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Collins
FCS-80( )
Flight Control System
installation manual
TO: HOLDERS OF COLLINS FCS-80( ) FLIGHT CONTROL SYSTEM INSTRUCTION BOOK (523-
0766515)
The attached instruction book (installation manual) completely replaces the existing book. The book was
revised to incorporate the following equipments 562C-8F/8G Yaw Damper Computer and SVL-80 Series
Actuator. All descriptions, diagrams, and tables have been updated to reflect the new equipments. The
installation section has new mating connector pin assignment diagrams and updated interconnect diagrams
and outline and mounting diagrams.
Changes to this manual have been implemented in a manner that preserves the information needed for
servicing earlier model equipment. Revised areas of text are identified with black bars in the margin.
Service bulletins (SBs) and service information letters (SILs) are not supplied with new and revised
publications. A listing of all SBs/SILs issued to date is in the General Aviation Equipment Service
Bulletin/Information Letter Index (523-0766944). Remove the SBs/SILs from your old book and add them to
the bulletins section of your new book. Discard the remainder of the old instruction book.
PUBLICATIONS DEPARTMENT
1/2
@523-0766515-00611A)
6th Edition, 21 February 1990
FCS-80()
Flight Control System
installation manual
Description
FCS-80() 523-0766516
APA-80() 523-0766517
APC-80() 523-0766518
APP-80() 523-0766519
ASU-80() 523-0770790
FGC-80() 523-0766520
FGP-80()/81() 523-0766521
NAC-80/LAC-80 523-0766522
SVO-80() 523-0766523
562C-8F/8G 523-0775962
SVL-80 523-0776022
Installation
FCS-80() 523-0766524
Operation
FCS-80() 523-0766525
(FCS-80_IM_FEB_21/90)
WARNING
This document may contain information subject to the International Traffic in Arms
Regulation (ITAR) or the Export Administration Regulation (EAR) of 1979 which may not
be exported, released, or disclosed to foreign nationals inside or outside of the United
States without first obtaining an export license. A violation of the ITAR or EAR may be
subject to a penalty of up to 10 years imprisonment and a fine of up to $1,000,000 under
22 U.S.C.2778 of the Arms Export Control Act of 1976 or section 2410 of the Export
Administration Act of 1979. Include this notice with any reproduced portion of this
document.
CAUTION
ûú7l_ed_Yi#<#9ecckd_YWj_edi
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Collins FCS-80()
Flight Control System
Description
Table of Contents
* Title .......................................... 21 Feb 90 * 1-1 thru 1-39 .............................21 Feb 90 * 1-41 thru 1-44........................... 21 Feb 90
* List of Effective Pages.............. 21 Feb 90 * 1-40 Blank.................................21 Feb 90
RECORD OF ADDENDUMS
INSERTION
SECTION ED/REV DATE ADDENDUM DATE
DATE/BY
iii
(Follows Advisories page)
section I
description
*334D-6( ) is used on aircraft having manual trim system (no electric actuators).
**351B-6( ) or 351B-7( ) used depends on servo tie-in to flight controls.
334C-6( ) Primary Servo and 351B-6( )/7( ) Servo Mount Overhaul Manual (with illustrated 523-0762690
parts list) (Repair Manual)
334C-9/9A/11 Primary Servo and 334D-6 Trim Servo Repair Manual 523-0767823
345A-7( ) Rate-of-Turn Sensor Overhaul Manual (with illustrated parts list) (Repair Manual) 523-0772728
562C-8A Yaw Damper Computer Overhaul Manual (with illustrated parts list) (Repair Man- 523-0762918
ual)
562C-8F/8G Yaw Damper Computer Instruction Book (includes SVL-80 test procedures) 523-0768367
590B-2 Airspeed Sensor Overhaul Manual (with illustrated parts list) (Repair Manual) 523-0758589
614E-22D Remote Heading and Course Selector Overhaul Manual (with illustrated parts list) 523-0763557
(Repair Manual)
ALT-55 Radio Altimeter System Instruction Book (with ALT-55B) (Repair Manual) 523-0766793
EFIS-85B(1) Electronic Flight Instrument System Instruction Book (Installation Manual) 523-0773933
FCS-80 Flight Control System Ground and Flight Test Procedures 523-0770341
FGP-80( )/81( ) Flight Guidance Panel Instruction Book (Repair Manual) 523-0766542
MC-103 Magnetic Compass System Maintenance Manual (with installation data) (Installation 523-0760338
Manual)
SVO-80( ) Primary Servo and 351B-6( )/7( ) Servo Mount Repair Manual 523-0766552
VIR-30 Radio Navigation Instruction Book (Installation and Repair Manual) 523-0764194
CHARACTERISTIC SPECIFICATION
334C-6( ), 351B-6( )/7( )/8C: Inspect each servo and servo mount concurrent with each air-
craft major overhaul, rigging maintenance, or manufacturer's recommended control system
inspection period. 351B-6( )/7( )/8C servo mount performance test is recommended every
10,000 hours. Refer to 334C-6( ) and 351B-6( )/7( )8C overhaul manual (523-0762690) for
performance test procedures.
345A-7( ): Bearing replacement and testing recommended every 3000 flight hours
SERVO
CONTROLS ELECTRONICS ACTUATORS SENSORS
Cycles 1 1 1 1
Cycles 2 2 2 2
Temperature ºC +50 +50 +50 +50
Level Percent >95 >95 >95 >95
Time Hours 48 48 48 48
3. Shock
Operational
Positions 6 6 6 6
Level g 6 6 6 6
Time Milliseconds 11 11 11 11
Cycles 3 3 3 3
Crash safety
Positions 6 6 6 6
Level g 15 15 15 15
Time Milliseconds 11 11 11 11
Cycles 1 1 1 1
SERVO
CONTROLS ELECTRONICS ACTUATORS SENSORS
5. Power input
High variation
Voltage Ac 127 127 127 127
Voltage Dc 30.8 30.8 30.8 30.8
Frequency Hz 420 420 420 420
Low variation
Voltage Ac 103 103 103 103
Voltage Dc 25.2 25.2 25.2 25.2
Frequency Hz 380 380 380 380
Low voltage
Voltage Ac 100 100 100 100
Voltage Dc 22.4 22.4 22.4 22.4
Frequency Hz 400 400 400 400
6. Explosion NA NA Cat E NA
Gasoline/air ratio 13:1
Temperature ºC +71
Max test altitude Feet 40,000
7. Icing NA NA NA
Altitude Feet 40,000
Temperature ºC –55 to +32
Humidity Percent 95
Cycles 5
8. Dielectric strength
Voltage, operating Multiplied by 5 5 5 5
Time Seconds 5 5 5 5
9. Electromagnetic
interference
SERVO
CONTROLS ELECTRONICS ACTUATORS SENSORS
a. 350 to 2000
b. 0.0008
c. NA
a. 500 to 2000
b. NA
c. 10.0
SERVO
CONTROLS ELECTRONICS ACTUATORS SENSORS
Induced signal Para 19.0 Para 19.0 Para 19.0 Para 19.0
susceptibility
Spurious emissions Para 21.0 Para 21.0 Para 21.0 Para 21.0
WEIGHT
PER UNIT
(APPROX) POWER
1.5 AIRCRAFT CONTROL AND SYSTEM The autopilot provides transient-free operation and
PERFORMANCES mode switching. The system is synchronized to
eliminate engage and disengage transients.
The autopilot system controls the aircraft over the
The surface and control wheel activity is kept to the
whole flight profile including cruise, climb, descent,
minimum necessary to provide good tracking and
and category I and II approaches.
stability and has the frequency and amplitude of
the control surface movement limited to a level ac-
The autopilot is capable of being engaged through-
ceptable to the aircraft crew and passengers.
out the entire flight envelope and during normal
aircraft attitudes. The autopilot engagement is in- Performance data for the basic system is detailed in
dependent of the yaw damper. Table 1-8.
Accuracy ±0.5º smooth air ±1º moderate turbulence with respect to heading datum
Beam overshoots 1 maximum of less than ±25 µA when not turn limited
GS SUBMODE
Altitude-engage first overshoot Approximately 10% of climb or descent ft/min at less than 2000 ft/min
Altitude-hold accuracy ±50 ft maximum deviation at sea level or 0.2% of altitude, whichever is
greater, nonmaneuvering
Maneuvering without aircraft ±75 feet or ±0.3%, whichever is greater, of barometric altitude error measured
configuration changes at the input to the flight computer under normal aircraft operating conditions
VS-hold accuracy ±250 ft/min or 10%, whichever is greater, of the selected VS ±500 ft/min with
large power change
IAS-hold accuracy ±5 knots nonmaneuvering, ±10 knots in turn, during turbulence, or with rea-
sonable thrust change
MACH-hold accuracy 0.01 Mach nonmaneuvering, ±0.02 Mach in turn, during turbulence, or with
reasonable thrust change
VS capture range 8000 ft/min with Collins ADS-80( ); 4000 ft/min with Collins 590A-3( )
LOC computation will be used. Initial selection When a LOC frequency is tuned, the VOR LOC
arms the mode until a capture is sensed. In arm, mode selects LOC operation without glideslope.
the system automatically selects preselected The operation is identical to VOR operation ex-
heading and actuates the HDG and ARM annun- cept the computation gains are modified and the
ciation. The course intercept angle is selected by gains are programmed with radio altitude. The
moving the heading marker on the HSI to the de- localizer inbound course is set with the HSI
sired heading. course arrow. The intercept angle is set using the
heading marker. If radio altitude is not available
due to not having a radio altimeter installed or
The system flies heading until conditions for a
due to a radio altimeter failure, the gains are
capture are present. The capture is an adaptive
step programmed with middle marker.
type that compensates for course intercept an-
gle and distance from the station. Also, capture Back localizer operation is automatically selected
is forced immediately if VOR LOC mode is se- in VOR LOC when a localizer frequency is tuned
lected with a small radio deviation value. Dur- on the navigation receiver and the aircraft
ing capture, the amount of bank angle is kept to heading is greater than 105 degrees from the in-
the minimum required to roll out on the center bound localizer course heading. To use, the in-
line of the radio beam. After acquiring the bound (front) course is set with the HSI course
beam, the system will track it with adequate arrow and the intercept angle is controlled by the
crab angle to compensate for the crosswind, and heading marker. Gains are programmed using
annunciation will change to capture. radio altitude. The ADI expanded scale LOC de-
viation pointer and the HSI deviation bar will
The system has the capability of having the have correct display phasing. Vertical control of
VOR deviation linearized with DME distance. the aircraft is maintained using altitude hold,
During this operation, the deviation bar on the vertical speed hold, or pitch hold. A B/LOC an-
HSI presents linear rather than angular devia- nunciation is provided when a back localizer
tion. Logic is provided which causes the system mode voltage is present in the system.
to revert back to angular deviation when the
DME is invalid or as a function of external logic e. APPR Mode
such as DME hold or a pilot override if the
DME is not collocated with the VOR station. APPR mode is selected for any type of approach:
The linearization function is provided as an in- localizer/glideslope, VOR, RNAV, etc. The navi-
terconnect option and may not be activated for gation receiver frequency and external naviga-
a particular system. LIN DEV (linear deviation) tion switching determines which type of ap-
is annunciated when provided in system inter- proach will be used. The lateral operation is es-
connect wiring. sentially the same as in VOR LOC mode except
the gains are slightly tighter to give increased
When the aircraft approaches the VOR cone of con- precision during the approach. When APPR is
fusion, the radio rate is monitored, and when it is selected, the system is automatically switched to
above a prescribed level, the system will maintain selected HDG. In the same manner as VOR
selected VOR heading with crosswind correction LOC, sensing of a capture condition will cause
applied. This is essentially the longterm heading the system to turn onto the inbound course and
reference present at the time the cone was entered. to track it. Appropriate ARM and CAP annuncia-
DR (dead reckoning) will be annunciated. The tion will be displayed during this transition.
course may be changed to a new outbound course
Vertical guidance is computed from the glideslope
while in the cone. The system will command an
signal when a localizer frequency is selected.
equal heading change retaining the crosswind cor-
Glideslope capture is independent from localizer
rection present at cone entry. The system will come
capture. During a typical approach, glideslope will
out of dead reckoning approximately 2 minutes af-
normally capture after the localizer. The capture
ter cone entry or less than a minute after a VOR
can be from either above or below the beam. Prior
FROM indication is sensed and radio rate is below
to capture, the system may be flown in any of the
an acceptable value. The system will then resume
other vertical modes. When capture is sensed, the
tracking outbound on the VOR course. After cap-
vertical mode being used is automatically switched
ture, the course cut angle is limited to 45 degrees.
off. A bias signal of the
correct phase, pitch-down when below the beam when the desired flight conditions exist. The hold
and pitch-up when above the beam, is injected into reference value is established and the system
the computation to start the aircraft down the will compute commands to maintain this refer-
glidepath. ence value. Interlocks are provided to ensure
that only one mode can be selected at a time and
Glideslope gain is programmed with radio alti- that a lateral mode has been selected. (A lateral
tude. The gain is reduced as altitude decreases. mode selection is not required if the autopilot is
If a fault in the radio altimeter occurs causing engaged). Annunciation is available for each hold
the data to be invalid, a constant glideslope mode, although a particular installation may not
gain is used until middle marker where it is re- have VS hold, IAS hold, or MACH hold annunci-
duced. Appropriate GS ARM and GS CAP an- ated. Also, ALT hold annunciation may be com-
nunciation will be displayed. For both lateral bined with ALT CAPT annunciation.
and vertical modes, the system can be armed
when a flag is present but interlocks are pro- h. PITCH Hold Mode
vided to ensure that capture is inhibited when
the respective flag is showing; that is, a lateral When no vertical mode is selected and a lateral
channel capture can occur only when a NAV mode is selected, the system is in PITCH hold
valid is present and a glideslope capture when a mode. It will hold the pitch attitude that was
GS valid is present. In B/LOC mode, glideslope present when PITCH hold was selected. (When
capture is inhibited. the autopilot is engaged, this is the autopilot
manual elevator mode and the pitch hold com-
f. ALT SEL Mode putation will synchronize to the autopilot com-
mands). PITCH hold annunciation is provided.
Altitude preselect mode causes the system to Vertical sync mode may be used to modify the
capture the altitude that is set on the altitude PITCH hold reference.
alert panel. Any other vertical mode may be
selected prior to the system sensing the altitude i. Vertical Sync Mode
capture point. Before reaching the capture
Vertical sync mode is controlled by the sync
point, ALT ARM will be annunciated. At cap-
button on the aircraft control wheel. As the
ture, other vertical modes will be switched off
name implies, the reference for the specific ver-
and a command will be generated to level the
tical mode selected (excluding APPR), ALT
aircraft onto the selected altitude. The capture
hold, VS hold, IAS hold, MACH hold, and
point is adaptive and will move toward or away
PITCH hold, is synchronized to the existing
from the selected altitude as a function of the
flight conditions at the time the vertical sync
vertical speed present at capture. After capture
button is released. Vertical sync mode does not
is sensed, ALT annunciation is provided.
clear any existing mode.
If the altitude set knobs on the alert panel are j. GA Mode
moved during the capture phase, the vertical
computation will drop back to pitch hold mode. Go-around mode is selected by depressing the
When the altitude error is small, the system GA button. GA may be selected at anytime and
senses a track condition and starts tracking the will cause the autopilot to disengage. A fixed
preset altitude level. After reaching a track pitch-up, go-around command (the amount of
condition, the system will automatically provide pitch is a function of aircraft type) and a wings-
commands to compensate for altitude errors re- level command are computed. After becoming
sulting from airspeed changes, resetting of established in the go-around attitude, the
barometric setting on the altimeter, or resetting autopilot may be reengaged. Since the heading
the altitude level on the altitude alert panel. marker is not active in GA or APPR mode, the
Selection of another vertical mode after capture missed approach heading may be preset after
will clear the ALT SEL mode. selection of either. GA is cleared by selecting
any new mode. The lateral mode will continue
g. ALT, VS, IAS, and MACH Hold Modes to be wings level until a new lateral mode is
selected. A GA annunciation is provided until
Each of the air data hold modes operates identi-
GA mode is cleared.
cally. The appropriate mode button is depressed
heading hold; between 5 and 32 degrees, the computations are not affected by AP sync but since
system will hold existing roll angle at time of the vertical sync mode and AP sync mode use a
engagement; and above 32 degrees, the system common control, the sync button, the vertical guid-
will roll back 32 degrees. ance computations will simultaneously synchronize
when the autopilot does. When the sync button is
The position TURN knob is identified by noting
released, the autopilot will return to lateral and/or
that when the knob is released, it will stay in
vertical guidance modes. In manual aileron mode
any position between the two knob stops. The
and/or manual elevator mode, AP sync effectively
bank angle commanded is proportional to knob
operates like the TURN knob and pitch wheel ex-
displacement. The lateral mode clear and
cept the pilot manually positions the aircraft, using
heading/roll hold logic are the same as the rate
the aircraft controls, to a new attitude reference.
knob. The TURN knob will not be active when
autopilot is initially engaged, when all lateral f. TURB Mode
modes are cleared, when a lateral mode is un-
Depressing the TURB mode button on the APP-
selected, after AP SYNC operation, or when AP
80( ) softens the autopilot gains to reduce aircraft
XFR is operated. The TURN knob will become
control surface movement in turbulent condi-
active when moved into and out of detent.
tions. The TURB button is an alternate action
d. Manual Elevator Mode button and a second push will turn the TURB
mode off. An interlock disables the TURB mode
When there is no vertical mode selected on the
when APPR mode is selected. An indicator above
flight guidance panel, the pilot may use the
the button illuminates when in TURB mode.
pitch wheel on the APP-80( ) to manually con-
trol the elevator channel. The pitch wheel con- g. AP XFR
trol is a rate type control, spring loaded to a
center detent position. Movement of the wheel Autopilot transfer allows the pilot to select
from detent provides a pitch rate command which flight guidance system is used to provide
proportional to the amount of wheel displace- guidance commands to the autopilot. In the
ment. The signal is programmed with true air- normal position, the guidance commands are
speed over the whole flight regime that effec- from the pilot's FGS. Pressing the AP XFR but-
tively results in equal wheel displacements at ton transfers the APS signal and monitor in-
two different flight conditions producing ap- puts to the copilot's system. An indicator above
proximately the same g loading during the the AP XFR button illuminates when trans-
pitching maneuver. ferred to the copilot's system. AP XFR is an al-
ternate action button and a second push will
If a vertical mode is selected on the flight guid- transfer the system back to the pilot. Annuncia-
ance panel, then movement of the pitch wheel tion is provided indicating a transferred condi-
will clear the mode, except in APPR. In the de- tion. The AP XFR function is not installed in
tent position, the autopilot will hold the pitch systems that do not have a copilot's flight guid-
attitude present when the wheel went to the ance computer. In this type of system, the AP
detent. The reference is changed by moving the XFR button will be missing.
wheel to get the desired pitch rate and releas-
ing it back to the detent when the desired pitch 1.6.3 Autopilot/Yaw Damper Engaging
attitude is attained. Pitch hold annunciation is The autopilot and yaw damper are engaged using
available. The autopilot may be engaged in any the engage levers on the APP-80( ). The interlocks
reasonable pitch attitude. between the two levers are dependent upon specific
e. Autopilot Sync Mode aircraft requirements. Two basic configurations are
provided: (1) a mechanical and electrical interlock
AP sync mode is controlled using the aircraft con- that allows the yaw damper to be engaged inde-
trol wheel sync button. AP sync allows the pilot to pendently from the autopilot, but requireing the
manually move the aircraft to a new reference yaw damper to be engaged anytime the autopilot is;
without disengaging the autopilot. Depressing the and (2) the autopilot and yaw damper engagement
sync button causes both the aileron and elevator are totally independent. (In the first configuration,
channels of the autopilot to synchronize. In flight a mechanical interlock simultaneously picks up the
guidance mode, lateral flight guidance
yaw damper engage lever anytime the autopilot function monitors the difference between the pilot's
lever is engaged.) and copilot's sensors; that is, compasses, vertical ref-
erences, localizer receivers, and glideslope receivers.
Each time the autopilot is engaged, a self-test se- The limit deviation sensing function monitors the
quence is activated that automatically tests safety absolute values of the pilot's localizer deviation and
critical portions of the autopilot. The autopilot en- glideslope deviation.
gage lever must be held in the up position for ap-
proximately 1 second to allow the test sequence to
Compass and attitude (pitch and roll) data are
be completed. If the self-test sequence is completed
compared continuously and are independent of
successfully and all interlocks are correct, the sys-
modes except for changing sensitivity levels. Lo-
tem will engage. If a monitored fault exists in the
calizer and glideslope comparators are active when
system, the equipment is improperly configured or
the receivers are tuned to a localizer frequency.
the aircraft is improperly configured, and the
autopilot will not engage.
When either a comparator or a limit sensor exceeds
The system will disengage automatically or may be the prescribed levels, an annunciator for that spe-
manually disengaged by the pilot. A summary of cific parameter will be illuminated. If the parame-
nonengage and disengage requirements are shown ter is a comparator type, a MASTER WARN an-
in Table 1-9. nunciator will also light. The MASTER WARN can
be reset and will remain off until a different pa-
Autopilot engage (Figure 1-18) and yaw damper rameter exceeds the prescribed limits. The individ-
engage (Figure 1-19) configurations vary with spe- ual annunciators will automatically latch when the
cific aircraft installations. Reference the appropri- signal is outside the prescribed trip level and will
ate aircraft SIL for correct configuration control. remain latched until it is reset while inside the trip
Refer to Figure 1-20 for a logic diagram of the level limit.
autopilot and yaw damper engage requirements.
The autopilot automatically trims the elevator The annunciation used with the FCS-80 varies con-
when it is engaged. When the elevator is out of trim siderably depending upon the system configuration
by a prescribed amount, an out-of-trim annunciator and the specific customer requirements.
will illuminate. Should a fault occur in the autopilot Table 1-10 is a listing of annunciation showing the
trim system, a dual monitor will detect it and indi- recommended list, the comparator annunciation,
cate a trim fail condition to the pilot. In some sys- and an optional list.
tems the autopilot will be disengaged automatically
rather than showing a trim fail annunciation.
1.7 DETAILED DESCRIPTION OF MODES
Should trim runaway occur, monitors provide trim
power interrupt.
The FCS-80 Flight Control System is composed of
Provisions are made in the system to install trim four general subsystems: FIS-85 Flight Instrument
indicators for each autopilot channel. These will System, FGS-80 Flight Guidance System, APS-80
provide a direct reading of the out-of-trim condition Autopilot System, YDS-80 Yaw Damper System,
of each channel. In some systems, an annunciation and associated sensors. Following is a simplified
may be provided to indicate long-term aileron mis- description of the FGS-80 and APS-80. A functional
trim. system diagram of the FCS-80( ) system is shown in
Figure 1-21.
1.6.5 Comparator and Limit Monitoring
Installations for use under category II weather con- 1.7.1 FGS-80 Guidance Computation
ditions will use the comparator and limit monitoring
system designed into the APS-80. The two types of The following paragraphs describe in detail the spe-
functions provided are signal comparison and magni- cifics of the guidance computation. The discussion is
tude limit deviation sensing. The signal comparison function oriented rather than equipment oriented.
Collins Both autopilot and yaw Press emergency discon- Loss of yaw damper valid Yaw damper incorrectly
Standard damper disengage. AP DIS- nect button. Move AP and configured
ENG annunciator flashes. YD disengage levers
Reset annunciation with down.
disconnect button, GA but- Aircraft wiring incorrect
ton, or trim switch.
Open disengage button
Only autopilot disengages Move AP disengage lever Select GA mode. Any of the automatic dis-
and AP DISENG annuncia- down. engage criteria
tor flashes. Reset with
emergency disconnect but- Move manual electric trim
ton, GA button, or manual switch. Aircraft wiring incorrectly
electric trim switch. configured
APC-80 incorrectly
Loss of system power configured
Option 1 Same as above except AP Same as standard Same as standard Same as standard
DISENG annunciator is
steady and not reset.
Option 1A Same as option 1 except AP Same as standard Same as standard Same as standard
DISENG annunciator is
reset with emergency dis-
connect button, GA button,
or trim switch.
Option 2 Same as standard Same as standard Same as standard except Same as standard
manual electric trim switch
is not active with AP en-
gaged plus AP trim failure
disengages autopilot.
Option 3 Same as standard except Same as standard except Same as standard except Same as standard
yaw damper and autopilot AP lever controls only yaw damper monitor is not
are mechanically and elec- autopilot and YD lever interlocked into AP engage
trically independent. controls only yaw damper. circuits.
Emergency disconnect
disengages both AP and
YD.
