Tr Axiom AMI Advanced monitoring and control in nonincendive and general purpose applications The Axiorn AMI integrates solid state continuous sensing and pneumatic control to give long life and reliable performance in process applications. The AM also features the capability for intermediate valve control and diagnostics to offer more cost saving benefits 22 | Valve communication & control Advanced performance Corrasion-resistant The AMI features Stonel'sron-contact, The AMI features an anosized epoxy-costed continuous position sensing system aluminum housing with a Lexsn* cover to wich eliminates shafts, bushings, and withstand conosive proces erwironments weer pats prone ofallue, also has The Lexan cover may also be optionally an c+ring sealed preumatic valve spool fusion costed for crgaric solvents. Or with plo that istolerant of contaminants an aluminura cover may be selected for found in most process plant a systems, special highly corosive applications The result ofthese design features is consistent reliable performance over the Ife ofthe automated vale system, Wide variety of functions offer exceptional value Select for standard SSI sensors for conventional switching, NAMUR sensors for intrinsically safe applications ora 086 array of communication options ineluding AS Interface, DeviceNet™ and Foundation Feldous The Expeditor version provides the standard Lman® pahierbonate cover capacity to offer additonal value for special Seva apreel arm ce filing and flow dampening apolications with intermediate contol, And maintenance costs may be reduced using the disgnostc systerrs available with AS-Iterace orn conventional 420 mA applications with the HART protocol Stonel.comer Features 1 The Axiom is corrosion proof, temporarily submersiole and suitable for use in hazardous areas. Designed for NEMA 4,4% 86, (P67) Class 1&I1Div 2 nanincendive (Ex Zone 2) and lass 18 Dv 82 fEx a, Zones 0, 1,8 2) nrscaly Safe High strength durable enclosure and pneumatic manifold are constucted of anodized aluminum ane epoxy coated. Inpact-esstant cover is made of high strength Lexan polycarbonate All fasteners are stainless steel High visibility mechanical and electronic indication confirm open and clased posiion and solenoid status for greater safety and convenience Universal voltage solenoid system operates on less than 05 watts of power and is burn out proot. Standard version willacceat 224VDC, 120VAC 0° 240 VAC, reducing stocking equirererts. Electronic sensing, switching and communication components are sealed and potted nse function module to protect against residual moisture, vibration and corrsives 41718 7395774 10, n. 2, High accuracy position sensor system is solid state with no moving wear points or highly reliable and precise postion feedback Push button set points for open and closed accurately lock In position seitings. Settings remain in place when power removed and reapeled Integral pneumatic valve operates on standars plant ar and willeycle most actuators in less than two seconds, Wiring and maintenance access is quick ane convenient for easy set-up and installaton. Internal manual pneumatic valve override is standard enabling local automated vale operation, Standard S-way, 2-position valve operates born double and single-acting actuators and features 2 rebreather io eed instrument airinto spring se of actuator x keep cut corrasives ‘Axiom directly attaches to VD/VDE 3845 (NAMUR) actuators and many others using a compact mounting manifold system (sold separate) Valve communication & contol [23Tr Pneumatic control The Axioms pneumatic vale system consists of 2 low-power pla thet drives the main high flow spoolvae, Pts may be selected for converrional or bus networking applications Both stag of the preumatic valve system have bee designed for long Ite, high tolerance {airline contaminants, and ease of raintenance should components become fouled * ‘Special features + Pilot and main spooldesiga offer long ie, exceptional tolerance te diny ak, and tah shuret, + Spooland pilot valve may be