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Article history: We report the continuous, single step synthesis of titania/iron-based magnetic nanocomposites in a sin-
Received 1 July 2013 gle step using gas-phase laser pyrolysis technique by separately and simultaneously introducing the
Received in revised form 20 October 2013 precursors (together with C2 H4 sensitizer) in the reaction zone: Fe(CO)5 on the central flow and, using
Accepted 21 October 2013
air as carrier, TiCl4 on the annular coflow. The laser power and, for the last experiment, the injection
Available online 30 October 2013
geometry were modified in order to change the Fe/Ti ratio in the resulted nanopowders. Due to the spe-
cific geometry, the reaction zone (visible as a flame) have a reductive inner central zone surrounded
Keywords:
by and oxidative environment, allowing the formation of the metallic–carbidic iron and/or iron-doped
Laser pyrolysis
Iron-based magnetic nanocomposites
titania and iron oxide nanophases. The raw Fe-containing nanopowders have a ferromagnetic behavior,
Titania those synthesized at higher laser power and gas velocities show significant saturation magnetization
Ms values (10–12 emu/g), whereas those obtained (with higher yield and carbon content) at lower laser
PACS: power and gas velocities (using wider central nozzle cross-section) have a very weak magnetization
81.16.Mk (Ms ∼ 0.05 emu/g) in spite of the higher ethylene carried Fe(CO)5 flow. The powders were annealed in air
75.75.Fk
at 400 ◦ C show lower carbon content and, for those highly Fe-doped, the hematite phase formation. Pre-
85.70.−w
liminary tests using UV light confirm the photocatalytic action of the annealed nanopowders in salicylic
81.07.Wx
61.46.Df acid degradation process in solution.
© 2013 Elsevier B.V. All rights reserved.
0169-4332/$ – see front matter © 2013 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.apsusc.2013.10.138
C.T. Fleaca et al. / Applied Surface Science 302 (2014) 198–204 199
has one, two or three dimensions of less than 100 nanometers (nm)” concentric injectors (nozzles). The Fe(CO)5 vapors are introduced
[7], having a nanometric dispersed magnetic phase and a nano or together with the C2 H4 carrier/sensitizer through the inner central
submicron titania as the dispersing/surrounding phase. In these nozzle, whereas TiCl4 is bubbled with an ethylene-air mixture and
nano-composites, the titania high specific surface area in contact the resulted vapors pass through the annular space of the second
with the external mediun is not altered by the magnetic compo- nozzle. In the same time, a third argon external co-flow is employed
nent, allowing thus a good photocatalytic action. As magnetic cores, to shield the reactive mixture. The main experimental parameters
usually magnetite covered with thin silica [5,6], [8–10] or carbon are summarized in Table 1, where the circular or annular cross-
[11] layer or uncovered [12] were employed. Also, a spinel magnetic sections active surface areas of the nozzles are also presented. The
core (zinc manganese ferrite) on activated carbon particles cov- pressure inside the reaction chamber is kept constant by balancing
ered with TiO2 was reported to surpass the photocatalytic methyl the incoming flows and the extracted (with a vacuum pump) flow
orange dye degradation efficiency of commercial TiO2 Degussa with the aid of a throttle valve. Due to the laser absorption and to the
P25 [13]. Better than Degussa P25 in solar light photodegrada- oxidation reactions, the injected gas/vapor are very rapidly heated
tion of Reactive Brilliant Red X3B dye was also another activated (up to 800 ◦ C) and the precursors decomposed/oxidized resulting
carbon supported/absorbed Fe3 O4 /␥Fe2 O3 NPs and coated with nano-sized particles which leave the laser irradiation zone (visi-
N-doped TiO2 photocatalyst [14]. One original approach involves ble as a floating flame) and are carried by the non-reacting and
the utilization as magnetic cores of the metallic Fe-filled graphitic reaction-resulted gases as a smoke. The nanocomposites are finally
carbon nanocapsules (made by arc discharge) and coated with captured on the inner walls of the collecting chamber and on the
nano-crystalline TiO2 , resulting a better than normal sol–gel surface of a ceramic porous filter.
made TiO2 recyclable photocatalyst for NO photooxidation [15]. The samples were investigated with a Tecnai F30 G2 (300 kV)
The second approach involved the same P25 NPs (nanoparticles) Transmission Electron Microscope (TEM), a PANalytical X’Pert MPD
covered with polycationic poly(dialyldimethylammonium chlo- theta–theta X-ray diffraction (XRD) system using a Cu K␣ source
ride) which were electrostatically linked with polyanionic sodium (0.15418 nm) and Cryogenic Limited Vibrating Sample Magne-
poly(styrenesulfonate) covered maghemite NPs [16]. tometer (VSM).
