluene and better selectivity of benzaldehyde observed
Reaction conditions: toluene 1.9 g, temperature 150 ◦ C, pressure 2.0 MPa, molar ratio in [Emim]BF4 , [Emim]BF4 was chosen as a representative reaction
of cobalt naphthenate/toluene 2.0%, mass ratio of ILs/toluene 200%, mass ratio of
medium for the subsequent investigation.
benzaldehyde/toluene 2.0%, reaction time 6.0 h.

3.2. Liquid-phase oxidation of toluene with or without [Emim]BF4


1.97%, indicating that the method was reliable. The relative error of as reaction medium
repeated experiment is less than 5%, indicating the reproducibility
is acceptable. To determine the role of ILs as reaction medium in the oxidation
reaction, the liquid-phase oxidation of toluene was conducted with
3. Results and discussion or without [Emim]BF4 . The results are summarized in Table 1 for
comparison purpose.
3.1. Liquid-phase oxidation of toluene in ILs As compared to the typical industrial process without ILs, the
conversion of toluene and selectivity of benzoic acid are much
To determine the effect of ILs on the liquid-phase oxidation of higher in [Emim] BF4 , suggesting that the oxidation reaction of
toluene, five ILs with different levels of hydrophilicity were used as toluene can be improved using ILs as reaction medium. However,
reaction media. The liquid-phase oxidation of toluene in different the selectivities of benzaldehyde and benzyl alcohol in [Emim]BF4
ILs was allowed to proceed in a batch reactor at 150 ◦ C and 2.0 MPa are less than those without [Emim]BF4 as reaction medium. The
with cobalt naphthenate as catalyst and benzaldehyde as initiator. result is probably attributed to the increase in toluene conversion.
As shown in Fig. 3a, an interesting result observed was that It has been reported that the selectivity of intermediates decreased
the conversion of toluene in hydrophilic ILs was higher than upon prolonged reaction time or increased substrate conversion in
that in hydrophobic ILs. Regarding the structures of [Emim]BF4 , sequential reaction [22].
[Bmim]BF4 and [Hmim]BF4 , the hydrophobicity of ILs increases
with the increase in side-chain length, while [Emim]BF4 and 3.3. Effects of reaction parameters on the liquid-phase oxidation
[Bmim]BF4 are both hydrophilic. The highest conversion ratio of of toluene in [Emim]BF4
toluene is obtained in [Emim]BF4 . When the reaction is performed
in hydrophobic ILs, toluene will be dissolved well in the ILs. The 3.3.1. Effects of reaction pressure
reactant is therefore diluted by ILs and the conversion of toluene is In general, the oxygen concentration can control the reaction
low. On the contrary, when the reaction is performed in hydrophilic rate and product selectivity in an oxidation reaction. In this study,
ILs, toluene is only partially miscible with the hydrophilic ILs the oxygen concentration was changed by varying the operating
(Section 3.4). Benzoic acid has a much larger solubility in pressure to evaluate its effect on the liquid-phase oxidation of
[Emim]BF4 than toluene. As the reaction proceeds, the products are toluene in [Emim]BF4 . Fig. 4 shows the conversion and product
4 Y. Meng et al. / Applied Catalysis A: General 439–440 (2012) 1–7