conveniently removed and claned if large contaminants become lodged in the vale, + Universal voltaze solenoid system may be used fr standard AC or Dc applications + Fiveway,:wo-position spring return configuration may be usedfor either single- or double-actng actuators, Dual col shuttle piston versions ae also available for faibir-lst position. + Lowpower consumation of salenoid reduces eurent flaw on bus retworts enabling mote units an longer d stances on asingle segnent + Rebreather channels exhausted air from pressurized side of actuator into sping side, preventing ingestion of contaminated air from the environment that may corrode springs or actuator internals, + Stand internal manual override enables convenient setup, Dual pilot configuration Dual plot options may be selected for special applications such ‘3s shuttle pston for faihin-astoosion, External menval overide ‘options are ako readily .valeble For special - valve configurations with non-standard anual overtde features please consult Stone. 24 | Valve communication & control Specifications Phtapemsroptons nto ering lon reaureenss anstovrice Matera of conetuction Aura enone Solesiscolorse Dials Soy estoy pon somon Pare 30 nen) Irealmementny and emalaching aa Spence strinan ed epoercontee sods seme Sealsaces lnalone reeas eaten sks sel Seale rae corsaund rings compere Pere plot bus powered Foundation Fieldbus) eecwetrings —_Aoptn Solna pi ekeeatrirss —_Hopten Opering rosa Slondd Deny panes Died nicen| soesr crete amnesiac sya 22-250 vAcNDe Dgwatta voc dswaze DYOC pes 'd awesrcww nen Tato no claa 78 Stonel.comManifold and mounting system The mounting manifold system directly ataches the Axiom to the actuator and ports air from the pneumatic vale to the actuator, Included in the man fold sytern are 1. Actuator shaft adaptor and fastener, 2. Epox. coated anodlzed aluminum actuator ¢apror and ppreumatic manifold with rings and stainless steel fasteners. ‘The manifold system readily adapts to VDUVDE 3845 NAMUR sizes | and 2 Spacial variations may be made for sizes 3,4 and non-standadzed quarter tun actuator mounting patterns ‘Tre mounting manifold yster|s sec ane sod separately Kis are specie to actuator ranufctuer Fors number tanel.cem/mouating Actuator configuration ‘The same Axiom models sutabe fo both single-2ctng and double- {acting actuators. And the rebreathercapabilty fo single-acting is aso standaré Feld configuration may be made by conveniently rmoving and inserting the preumatic plug for the appropriate actuator tye Spring etn actuator Doutlescing actuator 41218 7385774 Value cormmunication & contol [25Tr Sensing and communication module Overview ‘The Axiom platorm has all pasion sensing, communication ox switching Integrated ino Stonel's module, Users may set position switches conveniently and ely on all modules. An easy to vw instructions, along with LED indicat on, ae bolely csplayed on the module ise SST itching sensors (3) Opeaten Moun on catent age ange 5ST stching sensors (35) person Masur eine cert Neoge ange Sorercit (2 2aresol sate sweers NO) {herby Selena poner nau Normal 90 old te ‘Sucks @ 10m 7 eve w e018 Preteen cree etetonel po usvncnoc 02ers sate sees 90) ‘or elenoe powering Normal oer olde) 220A 8.25000 65 vot @ 1075 vs @ 107A Prteces ton cree peiatenctvet> nsvacomceny SST SST? fase} oar ( = (ts) Sect soknoizapren. Ht NAMUR senor) Cantgracon penton 2) NAAR senso 62647-5615) {ordi Selena powering Normal cloas NAM eso ol sae) ager 21 m8 NAMUR Duals apson avalos na 26 | Valve communcat n & cor Stonel.comSensing and communication module Sato eed ‘AS inertace(96 conquer 2st sensernoats Dyasisy tere nts Dane aca olds asi cates 1G nA bot ostpascombies any ins 20y0C #2 Atel oeneted) ones “vote @ VDC bot aupias come onguatin cose BF O-4 avo) Devees ernetnek ” io na 4 Sect cei pon D Pn eae! ‘AS interac (6) with agnor (O) contiguavon (Sue postion eer pe {0 ovat ene presureinot {swuetvaberctnornaa Dptesete senor sting {ower euparokrad ‘shun rtee {iy ovatveer sng opevcle [1p Bend et onset pack ouoe asyar@ 2avbc oupesetase