Stripping Wheels 19

EXTRA COARSE, NON-WOVEN ABRASIVE FIBER

Great for removing excess baked-on varnish from stators or paint from
motor housings and the such.
The rugged construction of this material, along with the knife-like cutting
characteristics of silicon carbide grain, produces the most aggressive work-
ing non-woven material without a reinforced backing.
Wheels Mandrels with 1/4” Shank
O.D. Thick. I.D. Catalog Number Arbor Catalog Number
4” 1/2” 1/4” SDBDCSW414 1/4” SDBDCSWM23
6” 1/2” 1/2” SDBDCSW612 1/2” SDBDCSWMW24SP

Flap Wheels Particularly effective in cleaning stator surfaces. Also

adaptable to smoothing, finishing and polishing of any
metal form having convex or concave surfaces, cylinders,
Aluminum Oxide Resin Bond Cloth
cavities, etc. where finish is important.
1/4” Shanks
Grits stocked are 60, 80, and 120.
Finer and coarser grits are available.

Max.
Dia. Width R.P.M. Catalog Number
1-1/2” 1/2” 25,000 FLWH01 Δ
1-1/2” 1” 25,000 FLWH02 Δ
2” 1” 22,000 FLWH03 Δ
2-1/2” 1-1/2” 15,000 FLWH04 Δ
Abrasive cloth segments are perma- 3” 1” 18,000 FLWH05 Δ
nently bonded to the shank in a core of 3” 2” 9,000 FLWH06 Δ
epoxy; no removable parts. Δ Plus Grit: 60, 80, or 120

Grinding Discs
Full Resin Bond, Flexible, with 7/8” Hole
Single Coated Coated
Faced One Sided Only Both Sides
No. O.D. Grit Catalog Number Catalog Number
- OR - 702-S 7” 24 SDBD702S SDBD702D
704-S 7” 36 SDBD704S SDBD704D
706-S 7” 60 SDBD706S SDBD706D
708-S 7” 80 SDBD708S SDBD708D
902-S 9” 24 SDBD902S SDBD902D
904-S 9” 36 SDBD904S SDBD904D
906-S 9” 60 SDBD906S SDBD906D
908-S 9” 80 SDBD908S SDBD908D
Double
Faced
Morgan AM&T Tel. : +31(0) 229 255555
National Electrical Carbon B.V. Fax : +31(0) 229 216109
Postbus 362 Kernweg 32 Internet : www.morganamt.com
1620 AJ Hoorn 1627 LH Hoorn Internet : www.morganamt.com
Holland
20 Sanding Drums
These drums have 1/4” diameter shanks except No. SH-3B which is 3/8”. The core-expanding nut
on the SH drum is on the shank side and there are no projections on the opposite end.
Number Dia. Width Max. R.P.M. Catalog Number
SH-1A 1” 1” 18,000 SDDR1A
SH-1B 1” 2” 8,000 SDDR1B
SH-2A 2” 1” 11,000 SDDR2A
SH-2B 2” 2” 6,000 SDDR2B
SH-1B SH-3B 3” 3” 3,000 SDDR3B
(All have 1/4” shanks except SH-3B which is 3/8”)

100 pcs. Per Package —

Handling Fee (Catalog Number
Sanding Bands SDBD07) is applied to orders
for less than package quantity.

Catalog Number
Dia. Width 24 Grit 36 Grit 60 Grit 80 Grit 120 Grit
1” 1” SDBD11024 SDBD11036 SDBD11060 SDBD11080 SDBD11120
1” 2” SDBD12024 SDBD12036 SDBD12060 SDBD12080 SDBD12120
2” 1” SDBD21024 SDBD21036 SDBD21060 SDBD21080 SDBD21120
2” 2” SDBD22024 SDBD22036 SDBD22060 SDBD22080 SDBD22120
3” 3” SDBD33024 SDBD33036 SDBD33060 SDBD33080 SDBD33120

Cut-Off Wheels and Arbor

Here is a little 3” or 4” cut-off wheel that will “cut anything”, and is
perfect for stripping the ends of coils in small diameter stators. The
wheel fits on a 1/4” arbor, and can be used in any tool up to a 25,000
r.p.m. (We have cut chain links with this wheel and arbor in an elec-
tric hand drill at 700 r.p.m.)
Available also is a 4” diameter wheel, with 1/4” hole, but with a top
speed limitation of 19,000 r.p.m.
Shown below is the arbor and 3” wheel in the Martindale 18,000
r.p.m. M-12 Production Air Grinder.
The M-12 Grinder is shown at left with a 3” wheel
cutting off coil ends in a stator.
Catalog Number
3” Cut-Off Wheel with 1/4” hole (25,000 r.p.m. Maximum) . .CTWH3
4” Cut-Off Wheel with 1/4” hole (19,000 r.p.m. Maximum) . .CTWH4
Catalog Number
1/4” Diam. Arbor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MFLX54
M-12 Air Grinder, 1/4” collet and wrenches (see pg. 28) . . .AGRD1814

10/04
 Motor Repair Hand Tools
• Chamfering Tools, • Tamping Tools, • Hammers & Mallets, • Hand
Grinders, • Wire Slot Cleaning Brushes, • Wire Strippers, • Slotting
Files, • Wedge Drivers, • Wedge Removers, • And Many More.........

03/06
Over 90 Years of Service.
Founded in 1913, Martindale has been able to field test many hand tools over the
years for undercutting, chamfering, slot cleaning, winding, wire stripping, and
many other motor applications. We bring to the Electric Motor Repair Industry
only those tools our customers rated as SUITED BEST and USED MOST uni-
versally.

Martindale carries the largest variety of hand tools available for electric motor
repair. Chamfering tools, coil tamping tools, hammers, mallets, hand grinders,
wire brushes, wire strippers, slotting files, wedge drivers, wedge removers, and
many more.

The following pages contain Hand Tools most needed in the industry. Martindale
is carefully adding only those tools which bring years of both practical and reli-
able use to help you, our valued customer.

E-mail us quantities and catalog numbers at sales@martindaleco.com for a

prompt quotation of your needs. We appreciate the opportunity to be of service
and look forward to meeting all of your electric motor repair tool requirements.