It is known that the support materials greatly influence the The Mossbauer spectra were collected using a constant accel-
activity of catalyst. Titania was studied as support for Fe:Co eration spectrometer with a symmetrical waveform, having a Co57
bimetallic catalyst in Fischer–Tropsch hydrogenations of CO to source in Rh matrix. The resulted isomer shifts are referred to bcc Fe.
obtain methane and various alkanes and olefins. In this case, A He-bath cryostat was used for low-temperature measurements.
the Fe3+ and Co2+ incipient wetness TiO2 impregnated ions EDS (Energy Dispersive Spectrometry) from liquid N2 cooled
were reduced to metallic phase by long-term hydrogenation at EDAX Spectrometer mounted on a Scanning Electron Microscope
250–400 ◦ C [17]. SEM FEI Quanta Inspect was employed to evaluate the atomic com-
Laser oxidative pyrolysis using TiCl4 as volatile precursor (with position of the nanopowders.
C2 H4 sensitizer) was reported by us to be a continuous technique For the photocatalytic activity measurements, a photore-
that allows the obtaining titania nanoparticles with high anatase actor system with six Black Light Blue Linear Fluorescent
concentration [18]. Using premixed TiCl4 and Fe(CO)5 vapors and Tubes (F6T5, 6 W, Lumen) (irradiation distance = 3 cm, irradiation
air (or N2 O) as oxidant, we reported the synthesis of low and high time = 3.5 h) was used. The photocatalyst suspension containing
concentation Fe doped TiO2 nanopowders (Fe/Ti atomic ratio from salicylic acid (c0 , substrate = 0.5 mM, csuspension = 1.0 g/l photocatalyst,
0.07 up to 0.51) with uniform and interstitial/substitutional doping Vsuspension = 50 ml) was continuously purged by air in order to main-
which was certified by the absence of any Fe-based phase XRD tain the dissolved oxygen concentration constant during the whole
peaks (only anatase and rutile are visible) [19], [20]. Here, based on experiment. The reactor was thermostated at 25 ± 1 ◦ C and the sus-
our previous experiences concerning the synthesis of Fe–Fex C@C pension pH was 5.3. Before UV irradiation the photoreactor with
nanocomposites [21], we analyzed the nanopowders obtained the suspension was kept in dark for 30 min in order to achieve the
from a laser pyrolysis experimental set-up where the ethylene- equilibrium of the adsorption/desorption process. The decrease of
sensitized Fe and Ti precursors are separately and simultaneously the salicylic acid concentration was monitored by UV spectroscopy
introduced, keeping a reductive environment in the center of reac- ( = 297 nm). Before the spectrophotometric measurement, the
tion zone (where the Fe(CO)5 vapors were injected) and a more samples were filtered by using hydrophylic Teknokroma syringe fil-
oxidative medium at towards periphery (where air and TiCl4 were ters (M.E. Cellulose, 0.45 m mean pore size, 25 mm diameter). The
supplied). This specific configuration allows the one-step synthe- assessed error of the photocatalytic tests (based on reproducibil-
sis of magnetic nanocomposites which contain metallic/carbidic Fe ity experiments) was 5–9%. The average rate of the photocatalytic
toghether with titania phases. This kind of nanocomposites was degradation of the model compounds was considered to evaluate
never been reported to be synthesized in a single step and in con- the efficiency of the photocatalyst.