ave onniguaton code BF 0-7 4oUADOY Devees permet 1 (26) th agnosis (0) com Speci lenin 10 ‘Snterace VT wih etendedaddresina 7) Confusion 2} Sucete serena. iaudtay oscete nn (earns lnc ary nots 2OVDC 82 mA tlenonered up aoa 924006 onpiasokage 21-2600 Contiguraton cose [peA0=7 04200) on bX Ta Speci oer o9:09_D vite 739776 ‘AS-nterface with WrelessUNK|AMD6_____W__ modes nd AMDT) conmguratan 2) Sent esornge Biandey aseweio.ts DB} oerarpie lr allay 2OVDC 82 mAfalknonere) onpwsohage HVDC L108) erat futss 2-5 10-4401900) ‘M97 B-At0>71404200, Deve ernetner ss 31 ms? 8 (98) anao7 with Eure on Wess nkiW) Fenian 4S Speci scent oaten_0 Valve communication & contol [27Sensing and communication module continued Wate ee Foundation Fieldbus VT bus powered(93) conguaton ovate enorme Dy Powe eto leds Toute S¥D0 bets or mocibao.tox np 2 mk 9.6500 men cored A ints powers eves ernetno ano 15 vce eoomendes ‘os sia Spt iin A oh re eed HART 7 wth diagnostics, cl ndeston LE Lie ope. vob died steno poner Soecalcontgustonatbues Rete enor ating We Steeeabe/seutar Sruepoote bt Poston feck Corea sama votage 1e-38YDC 24/0 nena sop ressance 25S ob ines ra st 26000 Presse ecutey si Settee Salen poner ‘Conentenalradel10 suns nzene@24¥0) erases made swabs ane 120, Wiring dagen (oi) wih cagnorter() Spey sclesaldeptonIDer IE 28 | Valve communication & control Parton cee cae eed Deviehe™ 52) Contguaten 2 Dieree sens nous Demet esos (a Powe enous oes) ivinctese (04.20 oun rae noe TO reolon no adetorslpowe ue aured onesie Softw clone 39K 250K on sd esesng Paling card nangect ate Outs ‘38 26NOC bh touts combed terres Peskeriscostosite Wing diagram sot our 2 Foca] sas DeviceNet fsasna vane] sor our Seay shew apt0n_ he Sees Expedior (80) Poston eesack ona 20 rAloan $= 38,0 ernest postoncontliAc)_ 420%mAlbon 9-35¥0C Postan nentorng scucy sf orton rerneduteconelsceuaty 4S ereaion Seleroaotage 28 conenranlnadel) itbhromewey rosa Expeditor Snel praumstevah i020 one Stonel.comPosition sensor and module Position sensor Cmedule The Axiom utlizes a magnetic resistive (Mag Res) sensor stern that Used in che Axiom platform, tre C-medule (continuous sensing} menifors exact vale position. The Mag Res sensor system i cle 3 magnetic resistive sensor system to monitor exact ang vertcalshaft movement which may be experienced in yale postion thowghou nigh cycle worn rotational range Push burton actuatorswithout ar remote open and closea affecing rotational positon setting along measurement. No cropracessor based operation ‘ams shafts or make this state-ofthe-art system cther mechanical carwenient.ralable and smart apparatus ae cequired that ave and binging Open and closed settings valve positon and are set using the push button panel on the modules sealed membrane pad. Simply ‘operate the actuator to the open positon (using standard internal rranualoverride) and push the Set rate te actuator < 5 and push a particular Visual indicator Visual indicator designations Cleatly view valve positon status ftom up to75 feet with the Axioms visual inicator The indicator’ rugged Lexan® constraction makes tres stant to physical damage and tolerant to most corosives G GREEN CLOSED RED OPEN S| ae |e c c S| ae) c c vite 739776 mimunication & control [29Tr Identify potential problems + Check airsupply pressure Aes at activated Flow or high levels nce ereset esos that would ‘threaten pneumatic valve or acrustor performance, + Determine solenoid condition Voltage and curent level are monitored to determine the health ofthe salencid call whenever energized, + Local trouble-shooting display Diagnostic systems Reduce plant downtime and cut maintenance costs The Axiom AS-hterface and HART models feature onaoara diagnostics that preset pocental automated valve malfunctions. As a esul plant downtime may be reduced by repaiing automated valves during planned shutdowns instead of process operations. Shout problems acer during pracess operation, maintenance personnel ill be aides by roicly Focating falar causes, consequently speeding up valve repair and operation renewal + Monitor pneumatic spool and pilot valve operation Pheuratic valve spool position is ‘monitored to determine proper shitting performance when the sclenold is energized and de-energizec. + Remote switch setting ‘Open and closed init switch settings may ‘be made with on-board push buttons or remotely though the contel syste Device LED arayidentfies problems sources for rep troubleshooting and maintenance tthe vale/actustor se, + Field identify with winking To positively confirm the feld device identity, the contol roorn may initiate ‘the Win« function that flashes Both open and closed LEDs without afecting valve operation, + Stuck process valve/actuator Ifthe Axiom stalls in id stoke anno ‘Axiom problem sources are idantfies an alert ill be enersized to incicate the prodlem source isin the vahe/actuator assembly, ‘Axiom with AS-Interface diagnostics in AX & AMI (96) The AX ane: AW (96) offers easc diagnostics for AS-Interface network “applications that enable end use customers to increase uptime anc duce maintenance costs Axiom AS-Iterface ciagnostic systems interface with any version 21 or greater masters/gateways, Electrical connections ‘The Axiom with AS-averface diagnostics uses standard (1-31) addressing with a 40/400 profile to maximize the diagnostic data avallable via the neiwork Diagnostic units ay be integrated fon the same network as other AS.nterlace devices, Control system interface Interface up to 31 Axiom units nto your contol system. ‘Communication bits may be mapped into standard DCS or PLC as desired No special software isrequted See the Stoel. FeldLink program for information about the cast saving bbenefis and easy installation ofthe AS-Interface protocol 130 | Valve communication & control Stonel.comer HAAR EAS o ion win nanrin axe an 71 features comprehensive predictive diagnostics COMMUNICATION PROTOCOL ‘The AXT\ and the AvI?1 Isa valve menitering ané control device for ciscrete quarte-turn automated valves. Used in conventional applications ithas the added capabilty of providing dagnostic Information forthe pilot solenci, spool valve, and actuator And, the device stores storieal data on each open and closed operation, Excessive valve torque changes ‘Ozen and closed breakaway actuator dfferential pressures {are measured and compared to baseline levels during each ‘operation This enables operators to observe unusual pressute/ torque level tends, which may ukimacely lead toa malfunction. Erratic valve/actuator performance Total travel time arc dead tne time between energizing and Inalactuator movement) are measured duting each operation, recorded, and compared tothe baseline. This gives maintenance staff additional clues on potential automated valve proalerns Easy control system integration ‘System connections “To, 2te connections attach to the contol system to provide discrete solenois contol and continuous position monitering ‘A standare 24\V0C discrete output (00) powers and controls the solenoid valve. intrinsically safe solenoid pilot may aso be selected. A convertional 420 mA analog input (Ab provides continuous exact vale poston feedback into the contol system, Solenoid \ ti occ (@) 41718 7395774 ee \ Valve/actuator end-stop changes Exact valve postion Is cont iuously measured and may bbe used to determine fchanges have occured at end-ot travel Deviations from zero or span endpoints are graphically portrayed to alert maintenance sta'¥ af worn end-stops. HART signal ‘The HART communication signals overae an the 420 mA analog poston mon toring rput The sianalmay be read via internal modern in te OCS system or external marker, sternal mederns may transmitinformation soa DCS or%0 a remote PC viaa hargwted ofa witeless connection Software integration Integration o various DCS or asset manacement systems m: tbeactieves using open, standardized tecnnologies suchas ‘enhanced EDDI (flectonic Device Description Language) ot FDT/DIM (Field Device TooV Device Type Manager). Most DCS vendors use one or both ofthese technologies, which provides ‘open access to device intelligence