RECOMMENDED
V/L ARM Selection of VOR LOC mode and prior to radio beam capture Amber
V/L CAP Selection of VOR LOC mode and after radio beam capture Green
EL OUT OF TRIM Elevator servo holding torque for a period of time Amber
AP TRIM FAIL (NO. 1) Dual monitoring when elevator trim system fails or runs away when AP is Red
AP TRIM FAIL (NO. 2) engaged
COMPARATOR
(FOR CAT II SYSTEM)
MASTER WARN Compass, roll, pitch, GS, or LOC difference has been exceeded. Latches. Red
Has reset capability.
LOC LIMIT When the aircraft deviates from the localizer center line by a preset Amber
amount
GS LIMIT When the aircraft deviates from the glidescope center line by a preset Amber
amount
ATT When two pitch or two roll attitude signals disagree by a present amount Amber
LOC When two localizer deviation signals disagree by a preset amount (nominal Amber
30 mV dc)
OPTIONAL
NAV Selection of NAV (or specific name of other NAV mode) mode Green
NAV ARM Selection of NAV mode (or specific navigation mode name ) and prior to Amber
lateral capture
NAV CAP Selection of NAV mode (or specific navigation mode name) and after lateral Green
capture
AP BANK HOLD Autopilot in bank hold when using turn knob Green
AP HDG HOLD Autopilot in heading hold when using turn knob Green
AIL OUT OF TRIM Aileron servo holding torque for a period of time Amber
ALT ARM After altitude preselect mode and prior to capture altitude Amber
ALT TRK After altitude preselect mode and when vertical speed is less than 100 Green
ft/min
ALT CAPT After altitude preselect mode and after capture altitude is achieved White
Pilot interface to the system is through the flight signal and passed through a bank limit. The result-
guidance panel and the flight instrument controls. ing bank command signal is used by the autopilot
1.7.1.1 Heading Mode lateral channel as a command input and is also
mixed with roll latitude data to make a composite
With heading mode selected (Figure 1-5), a command lateral guidance signal for display on the attitude
is computed to capture and track the heading se- director indicator command bars.
lected using the heading marker on the horizontal
situation indicator. The selected heading error signal 1.7.1.2 VOR Mode
is the angular difference between the compass Automatic capture and tracking of a selected VOR
heading and the selected heading. The heading error course with crosswind correction is provided by the
is programmed with true airspeed to give proper FCS-80 (Figure 1-6). When VOR LOC mode is selected
gain throughout the flight regime. The programmed and the receiver is tuned to a VOR frequency, the
signal is mixed with an autopilot filter compensation guidance computation switches to the arm submode,
which uses selected heading for guidance until capture VOR deviation is programmed with DME distance
conditions occur. Captures may be made up to 90 de- to linearize the signal. This signal is monitored to
grees from the selected inbound VOR course. A cap- sense the presence of the cone of confusion and
ture/track sensor monitors radio deviation and bank then routed through a beam noise filter where it is
command levels. Depending upon the course intercept mixed with a course datum error damping signal. A
angle, distance from the station, and speed of the air- second course datum signal feed is mixed with the
craft, a turn command will be computed that will com- signal before and after a course cut limit circuit.
mand a specific minimum bank angle to turn onto the This in effect cancels course datum and ensures
course. that a maximum command will not exceed a 45-
degree course intercept angle.
After the system switches to track submode, the course (XTD) to sense capture. Crosswind correction is nor-
datum signal is washed out to remove any steady state mally disabled in this mode since it is provided by the
course error that would cause the system to parallel the navigation system. At capture, the computation
VOR course when a crosswind is present. The system switches to the roll command signal that is routed
will crab the aircraft into the wind by the correct through the bank limit and mixed with roll attitude
amount to track the center of the VOR course. data similar to heading mode.
The composite bank command signal is run through the 1.7.1.4 Approach Mode (Lateral)
bank limit and mixed with roll attitude data similar to
heading mode. When a cone of confusion is sensed, the Lateral approach mode for localizer is diagrammed in
memorized course angle with crosswind correction is Figure 1-8 The gains and filter time constants are se-
used to provide guidance commands until the aircraft lected to accommodate the specific approach geometry
has passed through the cone. The system then reverts for the navigation system used and are changed as re-
back to VOR track mode and will continue to fly out- quired to differentiate between VOR, LOC, BLOC, and
bound on the VOR course. Outbound course changes RNAV approaches. LOC deviation is programmed with
may be made while over the cone without rearming the radio altitude to allow higher gains during all of the
system. approach without jeopardizing stability. As with VOR,
selected heading is used to determine the intercept an-
1.7.1.3 NAV Mode (INS, RNAV, Etc) gle. When capture is sensed, the aircraft is guided onto
the LOC inbound course. The programmed deviation
Selection of NAV mode enables the computation signal is filtered and mixed with damping signals de-
to capture and track a selected navigation course from rived from course datum and lagged roll attitude to in-
an external navigation system. A diagram with simpli- crease tracking accuracy and response close in on the
fied switching and logic is shown in approach. As with VOR crosswind correction, course cut
Figure 1-7. Captures are made using a preselected limiting and bank limiting functions are provided. The
heading, track angle error (TAE), and crosstrack devia- localizer computation also has a roll washout feed that
tion
eliminates long-term roll signals of up to 3 degrees to track the glidepath. This steady-state attitude is
of roll. This permits an aileron mistrim or gyro in- removed by a pitch washout circuit or by limited
stallation leveling error equivalent to 3 degrees of forward integration of the glideslope deviation sig-
roll without any resultant steady-state errors. As nal. The time constants must be selected with care to
much as 15 to 20 microamperes of beam error can maintain adequate stability and tracking accuracy.
occur if this feed were removed.
Use of normal acceleration to derive a damping sig-
Back localizer computation is similar to the front nal and programming of glideslope deviation with
course except GS capture is defeated and radio data radio altitude allows the use of much less pitch atti-
is reversed to give correct display and computation tude derived damping and increased radio gains.
phasing. This improves gust response and increases tracking
accuracy and stability while making the system less
1.7.1.5 Approach Mode (Vertical) sensitive to airspeed changes, pitch trim changes,
aircraft configuration changes, and power changes.
The glideslope is more critical that the localizer to
When very tight control of the glideslope beam tracking these parameters.
is required, the common method of using glideslope de-
viation as a position signal and pitch attitude as a Figure 1-9 shows a block diagram of the glideslope
damping signal is not adequate. One of the difficulties computation. Glideslope deviation is programmed
in obtaining the desired performance is a result of the with radio altitude from 1000 to 100 feet. The gain
position gain increasing as the aircraft approaches the is then reduced at a greater rate and is zero at 50
transmitter due to the glideslope beam angular geome- feet. If a flare computation is provided, it would
try. When pitch attitude and ground speed change, this provide commands from 50 feet to the runway.
results in deviation from the glideslope beam. The programmed glideslope signal is low pass fil-
tered to remove undesirable noise from the basic
Generally a steady-state pitch attitude other than 0 glideslope position data. A capture bias signal is
degree is required to produce a vertical descent value inserted at this point to provide an initial com-
mand (either up or down
depending on whether the capture is from above or vertical speed hold (VS), indicated airspeed hold
below the beam) to start the aircraft tracking down (IAS) and Mach hold (MACH). The air data sensor
the glidepath. The output of a forward integrator is synchronizes until one of these modes is selected.
also introduced at this point to remove long-term At that point, the sensor is locked at that reference
glideslope position errors due to any bias output level, and an error signal proportional to the devia-
from the damping signal circuits. The damping sig- tion from this reference is generated. The noise is
nal is derived from vertical acceleration and a lim- filtered from the signal and, in the case of VS and
ited amount of pitch. This signal is corrected for g ALT, programmed with true airspeed. The specific
errors in turns by mixing with processed roll data. air data mode error signal (only one vertical mode
Accelerometer installation leveling errors and bi- can be selected at a time) is mixed with an accel-
ases are removed by a long-term washout. The re- eration-derived damping signal identical to that
sulting vertical acceleration signal represents the used for glideslope. The pitch washout and pitch
proper damping signal after it is programmed with limit is also the same as glideslope.
true airspeed and mixed with derived vertical rate.
The composite acceleration damping and glideslope 1.7.1.7 Altitude Preselect Mode
signal passes through the pitch limit to form a pitch
command signal prior to mixing with pitch attitude, Altitude preselect mode is basically altitude hold
producing a vertical guidance signal for display on mode with a preselect/capture capability as shown
the ADI command bars and for autopilot com- in Figure 1-11. The altitude preselect computation
mands. The pitch signal goes through a washout to is performed by utilizing an altitude command sig-
remove tracking errors when a pitch attitude is nal derived from altitude error, which is the differ-
present. ence between barocorrected altitude from the al-
timeter and the pilot preset altitude from the pre-
1.7.1.6 Air Data Hold Modes selected panel. The system will automatically cap-
ture and track the chosen altitude on the preselect
A diagram of the air data hold modes is shown in panel from any vertical mode.
Figure 1-10. The modes include altitude hold (ALT),
The capture is performed by passing the preselect can be engaged in any reasonable attitude and will
error signal through a filter to remove noise and hold heading or bank according to the preceding dis-
then to a capture/track sensor. When the correct cussion. In guidance mode, the autopilot will follow
combination of error and vertical speed occurs, the precisely the commands computed in the flight guid-
system senses capture and injects a capture profile ance computer.
command into the channel. As the aircraft ap-
proaches the selected altitude, a track condition is Figure 1-12 is a block diagram of the aileron chan-
sensed and the computation is switched to altitude nel. Switching and logic are provided internal to
track. The altitude track reference is then stored in a the system for accepting the manual command and
memory circuit that compares this stored reference guidance (bank command) inputs. With no guid-
and the actual altitude. The memory output is alti- ance mode selected, the turn knob is active. When a
tude track error and is then put through a noise fil- mode is selected on the flight guidance panel, the
ter, appropriately programmed, and mixed with the bank command input is routed to the autopilot. The
acceleration damping signal and the washed out bank command input is from either the left or right
pitch signal. There is a specific difference between guidance system depending upon the position of the
basic altitude hold mode and the altitude preselect AP XFR switch on the autopilot panel. The com-
track condition. Once altitude hold is selected, the mand signal is acceleration and rate limited to en-
altitude reference does not change. But in altitude sure that response to step and transient inputs is
preselect track, the preselect error from the preselect smooth to give passenger ride comfort. This
panel is continually monitored, programmed with smoothed signal is mixed with bank producing an
altitude, and applied to a slew rate deriver circuit. aileron steering signal.
The resulting signal updates (moves) the altitude Heading hold error is computed with heading data
error memory reference slowly. Therefore, on a long- from the compass system. Power normalization is
term basis, any changes in airspeed, baroset, etc, used to remove false rates due to power transients.
which causes the aircraft to move from the selected A synchronizer follows the heading until heading
altitude, will cause a correction error to occur so that hold mode logic stops the synchronizer providing
the altimeter reading and the preselected altitude the heading hold reference. The error between ac-
setting will agree since the aircraft will be com- tual heading and the reference is then mixed with
manded to move to this new altitude reference. derived heading rate to provide damping to the
heading hold error signal. The heading rate signal
1.7.2 APS-80, Autopilot Computation is also used to compensate for the lag in the signal
smoothing filters by mixing it ahead of the flight
The autopilot provides automatic control of the air- guidance bank limit.
craft through the aileron and elevator control sur-
faces. The specifics of this computation are dis- The bank hold synchronizer is similar in operation
cussed in the following paragraphs. to the heading hold circuit in that it synchronizes to
the actual bank until bank hold logic locks the syn-
1.7.2.1 Automatic Control -- Aileron Channel chronizer to produce a command error between the
reference bank angle and actual bank angle.
The aileron channel has two basic modes of opera-
tion: a manual command mode and a guidance mode. The command signal resulting from mixing bank
The manual command mode allows the pilot to con- with either manual commands, guidance com-
trol the autopilot using the turn knob. This knob is a mands, heading hold error, or bank hold error is
rate control; that is, it is spring loaded to a center then mixed with the programmed derived bank
detent position and the amount of roll rate com- rate damping signal. This composite command sig-
manded is proportional to the knob displacement nal is gain adjusted and programmed prior to being
from the center detent position. (A position-type turn applied to the servo amplifier inputs.
knob is available as an option.) The operation with
An autopilot synchronizing submode is selected by
the turn knob is dependent upon the bank angle at
depressing the aircraft control wheel SYNC button.
which the knob is returned to the center detent.
When this occurs, the entire aileron channel syn-
When the bank angle is greater than 5 degrees, the
chronizes by sampling the differential voltage across
system will hold that angle. When the angle is less
the primary servo motor and applying the voltage as
than 5 degrees, it will hold heading. The autopilot
positive feedback to the input of the channel. This
gives the pilot a supervisory override function, al- Figure 1-13 is a diagram of the elevator channel. As
lowing the aircraft to be manually moved without with the aileron channel, the guidance input from
disengaging the system. the left or right guidance computation is a function
of the AP XFR switching. Switching transients are
1.7.2.2 Automatic Control -- Elevator Channel
eliminated with special synchronization and
The elevator channel, like the aileron, has two ba- switching circuits in the vertical guidance signal
sic modes of operation: a manual command mode path. A mode switch selects either the vertical
and a guidance mode. In the manual command guidance or pitch wheel signal. The pitch hold cir-
mode, the input is controlled by moving the pitch cuit synchronizes to the pitch attitude until pitch
wheel on the autopilot panel. This control is also a hold logic is present. At that time the pitch refer-
rate control spring loaded to a center detent. The ence is stored on the synchronizer and compared
system holds the pitch attitude when the wheel is with pitch attitude to produce the pitch hold error
returned to the detent. In the guidance mode, the signal. As with the aileron channel, elevator motor
autopilot will follow the vertical guidance signal differential voltage is mixed into the channel in AP
from the flight guidance computer. The manual SYNC mode to synchronize the channel when the
command mode is operational when no vertical pilot manually moves the aircraft with the autopi-
mode is selected on the flight guidance panel. Se- lot engaged.
lection of a vertical mode results in the elevator
channel accepting the guidance signal. The command signal is summed with power nor-
malized derived pitch rate for damping the elevator
channel and an up-elevator command signal. The
composite command signal is gain adjusted and
programmed before being applied to the elevator annunciator to indicate to the pilot that the elevator
servo amplifier inputs. Up elevator is derived from has not been trimmed adequately to relieve the pri-
roll data, which is absoluted (to always produce an mary servo torque. A threshold and time delay ensure
up command), shaped, gain adjusted, and pro- that the mistrim annunciation is present only when
grammed. predetermined values are exceeded. The input to the
threshold and gain circuits controls the trim drive.
1.7.2.3 Automatic Control -- Elevator Trim
The elevator trim for the autopilot is composed of The threshold and time delay keep the system from
the trim drive circuits and independent dual trim continually trimming at low torque levels. A reference
monitors. The differential voltage across the eleva- generator is used to generate a triangular waveshape
tor primary servo is proportional to the torque be- for the trim gain and duty cycle functions. The trim
ing applied to the elevator surface. The trim system gain circuits take the elevator servo motor error volt-
automatically trims the elevator trim to reduce this age and the triangular wave and produce a pulse out-
long-term torque to zero. put proportional to the gain setting and the voltage
value. The duty cycle control is an adjustment that
Motor voltage (Figure 1-14) is simultaneously applied
controls the rate at which pulses are
to trim threshold and gain circuits and to out-of-trim
monitor. The out-of-trim monitor drives a mistrim
applied to the trim circuit outputs. The trim inter- difference indicates a trim runaway. A separate
face circuits combine the delayed motor error volt- circuit determines loss of trim by monitoring that
age, the gain control signal, and the duty cycle con- the trim is running anytime motor voltage is pres-
trol to produce interlocked trim up and trim down ent. The logic outputs of these monitors are com-
drive signals to control the trim power amplifiers bined using OR logic with a maximum duty cycle
that interface into the aircraft trim system. The monitor to produce dual trim failure annunciation
interlocks are arranged so that an arm voltage and logic signals. These are displayed to the pilot to
its corresponding trim pulse will occur together. warn him of any trim faults. Monitors provide
Should a condition occur that would result in an automatic trim power interrupt should trim run-
arm voltage and the opposite trim pulse occurring away occur.
simultaneously, the trim system will shut down,
stopping the trim. 1.7.2.4 Automatic Control -- Servo Amplifiers
torque value. The servo command for the aileron or second limit is a torque rate limit that allows addi-
elevator is connected to servo command A and tional torque to be applied at a slow rate. This allows
servo command B inputs. Since the servo amplifier large configuration changes to be controlled by the
is a dual amplifier driving the top and bottom of a higher torque available with the rate limited torque
single servo motor, the command inputs to the two without exceeding any certification requirements.
halves of the amplifier must be opposite phase to
cause a differential drive voltage to occur across the The voters are used to reduce the effects of tracking
motor. Therefore, servo command B is shown in- errors and tolerances in the servo loops. The voters
verted. The signal then goes through output also provide instantaneous hardover protection.
switches that are normally closed unless a prede- These are midvalue voters that choose the middle
termined g level in the pitch channel or a roll/roll voltage when comparing the two command inputs
rate level in the roll channel is sensed. At that and ground. The input signals to the voters are
time, the switches would open removing the com- compared to detect large discrepancies at the in-
mands from the amplifier input. The servo com- puts which would indicate that a fault condition is
mands are mixed with servo position and routed present. Should this occur, the autopilot would
through voters and torque limiters before being automatically disengage.
amplified to drive the servo motor. The motor is
mechanically connected to the dc rate generator to The response limiters and the input comparator are
supply feedback to the amplifier. critical to ensuring that the fail passive servo is
protected from upstream faults. Therefore, these
Dual rate signals from the rate generator are inde- functions are tested each time the autopilot is en-
pendently integrated to obtain servo position feed- gaged. The system will engage only if the test is
back to be summed with the command signals to passed.
close the servo loops. Rate damping is used to
shape the servo response characteristics. 1.7.3 Stability Augmentation System (SAS)
The amplifier circuit is designed to operate around A self-contained yaw damper is used to provide the
a 14-V dc level. Under normal idling conditions, yaw stability augmentation function and turn coor-
when no input is present, there is no motor current, dination. The servo amplifier/servo motor is similar
and both sides of the motor are floating at the 14-V in operation to that used in the aileron and elevator
dc reference level. This is accomplished by applying channels. It is a dual amplifier driving a dc motor
a 14-volt common mode reference and using inter- with integrated rate being used for position feed-
nal feedback to drive the output up to this refer- back. Since a usual requirement for an SAS system
ence. Since the input commands to the amplifier is that the yaw channel must be able to be trim
are of opposite polarities, a differential voltage is without disengaging, a torque washout circuit re-
created across the motor with the circuit voltage lieves the torque at the servo motor in a short pe-
gain equaling 20. It should be emphasized that riod of time. A block diagram of the yaw damper is
when the amplifier and motor are operating nor- shown in Figure 1-16.
mally, the voltage on each side of the motor will
change by the same magnitude with a common in- Yaw rate is processed to provide appropriate filtering
put, one up and one down from the 14-V reference. for the yaw damping function. This yaw damping sig-
This characteristic provides a point to monitor cir- nal is summed with an appropriately programmed
cuit operation by comparing the motor center volt- and filtered roll signal for turn coordination.
age against an external reference.
The composite damping and coordination signal is
Torque limiting is accomplished by precise control of adjusted with the channel gain to match the re-
current into the motor. Two sets of torque limiters quirements of a specific aircraft and is programmed
are provided, one set on each side of the motor. Ei- with indicated airspeed to provide optimum control
ther set will control the maximum current through over the whole flight regime.
the motor, and hence, will control maximum torque
available from the motor. In essence, there are two The yaw damper is available to drive either a stan-
types of torques being controlled by a torque limit dard rotary servo typically used in a parallel
set. One of these is a fast response low torque limit damping system or a linear actuator used in series
that is adequate for usual aircraft maneuvering. The damping systems.
1.8 SYSTEM SAFETY CONSIDERATIONS There are basically three levels of safety in the
autopilot servo motor/mount for each control axis to
The FCS-80 system provides additional capability protect against jam failures. The first level of safety
in features, increased control authority, and in- is the capability to back drive the servo motor with
creased performance, while maintaining equal or manual control column force. If the servo is en-
improved safety levels over previous flight control gaged, the force required to back drive the motors
systems. The system has been thoroughly analyzed is a back torque, which just exceeds the torque lim-
and tested to ensure that the probability of an iter input to the motor. If not engaged, the servo
undetected failure resulting in a malfunction is motor can be back driven with much less manual
acceptable. control force. Should a motor or gearing jam occur,
which has been shown to be extremely remote,
1.8.1 Servo Failure Protection manual override is accomplished by manual control
input to overcome the slip clutch. This level of
The servo system is fail passive to eliminate the safety is extremely reliable. The slip clutch is de-
primary servo loop as a source of malfunctions due signed to prevent foreign objects or matter from
to internal failures in the pitch and roll axes of the reaching the slip clutch area. The slip clutch is the
flight control system. Adequate internal adjust- last device coupling the servo to the capstan and
ments are provided to allow torque and torque rate thence to the primary control cables. A third over-
levels to be set to limit the effective control surface ride capability is provided by the ability to over-
deflection. The servo loops are monitored to disen- come the engage clutch at a level above the slip
gage the autopilot when a safety critical failure clutch.
occurs.
1.8.2 Command Malfunction Control The warning outputs, when displayed, greatly re-
duce the heavy workload of the pilot during an in-
Hardovers can occur due to faults in sensors and strument approach by performing full time com-
computation upstream from the servo loop. Com- parison of the dual flight director systems.
mand input malfunctions are controlled by voters,
performance sensing, and cutout switching. In the If a significant difference exists between the sub-
elevator channel, acceleration is sensed and the systems being compared, a warning indicator lamp
command inputs are opened anytime the g level lights to indicate an out-of-tolerance condition. In-
exceeds preset values. A similar condition occurs in dividual warning lamps light to indicate which sys-
the aileron channel except a combination of roll and tem is unreliable. Master warning lamps light coin-
roll rate is used to open the aileron command in- cidentally with any subsystem warning except LOC
puts. When these inputs are opened, the control and GS LIMIT. The master warning may be reset
surface is driven toward a streamlined state. This independently of the subsystem warning lamps to
action provides the pilot adequate time to respond allow the master warning to operate when a second
while none of the certification limits are exceeded. subsystem comparison is out of tolerance.
For comparison of heading, bank, and pitch directly
1.8.3 Servoed Command and Attitude Displays at the output displays, the comparator system em-
Servoed displays provide increased torque to with- ploys bootstrap differential resolver (3¸ to 2¸) syn-
stand vibration and reduce sticking. Servos also chros on each of the instrument mechanism shafts
allow position monitoring so incorrect displays can carrying the displayed information to be compared.
be flagged. By originating comparison signals at these points,
the entire systems, including display mechanisms,
1.8.4 Status and Warning Annunciation are compared.
A differential resolver in the pilot's instrument is
Interlocks, monitors, and warnings give an imme-
energized as a transmitter, producing a 3-wire syn-
diate indication to the crew when a major problem
chro signal describing the position of the first dis-
exists. This may be in the form of flags on the in-
play. The 3-wire signal then is transmitted to the
struments, disengagement of the system, or a
similarly located differential resolver in the copi-
warning indication. Interlocks and monitors on the
lot's instrument. The second differential resolver is
modes ensure that incompatible or unreliable mode
connected as a control transformer, and its null
conditions do not occur.
winding output is a direct measure of the angular
System annunciation both for system mode condi- discrepancy between instrument displays. In addi-
tion and warning is positive and integrated into the tion, the orthogonal (maximum) output winding of
system functions. The positive annunciation is such the second unit produces a known constant (for
that all modes, monitors, and interlocks are correct small errors) voltage, which provides a monitor for
before the annunciation is activated. The annuncia- the presence of energizing power and for assuring
tion outputs are capable of controlling dual lamps circuit integrity, and power normalization to make
on both sides of the cockpit. the trip points independent of line voltage varia-
tions.
1.8.5 Self-Test
The following are basic advantages of the differen-
In the APS-80, critical safety functions are tested tial resolver comparison system:
each time the autopilot is engaged. The functions a. Only one voltage source is required, and varia-
tested include the aircraft performance limit tions in it produce only second-order effects on
circuits, monitors, accelerometers, and engage/ comparison output.
disengage circuits. The system must pass the test b. The comparison is performed directly in terms
or it will not engage. of the angular accuracy of a synchro system,
which is a specified, controlled, and measurable
1.8.6 Comparator Warning characteristic.
c. The maximum voltage output is available to dis-
The comparator warning circuit (Figure 1-17) com- tinguish between true null output and power or
pares the operation of the ILS receivers, the verti- circuit failure (a necessity in nulling comparison).
cal gyros/instruments, and the compass systems.
d. A minimum of added circuits and components and applied to a level sensor. When this amplified
is required, and an output directly related to difference signal becomes larger than a preset
discrepancy is obtained. limit, a dc warning signal is provided to light an
e. The output has a known constant relationship external warning lamp, indicating an out-of-
to the compared quantities and a constant sen- tolerance error in the information.
sitivity for all shaft positions.
