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Skin-to-Skin Replenishment
4.0E+06
Maximum Cable Force, N
3.5E+06
3.0E+06
2.5E+06
2.0E+06
1.5E+06
1.0E+06
5.0E+05
0.0E+00
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Test 571
Figure 4 – Maximum Mooring Cable Force in 30 Days of Continuous SS5 Operation
0
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Figure 5 – Maximum Relative Vertical Motion Between Boom Tip and Commercial Container Ship Deck
Point in 30 Days of Continuous SS5 Operation
Attachment points
(upper or base triangle)
6 Cables in a Stewart
Platform geometry
1.50
1.00
0.50
0.00
0 200 400 600 800 1000 1200 1400 1600 1800 2000
Time
Cable 1
5.00 Cable 2
1.20
-1.00
-2.00
1.00
Velocity Magnitude (feet/second)
-3.00
0.80
-4.00
900 910 920 930 940 950 960 970 980 990 1000
Time (s)
0.60
0.40
Figure 13 - Required Cable Pay-out and Haul-In
Displacement
0.20
0.00 3.00
0 200 400 600 800 1000 1200 1400 1600 1800 2000
Cable 1
Time 2.50
Cable 2
Cable 3
2.00
Cable 4
Figure 12 - Relative Velocity Magnitude Between 1.50
Cable 5
Cable 6
Load and Containership Cable Speed (ft/s) 1.00
0.50
-0.50
Time (s)
An artificial constraint is added to the load,
which forces it to move with the containership. Figure 14 - Required Cable Pay-out and Haul-in
Six of the twelve winches are unlocked (the Speeds
cables connected to the load) such that the
cables do not exert a force on the load, and the
pay-out and haul-in required of the cables To create zero relative motion, the cables are
geometrically to stay attached to the container required to move in very close phase with each
are recorded. other at similar pay-in and haul-out rates. Cable
extensions up to 1.5m (5 ft) are seen with a rate
It will be theoretically possible for a control
of 1 mps (3 fps).
system to control the motion if the system is not
over constrained and doesn’t ‘lock-up’ while the Next, the model was altered again and the
load is moving with the containership, and if the constraint fixing the container to the
pay-out and haul-in rates of the cables really will containership was removed. The pay-out and
move the container with zero relative motion to haul-in rates determined in the previous
the containership. simulation are now used as inputs to see if the
container can indeed be excited to move with
The results of this simulation are displayed in
zero relative motion to the containership.
Figure 13 shows the haul-in and pay-out
displacements of the cables required and Figure Figure 15 displays the displacement magnitude
14 shows the rates. The system did not lock-up, of the container with this active control,
and no excessive forces were seen. compared to the winches locked case shown
above. As can be seen, there is a significant
relative motion reduction from the theoretical ship motion. This conjecture certainly needs
control system, but there is still some relative additional examination and confirmation, but if
motion. The velocity magnitude plot shows true will lead to a control system which is less
similar results. complex than initially anticipated.
2.50
Winches Locked
Winches Controlled
25000
Displacement Magnitude (feet)
2.00 Cable A
Cable B
Cable C
Cable D
20000 Cable E
1.50
Cable F
Cable 1
Cable 2
0.50 10000
0.00
5000
0 200 400 600 800 1000 1200 1400 1600 1800 2000
Time
0
900 910 920 930 940 950 960 970 980 990 1000
Figure 15 - Relative Container Motion to Time
While RoboCrane can lift large, heavy and rider block cable
Motion Compensation
For motion compensation, a laser scanner
Deck
(Ladar) unit can be attached to the spreader bar
and point downward toward the containers. The Cell in deck
crane and spreader configuration is expected to Container being moved
be sufficiently rigid to allow this operation.
Initially during cargo retrieval from the Container on deck
container ship (or during loading), the crane can Lower
scan the container ship for container and cell Spreader Bar
position and orientation information. Ladar
range information is received and stored in
controller memory for the entire crane work
volume. Once scanned, the Ladar is used to
locally servo position and orientation of the
spreader bar to the target container as it comes in Figure 20 – Camera view looking down on
view of the container to pick-up or the cell to containers..