03/06
 MOTOR REPAIR HAND TOOLS CONTENTS
Page No. Page No.
• Air Filter / Lubricator . . . . . . . . . . . . 12 • Straightener, Lamination Tooth . . . 7
• Air Gap Gauge, Armature . . . . . . . . 7 • Strippers, Wire:
• Air Grinder . . . . . . . . . . . . . . . . . . . . 12 • Motor Driven . . . . . . . . . . . . . 8 & 9
• Armature Air Gap Gauge . . . . . . . . 7 • Manual . . . . . . . . . . . . . . . . . 9
• Armature Wedge Remover . . . . . . . 6 • Tampers, Coil . . . . . . . . . . . . . . . . . 6
• Bearing Tool Sets . . . . . . . . . . . . . . 10 • Tamping Tools, Coil . . . . . . . . . . . . 6
• Brushes, Slot Cleaning . . . . . . . . . . 7 • Tooth Straightener, Lamination . . . . 7
• Bur Kit, Carbide . . . . . . . . . . . . . . 12 • Wedge Drivers, Armature . . . . . . . 6
• Carbide Bur Kit . . . . . . . . . . . . . . . . 12 • Wedge Remover, Armature . . . . . . 6
• Chamfering Tools . . . . . . . . . . . . . . 4 • Winder’s Horn . . . . . . . . . . . . . . . . 8
• Coil Tamping Pliers . . . . . . . . . . . . . 6 • Winder’s Lacing Hook . . . . . . . . . . . 8
• Coil Tamping Tools . . . . . . . . . . . . . 6 • Winder’s Shears . . . . . . . . . . . . . . 7
• Coil Tampers . . . . . . . . . . . . . . . . . . 6 • Wire Strippers:
• Commutator Slot Shaver . . . . . . . . 4 • Motor Driven . . . . . . . . . . . . . 8 & 9
• Commutator Slot Shaver II . . . . . . . 4 • Manual . . . . . . . . . . . . . . . . . 9
• E-Z Chamfer . . . . . . . . . . . . . . . . . . 4
• Electrician’s Knives . . . . . . . . . . . . . 5
• Files, Slotting . . . . . . . . . . . . . . . . . 5
• Filter / Lubricator, Air . . . . . . . . . . . . 12
• Gauge, Air Gap, Armature . . . . . . . 7
• Grinder, Hand, Air/Electric . . . . . . . . 12
• Hammers and Mallets:
• Dead Blow . . . . . . . . . . . . . . 11
• Nylon and Rawhide Faced . . 11
• Hand Grinder, Air/Electric . . . . . . . . 12
• Hand Mica Saw . . . . . . . . . . . . . . . . 5
• Horn, Winder’s . . . . . . . . . . . . . . . . 8
• Internal Coil Tampers . . . . . . . . . . . 6
• Knives, Electrician’s . . . . . . . . . . . . 5
• Knurling Tool . . . . . . . . . . . . . . . . . . 10
• Lacing Hook . . . . . . . . . . . . . . . . . . 8
• Lamination Tooth Straightener . . . . 7
• Mallets . . . . . . . . . . . . . . . . . . . . . . . 11
• Mini-Bar Mica Hand Saw . . . . . . . . 5
• Orange Sticks . . . . . . . . . . . . . . . . . 5
• Saw, Mica Hand, Mini-Bar . . . . . . . 5
• Scraper, Slot, Adjustable . . . . . . . . 4
• Shaver II, Slot, Commutator . . . . . 4
• Shears, Winder’s . . . . . . . . . . . . . . 7
• Slot Cleaning Brushes . . . . . . . . . . 7
• Slot Scraper, Adjustable . . . . . . . . . 4
• Slot Shaver, Commutator . . . . . . . . 4
• Slot Shaver II, Commutator . . . . . . 4
• Slotting files . . . . . . . . . . . . . . . . . . 5
• Stethoscope . . . . . . . . . . . . . . . . . . 10
• Sticks, Orange . . . . . . . . . . . . . . . . 5

03/06
4 Chamfering Tools
Commutator Slot Shaver II Replaceable Blade

A new twist on an old design, this tool lightly chamfers commutator bar edges after undercutting. Pull it along the copper, shaving off the burs, then flip
it over and do the edge of an adjacent bar.
The holder is designed for comfort, important when many bars need to be chamfered by one person! Made of high speed steel, the inexpensive &
easily replaceable 45° inserts are available in .020”, .040”, & .060” thicknesses.

Catalog Number Catalog Number

Slot Shaver II, complete with .020” thick HSS Insert . . . . .SLSC2020 Insert Only, H.S.S., .020” thick; For Slot Shaver II . . . . . . .SLSC2B020
Slot Shaver II, complete with .040” thick HSS Insert . . . . .SLSC2040 Insert Only, H.S.S., .040” thick; For Slot Shaver II . . . . . . .SLSC2B040
Slot Shaver II, complete with .060” thick HSS Insert . . . . .SLSC2060 Insert Only, H.S.S., .060” thick; For Slot Shaver II . . . . . . .SLSC2B060
Net Weight 2.5 oz., Shipping Weight 1 lb. Net Weight 1 oz., Shipping Weight 1 lb.

Commutator Slot Shaver

The Commutator Slot Shaver is a simple little hand tool to lightly
chamfer the edges of commutator bars after undercutting. Pull it along
the copper, shaving off the burs — flip it over and do the other edge.
Made of hardened high-speed steel; it can be quickly resharpened
on a grinding wheel.

Catalog Number
Slot Shaver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SLSC73
Net Weight 3 oz., Shipping Weight 6 oz.

E-Z Chamfer 90° E-Z Chamfer 60°

Useful on many
deburring jobs
Three 60° Carbide
Four 90° Carbide Cutting Edges,
Cutting Edges for thin mica

Special ground, 3 cornered carbide insert, chamfers copper on both

sides of commutator slots after undercutting.
Specially ground 4 cornered carbide insert chamfers copper on both
The offset blade holder provides knuckle clearance when deburring.
sides of commutator slots after undercutting. Flat sides of the insert can
This holder can be retracted into the handle along with extra inserts,
be used for scraping, deburring and chamfering corners on many parts.
for easier storage when not in use. The carbide insert is easily
When insert is dull on all cutting edges, it is easily replaced.
replaced when it becomes dull on all three corners.

Catalog Number Catalog Number

E-Z Chamfer 90° complete . . . . . . . . . . . . . . . . . . . . . . . . .SLSC74 E-Z Chamfer 60° complete . . . . . . . . . . . . . . . . . . . . . . . .SLSC74PT
Replacement Carbide Insert only (90°) . . . . . . . . . . . . . . . .SLSC745 Replacement Carbide Insert only (60°) . . . . . . . . . . . . . . .SLSC745PT
Net Weight 4 oz., Shipping Weight 8 oz. Net Weight 4 oz., Shipping Weight 6 oz.

Adjustable Slot Scraper

3/16” High Speed Steel For removing fins of mica and burs of copper from the edges of com-
Adjustable Tool Bit mutator bars after undercutting with a U-shaped saw.
Do not use for undercutting mica because any tool that rakes out the
mica may injure the insulation by tearing out mica slivers and thus per-
Adjusts to any position
mitting dirt to work down into the insulation.

Catalog Number
Two Cutting Edges: Slot Scraper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SLSC69
60° and 90° angles Extra Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SLSC694
Net Weight 8 oz., Shipping Weight 12 oz.

03/06
 Commutator Slotting Files 5
If you have only a few motors, undercut your mica with handy Commutator Slotting Files. They do the work rapidly, are easy to use
and leave a 60° V-shaped slot.
They are made in the two styles shown below.

Net Weight 2 oz.

8”, Double End, Curved Net Weight 2 oz.

Catalog Number Single End with handle

8”, Double End, Curved. . . . SLFL08
Single End, with handle. . . . SLFL01

Mini-Bar Mica Hand Saw

This hand-held undercutting saw is a handy way of accurately undercutting those small commutators where the use of a powered under-
cutter is too awkward or cannot be justified.
This tool uses replaceable blades which are ground to specific thicknesses so that the proper width undercut can be made. The blade
is reversible so that it can be used for either a “Push” or a “Draw” cut.
Replaceable blades are available in thicknesses of .015”, .020”, .026”, .030”, .035”, .040”, and .043”.

Catalog Number
Mini-Bar Mica Hand Saw, complete with tool holder and one blade (specify thickness) . . . . . . . . . . . . . . . . . .SLSC (Plus Thickness)
Replacement Blade (Specify Thickness) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SLSCB (Plus Thickness)

These are not ordinary pocket knives. They are quality tools
Electrician’s Knives guaranteed to satisfy the exacting demands of workmen
accustomed to rugged and dependable performance.

No. 1 Knife — Handmade No. 3 Linesman’s

from very highest quality Folding Skinning Knife
steel. Hand ground. — Highest quality materi-
Screwdriver blade locks to als, large shackle.
prevent closing when in use.

3-3/4” long closed. 4-3/8” long closed.

6-1/2” long open. 7-1/2” long open.
Net Weight 5 oz. Net Weight 5 oz.

Catalog Number
No. 1 Electrician’s Knife . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ELKN01
No. 3 Linesman’s Folding Skinning Knife . . . . . . . . . . . . . . . .ELKN03

Orange Sticks Orange Sticks, Package of 12 . .MARTOS

Catalog Number

Net Weight 1 oz. (Pkg. of 12)

Orange Sticks (called so because they were originally made from orange wood)
can be used for forming, shaping and positioning fine magnet wire where fingers
can’t reach or work comfortably. Also used for opening and holding open, contacts
on relays and the such. These hardwood, non conductive, sticks have tapered
ends for prying open contacts and can be trimmed and/or sharpened with a knife. Approximately 3/16” x 7”

03/06
 Wedge Drivers
6
Standard Model:
Two Models: Standard & Heavy-Duty
Shell length 6”
Overall length 7-3/8”
Heavy-Duty Model:
Shell length 10”
Overall length 12-1/2”
Avg. Net Weight 12 oz. Avg. Net Weight 1 lb. 12 oz.