The integrity of the comparator circuit is obtained
As an example, the compass channel monitors the by the use of amplifier biasing, ac tracer-type level
sine output of a differential resolver. The sine out- detectors, and a self-test function.
put is a signal proportional to the angular differ-
The level sensors used for comparing the heading
ence between the heading displayed on two course
roll, pitch, localizer, and glideslope signals are ac-
indicators. When this difference signal becomes
tually the fail-safe tracer-type comparator like the
greater than a preset limit, a dc warning voltage is
ones used to monitor the servo-amplifier operation.
provided to light an external warning lamp, indi-
Failures in this type of comparator are self-
cating a compass out-of-tolerance condition. The
monitoring. In addition, the input amplifiers and
cosine output is monitored to ensure that power is
signal conditioning chains are biased-up to provide
applied to the resolver and to take out line voltage
a common mode signal to the level sensors and thus
variations. Bank and pitch information has a simi-
failures in these circuits are also self-monitoring.
lar comparison.
Therefore, the only failures that would not be self-
The threshold for the compass comparator is modi- monitored would be the output driver stages and
fied by attitude information to allow a larger disa- the annunciator lamp itself. This circuitry and
greement if the aircraft is not in straight and level lamps will be tested when a TEST button is
flight. pressed.
The glideslope and localizer channels utilize the Additional monitoring of ILS approach performance
comparison technique to assess subsystem informa- is provided by glideslope and localizer deviation
tion quality. The two outputs of a dual navigation limit sensors, which drive warning annunciators
system are accepted as inputs to the comparison whenever specified deviations are exceeded.
circuit. The difference between these two signals is
amplified
Figure 1-18. FCS-80( ) Autopilot Engage and Configuration Control, Interconnect Diagram
Figure 1-19. FCS-80( ) Yaw Damper Engage and Configuration Control, Interconnect Diagram
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Collins APA-80()
Autopilot Amplifier
Description
Table of Contents
Paragraph Page
* Title .......................................... 21 Feb 90 * List of Effective Pages ..............21 Feb 90 * 1-1 thru 1-8............................... 21 Feb 90
2nd Ed 1 Nov 77 1
5th Ed 15 Mar 87 9, 10
1.1 PURPOSE OF EQUIPMENT Two circuit cards (A4 and A5) included in the APA-
80/80C/80G/80M are not in the APA-80A/80F.
The APA-80( ) Autopilot Amplifier (Figure 1-1) ac-
These two cards contain circuits to provide com-
cepts commands to drive the aircraft elevator and
parator warnings for dual compass, attitude, and
aileron servos. Circuits are provided to limit the g
ILS receiver deviation signals. These cards also
forces in the pitch axis, and also to limit the roll
provide absolute limit monitoring of ILS receiver
rate as a function of roll angle.
deviation. Inputs and outputs for these functions
interface through the center rear connector, P2. (P1
provides the interface for the elevator channel, as
P3 does for the aileron channel.)
*3-digit ending of unit part number defines the unit configuration and is determined by type of aircraft.
CHARACTERISTIC SPECIFICATION
Physical
Power requirements
28 V dc 130 W max
SIGNAL CHARACTERISTIC
CHARACTERISTIC SPECIFICATION
APA-80/80C/80G/80M ONLY
GS Dev +Dn (P2-21) Nav Rcvr No 1 ±Dc 150 mV full scale 0 V dc 60.2-kΩ ∝ to angular
No 1 +Up (P2-22) (0.7°) differential displacement
from beam
center
GS Dev +Dn (P2-5) Nav Rcvr No 2 ±Dc 150 mV full scale 0 V dc 60.2-kΩ ∝ to angular
No 2 +Up (P2-2) (0.7°) differential displacement
from beam
center
LOC Dev +Rt (P2-17) Nav Rcvr No 1 ±Dc 150 mV full scale 0 V dc 60.2-kΩ ∝ to angular
No 1 +Lt (P2-14) (0.7°) differential displacement
from beam
center
LOC Dev +Rt (P2-38) Nav Rcvr No 2 ±Dc 150 mV full scale 0 V dc 60.2-kΩ ∝ to angular
No 2 +Lt (P2-34) (0.7°) differential displacement
from beam
center
Sin Hdg Hi (P2-20) 331A-9G HSI ± phase, 21 sin ψdiff V 0 V ac 301 kΩ ∝ to angular
Diff Com (P2-16) No 2 400 Hz difference of
HSI rotors
Sin Roll Hi (P2-32) 329B-8Y ADI ± phase, 21 sin øødiff V 0 V ac 123 k ∝ to angular
Diff Com (P2-36) No 2 400 Hz difference of
ADI rotors
Cos Roll Hi (P2-39) 329B-8Y ADI ± phase, 21 cos ødiff V 21 V ac 294 kΩ ∝ to angular
Diff Com (P2-35) No 2 400 Hz difference of
ADI rotors
CHARACTERISTIC SPECIFICATION
Sin Pitch Hi (P2-48) 329B-8Y ADI ± phase, 21 sin θdiff V 0 V ac 123 kΩ ∝ to angular
Diff Com (P2-56) No 2 400 Hz difference of
ADI rotors
Cos Pitch Hi (P2-52) 329B-8Y ADI ± phase, 21 cos θdiff V 21 V ac 294 kΩ ∝ to angular
Diff Com (P2-55) No2 400 Hz difference of
ADI rotors
Roll Data X (P2-43) Vertical Gyro 2-wire 11.8 sin ø1 V X to Y 0 X to Y ∝ to bank
No1 Y (P2-40) No 1 synchro, V ac 200kΩ angle
± phase,
400 Hz
Pitch Data X (P2-59) Vertical Gyro 2-wire 11.8 sin θ V X to Y 0 X to Y ∝ to turn
No 1 Y (P2-60) No 1 synchro, V ac 200kΩ angle
± phase,
400 Hz
WITH SB 2
APA-80C/80M ONLY
LOGIC AND MONITOR INPUTS SOURCE FORMAT SCALE ZERO LOAD COMMENT
CHARACTERISTIC SPECIFICATION
LOGIC AND MONITOR INPUTS SOURCE FORMAT SCALE ZERO LOAD COMMENT
(Cont)
1 (P3-2) Interconnect NA
strapping
2 (P3-10)
Config 4 (P3-9)
Control
8 (P3-13)
16 (P3-6)
32 (P3-5)
APA-80/80C/80G/80M ONLY
LOC Freq (P2-58) Nav Rcvr No 1 +28 V dc when activated; 54-kΩ load
No 1 (+)
LOC Freq (P2-46) Nav Rcvr No 2 +28 V dc when activated; 54-kΩ load
No 2 (+)
CHARACTERISTIC SPECIFICATION
LOGIC AND MONITOR INPUTS SOURCE FORMAT SCALE ZERO LOAD COMMENT
(Cont)
WITH SB 2
ARINC Radio Alt (P2-53) Interconnect +28 V dc when altimeter is ARINC type
strapping
Back LOC (P2-54) 331A-9G HSI +28 V dc when valid; 54-kΩ load
No 1 or No 2
APA-80C/80M ONLY
Radio Alt FCS (P2-12) Radio +28 V dc when flag is valid; 54-kΩ load
Warn No 1 Altimeter No 1
Radio Alt FCS (P2-4) Radio +28 V dc when flag is valid; 54-kΩ load
Warn No 2 Altimeter No 2
APA-80/80C/80G/80M ONLY
CHARACTERISTIC SPECIFICATION
APA-80/80C/80G/80M ONLY
GS Dev (P2-13) System ann Gnd (0 to +1.5 V dc) = ann on, 320 mA max
Warn (-)
GS Comparator (P2-10) System ann Gnd (0 to +1.5 V dc) = ann on, 320 mA max
Warn (-)
LOC Dev (P2-25) System ann Gnd (0 to +1.5 V dc) = ann on, 320 mA max
Warn (-)
LOC Comparator (P2-26) System ann Gnd (0 to +1.5 V dc) = ann on, 320 mA max
Warn (-)
Hdg Monitor (-) (P2-7) System ann Gnd (0 to +1.5 V dc) = ann on, 320 mA max
CHARACTERISTIC SPECIFICATION
Attitude (P2-31) System ann Gnd (0 to +1.5 V dc) = ann on, 320 mA max
Monitor (-)
Master Warn (P2-11) System ann Gnd (0 to +1.5 V dc) = ann on, 320 mA max
(-) GND indicates reset or test in process.
WITH SB 2
Optional GS (P2-6) System ann Gnd (0 to +1.5 V dc) = ann on, 320 mA max
Dev Warn Gnd indicates glideslope down deviation.
(+Dn) (-)
Extreme Attd (P2-9) System ann Gnd (0 to +1.5 V dc) = ann on, 320 mA max
Warn (-) Gnd indicates excessive roll rate.
Optional (P2-9) System ann Gnd (0 to +1.5 V dc) = ann on, 320 mA max
Master Dev Gnd indicates glideslope or localizer deviation.
(-)
Optional LOC (P2-9) System ann Gnd (0 to +1.5 V dc) = ann on, 320 mA max
Dev Warn Gnd indicates localizer right deviation.
(+Rt) (-)
APA-80C/80M ONLY
Radio Alt (P2-3) System ann Gnd (0 to +1.5 V dc) = ann on, 320 mA max
Comp Warn Gnd indicates altimeter signals do not agree.
(-)
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Collins APC-80()
Autopilot Computer
Description
Table of Contents
Paragraph Page
2nd Ed 1 Nov 77 1
5th Ed 15 Mar 87 9, 10
1.1 PURPOSE OF EQUIPMENT translate the various sensor and control signals
into the two primary aircraft attitude commands —
The APC-80( ) Autopilot Computer (figure 1-1) pro- aileron and elevator. It includes the gain program-
vides the computation capability necessary to ming flexibility to accommodate a wide range of
aircraft flight characteristics and operational re-
quirements. The output command signals are am-
plified in the APA-80( ) Autopilot Amplifier to drive
the aircraft servos. The APC-80( ) also provides the
trim signal computation to drive the autopilot trim
system.
CHARACTERISTIC SPECIFICATION
Physical
Input power requirement 115 V ac, 400 Hz, 25 VA max; +28 V dc, 12 W max
SIGNAL CHARACTERISTIC
X (P2-35) Vertical gyro 3-wire synchro, 206 mV/degree Zero bank 10 kΩ min
Roll Data Y (P2-31) 400 Hz roll, X to Y X-Y = 0 leg/leg
Z (P2-39) X-Z = 10.2 V ac
Y-Z = 10.2 V ac
X (P3-26) Vertical gyro 3-wire synchro, 206 mV/degree Zero pitch 10 kΩ min
Pitch Data Y (P3-22) 400 Hz pitch, X to Y X-Y = 0 leg/leg
Z (P3-18) X-Z = 10.2 V ac
Y-Z = 10.2 V ac
Roll Knob +Rt (P2-22) APP-80( ) ±Dc 1.44° bank/s/V Detent 50 kΩ min
Com (P2-21)
Pitch Knob +Up (P3-9) APP-80( ) ±Dc 0.378° pitch/ Detent 50 kΩ min
Com (P3-10) s/V
Elev Trim +Up (P3-32) APP-80( ) ±Dc Determined +14 V dc 383 kΩ min
Sig A +Dn (P3-36) by SVO-80 balanced
requirement
CHARACTERISTIC SPECIFICATION
Alt H (P3-29) ADC-80F +12-V pulse 91.5 avg mV/ 0 V = 0 ft 130 kΩ min
Sig C (P3-38) 1000 ft
Gyro Monitor (P2-51) Vertical gyro +18 to +30 V dc = on, 0 to +3.5 V dc = off; 33-kΩ load min
Ann Test (P2-12) Annunciator +18 to +30 V dc = on, 0 to +3.5 V dc = off; 33-kΩ load min
Yaw + (P2-52) 562C-8F +18 to +30 V dc = on, 0 to +3.5 V dc = off; 33-kΩ load min
Damper – (P2-23)
CHARACTERISTIC SPECIFICATION
MODE AND ENGAGE LOGIC INPUTS SOURCE FORMAT SCALE ZERO LOAD
Lat No 1 (P2-45) FGC-80( ) No 1 +18 to +30 V dc = on, 0 to +3.5 V dc = off; 33-kΩ load min
Cpld No 2 (P2-57) FGC-80( ) No 2
Vert No 1 (P3-1) FGC-80( ) No 1 +18 to +30 V dc = on, 0 to +3.5 V dc = off; 33-kΩ load min
Cpld No 2 (P3-8) FGC-80( ) No 2
Posn (P2-37) Strapping +10 to +15 V dc = on, 0 to +3.5 V dc = off; 100-kΩ load min
Knob option
Rate (P2-38) Strapping +10 to +15 V dc = on, 0 to +3.5 V dc = off; 100-kΩ load min
Knob option
Transfer (P2-4) APP-80( ) +10 to +15 V dc = on, 0 to +3.5 V dc = off; 33-kΩ load min
LOC No 1 (P2-33) FGC-80( ) No 1 +10 to +15 V dc = on, 0 to +3.5 V dc = off; 33-kΩ load min
Trk No 2 (P2-30) FGC-80( ) No 2
Engage A (P3-51) APP-80( ) +10 to +15 V dc = on, 0 to +3.5 V dc = off; 33-kΩ load min
Mode B (P3-48)
CWS Mode (P3-12) FGC-80( ) +10 to +15 V dc = on, 0 to +3.5 V dc = off; 33-kΩ load min
through
vertical sync
switch
Turb Mode (P2-8) APP-80( ) +10 to +15 V dc = on, 0 to +3.5 V dc = off; 33-kΩ load min
1 (P2-18)
2 (P2-25)
Config 4 (P2-29) Strapping NA
Control 8 (P2-41) option
16 (P2-53)
32 (P2-58)
AP Elev + (P3-35) APA-80( ) 12 V dc, + = up, - = down, 50 mA max; analog determined by con-
Steering – (P3-41) figuration selected
CHARACTERISTIC SPECIFICATION
Hdg Hold (P2-42) System ann 0 to +1.5 V dc = annunciator on, 320 mA max
Ail Mistrim (P2-43) System ann 0 to +1.5 V dc = annunciator on, 320 mA max
Elev Mistrim (P3-23) System ann 0 to +1.5 V dc = annunciator on, 320 mA max
Bank Hold (P2-50) System ann 0 to +1.5 V dc = annunciator on, 320 mA max
Elev Trim A (P3-40) System ann 0 to +1.5 V dc = annunciator on, 320 mA max
Fail B (P3-39) System ann
Knob Excit + (P3-25) APP-80( ) +12 V dc and -12 V dc, 100 mA max
12 V DC – (P3-30)
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Collins APP-80()
Autopilot Panel
Description
Table of Contents
Paragraph Page
2nd Ed 1 Nov 77 1, 2
1.1 PURPOSE OF EQUIPMENT bulence) mode and AP XFR (autopilot transfer). The
AP XFR function is not used in systems with only one
The APP-80( ) Autopilot Panel (figure 1-1) provides flight guidance computer.
control of the APS-80 Autopilot System. The unit con-
tains dual autopilot and yaw damper en- 1.2 EQUIPMENT SUPPLIED
gage/disengage logic circuitry that controls the AP and
YD holding coils. This determines whether or not the Table 1-1 lists the equipment supplied with a brief
AP and YD levers will remain engaged when moved to description of the operational features.
the engage position. Manual inputs are applied by
moving the turn knob and pitch wheel. On the APP- 1.3 EQUIPMENT SPECIFICATIONS
80, both of these controls are rate controls. On the
APP-80A, the turn knob is a position control. Two Table 1-2 lists the equipment specifications.
mode buttons are provided. They select TURB (tur-
1-1
description 523-0766519
APP-80 Fully assembled unit; uses standard rate turn knob, a gray 5-V lighting panel, 622-0141-001
AP XFR and TURB pushbuttons, interlocking engage knobs, and A1 card 601-
4191-001, -002.
APP-80 Same as -001 except engage knobs are not interlocking. 622-0141-002
APP-80 Basic unit without lighting panel. Has standard rate turn knob chassis and A1 622-0141-003
card 601-4191-001, -002.
APP-80 Fully assembled unit; uses standard rate turn knob, a gray 5-V lighting panel, 622-0141-007
TURB and blank pushbuttons, interlocking engage knobs, and A1 card 601-
4191-001, -002.
APP-80 Fully assembled unit; uses standard rate turn knob, a gray 5-V lighting panel, 622-0141-011
AP XFR and TURB pushbuttons, noninterlocking engage knobs, and A1 card
601-4191-101, -102.
APP-80 Fully assembled unit; uses standard rate turn knob, a black 5-V lighting panel, 622-0141-012
TURB and blank pushbuttons, noninterlocking engage knobs, and A1 card 601-
4191-101, -102.
APP-80 Fully assembled unit; uses standard rate turn knob, a gray 5-V lighting panel, 622-0141-013
TURB and blank pushbuttons, interlocking engage knobs, and A1 card 601-
4191-101, -102.
APP-80 Fully assembled unit; uses standard rate turn knob, a gray 5-V lighting panel, 622-0141-014
AP XFR and TURB pushbuttons, interlocking engage knobs, and A1 card 601-
4191-101, -102.
APP-80 Fully assembled unit; uses standard rate turn knob, a black 5-V lighting panel, 622-0141-021
TURB and blank pushbuttons without lenses, interlocking engage knobs, and
A1 card 601-4191-001, -002.
APP-80 Same as -021 except TURB and AP XFR pushbuttons without lenses. 622-0141-022
APP-80 Fully assembled unit; uses standard rate turn knob, a black 5-V lighting panel, 622-0141-023
TURB and black pushbuttons, noninterlocking engage knobs, and A1 card 601-
4191-101, -102.
APP-80 Fully assembled unit; uses standard rate turn knob, a black 5-V lighting panel, 622-0141-024
AP XFR and TURB pushbuttons, noninterlocking engage knobs, and A1 card
601-4191-002.
APP-80 Fully assembled unit. Uses standard rate turn knob; has gray 5-V lighting 622-0141-027
panel, FD 2 and TURB pushbuttons, noninterlocking engage knobs, and A1 card
601-4191-202.
APP-80A Fully assembled unit; uses a position turn rate turn knob, a black 28-V lighting 622-3109-001
panel, TURB and blank pushbuttons, interlocking engage knobs, and A1 card
601-4191-001, -002.
APP-80A Fully assembled unit; uses position turn knob, a gray 5-V lighting panel, AP 622-3109-002
XFR and TURB pushbuttons, interlocking engage knobs, and A1 card 601-4191-
001, -002.
APP-80A Basic unit without lighting panel. Has a position turn knob chassis and A1 card 622-3109-003
601-4191-001, -002.
APP-80A Fully assembled unit; uses position turn knob, a gray 5-V lighting panel, AP 622-3109-010
XFR and TURB pushbuttons, noninterlocking engage knobs, and A1 card 601-
4191-001, -002.
APP-80A Fully assembled unit; uses position turn knob, a black 5-V lighting panel, TURB 622-3109-012
and blank pushbuttons, noninterlocking engage knobs, and A1 card 601-4191-
001, -002.
APP-80A Fully assembled unit; uses position turn knob, a gray 5-V lighting panel, TURB 622-3109-013
and blank pushbuttons, interlocking engage knobs, and A1 card 601-4191-101, -
102.
APP-80A Fully assembled unit; uses position turn knob, a gray 5-V lighting panel, AP 622-3109-014
XFR and TURB pushbuttons, interlocking engage knobs, and A1 card 601-4191-
101, -102.
APP-80A Fully assembled unit; uses position turn knob, a black 5-V lighting panel, TURB 622-3109-021
and blank pushbuttons without lenses, interlocking engage knobs, and A1 card
601-4191-001, -002.
APP-80A Same as -021 except TURB and AP XFR pushbuttons without lenses. 622-3109-022
APP-80A Fully assembled unit; uses position turn knob, a black 5-V lighting panel, TURB 622-3109-023
and blank pushbuttons, noninterlocking engage knobs, and A1 card 601-4191-
101, -102.
APP-80A Fully assembled unit; uses position turn knob, a black 5-V lighting panel, AP 622-3109-024
XFR and TURB pushbuttons, noninterlocking engage knobs, and A1 card 601-
4191-002, -102.
APP-80A Fully assembled unit; uses position turn knob, a gray 5-V lighting panel, FD 2 622-3109-027
and TURB pushbuttons, noninterlocking engage knobs, and A1 card 601-4191-
202.
APP-80M Fully assembled unit; uses standard rate turn knob, a black 5-V lighting panel, 622-3901-001
AP XFR and TURB pushbuttons, noninterlocking engage knobs, and A1 card
601-4191-101, -102.
CHARACTERISTIC SPECIFICATION
Physical dimensions
Power Requirements
Lighting power +28 V ac/dc or 5 V ac/dc, 5 W maximum. Does not include panel annunciation
SIGNAL CHARACTERISTIC
Att Cmd Com (P1-33) APC-80( ) Return for ±12−V dc excitation voltage
Pwr Gnd (P1-49) Aircraft bus Common line for dc power return
+28 V dc (P2-30)
+5 V dc (P2-19) Aircraft
Dimming
Ckt
Common (P2-29)
(Cont)
SIGNAL CHARACTERISTIC
SIGNAL CHARACTERISTIC
Roll Test Sig (P1-3) APA-80( ) Applies dc command signal to aileron channel during self-test
Roll Test Comm (P1-43) APA-80( ) Ground for roll test signal
Pitch Test Sig (P1-36) APA-80( ) Applies dc command signal to elevator channel during self-test
Pitch Test Comm (P1-27) APA-80( ) Ground for pitch test signal
Air Clutch Pwr (P1-2) SVO-80( ) +28 V dc when on and ground when off
Elev/Trim Pwr (P1-18) SVO-80( )/ +28 V dc when on and ground when off
trim svo
Rudder Engage (P1-39) SVO-80( ) +28 V dc when on and ground when off
Clutch
CPLD Left(+) (P2-20) FGC-80( ) +28 V dc for transfer to the left side
Vert Clr Left (P2-17) FGC-80( ) +28 V dc to clear the left FGC-80( ) vertical modes
CPLD Right(+) (P2-21) FGC-80( ) +28 V dc for transfer to the right side
Vert Clr Right (P2-14) FGC-80( ) +28 V dc to clear the vertical modes from the FGC-80( ) on the
right side
(Cont)
SIGNAL CHARACTERISITIC
+28 V DC Mode (P1-10) Trim servo Provides +28 V dc for switching relays
Volts No. 1 interconnect
+28 V DC Mode (P1-9) Trim servo Provides +28 V dc for switching relays
Volts No. 2 interconnect
Manual Pitch Signal (P1-12) APC-80( ) ±Dc 0.378° pitch/s/V Detent 50kΩ min
Roll CMD Signal (P1-11) APC-80( ) ±Dc 1.44° bank/s/V Detent 50kΩ min
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Collins ASU-80()
Autopilot Switching Unit
Description
Table of Contents
Paragraph Page
1st Ed 1 Jan 81 1
2nd Ed 15 Feb 84 2, 3
1.1 PURPOSE OF EQUIPMENT 110), and three type DD 24661 straight cable
clamps (CPN 371-0148-000).
Two ASU-80's are required in an FCS-80II installa- c. Kit 634-2061-003 contains all the parts from
tion where two autopilots are used with two flight the -001 kit, plus: three mating connectors
guidance computers. Each ASU-80 provides the (DDMF-50S, CPN 371-0182-000) with floating
autopilot switching, interlock controls, and annun- bushings and three type DD 24661 straight ca-
ciation steering necessary to properly interface one ble clamps (CPN 371-0148-000).
autopilot to other aircraft systems. Note that an
ASU-80 is not required if the installation contains Crimping tool 359-8102-010 and insertion/
only one autopilot system; the number of flight extraction tool 371-8445-010 may be required
guidance computers in the aircraft is irrelevant. for the -002 kit.