Fig. 4. Effects of oxygen pressure on the liquid phase oxidation of toluene in


[Emim]BF4 : (a) the conversion of toluene and (b) the selectivity of reaction products.
Reaction conditions: temperature 140 ◦ C, mole ratio of cobalt naphthenate/toluene
Fig. 5. Effects of reaction temperature on the liquid phase oxidation of toluene in
1%, mass ratio of ILs/toluene 1.6, mass ratio of benzaldehyde/toluene 0.75%, toluene
[Emim]BF4 : (a) the conversion of toluene and (b) the selectivity of reaction products.
7.5 g and reaction time 2 h.
Reaction conditions: pressure 2.0 MPa, mass ratio of ILs/toluene 1.6, molar ratio of
cobalt naphthenate/toluene 1%, mass ratio of benzaldehyde/toluene 0.75%, toluene
7.5 g and reaction time 2 h.
selectivity of the liquid-phase oxidation of toluene under different
oxygen pressures.
reaction temperature. However, the toluene conversion decreases
It is clear that the conversion of toluene increases gradually with
with the increase in reaction temperature from 140 ◦ C to 160 ◦ C.
increasing oxygen pressure. Since the oxygen solubility in toluene
The decrease of the toluene conversion could be explained by
is proportional to the oxygen pressure in the vapor space [23],
the decrease in oxygen solubility with the increase in reaction tem-
it is readily concluded that the oxygen concentration in reaction
perature. Another possible reason is the slight decomposition of
mixtures increases upon increasing operating pressure. It has been
ILs at higher temperature. The selectivity of benzoic acid increases
reported that the reaction of liquid-phase oxidation of toluene was
with reaction temperature, while the selectivities of benzaldehyde
a first-order reaction with the oxygen concentration in the liquid
and benzyl alcohol decrease upon increasing reaction temperature.
phase [20]. Therefore, the reaction rate increases linearly with oper-
Liquid-phase oxidation of hydrocarbon is a thermodynamically
ating pressure. The selectivities of benzaldehyde and benzyl alcohol
favorable process. Since benzaldehyde and benzyl alcohol are read-
both undergo a slight decrease and the selectivity of benzoic acid
ily further oxidized to benzoic acid, increasing temperature is
increases slightly with the increase in oxygen pressure. This is a
favorable for them to be further oxidized, and thus resulting in the
typical characteristic of a sequential reaction.
decrease in the selectivity of benzaldehyde and benzyl alcohol.

3.3.2. Effects of reaction temperature 3.3.3. Effects of the concentration of ILs


It has been widely recognized that reaction temperature has a Fig. 6 shows the conversion of toluene and product selectivity
crucial effect on the reaction rate and product selectivity. In this of the liquid-phase oxidation of toluene under different concen-
study, the effects of reaction temperature on the liquid-phase oxi- trations of [Emim]BF4 . The conversion of toluene remains almost
dation of toluene in [Emim]BF4 was investigated, and the results constant with the increase in mass ratio of [Emim]BF4 /toluene from
are shown in Fig. 5. 1.6 to 2.9. The selectivity of benzaldehyde remains in the range of
In a temperature range from 110 ◦ C to 140 ◦ C, the conversion 22–25%. Under the experimental conditions, the oxidation reaction
of toluene increases gradually with increasing reaction tempera- is consistent with a heterogeneous mechanism. Toluene is con-
ture, indicating that the reaction rate is positively correlated with sumed in the toluene phase, while the products are extracted from
Y. Meng et al. / Applied Catalysis A: General 439–440 (2012) 1–7 5

Fig. 6. Effects of the concentration of [Emim]BF4 on the liquid-phase oxidation of Fig. 7. Effects of catalyst dosage on the liquid-phase oxidation of toluene: (a) the
toluene: (a) the conversion of toluene and (b) the selectivity of reaction products. conversion of toluene and (b) the selectivity of reaction products.
Reaction conditions: temperature 130 ◦ C, pressure 2.0 MPa, toluene 7.5 g, molar Reaction conditions: temperature 130 ◦ C, pressure 2.0 MPa, toluene 7.5 g, mass ratio
ratio of cobalt naphthenate/toluene 1%, mass ratio of ILs/toluene 1.6, mass ratio of ILs/toluene 1.6, mass ratio of benzaldehyde/toluene 0.75% and reaction time 2 h.
of benzaldehyde/toluene 0.75% and reaction time 2 h.