tinous mode to our knowledge. We must emphasize that exist
also other reports in which Fe-doped TiO2 NPs/or coatings were
obtained by gas-phase techniques, such as those which employed 3. Results and discussions
oxidative RF (Radio Frequency enhanced) thermal plasma [22] or
Metal Organic Chemical Vapor Deposition (MOCVD) [23,24] from Laser pyrolysis technique is based on the resonant absorption of
titanium tetrabutoxide and ferrocene as precursors which have as infrared laser photons by the specific molecules called sensitizers
a major desavantage their high boiling temperatures compared to which become vibrationally excited and transfer the excess energy
those of the volatile TiCl4 and Fe(CO)5. by collisions to other species from reactive mixture. In our specific
case, supplementary heat comes from oxidation reactions of both
metallic precursors and the ethylene sensitizer. Thus, the central
2. Experimental Fe(CO)5 molecules in an anoxic, reductive C2 H4 -rich environment
rapidly decompose to form hot Fe atoms, clusters and nanoparti-
The laser pyrolysis experimental set-up used in to synthesize cles which are saturated in carbon (from C2 H4 decomposition and
the TiO2 -based nanopowders is similar with those reported in CO disproportionation). The resulting Fe and Fe3 C nanocrystals are
[21]. Briefly, the continuous-wave CO2 laser beam ( = 10.6 m) visible in the HR-TEM images of the IT1 sample from Figs. 2 and 3
orthogonally intersect the gas flows emerging from three tubular inserts and in X-ray diffractograms of the IT1 and IT3 samples
200 C.T. Fleaca et al. / Applied Surface Science 302 (2014) 198–204
Table 1
Main experimental parameters for the laser pyrolysis synthesis of titania reference nanoparticles and iron-titania nanocomposites.
Sa mple ˚Ar windows /˚Ar 3 rd ˚air/TiCl4 2 nd ˚C2 H4 /TiCl4 2 nd ˚C2 H4 /Fe(CO)5 1 st 1st nozzle 2 nd nozzle 3
rd
nozzle Laser Pressure Productivity
nozzle [sccm] nozzle[sccm] [sccm]
nozzle nozzle [sccm] cross-section area cross-section area cross-section area power [W] [Pa] [g/h]
[mm2 ] [mm ] 2
[mm ] 2
Table 2
Atomic composition of raw and air-annealed samples from EDS measurements.
Table 3
Anatase/rutile compositions and their mean crystalline size from XRD.
IT-0 91 9 29 43 91 9 29 43
IT-1 81 19 22 33 79 21 19 27
IT-3 81 19 25 33 81 19 21 27
IT-4 96 4 23 28 95 5 23 27
(around 2 = 45◦ , Fig. 5). Due to the higher gas velocity on the The same sample contains the lowest percentage of Fe, in spite of
central flow, some Fe(CO)5 molecules and Fe clusters are mixed introduction the highest ethylene-containing Fe(CO)5 flow. On the
with the TiCl4 - and C2 H4 -containig oxidative medium from the other hand, the powder productivity in this experiment was more
annular co-flow, resulting Fe-doped TiO2 nanoparticles and/or than double that from any other three experiments, pointing the
titanomagnetite nanocrystals (visible as small peaks in the IT1 XRD role of Fe(CO)5 in the catalytic thermal decomposition of ethylene
from Fig. 5) and perhaps other “amorphous to XRD” oxidic iron (also the carbon atomic percent in this sample was the highest),
phases (phases that are too disordered to have distinctive peaks similar with those found in [21] for acetylene. The IT0 reference
in the X-Ray diffractograms and who can’t be distinguished from sample contains a high percent of the photocatalytic active,
the background noise). The second nozzle flow contains 61.5 (or
71.75) sccm O2 , 238.5 (or 278.25) sccm N2 (total 300 (or 350) sccm
as synthetic air – see Table 1), 45 (or 50) sccm C2 H4 and 14.79 (or
16.49) sccm of carried TiCl4 vapors. Each mole of ethylene requires
three or two moles of O2 for a total or partial oxidation (to CO2 or
to CO). In our experiments, the available oxygen is less than those
required even for the partial oxidation of the C2 H4 from the second
annular flow and thus a part of ethylene decomposes in the laser
beam with the formation of disordered carbon (and hydrogen).