CHARACTERISTIC SPECIFICATION
Physical
Size
Depth 129 mm (5.08 in), plus 17-mm (0.68-in) guide pin protrusion
Kit 634-2061-003: mating connector bracket, mounting hardware, 3 mating connectors (DDMF-
50S, CPN 371-0182-000), 3 cable clamps (CPN 371-0148-000)
Electrical
Power requirements
P3-9(+)/P3-11(–) ASU B
K1 Linear Dev Gnd, P1-41 Switches VOR/LOC dev or linear dev analog
K2 Not used
K3 Gyro Xfr Gnd, P1-11 Switches VG roll data analogs and VG monitor/annunciator logic
K6 Reserved
K11 YD MODE A, P3-36 Switches yaw damper monitor and disconnect annunciator logic
K12 YD MODE B, P3-35 Switches yaw damper monitor and disconnect annunciator logic
K16 AP ENG MODE B, P3-28 Switches trim down and arm down logic
K17 AP ENG MODE B. P3-28 Switches elevator and aileron mistrim logic
K18 AP ENG MODE B, P3-28 Switches trim up and down gnd logic
K20 AP ENG MODE B, P3-28 Switches AP transfer and turbulence annunciator logic
K21 AP XFR ANN< P3-48 Switches CWS and external AP disconnect no 1 logic
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Collins FGC-80()
Flight Guidance Computer
Description
Table of Contents
Paragraph Page
1st Ed 1 Feb 77 1
2nd Ed 1 Nov 77 2, 3, 4
1.1 PURPOSE OF EQUIPMENT in the front of the unit is power supply A9. Power
supply transformer T1 and power transistors Q1
The FGC-80( ) Flight Guidance Computer, shown in
and Q2 are mounted on a bracket and are also lo-
Figure 1-1, develops vertical and lateral steering
cated in the front of the unit.
commands from external aircraft sensors. The
steering commands are used by the APC-80( ) Table 1-1. Equipment Supplied.
Autopilot Computer and the attitude director indi-
cator. The FGC-80( ) also provides mode latching, TYPE DESCRIPTION COLLINS
PART NO
mode interlock logic, annunciator outputs, monitor
logic, navigation sensor signal switching, air data FGC-80 Flight guidance computer, used 622-2256-002
with digital air data systems.
signal switching, altitude preselect, and autopilot
FGC-80 Same as 622-2256-002 except has 622-2256-003,
command outputs. different gains for some modes. –004, –007, –
066
FGC-80A Flight guidance computer, same 622-3104-001
as FGC-80 except it is used with
analog air data systems such as
the Collins 590A-3K.
FGC-80B Flight guidance computer, same 622-3106-001
as FGC-80A except the accelera-
tion gains are set by DIP
switches on card A2.
FGC-80B Same as 622-3106-001 except has 622-3106-002,
different gains for some modes. -004, -006, -
007, -009
FGC-80F Flight guidance computer, same 622-5224-001
as FGC-80 except the accelera-
tion gains are set by DIP
Figure 1-1. FGC-80( ) Flight Guidance Computer switches on card A2.
FGC-80F Same as 622-5224-001 except has 622-5224-002,
different gains for some modes. -003, -004,
1.2 EQUIPMENT SUPPLIED -005, -006,
-007, -009,
Table 1-1 lists the equipment supplied with a brief -010,-012,
description of each. -013, -014,
-015, -016,
1.3 EQUIPMENT SPECIFICATIONS -017, -018,
-019, -021,
The equipment specifications are listed in Table 1-2. -023, -024
-105
1.4 MECHANICAL DESCRIPTION FGC-80G Flight guidance computer, same 622-8630-002
as FGC-80F except glideslope
The FGC-80( ) is packaged in a 1/2-ATR short-low computation includes glideslope
case. Inside the case are eight circuit cards, A1 rate and true airspeed rate.
through A8. These cards plug into two interconnect FGC-80M Flight guidance computer, same 622-3896-001
boards, A10 and A11. These interconnect boards, as FGC-80F except it has VNAV
mode annunciator capability and
one in the front and the other at the rear of the contains SB 14 but not SB 6.
unit, provide interconnections between the cards
and interface to the three rear connectors. Located
CHARACTERISTIC SPECIFICATION
Physical
Power requirements 115 V ac, 400 Hz, 29 VA max; +28 V dc, 5 W max
Environmental Meets the following DO-160 categories: D2AOXXXXXXABBBA. (Refer to FCS-80() de-
scription section for details of DO-160 environmental categories.)
SIGNAL CHARACTERISTIC
(Cont)
CHARACTERISTIC SPECIFICATION
VNAV Dev +Up (P1-1) VNAV system ±Dc 50 mV/° cmd 0 V = 0 devia- 50 kΩ
+Dn (P1-5) tion
FGC-80A/80B ONLY
FGC-80/80F/80G/80M ONLY
CHARACTERISTIC SPECIFICATION
Radio Alt Monitor+ (P1-25) Radio altimeter +18 to +30 V dc for valid signal
ADC Monitor 1 (+) (P1-40) ADC-80( ) 10-kHz square wave (+12 V dc) for valid signal. Connect ADC valid
or to FGC P1-40 for altitude error in inches of mercury (ADC-80F/80G
ADC Monitor 2 (+) (P2-48) ADC-80( ) and all other ADC-80( )'s without a strap from ADC J1-14 to J1-58)
or connect ADC valid to FGC P2-48 for altitude error in feet (all
ADC-80( )'s except ADC-80F/80G with a strap from ADC J1-14 to
J1-58). Do not connect both monitors; refer to ADC-80( ) SIL 2-80.
MODE AND ENGAGE LOGIC INPUTS SCOURCE FORMAT SCALE ZERO LOAD
Appr Select+ (P3-13) FGP-80( ) +28 V dc is momentarily applied from FGP-80 when mode is se-
lected. +28 V dc is applied to FGP-80 on SAME WIRE when mode
latches on.
(Cont)
CHARACTERISTIC SPECIFICATION
LOC Freq+ (P2-12) VOR/LOC rcvr +18 to +30 V dc = on; 0 to +3.5 V dc = off
Annunciator Test+ (P3-6) System annun +18 to +30 V dc = on; 0 to +3.5 V dc = off
test switch
1/2 Bank Limit (P2-36) ADC-80( ) or +18 to +30 V dc = on; 0 to +3.5 V dc = off
FGP-80
Vert Sync+ (P2-58) Sync switch +18 to +30 V dc = on; 0 to +3.5 V dc = off
Roll Cmd Enable+ (P3-50) Optional +18 to +30 V dc = on; 0 to +3.5 V dc = off
Lat Take Cmd+ (P3-9) APC-80( ) +18 to +30 V dc = on; 0 to +3.5 V dc = off
Alt Presel Knob-In- (P1-41) Preselector +18 to +30 V dc = on; 0 to +3.5 V dc = off
Motion
Forced Alt Select+ (P2-30) FGC-80( ), +18 to +30 V dc = on; 0 to +3.5 V dc = off
optional
VNAV Remote Cap+ (P2-54) Optional +18 to +30 V dc = on; 0 to +3.5 V dc = off
VNAV Cap Inhibit+ (P2-34) Optional +18 to +30 V dc = on; 0 to +3.5 V dc = off
(Cont)
CHARACTERISTIC SPECIFICATION
Nav Valid+ (P3-10) Nav system +18 to +30 V dc = on; 0 to +3.5 V dc = off
Lat Forced Cap+ (P3-58) Optional +18 to +30 V dc = on; 0 to +3.5 V dc = off
Pitch Steer +Up (P1-58) APC-80( ) and ±Dc 150 mV/° 0 V = 0 cmd 10 kΩ
+Dn (P1-54) ADI
In-View Bias (P3-2) ADI 28 V dc Puts command bars in view except in basic or
vertical modes.
Computer Monitor+ (P3-38) ADI +28 V dc Drives computer flag out of view when the mode-
dependent monitors in flight computer are valid.
CHARACTERISTIC SPECIFICATION
LOC Cap Mode+ (P3-18) APC-80( ) +Dc +18 to +30 V dc = on; 0 to +3.5 V dc = off
(with SB 3)
LOC Track Mode+ (P3-18) APC-80( ) +Dc +18 to +30 V dc = on; 0 to +3.5 V dc = off
(without SB 3)
Lat Cpld+ (P3-30) APC-80( ) +Dc +18 to +30 V dc = on; 0 to +3.5 V dc = off
Vert Cpld+ (P2-50) APC-80( ) +Dc +18 to +30 V dc = on; 0 to +3.5 V dc = off
Alt Presel Mode+ (P2-2) FGP-80( ) +Dc +18 to +30 V dc = on; 0 to +3.5 V dc = off
Radio Alt Self-Test (P1-35) Radio altimeter 0 V dc if relay is energized; +28 V dc if not
Inhibit
Alt Track Ann– (P1-52) System ann Gnd to +1.5 V dc = annunciator on, 320 mA max
panel
Alt Cap Ann– (P1-56) System ann Gnd to +1.5 V dc = annunciator on, 320 mA max
panel
Alt Hold Ann– (P2-33) System ann Gnd to +1.5 V dc = annunciator on, 320 mA max
panel
GS Ext Ann– (P1-45) System ann Gnd to +1.5 V dc = annunciator on, 320 mA max
panel
Pitch Ann– (P2-4) System ann Gnd to +1.5 V dc = annunciator on, 320 mA max
panel
Alt Presel Ann– (P2-9) System ann Gnd to +1.5 V dc = annunciator on, 320 mA max
panel
CHARACTERISTIC SPECIFICATION
GA Pitch Ann– (P2-13) System ann Gnd to +1.5 V dc = annunciator on, 320 mA max
panel
VS Hold Ann– (P2-17) System ann Gnd to +1.5 V dc = annunciator on, 320 mA max
panel
Mach Hold Ann– (P2-25) System ann Gnd to +1.5 V dc = annunciator on, 320 mA max
panel
GS Arm Ann– (P2-41) System ann Gnd to +1.5 V dc = annunciator on, 320 mA max
panel
IAS Hold Ann– (P2-49) System ann Gnd to +1.5 V dc = annunciator on, 320 mA max
panel
GS Cap Ann– (P2-53) System ann Gnd to +1.5 V dc = annunciator on, 320 mA max
panel
DR Ann– (P3-33) System ann Gnd to +1.5 V dc = annunciator on, 320 mA max
panel
Back LOC Ann– (P3-17) System ann Gnd to +1.5 V dc = annunciator on, 320 mA max
panel
Lat Arm Ann– (P3-37) System ann Gnd to +1.5 V dc = annunciator on, 320 mA max
panel
Lat Cap Ann– (P3-49) System ann Gnd to +1.5 V dc = annunciator on, 320 mA max
panel
VOR/LOC Ann– (P3-41) System ann Gnd to +1.5 V dc = annunciator on, 320 mA max
panel
Hdg Ann– (P3-45) System ann Gnd to +1.5 V dc = annunciator on, 320 mA max
panel
Appr Ann– (P3-25) System ann Gnd to +1.5 V dc = annunciator on, 320 mA max
panel
Nav Ann– (P3-57) System ann Gnd to +1.5 V dc = annunciator on, 320 mA max
panel
Nav B Ann– (P2-40) System ann Gnd to +1.5 V dc = annunciator on, 320 mA max
panel
Alt Arm Ann– (P1-60) System ann Gnd to +1.5 V dc = annunciator on, 320 mA max
panel
VNAV Ann– (P2-1) System ann Gnd to +1.5 V dc = annunciator on, 320 mA max
panel
VNAV Cap Ann– (P2-45) System ann Gnd to +1.5 V dc = annunciator on, 320 mA max
panel
VNAV Arm Ann– (P2-57) System ann Gnd to +1.5 V dc = annunciator on, 320 mA max
panel
Vert Sync Ann– (P2-3) System ann Gnd to +1.5 V dc = annunciator on, 320 mA max
panel
SIGNAL CHARACTERISTIC
Ext Steer +Up (P1-34) A go-around signal is applied to these pins either by a go-around computer or by strap-
+Dn (P1-30) ping options shown below.
Radio Alt (P2-44) This pin is strapped to P1-50 if aircraft has an ARINC type altimeter.
P2-15
P2-19
P2-23
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Collins FGC-80()/81()
Flight Guidance Computer
Description
Table of Contents
Paragraph Page
* Title .......................................... 21 Feb 90 * List of Effective Pages ..............21 Feb 90 * 1-1 thru 1-16............................. 21 Feb 90
CAUTION: ANY MODIFICATION TO AN FGP-80 NOT COVERED IN THE INSTRUCTION BOOK, AN SIL, OR SB IS
UNAUTHORIZED BY ROCKWELL INTERNATIONAL CORPORATION AND VIOLATES THE TSO ON THE
UNIT.
CAUTION: ANY MODIFICATION TO AN FGP-80 NOT COVERED IN THE INSTRUCTION BOOK, AN SIL, OR SB IS
UNAUTHORIZED BY ROCKWELL INTERNATIONAL CORPORATION AND VIOLATES THE TSO ON THE
UNIT.
CAUTION: ANY MODIFICATION TO AN FGP-80 NOT COVERED IN THE INSTRUCTION BOOK, AN SIL, OR SB IS
UNAUTHORIZED BY ROCKWELL INTERNATIONAL CORPORATION AND VIOLATES THE TSO ON THE
UNIT.
CAUTION: ANY MODIFICATION TO AN FGP-80 NOT COVERED IN THE INSTRUCTION BOOK, AN SIL, OR SB IS
UNAUTHORIZED BY ROCKWELL INTERNATIONAL CORPORATION AND VIOLATES THE TSO ON THE
UNIT.
CAUTION: ANY MODIFICATION TO AN FGP-80 NOT COVERED IN THE INSTRUCTION BOOK, AN SIL, OR SB IS
UNAUTHORIZED BY ROCKWELL INTERNATIONAL CORPORATION AND VIOLATES THE TSO ON THE
UNIT.
CAUTION: ANY MODIFICATION TO AN FGP-80 NOT COVERED IN THE INSTRUCTION BOOK, AN SIL, OR SB IS
UNAUTHORIZED BY ROCKWELL INTERNATIONAL CORPORATION AND VIOLATES THE TSO ON THE
UNIT.
CAUTION: ANY MODIFICATION TO AN FGP-80 OR FGP-81M NOT COVERED IN THE INSTRUCTION BOOK, AN
SIL, OR SB IS UNAUTHORIZED BY ROCKWELL INTERNATIONAL CORPORATION AND VIOLATES
THE TSO ON THE UNIT.
CAUTION: ANY MODIFICATION TO AN FGP-80 OR FGP-81M NOT COVERED IN THE INSTRUCTION BOOK, AN
SIL, OR SB IS UNAUTHORIZED BY ROCKWELL INTERNATIONAL CORPORATION AND VIOLATES
THE TSO ON THE UNIT.
622-2265-011 Gray 5 ALT 1/2 BANK HDG NAV VOR LOC APPR
622-2265-012 Black 28 ALT 1/2 BANK HDG DOP VOR LOC APPR
622-2265-013 Black 28 ALT 1/2 BANK HDG VLF VOR LOC APPR
622-2265-015 Black 28 ALT 1/2 BANK HDG NAV VOR LOC APPR
622-2265-029 Gray 28 ALT 1/2 BANK HDG NAV VOR LOC APPR
622-2265-030 Black 5 ALT 1/2 BANK HDG NAV VOR LOC APPR
622-2265-031 Gray 5 ALT 1/2 BANK HDG VLF VOR LOC APPR
CAUTION: ANY MODIFICATION TO AN FGP-80 OR FGP-81M NOT COVERED IN THE INSTRUCTION BOOK, AN
SIL, OR SB IS UNAUTHORIZED BY ROCKWELL INTERNATIONAL CORPORATION AND VIOLATES
THE TSO ON THE UNIT.
622-2265-032 Gray 28 ALT 1/2 BANK HDG VLF VOR LOC APPR
622-2265-033 Black 5 ALT 1/2 BANK HDG VLF VOR LOC APPR
622-2265-034 Gray 5 ALT 1/2 BANK HDG INS VOR LOC APPR
622-2265-035 Gray 28 ALT 1/2 BANK HDG INS VOR LOC APPR
622-2265-036 Black 5 ALT 1/2 BANK HDG INS VOR LOC APPR
622-2265-037 Black 28 ALT 1/2 BANK HDG INS VOR LOC APPR
622-2265-040 Gray 5 ALT 1/2 BANK HDG OMEGA VOR LOC APPR
622-2265-041 Black 28 ALT 1/2 BANK HDG ONS VOR LOC APPR
622-2265-043 Black 28 ALT 1/2 BANK HDG OMEGA VOR LOC APPR
622-2265-045 ① Black 5 ALT 1/2 BANK HDG NAV VOR LOC APPR
622-2265-046 ① Black 5 ALT 1/2 BANK HDG VLF VOR LOC APPR
622-2265-048 Gray 28 ALT 1/2 BANK HDG RNAV VOR LOC APPR
622-2265-049 Gray 5 ALT 1/2 BANK HDG RNAV VOR LOC APPR
622-2265-050 Black 28 ALT 1/2 BANK HDG RNAV VOR LOC APPR
622-2265-051 Black 5 ALT 1/2 BANK HDG RNAV VOR LOC APPR
CAUTION: ANY MODIFICATION TO AN FGP-80 OR FGP-81M NOT COVERED IN THE INSTRUCTION BOOK, AN
SIL, OR SB IS UNAUTHORIZED BY ROCKWELL INTERNATIONAL CORPORATION AND VIOLATES
THE TSO ON THE UNIT.
622-4449-011 Gray 5 1/2 BANK ALT NAV HDG VOR LOC APPR
622-4449-012 Black 28 1/2 BANK ALT DOP HDG VOR LOC APPR
622-4449-013 Black 28 1/2 BANK ALT VLF HDG VOR LOC APPR
622-4449-015 Black 28 1/2 BANK ALT NAV HDG VOR LOC APPR
622-4449-029 Gray 28 1/2 BANK ALT NAV HDG VOR LOC APPR
622-4449-030 Black 5 1/2 BANK ALT NAV HDG VOR LOC APPR
622-4449-031 Gray 5 1/2 BANK ALT VLF HDG VOR LOC APPR
622-4449-032 Gray 28 1/2 BANK ALT VLF HDG VOR LOC APPR
CAUTION: ANY MODIFICATION TO AN FGP-80 OR FGP-81M NOT COVERED IN THE INSTRUCTION BOOK, AN
SIL, OR SB IS UNAUTHORIZED BY ROCKWELL INTERNATIONAL CORPORATION AND VIOLATES
THE TSO ON THE UNIT.
622-4449-033 Black 5 1/2 BANK ALT VLF HDG VOR LOC APPR
622-4449-034 Gray 5 1/2 BANK ALT INS HDG VOR LOC APPR
622-4449-035 Gray 28 1/2 BANK ALT INS HDG VOR LOC APPR
622-4449-036 Black 5 1/2 BANK ALT INS HDG VOR LOC APPR
622-4449-037 Black 28 1/2 BANK ALT INS HDG VOR LOC APPR
622-4449-040 Gray 5 1/2 BANK ALT OMEGA HDG VOR LOC APPR
622-4449-041 Black 28 1/2 BANK ALT ONS HDG VOR LOC APPR
622-4449-043 Black 28 1/2 BANK ALT OMEGA HDG VOR LOC APPR
622-4449-045 ① Black 5 1/2 BANK ALT NAV HDG VOR LOC APPR
622-4449-046 ① Black 5 1/2 BANK ALT VLF HDG VOR LOC APPR
622-4449-048 Gray 28 1/2 BANK ALT RNAV HDG VOR LOC APPR
622-4449-049 Gray 5 1/2 BANK ALT RNAV HDG VOR LOC APPR
622-4449-050 Black 28 1/2 BANK ALT RNAV HDG VOR LOC APPR
622-4449-051 Black 5 1/2 BANK ALT RNAV HDG VOR LOC APPR
622-4449-053 ② Black 28 1/2 BANK ALT ALT SEL HDG VOR LOC APPR
622-4449-054 ② Black 28 1/2 BANK ALT ALT SEL HDG NAV APPR
622-4449-057 ② Black 5 1/2 BANK ALT ALT SEL HDG VOR LOC APPR
CHARACTERISTICS SPECIFICATION
Electrical
Lighting 5 or 28 volts, 5 W maximum (does not include panel mode annunciation). Refer to table
1-1 to see which units use 5- or 28-V lighting.
Environmental Meets the following DO-160 categories: A2AKXXXXXXA. (Refer to FCS-80( )description
section for details of DO-160 environmental categories.)
SIGNAL CHARACTERISTIC
Power Gnd (P1-14) Aircraft power Return line for +28-V dc power
gnd
CHARACTERISTICS SPECIFICATION
Alt Sel No 1 (P1-29) FGC-80( ) Supplies current to ALT SEL annunciator lamps
Mode No 2 (P2-9)
Lat Arm No 1 (P1-22) FGC-80( ) Provides ground for ARM annunciator drivers
No 2 (P2-20)
Lat Cap No 1 (P1-26) FGC-80( ) Provides ground for CAP annunciator drivers
No 2 (P2-22)
Lat Arm No 1 (P1-21) ARM ann Supplies current to ARM annunciator lamp
No 2 (P2-19)
Lat Cap No 1 (P1-25) CAP ann Supplies current to CAP annunciator lamp
No 2 (P2-21)
ALT Sel Mode (P2-27) Optional Used with single air data system installation only
No 1 + No 2
ALT Sw/Mode (P2-28) Optional Used with single air data system installation only
No 1 + No 2
VNAV Mode (P2-29) Optional Used with single air data system installation only
No 1 + No 2
VS Sw/Mode (P2-30) Optional Used with single air data system installation only
No 1 + No 2
MACH Sw/Mode (P2-31) Optional Used with single air data system installation only
No 1 + No 2
CHARACTERISTICS SPECIFICATION
IAS Sw/Mode (P2-32) Optional Used with single air data system installation only
No 1 + No 2
Special No 1 (P1-24) Optional Momentarily applies +28 V dc when SPECIAL mode button is
Lat Sel No 2 (P2-18) pushed
CHARACTERISTICS SPECIFICATION
Power Gnd (P1-14) Aircraft power Return line for aircraft +28 Vdc
gnd
28-Volt Panel (P1-28) Aircraft panel Supplies +28 V dc to FGP-81( ) panel lamps
Light H lighting ckt
5-/28-Volt Panel (P1-1) Aircraft panel Return line for 5- or 28-volt panel lights
Light L lighting ckt
Latch Enable No 1 (P1-17) FGP-81( ) Provides latch operation with SPECIAL button
No 2 (P1-36)
Lat Arm No 1 (P1-7) FGC-80( ) Provides ground for ARM annunciator drivers
No 2 (P1-12)
Lat Cap No 1 (P1-40) FGC-80( ) Provides ground for CAP annunciator drivers
No 2 (P1-30)
CHARACTERISTICS SPECIFICATION
HDG No 1 (P1-16)
Sw/Mode No 2 (P1-26)
NAV A No 1 (P1-8)
Sw/Mode No 2 (P1-37)
VOR LOC No 1 (P1-11) FGC-80( ) +28 V dc is momentarily applied to appropriate latch in FGC-80( )
Sw/Mode No 2 (P1-25) when mode buttons are pushed. After mode is latched on, +28 V dc
is applied to appropriate annunciator in FGP-81( ) on the same wire.
APPR No 1 (P1-10)
Sw/Mode No 2 (P1-21)
Vert Sel No 1 (P1-6) FGC-80( ) Momentarily applies +28 V dc to clock input of vertical mode latches
No 2 (P1-41)
Lat Sel No 1 (P1-9) FGC-80( ) Momentarily applies +28 V dc to clock input of lateral mode latches
No 2 (P1-31)
Lat Arm No 1 (P1-4) ARM ann Supplies current to ARM annunciator lamp
No 2 (P1-23)
Lat Cap No 1 (P1-27) CAP ann Supplies current to CAP annunciator lamp
No 2 (P1-29)
ALT Mode (P1-45) Optional Used with single air data system installation
No 1 + No 2
Special Mode (P1-46) Optional Used with single air data system installation
No 1 + No 2
Special Mode No 1 (P1-33) Optional Provides +28 V dc when special mode latches are on
No 2 (P1-43)
Special Lat No 1 (P1-24) Optional Momentarily applies +28 V dc when SPECIAL mode button is
Sel No 2 (P1-39) pushed
Latch Exc No 1 (P1-18) Optional Momentarily applies +28 V dc when SPECIAL mode button is
No 2 (P1-35) pushed
Dim Control (P1-13) APP-80( ) Provides bias to transistor controlling brilliance of TURB and XFR
annunciators
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Description
Table of Contents
Paragraph Page
* Title .......................................... 21 Feb 90 * List of Effective Pages ..............21 Feb 90 * 1-1 thru 1-2............................... 21 Feb 90
The NAC-80 Vertical Accelerometer is used to sense Table 1-1 lists equipment supplied and gives a brief
aircraft acceleration perpendicular to the earth's description of the unit.
surface. The unit is biased to provide zero output
when in 1-g level flight. Unit output is a dc voltage 1.3 EQUIPMENT SPECIFICATIONS
proportional to the vertical acceleration of the air-
craft. Table 1-2 lists equipment specifications.