3.4. Solubilities of toluene, benzaldehyde, benzyl alcohol and


the toluene phase by the IL phase. The reaction rate of the liquid- benzoic acid in [Emim]BF4
phase oxidation is controlled by the reaction rate in the toluene
phase. On the other hand, the products are separated from the It is readily concluded from the above results that [Emim]BF4
toluene phase nearly instantly once generated, thus their further used as reaction medium can improve the conversion and product
oxidation is restrained. The above results indicate that the selectiv- selectivity of the liquid-phase oxidation of toluene. To probe fur-
ity of benzaldehyde can probably be improved by using [Emim]BF4 ther into the mechanism of these improvements, the solubilities of
as reaction medium. benzoic acid, benzaldehyde, benzyl alcohol and toluene were inves-
tigated in a temperature range from 299.2 K to 343.2 K. The results
3.3.4. Effects of catalyst dosage are shown in Fig. 8.
Cobalt naphthenate was employed as catalyst for the liquid- The solubility of benzoic acid in [Emim]BF4 is almost twice that
phase oxidation of toluene. Fig. 7 shows the conversion of toluene of benzaldehyde, benzyl alcohol or toluene. The polarity of ben-
and product selectivity with different dosages of cobalt naph- zoic acid is much stronger than other products. It is not difficult to
thenate. When no catalyst is loaded in the reaction system, the explain the big solubility of benzoic acid in [Emim]BF4 based on the
conversion of toluene is very low. When the catalyst is added with rule of like dissolves like.
a catalyst/toluene molar ratio of 0.00125, the conversion of toluene The solubilities of benzoic acid, toluene and benzyl alco-
dramatically increases from 7.1% to 18.9%. Upon increasing the hol increase with increasing temperature with a similar slope.
molar ratio of catalyst/toluene from 0.00125 to 0.0050, the con- Although the solubility of benzaldehyde also increases with
version of toluene increases slightly. The maximum conversion of increasing temperature, the slope is much smaller than those of
toluene is achieved at a catalyst/toluene molar ratio of 0.0050. How- other products.
ever, the selectivities of benzaldehyde and benzyl alcohol show In this study, the mole fraction of toluene in the reaction sys-
decreasing trends with the increase in catalyst dosage. The selec- tem is between 25% and 40%, indicating that toluene could not
tivity of benzoic acid increases upon increasing catalyst dosage, be completely dissolved in [Emim]BF4 . Therefore, the liquid-phase
indicating that the catalyst dosage plays a crucial role in converting oxidation of toluene is a heterogeneous reaction. The products,
toluene to benzoic acid. including benzoic acid, benzaldehyde and benzyl alcohol, are partly
6 Y. Meng et al. / Applied Catalysis A: General 439–440 (2012) 1–7

For benzaldehyde,

x1 (1 − x1 ) = 1.26416 × 10−5 T 2 − 0.0069T + 1.03085 (6)

The basic equation for predicting the saturation mole fraction of


a solid in liquids is as follows [24]:

H fus (Tm )
 T
 Cp
 Tm T

ln x1 1 = − 1− − 1− + ln (7)
RT Tm R T Tm
It is assumed that Cp is negligible and the solution is consid-
ered an ideal solution, so Eq. (7) becomes,