and allows easy use ofall features and benefits avallate ror the Axiom HART device, Sprngreten Moree wean double Valve communication & contol [31Tr Axiom Expeditor Improve process performance and prevent damage to equipment with intermediate control With exoanded controland monitoring capabiltes the Aacom Dxpedizr offers unparalleled value in batch processing applications. Below are a few examples of applications where the Axom Expeditor may improve your plant operation Fill control Filtanks and hoppers rapidly and accurately You can set the Axiom Expedicor to parially close the vale to reduce flow as the fulllevel approaches You get fast, economical ‘topping off of every batch witha sinale valve sized for high Tow rates which may be hrotled back at the end ofthe ‘Ilcycle Fast, convenient set-up Calibration may be performed quickly and easly ust Axiom Bxpedivors ready accessible merbrane contel pad By simply following the powered up allset-up procedures may be pe ‘easy steps and the actuator evaluated for proper stoke ti board instructions withthe unit During set-up, as mentioned above, the Aslom Expedior ‘automaticaly gages the speed ofthe actuator to determine it ‘ow estictors ae needed. fll stroke is lss than one second, ‘ow estictos (included with each Exped tor fiom the faciory) ae required o assure smooth, consistent intermediate conttal operation, 32 | Valve communication & control edinafew Flow dampening ‘The Axiom Expeditr allows valves to close using muhiple steps wich inhibits water hammer resuling from a sudden fullclosure You get prolonged valve and piping if, improved process flow performance anc less potential for catastrophic flue ‘Thermal shock reduction By partially opening a standard discrete valve stearn Ines ae heated gradually: thus preventing thermal shock, Once lines are heated, fullopening may accu minimizing any potential eamage co steam ines. Thsis especially crtcalin AP (cleancneplace) and SI? (steamn-place) applications clbsea ® @ Partial open Fulopen Stonel.com‘Simple operation and control system integration + Fullopen and closed cycling s performed by energizing and de-energizing the escrete 24VIC output (DO) rar the control system. + Apresetintermediate postion may be acnieved by maintaining power from the discrete output (20) end switching on the analog utput (AO) at a oteset level between ¢ and 20 mA. Control System Module ‘Axiom Expeditor + fntermegiate conttolis achieved by maintahing power from the dlscrete cutput (09) and energzing he control system's analog output (40). By changing the AO signal, the Axcom control output willtoggle the solenoids tothe desired position within 44% of ul scale + The vabveractuator operates tothe failsafe postion whenever the lscrete curpur (09) is de-eneraized Actuator Expeditor specifications Peston ‘eebackconl At eee potion cont AD) “420 maben 3500 “420 rAbbon $35.00 Peston nantoing acy oh oteatan Iremediteconvelicancy 9s Safrsaion F2bc anneal) Seleoid tage wo) ‘te Expeditor a Sp presen nen sd vite 739776 Expeditor specifications ete e020 eyes lees wehiniemedic poston elf may ar deperirg on eames toging) eons oer want lnc. Tempest tng avvoar certo ve) 120s 822% maxes sat 02482409. eS nat rsa Sf sy OKA 12.02 Valve communication & control [33‘he iorn AN with AS With the new patent pending Stonel Wireless Link app you can remotely: Montor and set open and Identity valve automation components closed switch postions (entered by valve supple? + Mon tor and set che network adsress + Log maintenance information + Oparaie solenoid valves (if network= + Monizor ciagnostics valve cycle court, 07 cower suoply-enaled) electronics temperature, and mare), + ldentiy model and serial number {reset from facion) Interfacing devices Conventional Azple® devices maybe used includ ng IPhone? Version 45 ard above Pad Version 30.and above iPad mini Al Contact Stonel regarding adattional devices and special enclosures to make these devices surtale for use in hazardous locations eR 8 34 | Vale communication & central Axiom AMI with Wireless Link