The LAC-80 Lateral/Longitudinal Accelerometer is
used to sense aircraft acceleration parallel to the
earth's surface. The unit is biased to provide zero Table 1-1 . Equipment Supplied.
output at zero horizontal acceleration. Unit output
is a dc voltage proportional to the lat- TYPE DESCRIPTION COLLINS
eral/longitudinal acceleration of the aircraft. PART NO
The NAC-80 is mounted vertically with a 1-g bias NAC-80 Vertical accelerometer; 229-0324-010
applied to the torque coil. The LAC-80 is mounted provides dc voltage output
horizontally, with no bias applied to the torque coil. that is proportional to
The physical appearance of the NAC-80 and the aircraft's normal
acceleration; contains
LAC-80 is illustrated in Figure 1-1 with the “up” self-test circuits.
(NAC-80) and “right/fore” (LAC-80) alignment ar-
rows deleted. LAC-80 Lateral/longitudinal 229-0324-020
accelerometer; same as
NAC-80 except provides
output proportional to
aircraft's horizontal
acceleration.
CHARACTERISTIC SPECIFICATION
Physical
Size
Power requirements
Environmental Meets the following DO-138 categories: AAJAAAXXXXXX. (Refer to FCS-80( ) description
section for details of environmental categories.)
SIGNAL CHARACTERISTIC
Accel Self-Test (P1-H) NAC-80, +6 V dc during test, applied through 1-kΩ series load; causes the unit to
LAC-80 output a -2.0-V dc (0.8 g) signal
*Pin F provides a dual function. This pin is the input power ground and the output signal common.
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Description
Table of Contents
Paragraph Page
1.1 PURPOSE OF EQUIPMENT 351B-6( )/7( )/8C Mount. Mounts are available to
provide aircraft interfaces to either cables or
The SVO-80( ) Primary Servo is a drive unit for po- pushrods to the control surfaces. Figure 1-1 is an
sitioning primary flight control surfaces in response illustration of the servo and mount.
to autopilot commands. The servo is used with the
Table 1-1 and Table 1-2 list the equipment supplied. Table 1-3 lists the equipment specifications.
SVO-80 622-3014-001 Primary servo used to position an aircraft flight control surface. Output torque ranges
from 2.26 to 4.52 N•m (20 to 40 lb•in).
SVO-80A 622-3015-001, -002 Same as SVO-80 except output torque ranges from 4.52 to 9.04 N•m (40 to 80 lb•in).
SVO-80B 622-3016-001 Same as SVO-80 except output torque ranges from 8.48 to 16.95 N•m (75 to 150 lb•in).
SVO-80C 622-3017-001 Same as SVO-80 except output torque ranges from 16.95 to 28.25 N•m (150 to 250
lb•in).
CHARACTERISTIC SPECIFICATION
SVO-80( ) On condition
351B-6 ( )/7( )/8C Inspect bearings and perform 351B-6( )/7( )/8C performance test concurrent with aircraft
major overhaul.
CHARACTERISTIC SPECIFICATION
Physical
Dimensions
Weight
Mount
Environmental
Temperature
CHARACTERISTIC SPECIFICATION
Environmental
(Cont)
Electrical
Mechanical
2.26 to 4.52 N•m 4.52 to 9.04 N•m 8.48 to 16.95 N•m 6.95 to 28.25 N•m
(20 to 40 lb•in) (40 to 80 lb•in) (75 to 150 lb•in) 1 (150 to 250 lb•in)
Interlocks Provided by engage clutch pin assignments on rear connector and by mechanical pin and
socket between servo and servo mount.
SIGNAL CHARACTERISTIC
Clutch Power
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Description
Table of Contents
Paragraph Page
Title .......................................... 21 Feb 90 List of Effective Pages ..............21 Feb 90 1-1 thru 1-4............................... 21 Feb 90
CHARACTERISTIC SPECIFICATIONS
Specifications Meets requirements of FAA TSO-C9c DO-138 Automatic Pilots and ARINC Specification
No 404
Mechanical characteristics
Size 1/4-ATR short-low case; 60.3 mm (2 3/8 in) wide, 88.1 mm ( 3 15/32 in) high, 356.4 mm (14
1/32 in) long
Mounting 1/4-ATR short UMT-11 or 390R-18 mount or aircraft equipment rack that conforms to
ARINC Specification No 404
Service conditions
Vibration 0.25-mm (0.010-in) total excursion and 1.5-g maximum acceleration in frequency range
from 5 to 55 Hz, 0.259 mm (0.102) from 55 to 2000 Hz.
Input power requirements 115 ±11.5 volts, 400 ±20 Hz, 11.5 VA maximum
28 V dc 60 W (surge), 15 W (continuous)
Data inputs
CHARACTERISTIC SPECIFICATIONS
Logic inputs
Signal outputs
The 562C-8F/8G is mounted in a standard 1/4- The 562C-8F contains the processing circuits to
ATR short mount or in an aircraft equipment rack accept an aileron position input from an external
conforming to ARINC Specification No 404. All potentiometer and airspeed inputs (in pulse den-
electrical connections are made through a single sity format) from a digital air data system. The
connector at the rear of the unit. Cooling is 562C-8F configuration module contains four addi-
through natural convection. tional configuration control pads and reserved lo-
cations for three additional gain resistors. Other-
wise, the 562C-8A and 562C-8F Yaw Damper
Computers are identical. For detailed information
1.6 1.6 ELECTRICAL DESCRIPTION on the 562C-8A, refer to the 562C-8A Yaw
Damper Computer Overhaul Manual (CPN 523-
0762918).
The 562C-8F/8G consists of three basic sections: a
computation section, a servo-amplifier section, Because of common parts, a 562C-8F/8G may have
and a configuration section. The computation sec- factory installed service bulletins written for a
tion produces a rudder command signal by analog 562C-8A. The modification plate on the 562C-8F
processing of data from the vertical reference, the front panel reflects these changes as well as
airspeed sensor, and the internal angular acceler- changes to the 562C-8F/8G alone.
ometer. With the exception of the angular acceler-
ometer, the computation section is contained on The 562C-8A and 562C-8F are conventional yaw
plug-in planar circuit board A1. dampers. When engaged, these units drive a servo
which deflects the rudder foot pedals as well as
the rudder itself. If the pilot overpowers the rud-
der pedal when it is under servo control, the yaw
The servo-amplifier section amplifies the rudder damper will disengage. The 562C-8G is a series
command to drive the rudder primary servo yaw damper. The motor output drives an SVL-80
(562C-8F) or the SVL-80 Series Actuator (562C- Series Actuator instead of a rudder servo. The
8G). All the components for the voltage amplifica- SVL-80 deflects the rudder (as before), but does
tion, torque limiting, and fail-safe monitoring cir- not move the foot pedals. The pilot can now use
cuits of the servo-amplifier section are contained the rudder pedals to manually add yaw command
on plug-in planar circuit board A3. The compo- to the servo effort without disengaging the yaw
nents for the power amplification circuit of the damper. The 562C-8G contains a different A3
servo-amplifier section are mounted on the cen- board than that used by the 562C-8F. Otherwise
tered aluminum chassis. the 562C-8G and 562C-8F Yaw Damper Comput-
ers are identical.
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Collins SVL-80
Series Actuator
Description
Table of Contents
Paragraph Page
1.1 PURPOSE OF EQUIPMENT the foot pedals. The pilot can use the rudder pedals
to manually add yaw command to the servo effort
The SVL-80 Series Actuator (Figure 1-1) provides a without disengaging the yaw damper.
precise drive mechanism for controlling the dis-
placement of the aircraft rudder. The 562C-8G Yaw 1.2 EQUIPMENT SUPPLIED
Damper Computer servo-motor output drives the
SVL-80 Series Actuator instead of a rudder servo. Table 1-1 lists the equipment supplied and gives a
The SVL-80 deflects the rudder but does not move brief description of the unit.
SVL-80 270-0891-010 Series actuator used to position the aircraft rudder. Stroke limit is ±1 mm.
CHARACTERISTIC SPECIFICATION
Physical
Dimensions
Length 324.99 mm (12.795 in) between mounting hole centers with ram in center position
Electrical
Explosion Category E
Waterproofness Category W
Magnetic effect Category A, 1 degree allowable deflection between 0.3 and 1.0 meter
CHARACTERISTIC SPECIFICATION
Power input Category BZ, 22.0 to 33.0 V dc, 18.0 V dc emergency low
Audio frequency conducted Category Z, 0.01- to 15-kHz sine wave applied to ungrounded power lines, 1.4 V rms max
susceptibility
Electromagnetic Category Z
interference
SIGNAL CHARACTERISTIC
Servo Position (+) (P1-B) 562C-8G ±Dc 1.4 V dc/mm movement of the output shaft. Output is posi-
tive when the actuator arm extends for P1-A (+) and P1-C
(–). Actuator arm is centered when P1-B equals 0 V dc.
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Collins FCS-80()
Flight Control System
Installation
Table of Contents
2.1 GENERAL ............................................................ 2-1 2.5.16 590A-3K1 Air Data Control ...............................2-13
2.5.17 590B-2 Airspeed Sensor .....................................2-13
2.2 UNPACKING AND INSPECTING EQUIPMENT....... 2-1 2.5.18FD-108 Flight System .........................................2-14
2.5.18.1 329B-7R Flight Director Indicator .................2-14
2.3 PREINSTALLATION CHECK............................ 2-1
2.5.18.2 331A-6P/6R Course Indicator .........................2-14
2.4 CABLING ............................................................. 2-1 2.5.19 FD-109 Flight System ........................................2-14
2.4.1 Precautions.............................................................2-1 2.5.19.1 329B-8Y Attitude Director Indicator..............2-14
2.4.2Interconnect Wiring Cables, Preparation..............2-2 2.5.19.2 331A-9G Horizontal Situation Indicator ..............2-14
2.4.3 Interconnect Diagrams ..........................................2-2 2.5.19.3 614E-22D Remote Heading/Course Selector..2-15
2.5.20 FIS-84 Flight Instrument System .....................2-15
2.5INSTALLATION PROCEDURES ....................... 2-8 2.5.20.1 ADI-84( ) Attitude Director Indicator.............2-15
2.5.1APA-80( ) Autopilot Amplifier ................................2-8 2.5.20.2 HSI-84( ) Horizontal Situation Indicator ................2-15
2.5.2 APC-80( ) Autopilot Computer ..............................2-9 2.5.20.3 REU-84( ) Remote Electronics Unit ...............2-15
2.5.3 APP-80( ) Autopilot Panel .....................................2-9 2.5.21 FIS-85 Flight Instrument System .....................2-16
2.5.4 FGC-80( ) Flight Guidance Computer...................2-9 2.5.21.1 ADI-85( ) Attitude Director Indicator.............2-16
2.5.5 FGP-80( ) Flight Guidance Panel........................2-10 2.5.21.2HSI-85( ) Horizontal Situation Indicator ........2-16
2.5.6 FGP-81( ) Flight Guidance Panel........................2-10 2.5.21.3 HCP-85/86/87 Heading Course Panel ............2-16
2.5.7 NAC-80/LAC-80 Vertical Accelerometers ...........2-10 2.5.22 EHSI-74 Horizontal Situation Indicator .................2-16
2.5.8 562C-8F/8G Yaw Damper Computer ..................2-10 2.5.23 EFIS-85 Electronic Flight Instrument System.2-17
2.5.9SVO-80( ) Primary Servo and 351B-6( )/7( )/8C Servo 2.5.23.1Forced-Air Cooling Required for EFIS-85 .........2-18
Mounts....................................................................2-11
2.5.10 SVL-80 Series Actuator .....................................2-11 2.6 RECOMMENDED TROUBLESHOOTING
2.5.11 334D-6/6A Trim Servo .......................................2-11 EQUIPMENT .................................................... 2-19
2.5.12 ASU-80 Avionics Switching Unit ......................2-11 2.7 POSTINSTALLATION CHECK (ACCEPTANCE
2.5.13332D-11( ) Vertical Gyro.....................................2-13 TEST)................................................................. 2-19
2.5.14 345A-7( ) Rate-of-Turn Sensor ..........................2-13
2.5.15590A-3H/3J/3K Air Data Control .......................2-13
* Title .......................................... 21 Feb 90 * 2-128 Blank...............................21 Feb 90 * 2-153 thru 2-155 ....................... 21 Feb 90
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1 1 Apr 77 None
3 rd Ed 15 Jul 80 None
1 15 Feb 81 None
2.1 GENERAL damage are to be filed, save the original packing car-
ton and materials. If no damage can be detected, re-
Installation data in this section consists of prein- place packing materials in the shipping container and
stallation checks, special cabling procedures and save for future uses such as storage or reshipment.
requirements, removal and installation of the FCS-
80( ) units, and system interconnect diagrams. In- 2.3 PREINSTALLATION CHECK
stallation data for the remainder of the units in the
system (ADS-80 units, NCS-31, VIR-30, universal Before installing the equipment in the aircraft,
mounts, etc) can be found in their applicable manu- check that applicable test procedures have been
als. Refer to the description section for publication performed for all units of the FCS-80( ) Flight Con-
part numbers of Collins equipments. trol System. This ensures that the equipment meets
performance specifications. Testing and perform-
Note ance information is contained in the applicable unit
instruction book.
The information and instructions in this
publication are recommendations and do 2.4 CABLING
not necessarily correspond with any actual
aircraft installation and wiring. This sec- 2.4.1 Precautions
tion cannot be used in place of a supple-
mental type certificate (STC) or type certifi- During preparation of the interconnect wiring ca-
cate (TC). bles, observe the following precautions:
h. After installation of the cables in the aircraft The interconnect diagrams are schematic
and before installation of the equipment, check representations of the interconnect wiring
to ensure that aircraft power is applied only to and should not be interpreted as being ac-
the pins specified. tual wiring diagrams. The following para-
graphs provide guidelines that should be
2.4.2 Interconnect Wiring Cables, Preparation followed when installing aircraft wiring.
PREFERRED ALTERNATE
APP-80( ), ASU-80( ),
FGP-80( ), FGP-81( )
Contact, crimp socket 371-0213-110 CNN 031-1007-067
Crimp Tool 359-8102-010 QPL M22520/2-01
Locator 359-8102-080 QPL M22520/2-08
Insertion/extraction tool 371-8445-010 CNN CIET-20HD 370-8053-020 AMP 91066-4
SVO-80( ), SVL-80,
332D-11( ), 334D-6( )
Contact, crimp socket #20 AWG 359-0032-020 QPL MS3193A20-20A
Crimp tool 359-8102-010 QPL M22520/2-01
Locator 359-8102-020 QPL M22520/2-02
Insertion tool 359-4078-010 QPL MS24256A20
Extraction tool 359-4078-020 QPL MS24256R20
SVO-80( )
Contact, crimp socket #16 AWG 359-0032-040 QPL MS3193-16-16A
Crimp tool 359-8101-010 QPL M22520/1-01
Locator 359-8101-020 QPL M22520/1-02
Insertion tool 359-4078-030 QPL MS24256A16
Extraction tool 359-4078-040 QPL MS24256R16
562C-8( )
Contact, crimp socket 370-5390-030 CNN 031-9134-004
Crimp tool 359-8102-010 QPL M22520/2-01
Locator 359-8102-080 QPL M22520/2-08
Insertion tool 371-8445-040 CNN CIET-20HDL
Extraction tool 371-8445-040 CNN CIET-20HDL
APA-80( ), APC-80( ),
FGC-80( ), 590A-3J1/3K1
Contact, female tuning fork 1372-2514-110
Vendor codes: AMP = AMP, CNN = ITT Cannon, DAN = Daniels Mfg., QPL = Military Spec
1 Mating connector kit, Collins Thinline, 60 pin, 4 row, half height 634-1910-001
1 Mating connector kit, Collins Thinline, 60 pin, 4 row, half height 634-1909-001
3 Mating connector housings P1, P2, and P3, 50 pin D subminiature (3) 371-0213-100
1 Mating connector P1, 32 pin (32 contacts supplied with connector) 359-0301-400
1 Mating connector kit, Collins Thinline, 60 pin, 4 row, half height (1) 634-1901-001
wires together or by twisting and shielding two (pilot's) gyro fail, the pilot must be able to trans-
or three wires. Unless otherwise noted, the fer his attitude display to the no 2 (copilot's) at-
shielding should be installed as follows: titude display, using the no 2 attitude indicator
1. The shield should be tied to chassis ground pitch and roll bootstraps.
at one end. This is usually at the transmit-
ting end of the wire. Shield grounds must 2.5 INSTALLATION PROCEDURES
be 6 inches or less.
Warning
Note
In the interest of personal safety, it is rec-
It is necessary to ground both ends of all
ommended that the aircraft battery mas-
digital bus cable shields in order to reduce
ter switch be turned off to disconnect
emi/rfi radiation levels in compliance with
power before installing or removing
DO-160 and appropriate TSO.
equipment from the aircraft.
2. Shields broken at pressure bulkheads or
The 390R-18/19/20 and the UMT-10/11/12/13
terminal strips must be carried through on
mounts are used in the installation of several
separate pins or grounded at each end of
FCS-80 equipments and options. When a 390R-
that section.
18/19/20 mount is listed, refer to the instruction
3. Special care must be taken when routing
book (CPN 523-0766506) for these mounts for kit
the wiring through potential rfi problem
assembly instructions and for the connector
areas; that is, power bus areas, near hf an-
bracket which should be used. Refer to Figure 2-44
tenna couplers, etc. The shielding should
for 390R-18/19/20 outline and mounting dimen-
cover as much of the wire as possible, par-
sions. When a UMT-10/11/12/13/ mount is listed,
ticularly near the end of the wire.
refer to the instruction book (CPN 523-0772277)
4. When coaxial cable, shielded wire, and
for these mounts for installation information. Re-
other special purpose wire is called out,
fer to Figure 2-43 for UMT-10/11/12/13 outline and
care must be taken to ensure that quality
mounting dimensions.
wire is used which meets a specific mili-
tary or equivalent specification; for exam- Some FCS-80 equipments use Collins Thinline and
ple, RG-58A/U coaxial cable must have re- Thinline II connectors. Special mating connector
quired conductor spacing, sufficient wire kits are available. Refer to the 390R-( ) instruction
strands in the outer shield, etc, to provide book (CPN 523-0766506) for Thinline connector kit
the protection and transmitting charac- information. Refer to the UMT-( ) instruction book
teristics required for acceptable operation. (CPN 523-0772277) for Thinline II connector kit
Substitutions of lower quality wire gener- information.
ally result in degraded system operation.
2.5.1 APA-80( ) Autopilot Amplifier
e. Autopilot Servo Phasing
Refer to Figure 2-3 for the APA-80( ) outline and
The direction of servo rotation is dependent
mounting dimensions. The UMT-13 or 390R-20 is
upon how the primary servo capstan is me-
the equipment mount for the APA-80( ). The mat-
chanically tied into the aircraft control system.
ing connectors are not supplied with the mount.
For a particular control surface movement, the
The APA-80/80C/ 80G/80M mating connector kit
capstan will rotate either clockwise or coun-
(CPN 634-1903-001) with three mating connectors
terclockwise when viewed from the capstan
or the APA-80A/80F mating connector kit (CPN
end of the servo. Correlating this with the sig-
634-1912-001) with two mating connectors can be
nal required to produce the same control sur-
used with either mount.
face movement will define the interconnect
wiring required.
a. Assemble the mating connector kit (CPN 634-
1903-001 or 634-1912-001).
f. Attitude Transfer
b. Install the UMT-13 or 390R-20 mount.
The following wiring practice must be observed c. Verify the orientation of the mating connector
if attitude transfer is desired. Should the no 1 keyway pins (part of the mating connector kit).
Figure 2-3 shows how the APA-80( ) keyways f. Position the knurled knobs on the front of the
should be oriented. mount to engage the APC-80( ) holddown
d. Position the APA-80( ) interconnecting cables, hooks. Tighten the knobs to secure the unit to
with mating connectors already installed, into the mount. Safety-wire the knurled knobs.
the rear of the mount. Secure the mating con- g. Ensure that a good electrical bond exists be-
nectors to the connector bracket at the rear of tween the APC-80( ) and the mount.
the mount. h. To remove the unit from the mount, loosen the
e. Slide the APA-80( ) into the mount until the knurled knobs that secure the unit to the
connectors are fully engaged. Ensure that the mount and slide the APC-80( ) straight out to
keyway pins are indexed properly before try- disconnect it from the mount connectors.
ing to force the connectors to engage.
f. Position the knurled knobs on the front of the Caution
mount to engage the APA-80( ) holddown
hooks. Tighten the knobs to secure the unit to Do not lift the unit up or move it from side
the mount. Safety-wire the knurled knobs. to side until the rear connectors are disen-
g. Ensure that a good electrical bond exists be- gaged from the mount.
tween the APA-80( ) and the mount.
h. To remove the unit from the mount, loosen the 2.5.3 APP-80( ) Autopilot Panel
knurled knobs that secure the unit to the
mount and slide the APA-80( ) straight out to Mount the APP-80( ) in the aircraft center pedes-
disconnect it from the mount connectors. tal or in any convenient location that allows pilot
and copilot easy access and a clear view of all the
Caution controls. Refer to Figure 2-5 for outline and
mounting dimensions and connector keying infor-
Do not lift the unit up or move it from side mation.
to side until the rear connectors are disen-
gaged from the mount. a. Connect the screw-lock cable assemblies to the
APP-80( ) rear connectors. Insert the display
2.5.2 APC-80( ) Autopilot Computer control panel into the proper location and se-
cure with the two Dzus fasteners.
Refer to Figure 2-4 for the APC-80( ) outline and b. To remove the APP-80( ), unlock the Dzus fas-
mounting dimensions. The UMT-13 or 390R-20 is teners, remove the autopilot panel from its
the equipment mount for the APC-80( ). The mat- mounting location, and disconnect the screw-
ing connectors are not supplied with the mount. lock cable assemblies.
The APC-80( ) mating connector kit (CPN 634-
1910-001) with two mating connectors can be used 2.5.4 FGC-80( ) Flight Guidance Computer
with either mount.
Refer to Figure 2-7 for the FGC-80( ) outline and
a. Assemble the mating connector kit (CPN 634- mounting dimensions. The UMT-13 or 390R-20 is
1910-001). the equipment mount for the FGC-80( ). The
b. Install the UMT-13 or 390R-20 mount. mating connectors are not supplied with the
c. Verify the orientation of the mating connector mount. The FGC-80( ) mating connector kit (CPN
keyway pins (part of the mating connector kit). 634-1909-001) with three mating connectors can
Figure 2-4 shows how the APC-80( ) keyways be used with either mount.
should be oriented.
d. Position the APC-80( ) interconnecting cables, a Assemble the mating connector kit (CPN 634-
with mating connectors already installed, into 1909-001).
the rear of the mount. Secure the mating con- b. Install the UMT-13 or 390R-20 mount.
nectors to the connector bracket at the rear of c. Verify the orientation of the mating connector
the mount. keyway pins (part of the mating connector kit).
e. Slide the APC-80( ) into the mount until the Figure 2-7 shows how the FGC-80( ) keyways
connectors are fully engaged. Ensure that the should be oriented.
keyway pins are indexed properly before try- d. Position the FGC-80( ) interconnecting cables,
ing to force the connectors to engage. with mating connectors already installed, into
the rear of the mount. Secure the mating con- b. To remove the FGP-80( ), unlock the Dzus fas-
nectors to the connector bracket at the rear of teners, remove the flight guidance panel from
the mount. its mounting location, and disconnect the
e. Slide the FGC-80( ) into the mount until the screw-lock cable assembly.
connectors are fully engaged. Ensure that the
keyway pins are indexed properly before try- 2.5.7 NAC-80/LAC-80 Vertical Accelerometers
ing to force the connectors to engage.
f. Position the knurled knobs on the front of the Mount the NAC-80 and LAC-80 just forward of the
mount to engage the FGC-80( ) holddown maximum aircraft forward center of gravity. Align
hooks. Tighten the knobs to secure the unit to the arrow on the NAC-80 with the vertical axis.
the mount. Safety-wire the knurled knobs. Align the arrow on the LAC-80 with the desired
g. Ensure that a good electrical bond exists be- lateral/longitudinal axis. Refer to Figure 2-10 for
tween the FGC-80( ) and the mount. outline and mounting dimensions.
h. To remove the unit from the mount, loosen the
knurled knobs that secure the unit to the 2.5.8 562C-8F/8G Yaw Damper Computer
mount and slide the FGC-80( ) straight out to
disconnect it from the mount connectors. Refer to Figure 2-11 for 562C-8F/8G outline and
mounting dimensions. The UMT-11 or 390R-18 is
Caution the equipment mount for the yaw damper com-
puter. The 562C-8F/8G must not be shock-
Do not lift the unit up or move it from side mounted. The mating connector is not supplied
to side until the rear connectors are disen- with the mount. The 562C-8F/8G mating connec-
gaged from the mount. tor (CPN 370-0046-020) and connector plate (CPN
634-3123-001) can be used with either mount. Re-
2.5.5 FGP-80( ) Flight Guidance Panel fer to Figure 2-65, FCS-80( ) option no 15, for the
562C-8G and SVL-80 interface.