H fus (Tm )
 T

ln x1 = − 1− (8)
RT Tm
Define,
H fus (Tm )
m=
RTm

H fus (Tm )
Fig. 8. Solubilities of benzaldehyde, toluene, benzyl alcohol and benzoic acid in n=
[Emim]BF4 . R
, ♦, , : Experimental solubilities of benzoic acid, benzaldehyde, toluene and Then, Eq. (8) becomes,
benzyl alcohol respectively. —, - - -, ·······, –· –· –·: Fitting lines of the experimental
solubility of benzoic acid, benzaldehyde, toluene and benzyl alcohol respectively. n
ln x1 = m − (9)
T
extracted from the toluene phase to the [Emim]BF4 phase. More Eq. (9) is used to fit the experimental solubility of benzoic acid in
benzoic acid can migrate from the toluene phase to the [Emim]BF4 [Emim]BF4 . From Fig. 8, it is seen that Eq. (9) fits the experimental
phase due to its large solubility in the [Emim]BF4 . When the bulk data very well. The values of m and n were obtained by fitting Eq.
temperature is higher than 333.2 K, the solubility of benzoic acid (9) to the experimental data to obtain.
in [Emim]BF4 is larger than 34.7 mol%. The extraction separation 1072.91021
leads to a decrease of the product concentrations in the toluene ln x1 = 2.15133 − (10)
T
phase, which is favorable for the forward chemical reactions and
increases the final extent of reactions. Since the reaction products 4. Conclusions
can be efficiently separated from the toluene phase, the over oxida-
tion of the products are reduced to some extent. The liquid-phase Five ionic liquids (ILs) were used as reaction media for the liquid-
oxidation of toluene in [Emim]BF4 is therefore a coupling process phase oxidation of toluene. The ionic liquids with strong polarity
between catalytic reaction and extraction separation. substantially improved the reaction performance by increasing
In this study, thermodynamic criteria for phase equilibrium in both toluene conversion and benzaldehyde selectivity. On the con-
multi-component liquid systems were used to correlate the sol- trary, the conversion of toluene was low when hydrophobic ILs such
ubility with temperature. The critical point of phase separation as [Bmim]PF6 were used as reaction medium. The low solubility of
was used as a criterion for the measurement of the solubilities toluene in [Emim]BF4 indicates that the liquid-phase oxidation of
of toluene, benzaldehyde and benzyl alcohol. The one-parameter toluene in [Emim]BF4 is a heterogeneous reaction. The solubility
Margules model was used to describe the simulation. Therefore, at of reaction products, especially benzoic acid, is much higher than
the critical point of phase separation, the solubility and tempera- that of toluene in [Emim]BF4 . The improvement of toluene con-
ture should satisfy the following equation [24]: version and high product selectivity was attributed to the coupling
effect of catalytic reaction and extraction separation. The sensitivity
RT = 2Ax1 (1 − x1 ) (1)
study revealed that increasing oxygen pressure was favorable for
where A is the parameter; R the gas constant; T the temperature the reaction, and the reaction performance at 130 ◦ C, which was
(K) and x1 is the mole fraction of solute in [Emim]BF4 . much lower than the typical reaction temperature of 160–170 ◦ C
The parameter A is a function of temperature. Simply, it is for commercial plants. The results confirm that [Emim]BF4 offers
assumed, a green and highly efficient approach to perform the liquid-phase
oxidation of toluene with high conversion of toluene, low reaction
RT
A= (2) temperature and high product selectivity.
2(aT 2 + bT + c)
So, Acknowledgments

x1 (1 − x1 ) = aT 2 + bT + c (3) We would like to thank the Joint Funds of the National Science
The correlation (3) is used to fit the solubilities of toluene, ben- Foundation of China and China National Petroleum Corporation
zaldehyde and benzyl alcohol. The results are shown in Fig. 8. Eq. (Grant No. 20736009) and the Research Fund of Young Scholars
(3) fits the experiment data well, and the different coefficients are for the Doctoral Program of Higher Education of China (Grant No.
obtained for different solutes. The correlations are as follows: 20070610128) for financial support.
For toluene,
Appendix A. Supplementary data
x1 (1 − x1 ) = −6.41186 × 10−6 T 2 + 0.00711T − 1.50964 (4)
Supplementary data associated with this article can be
For benzyl alcohol,
found, in the online version, at http://dx.doi.org/10.1016/
x1 (1 − x1 ) = −5.5047 × 10−6 T 2 + 0.00703T − 1.5802 (5) j.apcata.2012.06.026.
Y. Meng et al. / Applied Catalysis A: General 439–440 (2012) 1–7 7

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