A Heavy-duty Wedge Driver is available in addition to the Standard Outer shells of both are made of brass to avoid rust; driving pins are
model. made of steel.
The large steel head of the Heavy-duty tool allows it to be used as a Price schedule below shows sizes available.
slide hammer, or to drive it with the palm of the hand.
Standard Model Heavy-duty Model
Size: Catalog Number Size: Catalog Number Size: Catalog Number Size: Catalog Number
1/32” x 3/8” . . . . . . WGDR70S22 1/8” x 5/8” . . . . . .WGDR70S27 1/32” x 3/8” . . . . . . WGDR70H22 1/8” x 1/2” . . . . . .WGDR70H26
1/16” x 3/8” . . . . . . WGDR70S23 1/8” x 7/8” . . . . . .WGDR70S28 1/16” x 3/8” . . . . . . WGDR70H23 1/8” x 5/8” . . . . . .WGDR70H27
1/16” x 5/8” . . . . . . WGDR70S24 3/16” x 3/8” . . . . . .WGDR70S30 1/16” x 5/8” . . . . . . WGDR70H24 1/8” x 7/8” . . . . . .WGDR70H28
3/32” x 5/8” . . . . . . WGDR70S25 3/16” x 5/8” . . . . . .WGDR70S29 3/32” x 5/8” . . . . . . WGDR70H25 3/16” x 5/8” . . . . . .WGDR70H29

Coil Tamping Tools Coil Tamping Pliers

Size: Catalog Number 3/8”
5/16”
3/16” x 7/8” . . . . .CTTLD584 3/16” 1/4”
5/16” x 1-1/4” . . . .CTTLD585
3/8” x 2” . . . . . .CTTLD586
3/8” x 4” . . . . . .CTTLD587

Handle-Type Coil Tampers
These Coil Tampers have the same tamping faces as the Coil Tamping
Tools above but are mounted on 12” handles. The coils can be either pried
or hammered into place. They are particularly advantageous on small sta-
tors.
The end of the handle is formed into a spoon shape for pressing the ends
of the coils into place.
Catalog Number
No. 1 Handle-Type Coil Tamper, 3/16” x 7/8” face . . . . . . . . . CTTL664
No. 2 Handle-Type Coil Tamper, 5/16” x 1-1/4” face . . . . . . . . CTTL665
No. 3 Handle-Type Coil Tamper, 3/8” x 2” face . . . . . . . . . . CTTL666
5/32”
No more struggling with stator or armature windings that cannot be tam-
pered with conventional tamping tools. Designed to tamp the windings in
long bore or small bore stators where restricted space does not allow the
use of conventional tamping tools.
A set consists of the pliers and 5 different jaws machined from steel bar
stock. The jaws are easily changed to fit your special needs and may be
purchased as a set or individually.
Catalog Number
Tamping Pliers and Jaws (Set of 5) . . . . . . . . . . . . . . . . . . . . . ICTTPJ15
Tamping Pliers only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ICTTP
Jaws (Set of 5) 5/32” to 3/8” . . . . . . . . . . . . . . . . . . . . . . . . . . ICTTPJ
#1 Jaws 5/32” width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ICTTPJ01
#2 Jaws 3/16” width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ICTTPJ02
#3 Jaws 1/4” width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ICTTPJ03
#4 Jaws 5/16” width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ICTTPJ04
#5 Jaws 3/8” width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ICTTPJ05

Armature Wedge Remover Internal Coil Tampers

Bent Handle Type — Similar
straight handle type available
for assembled coils.

Blade width from 3/32” at point to

When using these internal Coil Tampers the operator does not put
1/8” at back end. Overall length is 9”
his hand inside the stator, as the Tamper uses the leverage princi-
ple and does away with most of the hammering. They are about 9”
long and made of tough, hardened, high-grade steel.
Catalog Number Catalog Number
Armature Wedge Remover . . . . . . . . . . . . . . . . . . . . . . . . . WGRM71 Internal Coil Tamper, Bent Handle . . . . . . . . . . . . . . . . . .CTTLB
Net Weight 11 oz. Internal Coil Tamper, Straight Handle . . . . . . . . . . . . . . .CTTLS
Net Weight 8 oz.

03/06
 Slot Cleaning Brushes Especially handy for cleaning burnout and chemical stripping residue
in rotors and stators. 7
Overall Carbon steel wire brush (.006 dia. wire) is stiff enough to clean stub-
No. Brush Dia. / Length Length Catalog Number born residue, but soft enough not to remove iron.
2510 1/4” x 2” 10” SCLB2510
3110 5/16” x 2-1/2” 10” SCLB3110 Long enough to reach those hard to get to places.
3812 3/8” x 2-1/2” 12” SCLB3812
5012 1/2” x 2-1/2” 12” SCLB5012
5018 1/2” x 2-1/2” 18” SCLB5018
5024 1/2” x 2-1/2” 24” SCLB5024
5034 1/2” x 2-1/2” 34” SCLB5034
6220 5/8” x 3” 20” SCLB6220
6230 5/8” x 3” 30” SCLB6230

Winder’s Shears Armature Air Gap Gauge

These high quality shears are made by Clauss Cutlery. All three are
hot hammer-forged of high carbon cutlery steel. Double plated chrome Four different sets available,
over nickel, with stainless steel tension adjusting screw, for maximum including 24” and 36” long sets.
protection from rust.

No. 925 — Multi-purpose compact cut-

ting tool for wire splicing or electronic
work. Cuts all medium gauge wires,
insulation materials, etc. Overall length
is 5” and cutting length is 1-3/4”.
No. 4248 & 4268— Similar to No. 925
but larger and for heavier duty.
Overall length approximately 8” and
cutting length No. 4248 is 2” & Model
4268 is 2-3/4”.
Longer lengths avail-
able upon request.
The Model 16-U is naturally still our most popular model but we’ve had so
many requests for still longer gauge sets, we have decided to make this
gauge available in 24” and 36” long sets.
These gauges are universal in that their blades used singly or in combina-
tion, allow almost any size air gap to be measured.

No. TC-4-1/2 — These insulation The Model 16-D is designed for use on smaller diameter motors or where
shears are perfect for cutting cloths of access is otherwise limited. Its narrower blades allow it access in smaller
glass, cambric, etc. After starting a cut radii or where the inspection opening is restricted.
into the insulation, these shears can be
easily “pushed” into the material to quick-
ly form the shape needed. Overall length No. of Blade Blade Blade Thicknesses
is 4-1/2” and cutting length is 1-1/4”. No. Blades Width Length (In Thousandths) Catalog Number
16-U 13 1/2” 16” 3, 4, 5, 6 AGGG16U
Catalog Number 24-U 13 1/2” 24” 8, 10, 12, 15 AGGG24U
No. 925 Winder’s Shears . . . . . . . . . . . . . . . . . . . . . . . . .WISH925 36-U 13 1/2” 36” 25, 32, 40, 50, 60 AGGG36U
No. 4248 Winder’s Shears . . . . . . . . . . . . . . . . . . . . . . . .WISH4248 16-D 9 1/4” 16” 2, 3, 4, 5, 6, 8, 10, 15, 25 AGGG16D
No. 4268 Winder’s Shears . . . . . . . . . . . . . . . . . . . . . . . .WISH4268
No. TC-4-1/2 Winder’s Shears . . . . . . . . . . . . . . . . . . . . .WISHTC4

Lamination Tooth Straighteners

« Designed with square end to permit use of sock-
et or box end wrench to apply torque.