Also, it seems that the reactivity towards O2 of TiCl4 is greater than
those of the C2 H4 , as proved by the titania formation in our exper-
iments. The resulted carbon can be seen in all the TEM images as a
more or less thin coating layer or matrix covering/embedding the
titania nanoparticles (Figs. 1–4). The carbon presence is attested
also through the EDS atomic evaluation (see Table 2). The TiCl4
conversion to TiO2 can be considered almost quantitative for IT1,
IT2 and IT3 experiments since no XRD peaks of metallic Ti, TiC
or lower-valence Ti oxides were observed at XRD and the Ti/O
atomic ratio (from EDS) is near 2. For the IT4 sample, obtained with
different injection geometry (larger inner and annular nozzles
cross-section areas) and with lowest laser power, there is a clear
oxygen deficiency, with Ti/O atomic ratio of 0.62, pointing for the
possible additional formation of TiO2−x or/and TiC phases which
seems to be too disordered to be visualized by X-ray diffraction. Fig. 1. TEM and inserted HR-TEM images form IT0 sample.
C.T. Fleaca et al. / Applied Surface Science 302 (2014) 198–204 201
Fig. 2. TEM and inserted HR-TEM images form IT1 nanocomposite. Fig. 4. TEM and inserted HR-TEM images form IT4 nanocomposite.
in the same time decreased the XRD crystalline size. The main
difference between IT3 and IT1 experiments is the laser power
input (450 W versus 600 W) and implicit, the flame temperature
which increases with the laser irradiation intensity and thus
converting more ethylene to carbon. One can observe in the
higher temperature synthesized IT1 powder TEM image (Fig. 2) a
conformal thick carbon coating, whereas in the lower temperature
obtained IT3 sample TEM image (Fig. 3), the carbon coating have a
matrix porous appearance, containing, beside the big (20–50 nm)
anatase/rutile polyhedral nanoparticles a large number of few
nm “nodules”. Some of these small nanoobjects can be clusters of
metallic/carbidic iron protected from oxidation by the carbona-
ceous matrix, as can be seen in Fig. 3 insert. The last sample, IT4
presents also a high carbon content, visible in Fig. 4 TEM image
as a homogeneous diffuse coating which embeds the aggregated
rounded/facetted anatase nanoparticles with diameters around
30–40 nm. Also here are clearly visible the small 2–4 nm discrete
nanoparticles spreaded in great number in the carbon-based
matrix. All the raw samples were treated in air during 2 h at
400 ◦ C in order to oxidize the disordered carbon. As a result, the
carbon percent was significantly diminished in the Fe-containing
samples (see Table 2). Also, the post-synthesis annealed higher
Fig. 3. TEM and inserted HR-TEM images form IT3 nanocomposite. iron content nanocomposites IT1 and IT3 diffractograms show
Table 4
Salicylic acid UV photodegradation rates in the presence of the annealed titania-
based nanopowders or Degussa P25 Aeroxide reference.
Fig. 7. Hysteresis magnetization curves at low and (inserted) high applied magnetic field at 5, 10, 20, 100, 200 300 K for IT1 (left), IT3 (middle) and IT4 (right) samples.
C.T. Fleaca et al. / Applied Surface Science 302 (2014) 198–204 203
Fig. 8. Mossbauer spectra at low temperatures for (a) IT1, (b) IT3 and IT4 nanocomposites. Magnetization curve at 20,000 Oe and inserted ZFC–FC curves for (c) IT1 or IT3
and (d) IT4 samples. Field cooled hysteresis curves at low temperatures for (e) IT1, (f) IT3 and (g) IT4 nanopowders.
pure titania Degussa P25 powder) and the lowest carbon content
from all our heated powders. The weaker photocatalytic activity is
provided by the annealed IT3 sample, in spite of their lower carbon
content (20 atomic %) than those of the corresponding IT4 sample
(26 at.%). This behavior can be explained by the higher anatase (the
most photoactive phase) content of annealed IT4 (95%) towards
those of annealed IT3 (81%) as shown in Table 3. Further experi-
ments using higher oxygen percent in the mixture with the inert
gas in the laser pyrolysis should allow the obtaining of lower carbon
content nanopowders with photocatalytic properties approaching
those of Degussa P25 which responds in the same time to external
magnetic fields.
4. Conclusions
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