Mount the FGP-80( ) mode selector in the aircraft
center pedestal or in any convenient location that a. Assemble the mating connector (CPN 370-
allows pilot and copilot easy access and a clear 0046-020).
view of all the controls. Refer to Figure 2-8 for b. Install the UMT-11 or 390R-18 mount.
outline and mounting dimensions and connector c. Verify the orientation of the mating connector
keying information. keyway pins (part of the mating connector).
Figure 2-11 shows how the 562C-8F/8G key-
a. Connect the screw-lock cable assemblies to the ways should be oriented. Secure the keyways
FGP-80( ) rear connectors. Insert the display after ensuring proper orientation.
control panel into the proper location and se- d. Position the 562C-8F/8G interconnecting ca-
cure with the two Dzus fasteners. bles, with mating connector already installed,
b. To remove the FGP-80( ), unlock the Dzus fas- into the rear of the mount. Secure the mating
teners, remove the flight guidance panel from connector to the connector bracket at the rear
its mounting location, and disconnect the of the mount.
screw-lock cable assemblies. e. Slide the 562C-8F/8G into the mount until the
connector is fully engaged. Ensure that the
2.5.6 FGP-81( ) Flight Guidance Panel keyway pins are indexed properly before try-
ing to force the connectors to engage.
Mount the FGP-81( ) mode selector in the aircraft f. Position the knurled knobs on the front of the
center pedestal or in any convenient location mount to engage the 562C-8F/8G holddown
that allows pilot and copilot easy access and a hooks. Tighten the knobs to secure the unit to
clear view of all the controls. Refer to Figure 2- the mount. Safety-wire the knurled knobs.
9 for outline and mounting dimensions and g. Ensure that a good electrical bond exists be-
connector keying information. tween the 562C-8F/8G and the mount.
a. Connect the screw-lock cable assembly to the h. To remove the unit from the mount, loosen the
FGP-81( ) rear connector. Insert the display knurled knobs that secure the unit to the
control panel into the proper location and se- mount and slide the 562C-8F/8G straight out
cure with the two Dzus fasteners. to disconnect it from the mount connectors.
2.5.9 SVO-80( ) Primary Servo and 351B- in Supplemental Type Certificate (STC) or
6( )/7( )/8C Servo Mounts Type Certificate (TC) for the particular air-
craft. If torque is too high, loosen 3/4-16 clutch
Caution adjustment nut and repeat step 5. If torque is
too low, tighten the 3/4-16 clutch adjustment
Use care to avoid damaging the servo nut and repeat step 5.
gears when sliding the servo into the servo 7. Repeat steps 5 and 6 until breakaway
mount. torque is within specified limits.
a. The aircraft STC defines the servo installa-
tion. Refer to Figure 2-12, Figure 2-13, Figure Note
2-14, for outline and mounting dimensions.
If the breakaway torque cannot be ad-
Caution justed to within specified limits, replace
the servo mount.
The 351B-6( )/7( )/8C Servo Mount slip
clutch torque setting must be verified prior 8. Remove hub adapter and servo mount
to installation in an aircraft. The slip from holding fixture. Replace any covers,
clutch is factory adjusted to a predefined cable guards, locking wires, etc, that were
value. Some certifications require that the removed previously. Verify that all rotat-
torque be reset to a different value for that ing parts move freely.
aircraft type. Specific torque settings are 9. Record clutch torque setting on tag (CPN
published in the Supplemental Type Cer- 280-2846-010) and attach to unit.
tificate (STC) or Type Certificate (TC) is- c. Secure the servo mount to the airframe.
sued for that aircraft. Failure to perform d. Connect the control/cable system to the mount.
the following adjustments could result in e. Secure the servo to the mount.
hazardous operation of the aircraft. f. Connect the system interconnect cable to the
electrical connector.
b. Use the following procedure to verify or reset
the torque level on the 351B-6( )/7( )/8C slip 2.5.10 SVL-80 Series Actuator
clutch to the requirements for a specific aircraft.
Install the SVL-80 in the appropriate location. Cus-
1. On 351B-6( ), remove capstan end cover from
tomer preference and airframe requirements deter-
servo mount by removing six screws and
mine series actuator selection and placement. Refer
locking wire that secure cover to servo mount.
to Figure 2-15 for outline and mounting dimensions.
2. On 351B-8C, install lever arm (CPN 609-
Refer to Figure 2-65, FCS-80( ) option no 15, for the
3162-001) to flange mount and secure, using
562C-8G and SVL-80 interface.
six 6-32 x 3/4 screws (CPN 343-0174-000).
3. Refer to Figure 2-1 and attach servo mount 2.5.11 334D-6/6A Trim Servo
to appropriate holding fixture. For 351B-6( ),
remove any cable guards that interfere with Mount the 334D-6/6A Trim Servo in a servo mount.
mounting servo mount to holding fixture. Customer preference and airframe requirements
4. Remove four of six screws (two remaining determine trim servo and mount placement. Refer
screws should be 180æ from each other) to Figure 2-16 (sheets 1 through 5) for outline and
and locking wire from inside capstan or mounting dimensions.
flange mount. Install adapter hub, using 2.5.12 ASU-80 Avionics Switching Unit
four 6-32 x 3/4 screws (CPN 343-0174-000).
5. Apply torque (with torque wrench) to hub The ASU-80 can be located in any convenient loca-
adapter and measure torque required to cause tion that minimizes the interconnect cable required.
friction clutch to just begin to slip (breakaway Refer to Figure 2-6 and prepare the airframe for in-
torque). Measure torque two to three times in stallation of the unit. Set the ASU-80 in the prepared
both directions and use average value. mounting location and secure with the appropriate
6. Breakaway torque should be within nominal hardware. Connect the interconnect cables and en-
factory settings. If clutch has been or is being sure that the connectors are properly seated.
reset for a particular aircraft, breakaway
should be within +/-15 percent of setting given
Figure 2-1. 351B-6( )/7( )/8C Servo Mount Holding Fixture Setup
2.5.13 332D-11( ) Vertical Gyro air data option). Note 12 shows how to connect
the 590A-3J1/3K1 when replacing 590A-3J/3K
Mount the 332D-11( ) to the aircraft frame using the installations. Note 13 shows how to connect
installation hardware kit supplied with the gyro. new 590A-3J1/3K1 installations.
Mount as close as possible to the aircraft center of b. The 390R-19 and 590A-3K1 may be installed
gravity. The arrow must point toward the aircraft in any convenient aircraft location, subject to
line of flight. Shim the vertical reference, as neces- the following conditions:
sary, to ensure that the vertical reference is level 1. The static line may not exceed 6.1 m (20 ft)
with aircraft level. Refer to Figure 2-17 for outline and must originate at the intersection of
and mounting dimensions. the two static lines from dual ports or at
2.5.14 345A-7( ) Rate-of-Turn Sensor the port itself if only one port is used.
2. Thick-walled, 0.635-cm (1/4-in) flexible
Mount the 345A-7( ) 4 degrees off horizontal (with tubing is recommended.
the supplied mounting blocks), as close as possible 3. If the static pressure varies with aircraft
to the aircraft center of gravity, and align the arrow pitch attitude, the static port must be lo-
with the aircraft line of flight. Refer to Figure 2-18 cated so that a pitch-down attitude will re-
for outline and mounting dimensions. sult in an increase in static pressure.
4. All valves and connectors shall have an in-
2.5.15 590A-3H/3J/3K Air Data Control side diameter approximately equal to the
Mount the 590A-3( ) Air Data Control in a 390R-19 inside diameter of the tubing to ensure
shockmount or in an aircraft equipment rack that free movement of air.
conforms to ARINC Characteristic 404. The 590A-3( ) c. The mating connector keyway pins must be in-
may be installed in any convenient aircraft location dexed to accept the 590A-3K1 being installed.
subject to the following conditions. The static line Figure 2-20 has indexing information. Secure the
may not exceed 20 feet and must originate at the in- keyway pins after ensuring proper orientation.
tersection of the two static lines from dual ports or at d. Position the 590A-3K1 interconnecting cable,
the port itself if only one port is used. Thick-walled with mating connectors installed, into the rear of
1/4-inch flexible tubing is recommended. If the static the mount. Insert the cable with grommet into
pressure varies with aircraft pitch attitude, the static the slotted access hole in the area of the mount.
port must be located so that a pitch-down attitude Secure the mating connectors to the connector
will result in an increase in static pressure. All valves bracket provided at the rear of the mount.
and connectors shall have an inside diameter ap- e. Slide the 590A-3K1 into the mount until the
proximately equal to the inside diameter tubing to mating connectors are fully engaged.
ensure free movement of air. Refer to Figure 2-19 for f. Position the knurled knobs on the front of the
outline and mounting dimensions. mount to engage the 590A-3K1 holddown
hooks. Tighten the knobs to secure the unit to
2.5.16 590A-3K1 Air Data Control the mount. Safety-wire the knurled knobs.
g. Ensure that a good electrical bond exists be-
Note tween the 590A-3K1 and the mount.
h. Remove the protective cover from the static
The 590A-3J1 Air Data Control is installed in port and connect the static line.
the same manner as the 590A-3K1. The fol-
lowing procedure may be used for both units. 2.5.17 590B-2 Airspeed Sensor
a Refer to Figure 2-20 for the 590A-3J1/3K1 Mount the 590B-2 Airspeed Sensor directly to the
outline and mounting dimensions. The UMT- airframe. The 590B-2 may be installed in any con-
12 or 390R-19 is the equipment mount for the venient aircraft location. The static and pitot lines
air data control. The mating connectors are must originate at the static port and pitot tube and
not supplied with the mount. The 590A- the line length may not exceed 20 feet for 1/4-inch
3J1/3K1 mating connector kit (CPN 634-1901- tubing (od = 5/16 inch). All static and pitot line con-
001) with two mating connectors can be used nections must have an inside diameter equal to the
with either mount. Refer to Figure 2-51, sheet inside diameter of the tubing. If the static pressure
1 (FCS-80( ) option no 1, analog varies with aircraft pitch attitude, the static port
must be located so that pitch-down attitude results
in an increase in static pressure. Refer to Figure 2- rear connectors of the HSI. Then slide the unit
21 for outline and mounting dimensions. into the instrument panel and secure with four
screws, inserting one in each corner. The 331A-
2.5.18 FD-108 Flight System
6P/6R is secured by four 0.164-32 UNC-2A (#8-
2.5.18.1 329B-7R Flight Director Indicator 32) screws.
b. To remove the unit from the instrument panel,
Mount the 329B-7R Flight Director Indicator directly remove the four screws, one in each corner,
above the course indicator, laterally centered on the that secure the HSI to the aircraft instrument
pilot's instrument panel. Position the flight director panel. Slide the HSI out of the aircraft in-
indicator vertically so that the top of the instrument strument panel until the mating connectors
remains visible when the pilot's seat is in the highest can be reached. Disconnect the twist-lock con-
and most forward position used. The instrument's nectors, and carefully remove the unit.
fore-aft center line must be at an angle of 14 to 30
degrees from the pilot's line of vision. The 14- to 30- 2.5.19 FD-109 Flight System
degree angle should be provided regardless of the
aircraft instrument panel angle. Refer to Figure 2-22 2.5.19.1 329B-8Y Attitude Director Indicator
for outline and mounting dimensions. Mount the 329B-8Y directly above the course indica-
a. The 329B-7R is mounted from either the front tor, laterally centered on the pilot's instrument panel.
or back of the aircraft flight instrument panel. Position it so that the top of the instrument remains
Front mount using a Marman clamp (CPN 139- visible when the pilot's seat is in the highest and
3157-000) or use an adapter plate and a moor- most forward position. The instrument front-to-rear
ing plate (CPN 553-6594-003 and 553-6590- center line must be at an angle of 14 to 30 degrees
004). Rear mount using a mooring plate (CPN from the pilot's line of vision. The 14- to 30-degree
553-6590-004). Connect the twist-lock intercon- angle should be provided regardless of the aircraft
nect cables to the rear connectors of the ADI. instrument panel angle. Refer to Figure 2-24 for out-
Then slide the unit into the instrument panel line and mounting dimensions of the 329B-8Y.
and secure with four screws, inserting one in a. The 329B-8Y is mounted from either the front
each corner. The 329B-7R is secured by four or back of the aircraft flight instrument panel.
0.164-32 UNC-2A (#8-32) screws. If a mooring Front mount using a Marman clamp (CPN
plate is used, it must be installed over the in- 139-3158-000) and adapter plates (CPN 553-
strument case before the cable is connected. 6595-003 and 553-6592-004). Rear mount us-
b. To remove the unit from the instrument panel, ing a mooring plate (CPN 553-6592-004). Con-
remove the four screws, one in each corner, nect the twist-lock interconnect cables to the
that secure the ADI to the aircraft instrument rear connectors of the ADI. Then slide the unit
panel. Slide the ADI out of the aircraft in- into the instrument panel and secure with four
strument panel until the mating connectors screws, inserting one in each corner. The
can be reached. Disconnect the twist-lock con- 329B-8Y is secured by four 0.164-32 UNC-2A
nectors, and carefully remove the unit. (#8-32) screws. If a mooring plate is used, it
2.5.18.2 331A-6P/6R Course Indicator must be installed over the instrument case be-
fore the cable is connected.
Mount the course indicator close to and slightly b. To remove the unit from the instrument panel,
below the pilot's normal line of vision through the remove the four screws, one in each corner,
cabin windscreen. Refer to Figure 2-23 for outline that secure the ADI to the aircraft instrument
and mounting dimensions. panel. Slide the ADI out of the aircraft in-
strument panel until the mating connectors
a. The 331A-6P/6R is mounted from either the
can be reached. Disconnect the twist-lock con-
front or back of the aircraft flight instrument
nectors, and carefully remove the unit.
panel. Front mount using a Marman clamp
(CPN 139-3157-000) or use an adapter plate 2.5.19.2 331A-9G Horizontal Situation Indicator
and a mooring plate (CPN 553-6594-003 and
Mount the 331A-9G directly below the 329B-8Y Atti-
553-6590-004). Rear mount using a mooring
tude Director Indicator. Refer to Figure 2-25 for out-
plate (CPN 553-6590-004). Connect the twist-
line and mounting dimensions.
lock interconnect cables to the
a The 331A-9G is front mounted on the aircraft using a mooring plate (CPN 553-6590-004).
flight instrument panel. Connect the twist-lock Connect the twist-lock interconnect cables to
interconnect cables to the rear connectors of the the rear connectors of the ADI. Then slide the
HSI. Then slide the unit into the instrument unit into the instrument panel and secure
panel and secure with four screws, inserting with four screws, inserting one in each corner.
one in each corner. The 331A-9G is secured by The ADI-84( ) is secured by four 0.138-32
four 0.190-32 UNF-2A (#10-32) screws. UNC-2A (#6-32) screws. If a mooring plate is
b. To remove the unit from the instrument panel, used, it must be installed over the instrument
remove the four screws, one in each corner, case before the cable is connected.
that secure the HSI to the aircraft instrument b. To remove the unit from the instrument panel,
panel. Slide the HSI out of the aircraft in- remove the four screws, one in each corner,
strument panel until the mating connectors that secure the ADI to the aircraft instrument
can be reached. Disconnect the twist-lock con- panel. Slide the ADI out of the aircraft in-
nectors, and carefully remove the unit. strument panel until the mating connectors
can be reached. Disconnect the twist-lock con-
2.5.19.3 614E-22D Remote Heading/Course
nectors, and carefully remove the unit.
Selector
2.5.20.2 HSI-84( ) Horizontal Situation Indicator
Mount the 614E-22D in the aircraft center pedes-
tal or any convenient location that allows pilot and
The HSI-84( ) should be mounted on the flight in-
copilot easy access to the controls. Refer to Figure
strument panel under the ADI where it is close to,
2-26 for outline and mounting dimensions.
and slightly below, the pilot's line of vision. The
COURSE select and HDG select controls must be
a. The 614E-22D is front mounted on the aircraft
easily accessible to the pilot. Refer to Figure 2-28
flight instrument panel. Connect the twist-lock
for outline and mounting dimensions. Refer to
interconnect cables to the rear connectors of
Figure 2-55, FCS-80( ) option no 5, for the HSI-
the HSI. Then slide the unit into the instru-
84( ) interface.
ment panel and secure with two screws. The
614E-22D is secured by two 0.138-32 UNC-2A
a. The HSI-84( ) is mounted from either the front
(#6-32) screws.
or back of the aircraft flight instrument panel
b. To remove the unit from the instrument panel,
using a mooring plate (CPN 553-6590-004).
remove the two screws that secure the HSI to
Connect the twist-lock interconnect cables to
the aircraft instrument panel. Slide the HSI
the rear connectors of the HSI. Then slide the
out of the aircraft instrument panel until the
unit into the instrument panel and secure
mating connectors can be reached. Disconnect
with four screws, inserting one in each corner.
the twist-lock connectors, and carefully re-
The HSI-84( ) is secured by four 0.138-32
move the unit.
UNC-2A (#6-32) screws. If a mooring plate is
2.5.20 FIS-84 Flight Instrument System used, it must be installed over the instrument
case before the cable is connected.
2.5.20.1 ADI-84( ) Attitude Director Indicator b. To remove the unit from the instrument panel,
Mount the ADI-84( ) directly above the course in- remove the four screws, one in each corner,
dicator, laterally centered on the pilot's instru- that secure the HSI to the aircraft instrument
ment panel. Position it so that the top of the in- panel. Slide the HSI out of the aircraft in-
strument is visible when the pilot's seat is in the strument panel until the mating connectors
highest and most forward position used. The in- can be reached. Disconnect the twist-lock con-
strument fore-aft center line must be within a ver- nectors, and carefully remove the unit.
tical angle of 14 to 30 degrees from the pilot's line
of vision regardless of the angle of the instrument 2.5.20.3 REU-84( ) Remote Electronics Unit
panel. Refer to Figure 2-27 for outline and
mounting dimensions. Refer to Figure 2-55, FCS- Note
80( ) option no 5, for the ADI-84( ) interface.
Cabling between the HSI-84( ) and REU-
a. The ADI-84( ) is mounted from either the front 84( ) may not exceed 50 feet.
or rear of the aircraft flight instrument panel
Mount the REU-84( ) in any convenient location in heading course panel into the proper location and
the aircraft within the 50-foot cable limits. The secure with two Dzus fasteners.
REU-84( ) is secured with four 0.164-32 UNC-2A
2.5.22 EHSI-74 Horizontal Situation Indicator
(#8-32) screws and may be oriented to any attitude
for mounting. Refer to Figure 2-29 for outline and Refer to Figure 2-64, FCS-80( ) option no 14, for
mounting dimensions. the EHSI-74 and ADI-84A interface.
2.5.21 FIS-85 Flight Instrument System a. The EFD-74 should be mounted in the flight
instrument panel under the attitude director
2.5.21.1 ADI-85( ) Attitude Director Indicator indicator where it is close to and slightly below
the pilot's line of vision. Refer to Figure 2-34
Mount the ADI-85( ) directly above the course indica- for the panel cutout and for outline and
tor, laterally centered on the pilot's instrument panel. mounting dimensions. Note that the EFD-74
Position it so that the top of the instrument is visible can be front mounted with or without a moor-
when the pilot's seat is in the highest and most for- ing plate or rear-mounted using a mooring
ward position used. The instrument fore-aft center plate. Connect the interconnect cable to the
line must be within a vertical angle of 14 to 30 de- rear connector of the EFD-74. Ensure that the
grees from the pilot's line of vision regardless of the mating connector is securely latched. Then
angle of the instrument panel. Refer to Figure 2-30 slide the unit into the instrument panel and
for outline and mounting dimensions. The ADI-85( ) secure with four 0.138-32 UNC-2A (#6-32)
is mounted from either the front or back of the air- screws, inserting one in each corner. If a
craft flight instrument panel with four #8-32 screws mooring plate (553-6590-004) is used, it must
and, if desired, the mooring plate (CPN 553-6592- be installed before the cable is connected. The
004) or an instrument clamp. Refer to Figure 2-55, EFD-74 is convection cooled. Forced-air cool-
FCS-80( ) option no 5, for the ADI-85( ) interface. ing, although not required, is strongly recom-
2.5.21.2 HSI-85( ) Horizontal Situation mended to improve reliability.
Indicator b. Mount the HCP-74 in the aircraft center ped-
estal or any convenient location that allows
The HSI-85( ) should be mounted on the flight in- both the pilot and copilot easy access to the
strument panel under the ADI where it is close to, controls. Refer to Figure 2-35 for outline and
and slightly below, the pilot's line of vision. The mounting dimensions. Connect the intercon-
COURSE select and HDG select controls must be nect cable to the rear connector of the HCP-74.
easily accessible to the pilot. The HSI-85( ) is Ensure that the mating connnector is securely
mounted from either the front or back of the air- latched. Insert the HCP-74 into the center
craft flight instrument panel and the panel cut- pedestal and secure with two Dzus fasteners.
outs are different for the two methods of mount- c. Refer to Figure 2-36 for the HPU-74 outline and
ing. Also, note that the front mounting technique mounting dimensions. The UMT-13 is the
for HSI-85 units -005 through -009 requires in- equipment mount for the HPU-74. The UMT-13
stallation of an instrument mounting clamp or connector mounting accommodates 4-row Col-
tray behind the panel. (Refer to SIL 1-81 for help- lins Thinline II type connectors. The mating
ful tips in mounting the HSI-85( ) using the in- connectors are not supplied with the mount.
strument clamp, MSP Inc. tray pin 64458.) Refer Three mating connector kits are required (CPN
to Figure 2-31 for outline and mounting dimen- 634-1021-001).
sions. Refer to Figure 2-55, FCS-80( ) option no 5,
for the HSI-85( ) interface. Note
2.5.21.3 HCP-85/86/87 Heading Course Panel Refer to the UMT-( ) Mount and Thinline
II Connectors Instruction Book (CPN 523-
Mount the heading course panel in the aircraft 0772277) for complete outline and mount-
center pedestal or any convenient location that ing dimensions and all applicable piggy-
allows both the pilot and copilot easy access to the back kits. There is also complete informa-
controls. Refer to Figure 2-32 and Figure 2-33 for tion about the Collins Thinline II connec-
outline and mounting dimensions. Insert the tors in the instruction book.
Install the UMT-13 mount. Install and orient the line of vision. It is secured by four 0.164-32 UNC-
mating connector keyway pins (part of the mating 2A (#8-32) screws. Refer to Figure 2-37 for the
connector kit). Position the HPU-74 interconnect- desired panel cutout and outline and mounting
ing cables, with mating connectors already in- dimensions. If required, a mooring plate will be
stalled, into the rear of the mount. Secure the listed on the referenced figure. Note that the
mating connector bracket at the rear of the mount. EHSI can be either front or rear mounted and
Slide the HPU-74 into the mount until the connec- the panel cutouts are different for the two meth-
tors are fully engaged. Position the knurled knobs ods. Connect the twist-lock interconnect cable to
on the front of the mount to engage the HPU-74 the rear connector of the EHSI. Then slide the
holddown hooks. Tighten the knobs to secure the unit into the instrument panel and secure with
unit to the mount. The unit holddown assembly four 0.163-32 UNC-2A (#8-32) screws, inserting
uses a spring washer which eliminates the need one in each corner. If a mooring plate is used, it
for safety wiring. Ensure that a good electrical must be installed over the instrument case before
bond exists between the unit and the mount. The the cable is connected.
HPU-74 is convection cooled. Forced-air cooling, c Mount the CHP-85( )/86( ) in the aircraft center
while not required, is strongly recommended to pedestal or any convenient location that allows
improve reliability. both the pilot and copilot easy access to the con-
trols. Refer to Figure 2-38 for outline and mount-
2.5.23 EFIS-85 Electronic Flight Instrument
ing dimensions. Connect the twist-lock connector
System
cables to the rear connectors of the CHP-85( )/86( ).