place a container. Outriggers on the spreader
allow the Ladars and cameras to look past the
spreader (see Figure 19). The crane control
computer uses the Ladar data to servo position CONCLUSION
and orientation of the spreader bar to the
container or cell while keeping a safe distance to The proposed approach of resupplying the Sea
the container or cell until ready to retrieve or Base may be unconventional from current US
place the container. Navy operational methods, but is not without
precedent in current commercial tanker
operations. Super tankers are lightered on a
Ladar regular basis in many parts of the world. These
operations have taken place in higher sea states
than those envisioned for the Sea Base. There
camera are, however, obvious differences between the
current commercial lightering operations and the
proposed Sea Base resupply. These include:
Figure 19– Ladar and camera mounting to upper Vessel Sizes – Typical tanker sizes are
spreader bar for motion sensing of containers 300,000 DWT lightering to a 150,000 DWT.
relative to lower spreader bar. The sizes envisioned for the MPF(F) Sea
Base are 90,000 DWT with the container
ship a 55,000DWT vessel. This means that
An operator can use the cameras to provide the ship motions of the Sea Base / container
close-proximity views of the containers, lower vessel will be higher than the tankers, but
spreader bar and ship deck. The camera view will have lower kinetic energy.
looking down on the containers would appear as Vessel Windage Area – The wind will play a
shown in Figure 20. greater role on the proposed “sea base”
resupply operation than will be the case for [4] Dagalakis, N. G., Albus, J.S., Bostelman,
the tanker operation. Additionally, high R.V., Fiala, J., “Development of the NIST Robot
vessel sides and deckhouse structure would Crane Teleoperation Controller,” Proc. Fifth
be in a greater risk of steel–on-steel contact Topical Meeting on Robotics and Remote
than the tankers. Handling, Knoxville, TN, April 1993.
Cultural Resistance – US Navy ship [5] Bostelman, R.V., Albus, J.S., Dagalakis, N.
handlers, brought up on UNREP, where G., “A Robotic Crane System Utilizing the
maintaining at least 100 feet of ship Stewart Platform Configuration,” Proc. ISRAM
separation is paramount, have a hard time 1992 Conference, Santa Fe, NM, November 10-
imagining intentionally bringing two large 12, 1992.
ships together in a SS5. Tanker masters, on
[6] Bostelman, R.V, Shackleford, W.S., et. al.,
the other hand, have a hard time imagining
“The Flying Carpet: A Tool to Improve Ship
driving two vessels for hours on end in close
Repair Efficiency,” American Society of Naval
proximity, with no large fenders to protect
Engineers Symposium, Bremerton, WA, Sept.
them.
10-12, 2002.
Cargo Handling – It is obviously more
[7] Bostelman.R.V., Albus, J.S., “Stability of an
difficult to handle containers than it is to
Underwater Work Platform Suspended from an
handle liquid cargo. Once a hose is
Unstable Reference,” Proc. of Oceans ‘93,
connected, and secured with adequate slack,
Engineering in Harmony with the Ocean,
the hose centenary provides all of the
October 1993.
motion compensation that is required.
[8] Bostelman, R.V, Albus, J. S., et. al., “A
In spite of these differences, the authors have not
Stewart Platform Lunar Rover,” Proc. Space 94,
seen, and do not envision any insurmountable
Engineering Construction and Operations in
obstacle to achieving the Sea Base resupply
Space IV, Albuquerque, NM, Feb 26-Mar. 3,
method proposed. Certainly, more work needs
1994.
to be done. Additional hydrodynamic studies
are planned, and at-sea tests need to be [9] Lumia, Ronald, The Enhanced Machine
conducted on vessels of the size proposed. The Controller Architecture, International
major effort, however, should be focused on the Symposium on Robotics and Manufacturing
development and test of a suitable six-degree-of- Proc., Maui, HI, August 14-18, 1994.
freedom crane. In a parallel effort, the authors
recommend that MPF(F) concept designs be
developed to fully take advantage of this ACKNOWLEDGMENTS
transformational approach
This feasibility study was sponsored by the
Office of Naval Research, under the direction of
REFERENCES Ms. Lynn Torres. We thank Ms Torres for her
support and encouragement. Sincere thanks are
[1] Gupta, M. and Wilkins, D. “Maritime also expressed to VADM Jim Amerault, USN
Prepositioning Force (MPF) 2010 Ship Systems (retired), Frank March of Seaward International,
for Seabasing Missions”, Naval Engineers Joshua Miller of JJMA and Dr. Robert Scher of
Journal, Jan 2000. JJMA who all contributed to the successful
completion of this investigative phase.
[2] Stewart, D., “A Platform with Six Degrees of
Additionally, thanks is given to JJMA for
Freedom,” Proc. of the Inst. of Mechanical
continuing to support the study after the
Engineering, Volume 180(15), Part I:371-386,
government funded portion of the work was
1965-1966
completed.