« Teardrop shaped blade adds strength and mini-

mizes flexing when using full length of tool.

« Superior strength and leverage to Blade Height Wrench Fitting Catalog Number
any similar tools on the market. 1/2” 3/8” Sq. ICTTLTS1
5/8” 1/2” Sq. ICTTLTS2
« Available in three sizes to fit sta- 3/4” 3/4” Sq. ICTTLTS3
tor slots up to 150 h.p. Complete set of 3 ICTTLTS
Overall Length: 8”, 9” and 10” respectively.

03/06
8 Winder’s Lacing Hook
An economical, time saving tool which speeds up the time consuming job of securing soft
magnet wire coils.
The pencil size handle gives the winder better control of the tool (compared to a small
curved lacing needle) thereby speeding up the tedious tying/lacing, taping procedure.
Practically pays for itself the first time it’s used. An absolute must for each winders toolbox.

Catalog Number
Winder’s Lacing Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MARTLH
Net Weight 1 lb.

Winder’s Horn
This “winder’s friend” is especially helpful for forming and shaping the
ends of stator coils and armature windings.
The tool is made of a synthetic fiber material which will not damage the
insulating film on magnet wire. Approximately 12” long and a 1/2” thick.

Catalog Number
Winder’s Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MARTWH
Net Weight 2 oz.

Hand Held Wire Stripper

Abisofix® is a portable wire stripping machine with that is handy and lightweight. It provides neat stripping of round magnetic copper wires in a vari-
ety of applications.

The drive in the Abisofix® instrument is a series wound motor of 16-42V. A transformer is required for use, and available in either 115V or 230V.

Complete Units:
AFST1, 3 or 5

Replacement Heads: Transformer Units:

Required for use
AFSTMK1, 3 or 5 AFTRAFO115 or
AFTRAO230

Complete Units: Catalog Number Replacement Headts: Catalog Number

Wire Stripper, For Wire .00787 - .03149” or AWG 32-20 . .MAWSAFST1 Head Only, For AFST1 . . . . . . .MAWSAFSTMK1
Wire Stripper, For Wire .00240 - .07870” or AWG 22-12 . .MAWSAFST3 Head Only, For AFST3 . . . . . . .MAWSAFSTMK3
Wire Stripper, For Wire .04720 - .15750” or AWG 16-5 . . .MAWSAFST5 Head Only, For AFST5 . . . . . . .MAWSAFSTMK5
Net Weight: 1 lb. 4 oz. Net Weight: 1 lb.

Transforner (Required): Catalog Number

115V. . . . . . . . . . . . . . . . . . .MAWSAFTRAFO115
230V . . . . . . . . . . . . . . . . . .MAWSAFTRAFO230
Net Weight: 4 lbs.

03/06
 Martindale Automatic Wire Stripper 9
Makes Wire Stripping Fast and Easy

Martindale Automatic Wire Strippers are always ready for use. They require no “cocking” or setting.
Their triple action of clamping the wire, cutting the insulation, and stripping it, is automatically timed and performed
with one squeeze on the handles. Length of strip is regulated by amount of wire extending beyond the blades.
Maximum strip is 7/8”; for longer, just repeat process. Wire size is shown beneath each stripping hole.
After the stripping action, a partial release of pressure on the handles opens jaws and wire is removed. Full release
of pressure returns the tool to the starting position, ready for next strip.
Blades are interchangeable and replaceable.

Catalog Number
Extra
Model Sizes Strippers Blade Sets
No. 0-01 16 to 26 gauge, MAWS001 MAWS001B
6 stripping holes
No. 02 10 to 22 gauge, MAWS02 MAWS02B
6 stripping holes
No. 1-2 10 to 18 gauge MAWS12 MAWS12B
4 stripping holes
No. 3 8 to 12 gauge, MAWS3 MAWS3B
3 stripping holes
Net Weight 13 oz., Shipping Weight 2 lb.

Martindale Handy Wire Stripper

This Stripper is the answer to suggestions made by Electricians who use
such a tool for long periods. It is large enough to fit the hand and the round-
ed edges reduce fatigue and irritation.
It is made of the best grade spring steel and the cutting edges are easily
resharpened.

Catalog Number
Handy Wire Stripper (Net Weight 4 oz.) . . . . . . . . . . . . . . .WRST72 Rugged — Comfortable
Fits the hand.
5-1/2” Length

Twin Wheel Wire Stripper Strips wire from 8 to 46 AWG.

The abrasive method of stripping wire utilizes either wire or fiberglass brushes to abrade
the insulation off the conductor. This type of stripping is both quicker and less damaging
to the wire than scraping processes. This unit can handle round, square, rectangular or
oval shaped magnet wire and also standard wire with most common types of insulation.
This tool also removes oxides from component leads quickly and easily to promote bet-
ter soldered connections. A built-in guard affords protection from fingers coming in con-
tact with the wire of fiberglass wheels.

Description Catalog Number

Twin Wheel Stripper, complete with fiberglass MAWS1A
wheels, 115 VAC, 50/60 Hz.
Net Weight 19 lbs.

Description (Brushes sold separately) Catalog Number

Wire Brushes, .003 Bristle,1-1/2” O.D., MAWS1003
for fine wire, Set of 10 brushes
Wire Brushes, .004 Bristle,1-1/2” O.D., MAWS1004
for general purpose wire, Set of 10 brushes
Wire Brushes, .006 Bristle,1-1/2” O.D., MAWS1006
for fabric and enamel insulated wire,
Set of 10 brushes
Wire Brushes, .009 Bristle,1-1/2” O.D., MAWS1009 Wire Brushes for gener- Fiberglass cylindri-
for heavy insulation, Set of 10 brushes al purpose to heavy- cal brushes for fine
Fiber Glass Wheel, General Purpose MAWS1FGW duty wire stripping. wire stripping.
25 to 46 AWG Wire, per pair

03/06
10 Martindale Bearing Tool Sets
No. 2
No. 1-a Bearing
Bearing Tool Set
Tool Set

The No. 1-a Bearing Tool Set above is used to insert or

extract sleeve bearings of motors or other machines.
Capacity is 1/2” to 1-1/16” inside diameter. Included with each
set are 2 bearing supports for different motor frames and 9
taps for different diameter bushings or bearings.
Blind Bushing Attachment
The No. 2 Bearing Tool Set above is a heavy-duty unit for inserting or
extracting sleeve bearings or bushings from 25/64” to 1-5/8” inside diam-
eter. It is made of hardened steel.
The set consists of 3 bearing supports, 3 reducing studs, and 9 taps in
the hinge-top box as shown.
Without scoring the walls, the Tool will exert the strong, steady pressure
necessary to seat oversized bearings.

Catalog Number
This simple attachment, made of tough forged steel,
No. 1-a Bearing Tool Set . . . . . . . . . . . . . . . . . . . . . . . BGTL1A
is sold with either of the above sets or separately. It
Net Weight 5 lbs., Shipping Weight 5-1/2 lbs.
quickly screws on the end of the Tool Shaft and its
No. 2 Bearing Tool Set . . . . . . . . . . . . . . . . . . . . . . . . . BGTL2
long fingers reach down inside a blind bushing, hook
Net Weight 8 lbs., Shipping Weight 9 lbs.
over the end to remove the bushing when handles are
Blind Bushing Attachment . . . . . . . . . . . . . . . . . . . . . . BGTL3
turned. Removes bushings from 1/2” to 1-1/16” I.D.
Net Weight 1 lb., Shipping Weight 2 lbs.

Hand Knurling Tool

For shaft diameters from approximately 1/8” to 1-1/8”

Knurling expands the diameter of a shaft from approximately .001” to .010”, to

allow for a tighter press fit of a bearings inner race. The self-centering design
of this three knurling wheel tool distributes the pressure evenly. It’s portable in
nature and can be taken out into the field, saving tear-down time and expense
returning equipment to the shop to perform this operation on a lathe.