Easily access hard-to-reach automated valves Discover convenient ermoce access of your automated valves when you install serface featuring Aluetocth* vechnology Devices may be remotely accessed ftom up © 50 meters depending on obstructions Setting changes and solenoid contol are enabled through the AS-nterface retworkor by the power supply jumper. Set up and operation The Axion AMI vith Wireless Link is commissioned and set up identically to the _xandare AS-nterace unt. In addition, when powered yo with a conventional gower source or by the network, it may de accessed by standiar 10S devices The Axiom is accessed with the Bluetooth Smart protacol using the Stone Wreless Link appleation, Sequence of operation is 1. Downlead the Stanel application from the App Store onto your device (ree of charge) 2 Starcthe application in your Agole* device 4, Push wink to gositve conti the you have ned (Axiom LEDS will lash) Touch the specic Ax’om I0/tag eink wth your hancheld You can then mentor allstatus and dlagnostic nfmation and make necessary information changesto tre fee form fields at any time Switch settings, address changes, and solenoid operation may be performed onlyif network or power -supply-enabled. Other information may ‘alsa be add to the freeform feds Stonel.comBenefits of Wireless Link 1. Fast, convenient set-up for valve automation suppliers without 2. Electronically enter and store key automated vale system ‘mation includ + Tad user :ag numberinformation + Valve and actuator densification as wellas Axiom model and serialnumber Uéxiom information preset rom fiony) + Maintenance le. 4, Reduce network commissioning time by ec 6. Conveniently retrieve installation manuals 2 er 3. Improve safety by easily accessing hard-to-reach automated valves without putting slant personel at risk ade anges ine sand makin 5. Reduce maintenance time by mentoring valve cycle count, ing maintenance logs ane accessing muliple valves rom one aation website when connected to internet Crea a Specifications marie voccand fete normatonvanitite fae fee fe space Range ced by [AS eta wih WeleerLnk AMS models and AMB7) contipvator 10s a Contpaton code 4 4200) (96 254497 ws Samosa Wits inc MAS. URINE a " 1 [35Tr » “ AMI Nescendvec nse safe Functions Senet ‘S12 Unreal Ns leper ae on AUR ears nscale FEN 284754615) etpmeumatc 9B vale pce pac ae oan 300 dh DPNEUMATICVALVE oextenal ovenide 1 Sep 286 1D Shel pib 2000S mat TE Snolepot 12VE seine ie WE Soolepbe 18 26,0 2D Lraloio 35 05 wan 25 Dualit 125 nisl le 1A Snele pam meine feo and 2K Sualsera scaly lyons eciosuRe 1 Noth amerss (HCICED V varacnl valve communiation Terminals VT} 7 eyostes copes ston DT eveeh eet prema ae 55 ngs ious fous powered ek anuma avez oeian A gg, ‘Sterne puma vaveopion_Dutncpabites senor W" "reac rh extended aden le preva wae opt _D wth par sons aH sera vere Latehing external verde 34 Sing plot VRC wae 31 Sia plot ORC 5 wae) 3E Sogle sl 120 mmc ae SE Single, 12 Ceca se 38 Sing ply 1A 24000 58 Sing p14 W 2400 40 Dinipie. 2200085 wad 4E Das 2c oti le GK Single pee ernst orvandd $A Sok pire trnacal fe or anes & ston + ennui an aa frei ‘CONDUITICONNECTORS Standard Mn-connectre Mire connectors a aur 0 fen 1B me2 95 (Mia 1 Sn 15 (isan 20 Pn We thea 2 iison Diagnoses amon nfunton ior i anger ob W Wikis Lie Galen fail nih artin Sur gr ip ISUALINDIEATOR ieechaanpp IM 2escloecleres open TM Thee fompth {GM Gon chiedied ones” (2M Twe-we fw path, 20 Spec Mourn arn ete and soldepaey Serve mosek ms ineise SBgnierecon st (eipecton ace a scendedtenentvesnet Specty site ended pene 136 | Valve com: n & contr Stonel.comer Specifications eee peng ite sourgurdnamngmenkls femouesresedaloinen en Taseresandmauirg ates 218s sel os Temperatures peu ve dependent ree a restos Eee fleas 2. sé) teasrCp wi2r9 inate Ratings TATA oe aa = a eee ; Resesbiy Wein nesesrcon anata Mretonsstandsy Eman Storm e ae roar ae Tere inset Cee seponie seascape vaimonettortenge =e Ta tied na Dimensions inches fmm) Tle al pair —ry 2 C LQO0 DQ? 6G | 41718 7395774 alve communication & conttol [37