Refer to Figure 2-63, FCS-80( ) option no 13, for (There is one connector on the CHP-86( ) and two
the EFIS-85 interface. connectors on the CHP-85( ).) Insert the course
heading panel into the center pedestal and secure
a. Mount the EFD-85 to be used as an EADI di- with two Dzus fasteners.
rectly above the EHSI, laterally centered on d. Mount the DCP-85B in the aircraft center pedestal
the pilot's instrument panel. Position it so that or in any convenient location that allows pilot and
the top of the instrument remains visible copilot easy access to the controls. Refer to Figure
when the pilot's seat is in the highest and 2-39 for outline and mounting dimensions and
most forward position. connector keying information. Remember that one
DCP-85B is required for each side in a 4- or 5-tube
Note
crt system. Connect the screw-lock cable assem-
Be sure that the inclinometer, CPN 634- blies to the DCP-85B rear connectors. Insert the
2056-001 (black) or -002 (gray), is installed display control panel into the proper location and
on the front of the EADI. secure with the two Dzus fasteners.
e. The MFD-85( ) Multifunction Display is to be
The EFD-85 is mounted from either the front or installed in the cockpit in a location on the in-
back of the aircraft flight instrument panel. It is strument panel that allows good visibility and
secured by four 0.164-32 UNC-2A (#8-32) control access by both the pilot and copilot. The
screws. Refer to Figure 2-37 for the desired MFD-85( ) uses the IMT-300 Mounting Tray. Re-
panel cutout and the outline and mounting di- fer to Figure 2-40 for the data necessary to install
mensions. If required, a mooring plate will be the MFD-85( ) and IMT-300. Drill the four holes
listed on the referenced figure. Note that the EADI as shown to attach the IMT-300. Clean the area
can be either front or rear mounted and the panel of the screw holes on the back of the instrument
cutouts are different for the two methods of panel where the tray will be attached. This is to
mounting. Connect the twist-lock interconnect ca- ensure a good electrical contact. Install the IMT-
ble to the rear connector of the EADI. Then slide 300 into the instrument panel using four #6-32
the unit into the instrument panel and secure with UNC-2B flathead screws. The IMT-300 is
four 0.164-32 UNC-2A (#8-32) screws, inserting equipped with self-locking nuts. Before installing
one in each corner. If a mooring plate is used, it the MFD-85( ) into the IMT-300, make sure the
must be installed over the instrument case before locking pawls on the bottom of the unit are prop-
the cable is connected. erly retracted so that the unit will slide easily into
b. The EFD-85 used as an EHSI should be mounted the tray. If the cable is long enough, bring the ca-
in the flight instrument panel under the EADI ble out through the panel opening and connect it
where it is close to and slightly below the pilot's to the unit connector. Make sure that it is
properly and securely engaged. Slide the MFD- 2.5.23.1 Forced-Air Cooling Required for
85( ) into the IMT-300 but do not force. If it does EFIS-85
not slide into position easily, check alignment of
The EFD-85, MFD-85( ), DPU-85( ), and MPU-85( )
the indicator with the index pins on the rear of
require that forced-air cooling be provided. These
the IMT-300. If the mating connector is already
units are capable of operation at the short-time ele-
installed, make sure the cable assembly is not
vated operating temperatures as specified in the
getting caught on the tray. After full insertion,
environmental requirements without forced-air
use a Phillips-head screwdriver to tighten the
cooling; however, continuous operation at these lev-
two twist-lock pawls to secure the unit to the
els is not considered normal.
tray. If not already connected and locked, con-
nect mating connector to the MFD-85( ). It is required that the forced-air cooling system be
f. Refer to Figure 2-41 for the DPU-85( ) outline operating whenever the EFIS equipment is ener-
and mounting dimensions. The UMT-14 or UMT- gized. In addition, it is required that there be at
14A/B is the equipment mount for the DPU-85( ). least one blower for each DPU, MPU, and MFD
The UMT-14/14A/B connector mounting accom- and for each pair of EFD units in the EFIS system.
modates 4-row Collins Thinline type connectors. When any maintenance activity is performed on
The mating connectors are not supplied with the the EFIS system, the supporting cooling system
mount. Two mating connector kits are required should be checked for proper operation. The cool-
(CPN 634-1020-001). Install the UMT-14 or ing requirements of the individual units are de-
UMT-14A/B mount. Install and orient the mat- scribed below.
ing connector keyway pins (part of the mating
connector kits). Position the DPU-85( ) intercon- a. The EFD is enclosed in a housing which has cool-
necting cables, with mating connectors already ing air holes on the top, bottom, both sides, and
installed, into the rear of the mount. Secure the rear surfaces. The unit mounting flange is at-
mating connector bracket at the rear of the tached to the outer surface of the instrument
mount. Slide the DPU-85( ) into the mount until panel. Vertical mounting of the circuit cards re-
the connectors are fully engaged. Position the sults in a low-resistance internal path for cooling
knurled knobs on the front of the mount to en- air entering the bottom and sides and flowing over
gage the DPU-85( ) holddown hooks. Tighten the the components to exit through the top surface.
knobs to secure the unit to the mount and ensure High-dissipation components are mounted on a
that a good electrical bond exists between the finned heat sink located on the left side of the unit
unit and mount. as viewed from the cockpit. The preferred method
g. Refer to Figure 2-42 for MPU-85( ) outline and for forced-air cooling of the EFD is to provide a
mounting dimensions. The UMT-15 or UMT- stream of air directed at the bottom surfaces of the
15A/B is the equipment mount for the MPU-85( ). lower unit as the units are mounted one above the
The UMT-15/15A/B connector mounting accom- other in the instrument panel. Alternatively, the
modates 4-row Collins Thinline type connectors. air stream may impinge at the lower left or right
The mating connectors are not supplied with the sides of the units. The temperature of the forced
mount. Three mating connector kits are re- air should be maintained as low as possible and
quired. Install the UMT-15 or UMT-15A/B must never exceed the rated op-erating tempera-
mount. Install and orient the mating connector ture of the equipment. The air velocity should be
keyway pins (part of the mating connector kits). between 100 and 200 feet per minute. The forced
Position the MPU-85( ) interconnecting cables, air acts to augment the natural convection cooling
with mating connectors already installed, into and results in substantially reduced operating
the rear of the mount. Secure the mating connec- temperatures.
tors to the connector bracket at the rear of the b. The construction of the MFD is similar to that of
mount. Slide the MPU-85( ) into the mount until the EFD. A mounting tray attaches to the inner
the connectors are fully engaged. Position the surface of the instrument panel, and openings are
knurled knobs on the front of the mount to en- provided in the tray for cooling air. High-
gage the MPU-85( ) holddown hooks. Tighten the dissipation components are mounted on a finned
knobs to secure the unit to the mount and ensure heat sink at the connector end of the unit. Forced-
that a good electrical bond exists between the air cooling of the MFD is accomplished by provid-
unit and the mount. ing a stream of air directed at the perforated lower
surface and finned heat sink. The temperature of
the forced air should be maintained as low as pos- associated with autopilot engage circuits. The logic
sible and must never exceed the rated operating monitor can also be used to latch the annunciator
temperature of the equipment. The air velocity logic at the precise moment of disengagement, to
should be between 100 and 200 feet per minute. help identify the cause of the disengagement.
The forced air augments the natural convection
cooling and results in substantially reduced oper- The Collins CTS-10 Breakout Box Test Set (CPN
ating temperatures. 622-4561-001) is recommended for any FCS-80( )
c. The DPU and MPU are designed to make effec- Flight Control System wiring checkout and trou-
tive use of forced-air cooling. Cooling air en- bleshooting that requires a breakout box for 60-pin
ters through a pattern of openings at the bot- Thinline connectors. Refer to All Avionics Service
tom, flows over the components of the verti- Information Letter 1-88, Aircraft Wiring Checkout
cally mounted circuit cards, and exits through Techniques, for mating connector contacts avail-
air holes in the top and side surfaces of the able for wiring checkout.
dust cover.
A breakout box is also recommended for APP-80( ),
It is required that forced air be introduced at the FGP-80( ), and FGP-81( ) wiring checkout and
base of the units and allowed to exit through the troubleshooting. Figure 2-45 contains a parts list
top surface. The inlet temperature of the forced air and schematic diagram to fabricate a breakout box
should be maintained as low as possible and must to extend Cannon D-subminiature 50-pin connec-
never exceed the rated operating temperature of tors. Other cables may be fabricated as required to
the equipment. extend units with different types of connectors.
This assembly may be fabricated according to
Uniformly distributed airflow of 2 pounds per mi- Figure 2-45 or ordered from JcAIR Instrumenta-
nute (approximately 30 cubic feet per minute) is tion (pn 01-0314-00).
required for each DPU and 2.6 pounds per minute
(approximately 40 cubic feet per minute) is re- 2.7 POSTINSTALLATION CHECK
quired for the MPU. (ACCEPTANCE TEST)
Figure 2-2 (Sheet 1 of 29). Mating Connector Pin Assignments (APA-80C Autopilot Amplifier)
Figure 2-2 (Sheet 2). Mating Connector Pin Assignments (APA-80C Autopilot Amplifier)
Figure 2-2 (Sheet 3). Mating Connector Pin Assignments (APA-80C Autopilot Amplifier)
Figure 2-2 (Sheet 4). Mating Connector Pin Assignments (APA-80C Autopilot Amplifier)
Figure 2-2 (Sheet 5). Mating Connector Pin Assignments (APA-80C Autopilot Amplifier)
Figure 2-2 (Sheet 6). Mating Connector Pin Assignments (APA-80C Autopilot Amplifier)
Figure 2-2 (Sheet 7). Mating Connector Pin Assignments (APA-80C Autopilot Amplifier)
Figure 2-2 (Sheet 8). Mating Connector Pin Assignments (APA-80C Autopilot Amplifier)
Figure 2-2 (Sheet 9). Mating Connector Pin Assignments (APA-80C Autopilot Amplifier)
Figure 2-2 (Sheet 10). Mating Connector Pin Assignments (APA-80C Autopilot Amplifier)
Figure 2-2 (Sheet 11). Mating Connector Pin Assignments (APA-80C Autopilot Amplifier)
Figure 2-2 (Sheet 12). Mating Connector Pin Assignments (APA-80C Autopilot Amplifier)
Figure 2-2 (Sheet 13). Mating Connector Pin Assignments (APA-80C Autopilot Amplifier)
Figure 2-2 (Sheet 14). Mating Connector Pin Assignments (APA-80C Autopilot Amplifier)
Figure 2-2 (Sheet 15). Mating Connector Pin Assignments (APA-80C Autopilot Amplifier)
Figure 2-2 (Sheet 16). Mating Connector Pin Assignments (APA-80C Autopilot Amplifier)
Figure 2-2 (Sheet 17). Mating Connector Pin Assignments (APA-80C Autopilot Amplifier)
Figure 2-2 (Sheet 18). Mating Connector Pin Assignments (APA-80C Autopilot Amplifier)
Figure 2-2 (Sheet 19). Mating Connector Pin Assignments (APA-80C Autopilot Amplifier)
Figure 2-2 (Sheet 20). Mating Connector Pin Assignments (APA-80C Autopilot Amplifier)
Figure 2-2 (Sheet 21). Mating Connector Pin Assignments (APA-80C Autopilot Amplifier)
Figure 2-2 (Sheet 22). Mating Connector Pin Assignments (APA-80C Autopilot Amplifier)
Figure 2-2 (Sheet 23). Mating Connector Pin Assignments (APA-80C Autopilot Amplifier)
Figure 2-2 (Sheet 24). Mating Connector Pin Assignments (APA-80C Autopilot Amplifier)
Figure 2-2 (Sheet 25). Mating Connector Pin Assignments (APA-80C Autopilot Amplifier)
Figure 2-2 (Sheet 26). Mating Connector Pin Assignments (APA-80C Autopilot Amplifier)
Figure 2-2 (Sheet 27). Mating Connector Pin Assignments (APA-80C Autopilot Amplifier)
Figure 2-2 (Sheet 28). Mating Connector Pin Assignments (APA-80C Autopilot Amplifier)
Figure 2-2 (Sheet 29). Mating Connector Pin Assignments (APA-80C Autopilot Amplifier)
Figure 2-6. ASU-80( ) Avionics Switching Unit, Outline and Mounting Diagram
Figure 2-8. FGP-80( ) Flight Guidance Panel, Outline and Mounting Diagram
Figure 2-10. NAC-80 and LAC-80 Accelerometers, Outline and Mounting Diagram
Figure 2-11. 562C-8F/8G Yaw Damper Computer, Outline and Mounting Diagram
Figure 2-12 (Sheet 2). SVO-80( ) Primary Servo and 351B-6( ) Servo
Mount, Outline and Mounting Diagram
Figure 2-13. SVO-80( ) Primary Servo and 351B-7( ) Servo Mount, Outline and Mounting Diagram
Figure 2-16 (Sheet 2). 334D-6( ) Trim Servo, Outline and Mounting Diagram
Figure 2-16 (Sheet 3). 334D-6( ) Trim Servo, Outline and Mounting
Diagram
Figure 2-16 (Sheet 4). 334D-6( ) Trim Servo, Outline and Mounting Diagram
Figure 2-16 (Sheet 5). 334D-6( ) Trim Servo, Outline and Mounting
Diagram
TO
On Figure 2-17, 332D-11( ) Vertical Gyro, Outline and Mounting Diagram, the instructions on an unnumbered note
at the right hand side of the drawing reads:
MOUNTING DIMENSIONS
FOR 3 NO. 10-32UNF-2A
SCREWS (MOUNTING
HARDWARE NOT FURNISHED)
This note is changed to add a recommended tightening torque and will be included in the next revision of the
manual. The new note reads:
MOUNTING DIMENSIONS
FOR 3 NO. 10-32UNF-2A
SCREWS (MOUNTING
HARDWARE NOT FURNISHED)
RECOMMENDED TIGHTENING
TORQUE IS 3 TO 4 FOOT-POUNDS
[4.07 TO 5.42 NEWTON-METERS]
Addendum 5
14 Jan 2000 Sheet 1 of 1
523-0766515-05611A (Facing Page 2-70)
installation 523-0766524
Figure 2-19. 590A-3H/3J/3K Air Data Control, Outline and Mounting Diagram
Figure 2-20. 590A-3J1/3K1 Air Data Control, Outline and Mounting Diagram
Figure 2-23. 331A-6P/6R Course Indicator (P/O FD-108 Flight System), Outline and Mounting Diagram
Figure 2-25. 331A-9G Horizontal Situation Indicator (P/O FD-109 Flight System), Outline and Mounting Diagram
Figure 2-26. 614E-22D Remote Heading/Course Selector (P/O FD-109 Flight System), Outline and Mounting Diagram
Figure 2-29. REU-84( ) Remote Electronics Unit (P/O FIS-84 Flight Instrument System), Outline and Mounting Diagram
Figure 2-30 (Sheet 2). ADI-85( ) Attitude Director Indicator (P/O FIS-85 Flight Instrument System), Outline and Mounting Diagram
Figure 2-31 (Sheet 2). HSI-85( ) Horizontal Situation Indicator (P/O FIS-85 Flight Instrument System), Outline and Mounting
Diagram
Figure 2-33. HCP-87 Heading Course Panel (P/O FIS-85 Flight Instrument System), Outline and Mounting Diagram
Figure 2-35. HCP-74 HSI Control Panel (P/O EHSI-74 Electronic HSI System), Outline and Mounting Diagram
Figure 2-37. EFD-85 Electronic Flight Display (P/O EFIS-85 Electronic Flight Instrument System), Outline and Mounting Diagram
Figure 2-39. DCP-85( ) Display Control Panel (P/O EFIS-85 Electronic Flight Instrument System), Outline and Mounting Diagram
Figure 2-41. DPU-85( ) Display Processor Unit (P/O EFIS-85 Electronic Flight Instrument System), Outline and Mounting Diagram
Figure 2-44 (Sheet 2). 390R-18/19/20 Universal Mount, Outline and Mounting Diagram
*334D-6( ) is used on aircraft having manual trim system (no electric actuators).
**351B-6( ) or 351B-7( ) used depends on servo tie-in to flight controls.
2 2-52 Use rate turn knob instead of position turn knob. 1, 2, 3, 4 Replace APP-80A with APP-80.
3 2-53 Install elevator trim servo with manual electric 1, 2, 3, 4 Add 344D-6( ) trim servo and split
trim in aircraft without these functions. manual trim switch.
5 2-55 Substitution of FIS-70, FIS-84, or FIS-85 for FD- 1, 2, 3, 4 Replace all FD-109 instrument
109 components.
6 2-56 Provides full air data modes at both pilot's and 1, 4 Adds second FGP-80 to system by
copilot's stations when dual digital air data is in- replacing FGP-81( ).
stalled
9 2-59 Simplifies NAV ARM and NAV CAPT annunciation 1, 2, 3, 4 Interconnect changes
when the only navigation system is a VOR/LOC
receiver
11 2-61 Use of 1/2 Bank FGP-80/81 button position for a 1, 2, 3, 4 Interconnect changes
different mode
12 2-62 Biasing GS flag and GS pointer out of view during 1, 2, 3, 4 Interconnect changes
back localizer operation
Figure 2-47 (Sheet A). FCS-80 Flight Control System No 1, Interconnect Diagram
Grounding/HERF Guidelines:
1 Ac primary power returns using twisted-shielded pair wire should be connected to single point returns
located at the respective circuit breaker panel or return source, grouped by bus identity such as 26 V ac
no 1, 26 V ac no 2, 115 V ac no 1, and 115 V ac no 2.
2 Dc primary power returns and chassis grounds must be individually connected to LRU mount/airframe
ground using separate ground points. A single wire may be used for dc primary power if the dc return to
airframe ground can meet bonding requirements of FAA AC 43.13-1A Chapter 11. Otherwise the in-
staller must use twisted-pair wire with return connected to single point return located at the respective
circuit breaker panel or return source and grouped by bus identity such as 28 V dc no 1 or 28 V dc no 2.
3 Shields of shielded wired must be grounded at both ends unless otherwise indicated. Shields broken at
bulkheads or terminal strips/junction boxes must be grounded at each end of their section if possible or
carried through on separate pins. Shield ground wires should be 7.62 cm (3.0 in) or less. All shield
ground wires must be connected individually to ground (do not daisy chain) unless otherwise shown. The
shielding techniques as described herein, when adhered to, may reduce or eliminate the hazards of high
energy RF (HERF). An acceptable method for grounding the shields of shielded wires is shown below.
4 Make straps 7.62 cm (3.0 in) or less where practical. Shield all wires that are longer than 15.24 cm (6.0
in).
5 Use twisted-pair wire for dc panel light power and twisted-shielded pair wire for ac panel light power.
Figure 2-47 (Sheet B). FCS-80 Flight Control System No 1, Interconnect Diagram
Figure 2-48 (Sheet A). FCS-80II Flight Control System No 2, Interconnect Diagram
Grounding/HERF Guidelines:
1 Ac primary power returns using twisted-shielded pair wire should be connected to single point returns
located at the respective circuit breaker panel or return source, grouped by bus identity such as 26 V ac
no 1, 26 V ac no 2, 115 V ac no 1, and 115 V ac no 2.
2 Dc primary power returns and chassis grounds must be individually connected to LRU mount/airframe
ground using separate ground points. A single wire may be used for dc primary power if the dc return to
airframe ground can meet bonding requirements of FAA AC 43.13-1A Chapter 11. Otherwise the in-
staller must use twisted-pair wire with return connected to single point return located at the respective
circuit breaker panel or return source and grouped by bus identity such as 28 V dc no 1 or 28 V dc no 2.
3 Shields of shielded wired must be grounded at both ends unless otherwise indicated. Shields broken at
bulkheads or terminal strips/junction boxes must be grounded at each end of their section if possible or
carried through on separate pins. Shield ground wires should be 7.62 cm (3.0 in) or less. All shield
ground wires must be connected individually to ground (do not daisy chain) unless otherwise shown. The
shielding techniques as described herein, when adhered to, may reduce or eliminate the hazards of high
energy RF (HERF). An acceptable method for grounding the shields of shielded wires is shown below.
4 Make straps 7.62 cm (3.0 in) or less where practical. Shield all wires that are longer than 15.24 cm (6.0
in).
5 Use twisted-pair wire for dc panel light power and twisted-shielded pair wire for ac panel light power.
Figure 2-48 (Sheet B). FCS-80II Flight Control System No 2, Interconnect Diagram
Figure 2-49 (Sheet A). FCS-80T Flight Control System No 3, Interconnect Diagram
Grounding/HERF Guidelines:
1 Ac primary power returns using twisted-shielded pair wire should be connected to single point returns
located at the respective circuit breaker panel or return source, grouped by bus identity such as 26 V ac
no 1, 26 V ac no 2, 115 V ac no 1, and 115 V ac no 2.
2 Dc primary power returns and chassis grounds must be individually connected to LRU mount/airframe
ground using separate ground points. A single wire may be used for dc primary power if the dc return to
airframe ground can meet bonding requirements of FAA AC 43.13-1A Chapter 11. Otherwise the in-
staller must use twisted-pair wire with return connected to single point return located at the respective
circuit breaker panel or return source and grouped by bus identity such as 28 V dc no 1 or 28 V dc no 2.
3 Shields of shielded wired must be grounded at both ends unless otherwise indicated. Shields broken at
bulkheads or terminal strips/junction boxes must be grounded at each end of their section if possible or
carried through on separate pins. Shield ground wires should be 7.62 cm (3.0 in) or less. All shield
ground wires must be connected individually to ground (do not daisy chain) unless otherwise shown. The
shielding techniques as described herein, when adhered to, may reduce or eliminate the hazards of high
energy RF (HERF). An acceptable method for grounding the shields of shielded wires is shown below.
4 Make straps 7.62 cm (3.0 in) or less where practical. Shield all wires that are longer than 15.24 cm (6.0
in).
5 Use twisted-pair wire for dc panel light power and twisted-shielded pair wire for ac panel light power.
Figure 2-49 (Sheet B). FCS-80T Flight Control System No 3, Interconnect Diagram
Figure 2-50 (Sheet A). FCS-80 Flight Control System No 4, Interconnect Diagram
Grounding/HERF Guidelines:
1 Ac primary power returns using twisted-shielded pair wire should be connected to single point returns
located at the respective circuit breaker panel or return source, grouped by bus identity such as 26 V ac
no 1, 26 V ac no 2, 115 V ac no 1, and 115 V ac no 2.
2 Dc primary power returns and chassis grounds must be individually connected to LRU mount/airframe
ground using separate ground points. A single wire may be used for dc primary power if the dc return to
airframe ground can meet bonding requirements of FAA AC 43.13-1A Chapter 11. Otherwise the in-
staller must use twisted-pair wire with return connected to single point return located at the respective
circuit breaker panel or return source and grouped by bus identity such as 28 V dc no 1 or 28 V dc no 2.
3 Shields of shielded wired must be grounded at both ends unless otherwise indicated. Shields broken at
bulkheads or terminal strips/junction boxes must be grounded at each end of their section if possible or
carried through on separate pins. Shield ground wires should be 7.62 cm (3.0 in) or less. All shield
ground wires must be connected individually to ground (do not daisy chain) unless otherwise shown. The
shielding techniques as described herein, when adhered to, may reduce or eliminate the hazards of high
energy RF (HERF). An acceptable method for grounding the shields of shielded wires is shown below.
4 Make straps 7.62 cm (3.0 in) or less where practical. Shield all wires that are longer than 15.24 cm (6.0
in).
5 Use twisted-pair wire for dc panel light power and twisted-shielded pair wire for ac panel light power.
Figure 2-50 (Sheet B). FCS-80 Flight Control System No 4, Interconnect Diagram
Figure 2-52. FCS-80( ) Option No 2, Rate Turn Knob Instead of Position Turn Knob Option
Figure 2-55 (Sheet 2). FCS-80( ) Option No 5, Instrument Matrix for FD-109,FIS-85, FIS-84, and FIS-70
Figure 2-56. FCS-80( ) Option No 6, Dual Digital Air Data With Dual FGP-80's
Figure 2-57. FCS-80( ) Option No 7, AP Disengage Switch Disconnects Autopilot and Yaw Damper
Figure 2-58. FCS-80( ) Option No 8, AP Disengage Switch Disconnects Autopilot But Not Yaw Damper
Figure 2-59. FCS-80( ) Option No 9, Simplified NAV ARM and NAV CAPT Annunciation
Figure 2-61. FCS-80( ) Option No 11, Use of Special Mode for 1/2 Bank FGP-80, FGP-81, FGC-80( )
Figure 2-62. FCS-80( ) Option No 12, Biasing of GS Flag and GS Pointer in BACK LOC
FCS-80 OPTION NO 16
Any of the following models of the 332D-11( ) Vertical Gyro may be installed in an FCS-80( ) system.
MODEL DESCRIPTION
332D-11 Transmits pitch and roll attitude for flight director indicator
332D-11A Similar to 332D-11, except it has additional pitch and roll attitude outputs for the radar antenna.
332D-11B Similar to 332D-11A, except it has a provision for a ROLL CUTOUT annunciator.
332D-11V Similar to 332D-11A, except it has additional sliprings to function in a higher vibration environment.
332D-11T Similar to 332D-11V, except it has additional isolated pitch and roll X-Y outputs.