Catalog Number
Hand Knurling Tool . . . . . . . . . . . . . . . . . . . . . .MARTHKT
Net Weight 1 lb. 8 ozs., Shipping Weight 2 lbs.

Repairman’s Stethoscope

This tool provides a low cost method of locating

and identifying worn motor and equipment bear-
ings and bushings, worn gears, and other trouble
spots which can be traced by sound. The 2-piece
probe reaches 11-3/4”.

Catalog Number
Repairman’s Stethoscope . . . . . . . . . .MARTRS
Net Weight 6 ozs., Shipping Weight 1 lb.

03/06
 Rawhide and Nylon-Faced Hammers 11
Two Types of Faces: Rawhide and Nylon Jaw-Head
Rawhide or Nylon Faced Hammers are a necessity for Hammers
any electrical repair shop or machine shop. Carefully
balanced, they permit striking a controlled and powerful
blow. Hammers can be purchased with either Rawhide
or Nylon Faces in malleable iron heads. Handles are
high-grade hickory. Above:
With Rawhide Faces
Rawhide Faces — Made of top-grade water-buffalo Above:
hide, unsurpassed for resiliency and ability to transmit With Nylon Faces
Replacement handles available
hard effective blows without damage to delicate sur-
faces; will not chip or shear, are non-sparking, and
stand up under severe conditions. Jaw-Head Hammers Catalog Number
Nylon Faces — The long-wearing tough qualities of No. Diam. Net Wt. With Rawhide Faces With Nylon Faces
Nylon make these faces very practical where an all- J-1 1-1/4” 1-1/2 lbs. HAMMJ1R HAMMJ1N
around soft-faced hammer is needed. They will not chip J-2 1-1/2” 2 lbs. HAMMJ2R HAMMJ2N
or mushroom, are resistant to oil, gasoline, etc., and J-3 1-3/4” 2-3/4 lbs. HAMMJ3R HAMMJ3N
are virtually indestructible. J-4 2” 4 lbs. HAMMJ4R HAMMJ4N
J-5 2-3/4” 6-1/2 lbs. HAMMJ5R HAMMJ5N
Anyone can change the faces of these Hammers in a
matter of seconds. It is necessary only to loosen the
large nut under the head, slide the bottom half of the Extra Faces Catalog Number
head down, and the faces are easily removed and No. Diam. With Rawhide Faces With Nylon Faces
replaced. When the nut is tightened, the jaws hold the 1 1-1/4” HAMMJ1RF HAMMJ1NF
faces in a vise-like grip. 2 1-1/2” HAMMJ2RF HAMMJ2NF
3 1-3/4” HAMMJ3RF HAMMJ3NF
Note — Diameters shown for Nylon Faces are the 4 2” HAMMJ4RF HAMMJ4NF
cavities into which the Faces fit. Striking surfaces are 5 2-3/4” HAMMJ5RF HAMMJ5NF
1/4” larger.

Rawhide Mallets No. Diam.

Regular Rawhide Mallets
Length Net Weight Catalog Number
Two Types: Regular or Loaded 0 1” 2” 1/8 lbs. HAMM00
1 1-1/4” 2-1/2” 1/4 lbs. HAMM01
2 1-1/2” 3” 3/8 lbs. HAMM02
3 1-3/4” 3-3/8” 1/2 lbs. HAMM03
4 2” 3-1/2” 3/4 lbs. HAMM04
5 2-3/4” 4-1/2” 1-3/8 lbs. HAMM05
6 2-3/4” 4-3/4” 1-1/2 lbs. HAMM06

Rawhide Mallets are designed for lighter duty work than the Hammers shown Loaded Rawhide Mallets
above. They are available in two types: Regular and Loaded. No. Diam. Length Net Weight Catalog Number
Regular Mallets — are lightweight, perfect for gentle tapping or sharp light blows 7 1-1/4” 2-1/2” 1/2 lbs. HAMM07
on precision operations. 8 1-1/2” 3” 3/4 lbs. HAMM08
Loaded Mallets — are weighted with strip lead between the rawhide layers in the 9 1-3/4” 3-3/8” 1 lbs. HAMM09
center of the head where it is never seen or used as a striking surface. The Loaded 10 2” 3-1/2” 1-1/4 lbs. HAMM10
Mallet weighs about twice the Regular Mallet at little extra cost. 11 2-3/4” 4-1/4” 2-1/2 lbs. HAMM11

trucothane™ DEAD BLOW Hammers

Made in USA
The original is back and it’s better than ever. From the same people who developed
and introduced the original soft faced, one piece hot cast hammer with dead blow
heads. The shot filled head provides dead blow action for sustained impact, maximum
power and striking force. The one piece construction has no exposed metal on the
head or handle.
These high quality custom formulated hot cast polyurethane hammers will not mark
or spark and outlast other rawhide, rubber, nylon, and other plastic type heads many
Affordably Priced times over.

Standard Models Slimline Models Sledge Models

Model No. 0 1 2 3 4 S0 S1 S2 S3 7 12 14
Catalog Number HAMMT0 HAMMT1 HAMMT2 HAMMT3 HAMMT4 HAMMTS0 HAMMTS1 HAMMTS2 HAMMTS3 HAMMT7 HAMMT12 HAMMT14
Face Diameter 1-1/4” 1-5/8” 2” 2-1/4” 2-5/8” 7/8” 1-1/4” 1-1/2” 1-5/8” 2-3/4” 3-1/4” 3-1/4”
Head Length 3-1/8” 3-3/4” 4-1/8” 4-5/8” 5-3/8” 3-1/8” 4-1/4” 4-1/4” 5-1/4” 7” 8” 8”
Overall Length 10” 11” 12-3/4” 14” 15-1/4” 10” 10-1/2” 12” 13” 20” 30” 36”
Net Weight 10 oz. 1-1/8 lb. 1-1/3 lb. 2-5/8 lb. 3-1/4 lb. 6 oz. 14 oz. 1-1/8 lb. 1-3/8 lb. 5-1/2 lb. 10-1/2 lb. 12 lb.
03/06
 Martindale Production Air Grinder
12
Model M-12
Model M-12 is designed for hard usage such as encoun- Length: 5-3/4”
tered in foundries, etc. It will stand up to steady production Weight: 1 lb. 6 oz.
work with rotary burs and with mounted grinding wheels or
points up to 1-1/2” diameter. Turns 18,000 r.p.m., 1/2 h.p.
at 90 PSI air pressure. Uses approximately 18-22 CFM.
Model M-12 has a built-in speed regulator, specially
designed nose piece for firm easy grip, 1/4” female N.P.T.F.
air inlet, 1/4” collet, and the necessary wrenches as stan-
dard equipment.
Air exhaust is at the front of the grinder around the spin-
dle, where it effectively blows grinding dusts away from the
work and operator.
Catalog Number
Model M-12 Air Grinder, complete with 1/4” collet and wrenches . . . . . . .AGRD1814
OPTIONAL EQUIPMENT: 1/8” collet can be substituted for
1/8” Collet (Optional Equipment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AGRDC18
1/4” collet at no extra charge.
Automatic Air Filter-Lubricator (See Description Below) . . . . . . . . . . . . . . .FILL01

No. 38-A Carbide Rotary Bur Kit

The No. 38-A Kit includes a high-speed precision manufactured air grinder with 1/4” collet. This
grinder is similar to the one above except it’s operating speed is 21,000 r.p.m. to accommodate the
5 solid carbide 1/4” diameter rotary burs included with the kit.
Burs included are RB4, RC4, RD4, RH4, and RJ4; all are 1/4” diameter cutting surface and shank,
of five different shapes. All are “double-cut” making them suitable for use on either extremely hard
or relatively soft materials. Burs can be re-ordered by number and are listed on page 30.
The high quality grinder is manufactured for Martindale by ARO® and is a compact 5-3/4” long;
lightweight 1 lb., 6 oz.; and high speed 21,000 r.p.m. Recommended air pressure is 70-90 PSI, air
inlet is 1/4” female N.P.T.F.