[3] Albus, J. S., Bostelman, R. V., Dagalakis, N.
G., “The NIST ROBOCRANE, A Robot Crane”,
Journal of Robotic Systems, July 1992.
& Associates as a Senior Naval Architect.
Before coming to the US in 1992, he taught
William Schulz has 34 years experience in naval architecture (as assistant lecturer and
shipboard deck machinery and Underway later lecturer) in JiaoTong University for more
Replenishment (UNREP) system design and than four years.
analysis. He is currently Senior Program
Manager at John J. McMullen Associates, Inc. Christopher Higgins is a Senior Project
where he manages programs associated with Engineer for John J McMullen Associates. He
deck machinery, UNREP, and cranes. In a has an MSE in Naval Architecture and Marine
previous career, with Lake Shore Inc. Mr. Engineering from the University of Michigan.
Schulz held positions ranging from Senior He has developed and validated many dynamic
Project Engineer to Vice President Government models, especially those involving cable
Programs. He was responsible for the dynamics and ship motion excitation, including
preliminary design of shipboard cranes, at-sea connected replenishment systems,
winches, and specialized handling systems. arresting gear systems, crane systems, cable
Additionally, he was responsible for the design laying ship dynamics, boat davit performance,
of five different highly specialized nuclear and tethered underwater vehicles.
material handling cranes. Mr. Schulz started James Albus is a Senior NIST Fellow in the
his career as Mechanical Engineer for the Intelligent Systems Division of the
Navy’s Underway Replenishment Department in Manufacturing Engineering Laboratory at the
Port Hueneme, California, where he was National Institute of Standards and Technology.
responsible for the design of the Navy Standard B.S. Physics, Wheaton College, Illinois
Highline/Spanwire/Cargo Winch, and the Navy M.S. Electrical Engineering, Ohio State U.
Standard Saddle Winch. For this work, Mr. Ph.D. Electrical Engineering, U. of Maryland
Schulz and others on the Navy design team were Technical accomplishments include:
awarded the “Presidential Design Achievement 1. development of the 4D/RCS reference model
Award”. architecture
Michael Musatow is the Hull Form and 2. invention of the CMAC (Cerebellar Model
Performance Manager for John J. McMullen, Arithmetic Computer) neural net
Inc., Alexandria, VA. Mr. Musatow has 3. development of a theory of cerebellar
performed and managed hydrodynamic design function that after 30 years is still one of the
and analysis efforts for commercial and leading brain models used in
government sponsored projects. His expertise neurophysiology today
lies primarily in 5 areas: ship hydrodynamics, Has published more than 150 papers in the field
engineering simulation, physical model testing, of intelligent systems, and authored or co-
full-scale data analysis and environment authored five books:
definition. 1. Engineering of Mind
2. Intelligent Systems
Changben Jiang graduated with Ph.D. degree 3. The RCS Handbook
in Naval Architecture in 1995 from the 4. Brains, Behavior, and Robotics
University of Michigan, where he also earned 5. Peoples’ Capitalism
MSE degree in Mechanical Engineering. In Serves on the editorial board of six journals and
addition, he has MS degree in Ocean one scientific book series in the field of
Engineering and BS degree in Naval intelligent systems.
Architecture, both from JiaoTong University, Roger Bostelman is a Project Manager and
ShangHai, China. Dr. Jiang has been working in Electrical Engineer at the National Institute of
the areas of ship motion, hydrodynamics, Standards and Technology in Gaithersburg,
conventional ship design and advanced marine MD. He holds a B.S. degree in Electrical
concepts for more than ten years. Prior to Engineering from the George Washington
joining JJMA as a Senior Project Engineer, he University and an M.S. degree in Technical
worked for more than five years in Band, Lavis
Management from the University of Maryland
University College. He has worked at NIST for
over 24 years, mainly in the Intelligent Systems
Division under the Manufacturing Engineering
Laboratory where he has managed several
projects within the “RoboCrane” Program,
including: the Flying Carpet, Air Transportable
Expeditionary Crane, and Mobile Offshore Base
RoboCrane projects. Also, he is currently
managing the Industrial Autonomous Vehicle
Project which transfers advanced mobile robot
technology to the automated guided vehicle and
service robot industries. He has published over
20 papers in journals, conference proceedings
and NIST internal reports and has 5 patents
granted and/or pending mainly pertaining to
cable-driven, platform systems.