J1
L, R ERECTION STRAP
P, M ERECTION STRAP
U, W ERECTION STRAP
V, X ERECTION STRAP
ûú7l_ed_Yi#<#9ecckd_YWj_edi
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Collins FCS-80()
Flight Control System
Operation
Table of Contents
Paragraph Page
* Title ......................................... 15 Mar 87 3-6 thru 3-18 ..............................15 Jul 80 3-24 Blank ................................ 15 Feb 84
* List of Effective Pages............. 15 Mar 87 * 3-19........................................... 15 Mar 87 3-25 ........................................... 15 Feb 84
* 3-1 thru 3-2.............................. 15 Mar 87 3-20.............................................15 Jul 80 3-26 Blank ................................ 15 Feb 84
3-3 thru 3-4................................ 15 Jul 80 3-21 thru 3-22 ...........................15 Feb 84
3-5 ............................................... 1 Feb 77 * 3-23........................................... 15 Mar 87
This section acquaints you with the operation of all 3.2.1 APP-8O( ) Autopilot Panel
the units (mode selectors, autopilot control, ADI
and HSI indicators) in the FCS-80( ) Flight Control The APP-80( ) Autopilot Panel (Figure 3-1) contains
System. the turn knob and pitch wheel for manual pilot in-
puts to the system. The AP XFR and TURB button
Warning are push-on/push-off (alternate action) momentary
buttons used to select autopilot transfer and tur-
bulence modes. Indicators above each mode button
It is possible that electronic control systems indicate the mode condition of the system. The
on board an aircraft (for example: engine autopilot and yaw damper are engaged by moving
controls, fuel controls, temperature sensors, the guarded engage levers to the up position. These
autopilots, etc) could be susceptible to levers are mechanically connected to the engage
transmissions from communications equip- switch wafers and provide positive engage and dis-
ment, DME, transponder, etc, that could in- engagement of the system.
terfere with aircraft operation. If such a
situation occurs, discontinue transmission a. TURN Knob (Rate)
(if an hf is tuning, select a new frequency),
and if necessary turn the radio off. The rate TURN knob is spring loaded to return to a
center detent position. It supplies roll commands
to the autopilot when no lateral mode are selected autopilot gain to provide proper control in tur-
on the FGP-80( )/81( ) Flight Guidance Panel. If bulent conditions. A second push of the switch
a lateral mode is selected and the autopilot is will turn TURB mode off. An interlock disables
engaged, then moving the TURN knob from de- TURB mode when APPR mode is selected. An
tent position will clear all lateral modes except indicator above the switch lights when in TURB
APPR. If the aircraft roll attitude is above 5 de- mode.
grees with knob in detent, the existing roll atti-
e. AP XFR Switch
tude will be held. When roll attitude is below 5
degrees and knob is in detent, heading will be Autopilot transfer is used when an aircraft has
held. dual FCS-80( ) Flight Control Systems. (A dual
system uses two FGC-80( ) Flight Guidance
The autopilot may be engaged at any reason-
Computers.) An indicator above the AP XFR
able roll attitude. Below 5 degrees the system
switch lights when transfer has occurred. Nor-
will go to heading hold; between 5 and 32 de-
mally, the indicator is not on and the pilot's
grees the system will hold existing roll angle
flight control system is used to provide com-
and above 32 degrees the system will roll back
mands to the autopilot. Pressing the AP XFR
to 32 degrees.
switch transfers the autopilot signals and moni-
b. TURN Knob (Position) tor inputs to the copilot's system.
The position TURN knob is not spring loaded The AP XFR switch will be blank in those air-
and when released will remain in any position craft that use a single FCS-80( ) system.
between the end stops. The bank angle com-
f. Engage Lever
manded is proportional to knob displacement.
The lateral mode clear and heading/roll hold The engage lever is a dual section lever. One
logic are the same as the rate knob. The TURN section is for the yaw damper (YD) and the
knob will become inactive upon initial autopilot other section is for the autopilot (AP). Two basic
engagement, when all lateral modes are configurations are provided.
cleared, when a lateral mode is unselected, af-
1. Independent engagement of YD and AP.
ter autopilot sync operation, or when AP XFR is
2. YD engagement only or when AP is en-
operated. The knob must then be moved in and
gaged, the YD is interlocked to engage also.
out of detent to become active again.
c. Pitch Wheel Control 3.2.2 FGP-80( ) Flight Guidance Panel
When the autopilot is engaged and when there The FGP-80( ) Flight Guidance Panel (Figure 3-2)
is no vertical mode selected on the FGP-80/81 is used for selecting the modes for the flight control
Flight Guidance Panel, the pitch wheel is used system. The buttons are momentary contact and
to manually control the elevator channel. The provide push-on/push-off (alternate action) type of
pitch wheel is a rate type control, spring loaded operation. Modes are interlocked to ensure that
to a center detent position. Movement of the only compatible modes can be selected. A lighted
wheel from detent provides a pitch rate com- indication of the mode selected is provided above
mand proportional to the amount of wheel dis- each mode button. When no lateral mode is se-
placement. lected, the command bars in the ADI are driven out
of view. When the autopilot is engaged with no lat-
If a vertical mode is selected on the FGP-80/81, eral mode selected, the mode is defined as the
then movement of the pitch wheel will clear the manual aileron mode of the autopilot. When no ver-
mode, except when in approach. In detent, the tical mode is selected, the system is in pitch hold
autopilot will hold the pitch attitude present mode. When the autopilot is engaged with no verti-
when the wheel went to detent. To change the cal mode selected, the system is in the manual ele-
pitch reference, move the pitch wheel to get the vator mode.
desired pitch rate. Release the pitch wheel
when desired pitch attitude is attained. 3.2.3 FGP-81( ) Flight Guidance Panel
The FGP-81( ) Flight Guidance Panel (Figure 3-2) is
d. TURB Switch
basically a six button version of the FGP-80( ). It is
Depressing the TURB mode switch softens the typically used with the copilot's system or in systems
which have altitude hold as the only air data mode.
Figure 3-2. (Sheet 1 of 2). FGP-80 ( )/81/81M Flight Guidance Panel, Controls and Indicators
Figure 3-2. (Sheet 1 of 2). FGP-80 ( )/81/81M Flight Guidance Panel, Controls and Indicators
3.2.4 329R-8Y Attitude Director Indicator symbol is "flown into" the command bars until the
two are snugly aligned to satisfy the commands.
The 329B-8Y Attitude Director Indicator (Figure
c. Glideslope Pointer and Scale
3-3) is a panel-mounted aircraft instrument that
displays aircraft attitude and steering commands The glideslope pointer represents the center of the
on a symbolic 3-dimensional display. glideslope beam and displays vertical aircraft dis-
placement from the glideslope beam center. The
a. Aircraft Symbol and Attitude Display
center of the glideslope scale represents the air-
A fixed delta-shaped symbol represents the craft. When the pointer is deflected upward, the
aircraft. Aircraft pitch and roll attitude is dis- aircraft is below the glidepath. This is displace-
played by the relationship of the aircraft sym- ment information only; pitch commands are pre-
bol to the movable attitude tape. Pitch indexes sented by the command bars. The glideslope
are shown on the attitude tape. The attitude pointer is in view only when the navigation re-
tape is colored with a blue sky above a brown ceiver is tuned to a localizer frequency.
earth separated by a white horizon line; roll
d. DH Annunciator
indexes show 10, 20, 30, 45, and 60 degrees of
right and left bank. A full 360-degree roll The radio altimeter lights the DH (decision
presentation about the horizon is possible. height) annunciator at a preselected radio al-
titude, indicating that the decision to land or
b. Command Bars
go around must be made.
The command bars display computed pitch and
e. Inclinometer
bank commands. These bars move up or down to
command a climb or descent and roll clockwise or The inclinometer or slip indicator displays air-
counterclockwise to command a right or left bank. craft slip or skid. The inclinometer consists of a
The aircraft is maneuvered so that the aircraft weighted ball in a liquid-filled, curved glass tube.
3-5
operation 523-0766525
deviation, to-from indication, and glidslope devia- deviation bar, heading marker, and bearing
tion. Warning flags monitor the azimuth card, and pointer.
navigation and glideslope signals. A stationary air-
craft symbol presents a pictorial display of aircraft b. Azimuth Card
position and heading. The rotating azimuth card displays heading in-
formation from a gyro-stabilized magnetic com-
Course and heading are selected remotely with the
pass system or true heading from an INS sys-
614E-22D Remote Heading and Course Selector or
tem. Aircraft heading is read on the compass
locally when the 331A-9G has knobs on the front.
card beneath the lubber line at the top of the
instrument.
a. Aircraft Symbol
The aircraft symbol shows aircraft position and c. Lubber Line
heading with respect to the azimuth card, lat- A fixed reference line for the azimuth card.
eral
f. COMPUTER Flag
b. Bank Indicator
The COMPUTER warning flag comes into view
Bank angle is precisely displayed by a pointer when monitor circuits detect a fault in the sig-
read against a fixed bank scale and by rotation nal sources used to generate the steering com-
of the attitude tape with respect to the airplane mand signal. The command bars are biased
symbol. Bank scale markings are calibrated for upward out of view when the COMPUTER flag
0, 10, 20, 30, and 60°. is visible.
g. GYRO Flag
c. Airplane Symbol
The GYRO warning flag comes into view when
The delta-shaped airplane symbol is stationary. internal roll or pitch attitude circuits are not
The attitude tape and command bars move to operating properly, when the vertical gyro
show pitch and roll attitude and two-axis flight monitor signal is not present, or when attitude
director commands against it. power to the system is lost. All attitude indica-
tions displayed by the attitude tape and bank
d. Command Bars indicator should be disregarded if the GYRO
flag is visible.
The command display consists of two pointers h. Glideslope Deviation Pointer
(bars) flanking the airplane symbol to form an
inverted spread V. They move in unison for The glideslope deviation pointer is read against
combined pitch and roll commands. The pilot the glideslope scale to indicate the location of
satisfies commands by flying the airplane sym- the glide path with respect to the aircraft. The
bol into the V. When commands are satisfied, pointer is centered when the aircraft is on the
the command bars are aligned with the edges of glide path, deflected up when the aircraft is
the airplane symbol. The command bars are de- below the glide path, and deflected down when
flected upward out of view when not in use. the aircraft is above the glide path. When not in
use, the pointer is deflected upward out of view.
e. Inclinometer i. GS Flag
The inclinometer displays slip or skid informa- The glideslope warning flag comes into view and
tion by the movement of a ball in a liquid-filled partially obscures the glideslope pointer and
curved glass tube. scale when the glideslope signal is not reliable.
j. Localizer Deviation Pointer flag displays to inform the pilot of nonvalid conditions.
Output devices (such as bootstrap transmitters) are
The localizer pointer displays aircraft deviation mechanically geared to the compass card display and
with respect to the localizer course. If the run- to the CRS and HDG knobs for transmitting data to
way symbol is aligned with the center of the in- other equipments.
strument, the aircraft is on the localizer course
and is aligned with the runway. If the runway a. Azimuth Card
symbol is to the left of center, the localizer Compass heading is displayed on a rotating azi-
course is to the left of the aircraft. muth card. Actual aircraft heading is indicated on
k. Localizer Shutter the azimuth card with respect to the lubber line.
b. Heading Flag
The localizer shutter partially obscures the
runway symbol when the localizer signal is lost The heading flag is a warning device that comes
or becomes too weak to provide reliable infor- into view at the right side of the instrument face
mation. when power is removed or when the heading sig-
nal from the compass system is unreliable. During
l. Radio Altitude Pointer normal operation with a valid signal, the heading
flag is retracted out of view behind the mask.
The radio altitude pointer displays radio alti-
tude from 200 feet to touchdown. The ADI-84 c. Course Arrow
does not include radio altitude capability.
The course arrow indicates the selected course. A
m. Radio Altitude (RAD ALT) Flag desired course is selected by turning the CRS
knob to position the course arrow with respect to
The RAD ALT flag appears and partially ob- the azimuth card. The navigation receiver then
scures the radio altitude pointer and scale tracks the selected course to or from the selected
when the radio altitude pointer and scale when VOR station.
the radio altitude system indicates a malfunc-
tion. The ADI-84 does not include radio altitude d. Course Deviation Bar
capability. The course deviation bar represents the course
n. DH Annunciator (ADI-84 and ADI-84A) being tracked. When it aligns with the course ar-
row, an on-course condition is indicated. If the bar
The DH annunciator lights whenever the air- deflects left, the aircraft must be steered left to
craft descends to the selected decision height. bring it back on course. Similarly, when the bar
The DH annunciator is driven by an external deflects right, the aircraft must be steered right to
radio altimeter system. bring it back on course. A scale painted on the
mask behind the bar gives indication of the extent
o. GA Annunciator (ADI-84C) of off-course deviation.
The GA annunciator lights when the aircraft is e. To/From Pointers and VOR/LOC Flag Display
over the inner marker beacon, and approach
Aircraft position to or from the VOR station is in-
conditions make an attempted landing inadvis-
dicated by a small arrowhead displayed through
able. The GA annunciator is driven by the ex-
one of two windows in the center of the instru-
ternal autopilot computer.
ment face. If the to/from arrow points in the direc-
3.2.8 HSI-84( ) Horizontal Situation Indicator tion of the course arrow, the aircraft selected
course is to the station. When the to/from arrow
The HSI-84( ) (Figure 3-7) is an electromechanical points in the direction opposite of the course ar-
instrument providing the pilot with visual displays row, the aircraft selected course is away from the
of aircraft heading, course deviation to and from a station.
selector VOR station, and digital DME information
(distance, time, and ground speed). The instrument When blanks are displayed through the two win-
also displays vertical deviation from a selected dows in the mask, it is an indication that a local-
glideslope beam. All of the displays contain warning izer frequency has been selected and a LOC signal
is being tracked.
When red and white diagonally striped flags tance is selected, NM (nautical miles) is indicated.
(VOR/LOC) are displayed through the windows Selection of time or speed causes MIN (minutes)
in the mask, it is a warning indication that the or KTS (knots), respectively, to be indicated by the
data coming from the navigation receiver is in- annunciator.
valid. The flags are also in view when system
power is removed. 3.2.9 ADI-85( ) Attitude Director Indicator
display. The knob rotates continuously to per- 3.2.10 HSI-85( ) Horizontal Situation Indicator
mit setting the decision height anywhere be-
tween 0 and 950 ft. Since the DH display shows The HSI-85( ) (Figure 3-9) is a panel-mounted in-
only 10-ft increments, any settings between in- strument that provides a pictorial analog display of
crements must be interpolated. the aircraft's navigational situation in the horizon-
tal plane and progress information in digital form.
Pressing the SET/TEST knob causes the alti-
In addition to the controls and displays described in
tude display to progress through the following
the following paragraphs, synchro output devices
test sequence:
such as the course resolver, course datum control
l. During the first 2 seconds, the selected de- transformer, azimuth differential resolver, and
cision height is displayed to the nearest heading datum control transformer are gear driven
foot. from associated displays to transmit data to other
equipment.
2. During the next 2 seconds, the system test
altitude is displayed. (Test altitude may a. Azimuth (Compass) Card
vary, depending on the radio altitude sys-
Compass heading is displayed on a rotating
tem driving the display.)
azimuth card. Actual aircraft heading is indi-
3. After 4 seconds, the display reads 8888 un- cated on the azimuth card directly under the
til the SET/TEST knob is released. lubber line.
q. ALT Flag b. MAG/TRUE Annunciator
The ALT (altitude) flag is displayed when the The compass card display will accept true
radio altitude display is invalid. During normal heading compass data (from an INS or RNAV
operation with a valid radio altitude signal, a system) or magnetic heading compass data
plain black flag will be displayed. (from any conventional compass system). The
MAG/TRUE annunciator identifies which type
r. DH Annunciator
of compass heading data is being displayed.
The DH (decision height) annunciator is located
e. HDG Flag
in the upper left-hand corner of the instrument.
When the aircraft descends to the altitude dis- The HDG (heading) flag is a warning device
played on the decision height display, the DH that comes into view at the top of the instru-
annunciator turns on to alert the pilot. ment face when 28-V dc power is removed, or
when the error signal in the azimuth servo loop
s. ATT TEST Button
becomes excessive, or when the heading signal
A self-test of the pitch and roll attitude circuits from the compass system is unreliable. During
and attitude monitoring circuit is performed normal operation with a valid signal, the
when the ATT TEST button is pressed. The heading flag is retracted out of view behind the
pitch attitude tape should indicate 7 to 13° mask.
pitch-up, the roll attitude display shows 10 to
d. Course Arrow/Reciprocal Course Arrow
20° or roll to the right, and the ATT flag should
come into view. The course arrow points to the selected or rela-
tive course. Selected course is selected by
t. Speed Deviation Pointer (ADI-85A Only)
turning the CRS knob on the remote heading
The speed deviation pointer displays speed de- course panel (HCP-85/86) to position the course
viation as read with respect to a fixed scale. arrow with respect to the azimuth card. The
Full-scale deflection indicates a ±10-knot navigation receiver then tracks the selected
change in speed. course. When relative course is displayed, the
course arrow position information originates
u. SPEED Flag (ADI-85A Only)
from a compatible INS or LRN system.
The SPEED flag partially obscures the speed
e. CRS Display (Mechanical Counter)
pointer when the speed deviation signal is in-
valid. Under normal operation, the SPEED flag Selected or relative course is also displayed nu-
is out of view. merically by a mechanical counter. The display
distances exceed 99.9 nm, the tenths digit and the the timer sequence is advanced to reset mode
decimal point are blanked. again.
When operating from a long-range navigation q. TTG/SPD/ET Annunciator
system, distances of up to 3999 nautical miles
can be displayed. Hundreds, tens, units, and The TTG/SPD/ET annunciator identifies the
tenths of nautical miles are displayed up to mode which has been selected on the heading
99.9. Beginning at 100, the decimal point is course panel.
blanked (tenths are no longer displayed). For
distances of less than 100 nautical miles, lead- 3.2.11 HCP-85/86/87 Heading Course Panels
ing zeros are blanked.
The HCP-85/86/87 are control panels that interface
p. TTG/SPD/ET Display with the HSI-85( ) to provide selection of heading,
TTG/SPD/ET (time-to-go (or waypoint)/ground course, mode of operation for the TTG/SPD/ET
speed/elapsed time) is displayed on the right- (right) digital display, and control of the elapsed
hand digital display. The desired information is timer. Refer to Figure 3-10, Figure 3-11, and Figure
selected using the 3-position toggle switch 3-12 for identification of controls for the HCP-85,
(switches on the remote heading course panel HCP-86, and HCP-87 respectively.
(HCP-85/86). a. CRS Knob
When the display is driven from a DME source, Rotating the CRS knob generates a 3-wire an-
TTG and SPD information is calculated in the gular position signal for driving the HSI-85( )
HSI from the changing DME distance data. If course arrow to the desired course. The knob
distance data is unavailable on the DME data can be rotated continuously in either direction.
bus, the display will blank when either TTG or The HCP-85 has two CRS knobs (CRS 1 and
SPD is selected. Under normal operating condi- CRS 2) for independent course selection on two
tions from a DME source, TTG information from HSI-85( )'s.
0.0 to 479.9 minutes and SPD information from
50 to 2500 knots can be displayed when selected. b. HDG Knob
Whenever the DME flag signals becomes invalid, Rotating the HDG knob generates a 3-wire an-
all four digits of the display are dashes (----). gular position signal for driving the HSI-85
When the display is driven from a long-range heading marker to the desired heading. The
navigation system, TTG information from 0.0 to knob can be rotated continuously in either di-
399.9 minutes and SPD information from 0 to rection. If there are two HSI-85( )'s in the in-
2000 knots can be displayed when selected. If stallation, the heading markers in both instru-
data is unavailable when requested, the display ments are positioned with the single HDG
will blank. If the flag signal becomes invalid, all knob.
four digits of the display are dashes (----). c. TTG/SPD/ET Switch
When ET mode has been selected on the heading The appropriate logic output from this switch
course panel, the output from an elapse timer is determines whether time-to-go, ground speed,
displayed on the TTG/SPD/ET display. The timer or elapsed time data is displayed on the HSI-
is controlled by a white pushbutton (or pushbut- 85( ) TTG/SPD/ET display. The HCP-85 con-
tons) on the HCP-85/86. The timer has three tains two of these switches to provide inde-
modes: reset, start, and stop. Each time the push- pendent selection of data on two HSI-85( )'s.
button is pushed, the timer advances to the next
mode in the sequence. In the reset mode, the dis- d. Elapse Timer Control (White Pushbutton)
play will read 00:00. When start mode is initiated, This pushbutton controls the start, stop, and
the timer begins counting. Minutes and seconds reset functions of the elapse timer. Each time
are displayed in XX:XX format from 00:00 to the button is pushed, the timer advances to the
59.59. Continuing from 59.59, the format switches next step in the timing sequence. ET must be
to HX:XX, displaying hours and minutes from selected on the TTG/SPD/ET switch before the
H1:00 to H9:59. Beyond H9:59, the display reads - timer control will function. The HCP-85 con-
-:-- (overrun). Going to stop mode stops the timer, tains two timer control pushbuttons, one for
and the present count on the display is held until each TTG/SPD/ET switch.
The EHSI-74 is a single-cathode ray tube system The ARC mode is selected by pressing the ARC
that uses a high resolution, black matrix, shadow DISPLAY button on the HCP-74. In this mode,
mask color crt (EFD-74) as the display medium. a section of the compass card (approximately 80
The following paragraphs describe the displays that degrees) is located across the top of the display
will appear on the EFD-74. The display that ap- with the airplane symbol located at the bottom
pears depends upon the mode of operation the center of the display. Alphanumeric data is dis-
EHSI-74 system is operating in. There are three played in the four corners of the display and in
modes possible: HSI, ARC, and MAP the center of the display, if so selected.
(bearing/distance). Refer toFigure 3-13. d. ARC Mode Compass Display
Control Panel. The HCP-74 controls what is dis- information, similar to that presented in the full-
played on the EFD-74 Electronic Flight Display compass rose mode, in an enlarged easily read-
unit. The following paragraphs describe the con- able format. The MAP mode adds a pictorial
trols and displays that are used in the EHSI-74 sys- presentation of the navigation situation to the
tem. compass sector. Navigation data displayed in-
cludes VOR/DME station location, active way-
a. Heading Select (HDG) Knob point location, and course line.
The HDG knob controls the selected heading f. Bearing (BRG) Selection
displayed on the EHSI. The knob provides 1-
degree increments of selected heading when The NV1, ADF, and NV2 buttons control which
turned slowly. A variable rate sensor provides bearing pointer is displayed on the EHSI. The
larger increments when the HDG knob is bearing pointer is selected by pressing the de-
turned at a faster rate. sired pushbutton. The bearing pointer is re-
moved from the display by again pressing its
b. Heading Synchronization (SYNC) Button pushbutton or by selecting another bearing
The HDG knob includes a center SYNC button pointer. A bearing pointer will not appear when
which, when pushed, causes the heading bug to the navaid is tuned to an ILS frequency. A spe-
rotate and match the airplane heading under cial case exists when an RNAV or LRN is the
the lubber line on the EHSI. An automatic navigation source. In this case, pressing the
HDG SYNC function is performed whenever NV1 button the first time displays the waypoint
the navigation mode is changed (ie, from VOR bearing and pressing the NV1 button again re-
to ILS or RNAV to VOR, etc) but only when the moves the waypoint bearing pointer and dis-
autopilot is not in HDG mode. plays the VOR bearing pointer. Two ADF
pointers can be displayed at the same time on -
c. Course Select (CRS) Knob 002 and -003 systems.
The CRS knob controls the course arrow dis- g. Intensity (INT) Control
played on the EHSI. The knob provides 1-
degree increments of selected course when The intensity of the EHSI display is controlled
turned slowly. A variable rate sensor provides by rotation of the INT knob. Clockwise rotation
larger increments when the CRS knob is turned increases the brightness of the display.
at a faster rate. The CRS knob is disabled in
LRN mode when there is a desired track (DTK) h. Test Mode
available.
Test mode is normally for use by ground per-
sonnel. It is entered from the HCP by simulta-
d. Course Direct to (DIRECT) Button
neously pushing the SYNC and DIRECT but-
The CRS knob includes a center DIRECT but- tons twice. Pages of test data are selected by
ton which provides a "direct to" function. When repeated pushes of the MAP button. Page 3 of
the DIRECT button is pushed, the course arrow test mode has two subpages that are selectable
automatically rotates until the navigation by pushing the HCP ARC button. Exit the test
source selected provides zero lateral deviation. mode by simultaneously pressing SYNC and
The DIRECT button is disabled in LRN mode DIRECT buttons once. Test mode cannot be en-
when there is a desired track available. tered when the autopilot is engaged because of
the test inhibit function in the interconnect.
e. Display Format Selection
3.2.14 EFIS-85/86
The HSI, ARC, and MAP buttons provide control
of the display formats. In the HSI position, the Operation of the EFIS-85/86 varies greatly de-
EHSI full-compass rose format is displayed. The pending on equipment type and interconnect op-
ARC position selects an expanded compass sec- tions. Refer to the applicable EFIS instruction book
tor (approximately 80 degrees) across the top of for specific operating instructions. Related publica-
the display with alphanumerics displayed in the tions are listed in Table 1-3 of the FCS-80 descrip-
corners of the display. This mode gives the pilot tion section (523-0766516).