Catalog Number
Carbide Rotary Bur Kit No. 38-A, Complete in storage box . . . . . . . . . . . . . . . . . . . . . . .CABU38A
Automatic Air Filter-Lubricator (See Description Below) . . . . . . . . . . . . . . . . . . . . . . . . .FILL01
Net Weight 2 lbs. 6 ozs., Shipping Weight 4 lbs.

Automatic Air Filter-Lubricator

Catalog Number
Highly recommended for use with any air powered tools. This Fog Type Automatic Air Filter-Lubricator . . . . . .FILL01
Filter-Lubricator is designed to remove dirt, pipe scale, and most liquid Air Hose, 10 ft. long; complete
aerosols which cause wear and premature failure. It also will deliver the with quick connector . . . . . . . . . .AIRH10
right amount of lubrication to extend the service life of your air tools.

Consists of 2 die cast bowls with transparent nylon sight gauges, a 40

micron filter element, and a connecting nipple.

Model 10
22,000 r.p.m.
Martindale Hand Grinder
1/10 h.p. — built by DUMORE —
115 V. A.C.-D.C.
Model 10 is ideal for full-shift duty in the tool room or in production bench
grinding, de-burring, etc. It is forced-air cooled, and two precision bearings
in steel seats assure positive rigidity. Model 10 uses high-speed steel or
carbide burs up to 3/8” diam., or mounted wheels up to 1” diam. Has 1/4”
collet and 1/8” reducing sleeve.

Model 10 is U/L approved and sold with our guarantee of satisfaction.

Model 10 Grinder with 1/4” collet and Catalog Number

Dimensions: 9-3/4” long x 2-3/4” diam. 1/8” reducing sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DUMG10
Net Weight 3-1/2 lbs., Shipping Weight 5 lbs.

03/06
18
Martindale Motor-flex and Handy-Flex Units
GENERAL DESCRIPTION
Martindale Motor-flex and Handy-flex Units are all built in our own factory with utmost care and precision with materials
of the finest quality. Ball-bearings are used in all handpieces, motor connections, and counter-shafts. Flexible cores are
wound of the finest spring wire, and run in rubber-covered, non-shrinkable sheaths.
With the attachments and tools on pages 26, 28, 30-34 and 43, the units can be used to grind, de-bur, file, sand, cham-
fer, buff and polish.
These same machines are used to drive several types of mica undercutter heads shown on other pages of this catalog.
A Martindale undercutter head with flex-drive extension and a disc holder will give a shop an undercutter, a slot cleaner,
and a general deburring, grinding, buffing, and polishing machine.
Motor-flex Units have 1/2 h.p. motors and are equipped with 3/8” diam. x 5’ long (No. 16) Flexible Shaft and No. 15
Handpiece (see page 28). No. 17 Handpiece, described on page 28 and in the price table below, is recommended for larg-
er grinding wheels and other heavier duty applications. The No. 17 Handpiece and/or Core and Sheath can be substituted
on any of the motor-flex units, at additional cost.

At Left: #1165
Handy-flex Unit for use
with your own motor. (for
1/2 h.p.) (specify diam. of
your motor shaft).

Poli Above: #356-2

sh With Motor Base for Bench or Overhead Suspension.
1/2 h.p., 2850/3450 r.p.m.
At Left: #456-2
With Double-Swivel Base.
1/2 h.p., 2850/3450 r.p.m.

fer
ham
C Above: #556-2
Three-Speed, With Double-Swivel Base.
1/2 h.p., 1425/1725, 2850/3450, and
Deb 5700/6900 r.p.m.
ur
COMPLETE UNITS
Unit No. Net Weight Ship Weight Catalog Number
1165 6 8 MFLX1165
356-2 26 29 MFLX3562
456-2 38 41 MFLX4562
At Right: #794 556-2 44 47 MFLX5562
This pedestal base can be 794 40 50 MFLX794
added to any swivel-base unit.
Gr When ordering, specify:
ind * Catalog Number
* Collet Size desired
* 115 60 Hz. -or- 230 V. 60 Hz.

STANDARD PARTS HEAVY-DUTY PARTS

No. Description Catalog Number No. Description Catalog Number
16 Core, 3/8” diameter MFLXD90 17 Core, 7/16” diameter MFLXD95
16 Sheath, 5’ MFLXD61 17 Sheath, 5’ MFLXD63
15 Handpiece, No. 15; with 1/4” Collet MFLX81 17 Handpiece, No. 17; with 1/4” Collet MFLX8314
D154 Collet, 1/4”; for No. 15 Handpiece MFLXD154 17 Handpiece, No. 17; with 3/8” Collet MFLX8338
900 Motor Connection; 1/2”, 5/8”, 10mm, or 14mm) MFLX900 D21014 Collet, 1/4”; for No. 17 Handpiece MFLXD21014
D210138 Collet, 3/8”; for No. 17 Handpiece MFLXD21038
900 Motor Connection; 1/2”, 5/8”, 10mm, or 14mm) MFLX900
 Martindale Slot Cleaning 19
and General Grinding Outfit
The Martindale Slot Cleaning Outfit is used before winding an arma-
ture to remove from the slots any burrs or sharp edges which might
puncture the slot lining or scrape the wire insulation.
The grinding discs are aluminum-oxide resin-bond, on a backing of
tough flexible vulcanized fibre. They are offered with abrasive coating
either on one side only, or on both sides. It is recommended that the
single-sided disc be backed up with a stiffener such as an old worn
disc, whereas the two-sided disc requires no added stiffness and cuts
on both sides. Grinding Discs not included in Grinding Outfit.

Complete Heavy-Duty Outfit: Catalog Number

115 V., 50/60 Hz. . . . . . . . . . . . . . .MFLX7901SCA
230 V., 50/60 Hz. . . . . . . . . . . . . . .MFLX7901SCB
Heavy-Duty Type for a Variety of Metal
Complete Heavy-Duty Outfit with Ball-bearing
Grinding Jobs.
Motor Connection for use with your motor:
1/3 h.p. Motor, 2850/3450 r.p.m.
with 1/2” Motor Connection . . . .MFLX7901S12
with 5/8” Motor Connection . . . .MFLX7901S58
The complete Heavy-Duty Outfit (see
with 10 mm. Motor Connection .MFLX7901S10MM
above and page 27) uses the No. 16 Sheath,
with 14 mm. Motor Connection .MFLX7901S14MM
No. 16 Core, and No. 15 Handpiece with
No. 15 Handpiece with No. 15 Disc Holder,
Nosepiece and 1/4” Collet, and includes a
Nosepiece and 1/4” Collet . . . . . . .MFLX7901HP
Disc Holder, and a 10-foot dropcord and
Complete Unit Net Weight 26 lbs. Shipping Weight 28 lbs.; With Motor switch. See Grinding Discs below.
Connection (for use with your motor) Net Weight 7 lbs. Shipping Weight
9 lbs.; Handpiece only Net Weight 1-1/4 lbs. Shipping Weight 1-1/2 lbs.

Martindale Handpieces
Illustrations 4/10 Actual Size
At left: At left:
No. 15 No. 17
Handpiece Handpiece
(1-1/4” x 6”) (1-7/16” x 7-3/8”)

These two handpieces are used on the Motor-flex and Handy-flex Units on page 27. Collet sizes are shown on page
27. Safe grinding wheel limits are 4” x 1/2” for No. 15, and 6” x 1/2” for No. 17. (See Catalog Numbers on page 27.)

Grinding Wheel No. 15 Disc Holder

Spindles This Disc Holder fits onto the No. 15
Handpiece in place of the regular
These Spindles fit the Handpieces of the Nosepiece.
corresponding number. Made for use with Sanding Discs but
They are for the use of Grinding Wheels, will handle Grinding, Buffing, and Wire
Wire Wheels and Buffing Wheels. Wheels with 7/8” holes up to 3/4”
thick.
Catalog Number
No. 15 Grinding Spindle for No. 15 Handpiece & wheels with 1/4” holes . .MFLX811514
No. 15 Grinding Spindle for No. 15 Handpiece & wheels with 3/8” holes . .MFLX811538
Catalog Number
No. 15 Grinding Spindle for No. 15 Handpiece & wheels with 1/2” holes . .MFLX811512 No. 15 Disc Holder for
No. 17 Grinding Spindle for No. 17 Handpiece & wheels with 3/8” holes . .MFLX811738 No. 15 Handpiece . . . . .MFLX8115078

02/05
20
37” & 52” Wedge and Insulation Shears
By Roper Whitney — Pexto
Triple-action shearing Martindale Wedge and Insulation Shear will enable you to quickly and
accurately cut insulation paper, fibre, new resin-impregnated laminates
and other light materials equivalent to No. 16 gauge soft steel. Cuts
“Glastic”® up to 3/16” thick.
Quality High Speed Steel Blades have relief on both edges to eliminate
blade friction and prevent sheet movement.
Shear is equipped with back gauge for up to 25” settings and front gauge
for up to 30” settings. As the Shear is lowered a hold-down attachment first
makes contact with the material to prevent bucking or slipping. The hold-
down attachment also serves as a finger guard. The operator’s hands are
free for handling the material, as the machine is operated by foot pedal.

Cutting O.A. O.A. O.A.H Shipping Catalog

Model Length Width Height Depth Weight Number
137 37” 45” 40” 76” 800 lbs. SHRS137
152 52” 60” 42” 76” 1000 lbs. SHRS152
Built to machine tool standards
Replacement Blades Catalog Number
For Model 137 (Upper) SHRS350700190
F.O.B. - Rockford, IL.
For Model 137 (Lower) SHRS350700191
For Model 152 (2 required) SHRS350700193

Model D Wedge Beveler accurately cuts and bevels wedges of any Model D Wedge Beveler
size and of special shapes, quickly saving its cost by preventing delays.
For beveling, a fixture is provided that acts as both hold-down and
guide. It clamps the wedge (up to 10” long) tightly in position through-
out its length. The entire fixture then slides past the cutter. A dust col-
lector hood is provided.
Beveling Cutters are used singly or in pairs. Each cutter is ground to
30°, 45°, or 60° to provide included angles of 60°, 90°, or 120°.

The cutters are carbide-tipped and will Regular

bevel any of the laminated plastics Symmetrical
45°
being used in wedges today, as well as
Unsym-
wood and other mild wedge materials. metrical
Adjustments are simple. Any of the 45°
bevels shown at the right can be made Irregular
with the 90° cutters. Similar bevels can Edges

be made with the 60° and 120°, as well Single

as many variations when cutters of dif- Bevel

ferent angles are used together.

For sawing wood wedge material to width, a special 3” circular
saw is used. Thickness of cut is determined by vertical adjustment
of the saw spindle.

Model D (complete with hold-down fixture; Catalog Number Cutters, Carbide-Tipped, per pair: Catalog Number
but without saw or cutters), 115 V., 60 Hz. . . .WGBV53A 60° Included Angle . . . . . .WGBV538060
Model D (complete with hold-down fixture; 90° Included Angle . . . . . .WGBV538090
but without saw or cutters), 230 V., 60 Hz. . . .WGBV53B 120° Included Angle . . . . . .WGBV538120
Net Weight 156 lbs., Shipping Weight 210 lbs. 3” Circular Saw;
(High-Speed Steel), each . . .WGBV538S

02/05
 Model RC Armature-Slot- Insulation Folder 21

Model RC will handle insulation material

up to 8” wide between its guides. Creasing
rollers are adjustable sideways to make
troughs up to 6” wide. A fixed ruler-guide
makes it easy to accurately set these
widths.
Vertical adjustments of the roller shaft
allow for different thicknesses of insulation
material and for varying pressures
between creasing rollers and rubber roller.

Folds linings up to
8” wide, any length.

Catalog Number
Model RC Insulation Folder . . . . . . . . . . . . . . . . . .INFLRC
Net Weight 22 lbs., Shipping Weight 24 lbs.
Replacement Rubber Roller . . . . . . . . . . . . . . . . .INFLK324
Replacement Creasing Roller (two required) . . . .INFLL1176

Model No. 40 Armature Winder

Model 40 Armature Winder is a convenient,

manually operated unit that winds straight or
skewed armatures. Typical applications
include fans, grinders, fractional H.P. motors,
automotive starters and generator armatures.
Handles up to 6” diameter and 8” core length
armatures.

Catalog Number
Model 40 Armature Winder . . . . .CWDE40
Net Weight 9 lbs., Shipping Weight 13 lbs.

02/05
22
Coil Winding Equipment (ACE)
Three Systems: Light Duty, Medium Duty, and Heavy Duty

Light Duty Coil Winding

No. 41 Wire Rack offers a convenient means of

storing wire, plus an efficient system for feeding wire
up to size 14. Prevents tangled or broken wire and
damaged insulation caused by rotating inertia of
reels; No. 41 capacity is 24 buckets or reels.
The 24” frame extension on the front of the rack can
be used for mounting a tension device. See tension
device below. Wire &
Tension
Device not
Capacity:
Model Shipping Weight Catalog Number included. See
24 Reels Model 41
41 350 lbs. CWDE41 Tension
2,500 lbs.
Device below.

4901 Capstan Tension Device is a rotary tension unit, which provides

well regulated and easily adjusted wire tension. One of these devices is
positioned over each spool of wire to be used. This device consists of a
steel frame which supports the tension assembly of a spindle, 3” dia. pul-
ley, brake hub, brake disk, brake spring and tension adjusting nut.
Ceramic bushings in the spindle at the bottom guide the wire coming
upward from the spool. A spring loaded clamp with a felt lining holds the
wire on the pulley and also removes some of the oil from the wire.

Model Shipping Weight Catalog Number

4901 7 lbs. CWDE4901

Model 75 & 76 Variable Speed Coil Winders:

Automatic stop with infinitely variable speed
range. Constant torque with soft start and con-
trolled acceleration by the foot pedal. A perma-
nent magnet DC motor drives a helical gear
reducer. 8” Dia. face plate with 4 slots to fasten
your fixtures. Winding Speeds: 0 to 390 r.p.m.

Shipping Catalog
Model H.P. Torque Voltage Weight Number
75 1 13 lb. Ft. 120 V. 300 lbs. CWDE75
76 2 26 lb. Ft. 240 V. 350 lbs. CWDE76

02/05
 23
Medium Duty Coil Winding

No. 42 Wire Rack offers a convenient means of

storing wire, plus an efficient system for feeding wire
up to size 14. Prevents tangled or broken wire and
damaged insulation caused by rotating inertia of
reels; No. 42 capacity is 40 buckets or reels.
The 24” frame extension on the front of the rack can
be used for mounting a tension device. See tension
device below. Wire &
Tension
Capacity: Model 42 Device not
Model Shipping Weight Catalog Number 40 Reels
included. See
42 500 lbs. CWDE42 4,160 Lbs.
Tension
Device below.

ACE Model 46 Tension Device is designed particularly for handling

group multiple round, square, rectangular, or flat wires used in group,
loop, or transformer winding operations. Controlled pressure is applied
to the wire as it passes between pressure plates. These plates will not
tear or damage the insulation on the wires.

Model Shipping Weight Catalog Number

46 60 lbs. CWDE46

Model 3 Series Coil Winders are automatic stop, constant torque, medium duty
machines designed to wind small, medium and large coils. These machines utilize a Flux
Vector Drive which provides soft, smooth starting and stopping. Controlled acceleration
from zero to full speed prevents shock loads and helps reduce wire breakage. This
machine represents the latest technology in coil winding and offers infinite speed and
torque ranges. This machine is very versatile and is ideal for many types of winding.

RPM Lbs. Ft. RPM Lbs. Ft. Catalog

Model Type Speed Torque Speed Torque H.P. Voltage Number
3-VAS I 0 - 408 44 0 - 43 420 3 230/460/3/60* CWDE3VAS1
3-VPAS I 0 - 408 44 0 - 43 420 3 230/460/3/60* CWDE3VPAS1
3-VAS II 0 - 296 62 0 - 31 587 3 230/460/3/60* CWDE3VAS2
3-VPAS II 0 - 296 62 0 - 31 587 3 230/460/3/60* CWDE3VPAS2
3-VAS III 0 - 259 78 0 - 27 741 3 230/460/3/60* CWDE3VAS3
3-VPAS III 0 - 259 78 0 - 27 741 3 230/460/3/60* CWDE3VPAS3
3-HVAS I 0 - 710 43 0 - 75 408 5 230/460/3/60* CWDE3HVAS1
3-HVPAS I 0 - 710 43 0 - 75 408 5 230/460/3/60* CWDE3HVPAS1
3-HVAS II 0 - 512 60 0 - 54 570 5 230/460/3/60* CWDE3HVAS2
3-HVPAS II 0 - 512 60 0 - 54 570 5 230/460/3/60* CWDE3HVPAS2 “P” in Model No. desig-
3-HVAS III 0 - 431 71 0 - 45 675 5 230/460/3/60* CWDE3HVAS3 nates 16 level programma-
3-HVPAS III 0 - 431 71 0 - 45 675 5 230/460/3/60* CWDE3HVPAS3 ble stop. Other units are
single level programmable
* 50 Hz. available stop only.
Shipping Weight
475 lbs. at additional cost.

02/05
24 Heavy Duty Coil Winding

Model 431 & 432 De-Reeling and Tension

Stands are air operated by means of regulated air
pressure and gauge. Designed to handle spools
and reels of round and shaped wire. Tension can Model 431
be varied via an adjustable air pressure regulator
which actuates a caliper brake gripping a 12”
(standard) diameter disk. Supplied with either one Model 432
or two shafts and one brake per shaft. Additional
brakes per shaft are available.

Model Shipping Weight Catalog Number

431 350 lbs. CWDE431
432 500 lbs. CWDE432

Model HD is a constant torque winding

machine with an AC Flux Vector Drive.
Engineered for those who require a versatile
coil winder with extra high pulling power, and
an infinitely variable speed range.

Face Plate Speed Lbs. Ft. Catalog

Model Load RPM Torque H.P. Voltage Number
HD-03-1 5,300 0 - 39 / 77 363 / 184 3 460/230/60* CWDEHD031
HD-03-2 5,300 0 - 53 / 105 267 / 135 3 460/230/60* CWDEHD032
HD-03-3 5,300 0 - 97 / 192 146 / 74 3 460/230/60* CWDEHD033
HD-05-1 5,300 0 - 28 / 55 844 / 430 5 460/230/60* CWDEHD051
HD-05-2 5,300 0 - 39 / 77 606 / 307 5 460/230/60* CWDEHD052
HD-05-3 5,300 0 - 53 / 105 446 / 225 5 460/230/60* CWDEHD053
HD-05-4 5,300 0 - 97 / 192 244 / 123 5 460/230/60* CWDEHD054
HD-10-1 8,000 0 - 28 1688 10 460/230/60* CWDEHD101
HD-10-2 8,000 0 - 39 1212 10 460/230/60* CWDEHD102
HD-10-3 8,000 0 - 53 891 10 460/230/60* CWDEHD103
HD-10-4 8,000 0 - 73 648 10 460/230/60* CWDEHD104
Shipping Weight * 50 Hz. available
1,300 lbs. at additional cost.

02/05
 25
Single and Three Phase Winding Heads
Model No. 15-L is a Single
Phase Winding Head and will
wind practically any single Shipping Catalog
phase motor, 3600 to 1800 Model Weight Number
r.p.m. Eleven sets of forms — 15-L 35 lbs. CWDE15L
adjustment needed for length
only. 25”

Model No. 15-T Three Phase

Winding Head only requires
one setting. Measure the length Shipping Catalog
of the insulation in the slot. Model Weight Number
When the span is exactly the 15-T 23 lbs. CWDE15T
width of the form, this is all the
measurement required.
25”

Three Phase Group Winding Heads

Four Group Winding Heads are available; No’s. 5, 10 and 11 are illustrated. Specifications for all four are given in the
table below. No. 10 and No. 11 has one set of medium range jaws; No. 5 has a smaller set; No. 12 has the largest set.
These group heads make three phase random mush coils in diamond, square, or rectangular shapes, from 1/4 h.p. to
125 h.p. capacity and can be bolted to any winding head face plate. The head is graduated to scale, making it easy to
record specific job set-ups for repetition later.
Winding is done at high speed. Six coils can be released and the next six set up in the machine in 10 seconds by means
of a single action cam collapse mechanism.

No. 10 and 11
No. 5 Group Winding
Group Head with braces
Winding in position
Head

Range of Coil Sizes

Slot Wt. Lbs. Catalog
Model Length Width Length Net Ship. Number
No. 5 5” - 11-1/2” 2” - 6-1/2” 2-1/4” - 6” 29 46 CWDE5
No. 10 5-3/4” - 20” 3” - 10” 3-1/2” - 13” 50 80 CWDE10
No. 11 5-3/4” - 24” 3” - 14” 3-1/2” - 18” 55 90 CWDE11
No. 12 5-3/4” - 36” 3” - 24” 3-1/2” - 29” 150 200 CWDE12

02/05
 26 Bench Type Coil Winder
This compact, reasonably priced, coil winder is designed for smaller shops
where winding may not be done every day and also for larger shops as a sec-
ondary utility winder.
Used primarily with one of the winding heads shown below, this winder can pro-
duce field, mush, armature, solenoid, electromagnet, and other small coils. It is
equipped with sealed bearings on all shafts and is engineered for smooth opera-
tion with constant torque and positive stopping for precise control over every job.
The clutch and brake can be controlled either by hand or with the foot pedal with
chain. There are three speed adjustments which can be made by simply chang-
ing the belts on the pulleys (Low — 108 rpm — 28 ft./lbs. torque) (Medium — 220
rpm — 15 ft./lbs. torque) (High — 440 rpm — 7 ft./lbs. torque). All three versions
of this machine come equipped with a heavy duty counter.

See Coil Winding Heads below.

Shipping Catalog
Model No. Motor Weight Number
2057 1/3 H.P., 120 V., 57 lbs. CWDE2057
60 Hz.
2069 1/3 H.P., 220 V., 57 lbs. CWDE2069
50-60 Hz.
2067 For use with 38 lbs. CWDE2067
your motor.

Models 2101 & 2102

Coil Winding Heads
For above Winders

Models 2101 & 2102 for winding relatively small armature, sole-
noid, and field coils. Each comes with 6 adjustable coils spools. Models 2103 & 2106

Models 2103 & 2106 for winding 3 Phase Coils from fractional
HP to 300 HP. Four permanently mounted cranks adjust winding
arms simultaneously. Built-in easy to read scale assures accura-
Models 2104 cy and ease of set-up.

Model 2104 Single Phase Head is fully adjustable for sin-

gle phase coils. Features 13 slots and easy to read scale
for fast set-up.

Range of Coil Sizes

Model Weight - lbs. Catalog
No. Length Width Net/Shipping Number
2101 6” to 16” 3” to 13” 30 33 CWDE2101
2102 4” to 8” 2” to 6” 8 9 CWDE2102
2103 5” to 19” 2” to 11” 25 27 CWDE2103
2106 8” to 28” 4” to 16” 27 36 CWDE2106
2104 3” to 13” — 12 16 CWDE2104

Morgan AM&T Tel. : +31(0) 229 255555

National Electrical Carbon B.V. Fax : +31(0) 229 216109
Postbus 362 Kernweg 32 Internet : www.morganamt.com
1620 AJ Hoorn 1627 LH Hoorn E-mail: salesnl@morganplc.com