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Related documents
Apollo General Description
Apollo Reference Manual
Apollo System Specifications
ShadeTree® User Guide
LightSoft® (Network Management System) User Manual
IEC Publication 825 – Laser Safety Requirements
Contact information
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Revision history
Revision Section Description
1 N/A New
Pure WDM,
Packet-OTS with Ethernet/MPLS switch
Inline amplifier.
Platform dimensions are sized for 19" racks, with 225 mm height (5U), 482 mm width, and 300 mm
depth.
Figure 1-2: OPT9608 platform
WARNING: Apollo equipment (the "Apollo equipment" or the "Equipment") is intended for
installation in restricted access areas only.
WARNING: Apollo equipment has two power sources. Disconnect both before servicing.
Before starting installation, make sure that the DC power is not connected to the rack, and
that the circuit breakers in the RAP or in the user-provided power distribution panel are set to
OFF.
WARNING: When installing the router, the ground connection must always be made first and
disconnected last.
A connection must be made between the rack grounding bar and the site grounding bar in compliance with
UL/ETSI recommendations. For example, grounding may be completed by means of a copper cable with
green/yellow insulation of the same diameter as the power feeding cables (or thicker), and as short as
possible. A length of appropriate 50 mm2 grounding cable is included with the platform accessories. As long
as the grounding connection is in compliance with UL/ETSI recommendations, a different connection bar
may also be used. The rack grounding stud is connected to the rack grounding bar by means of a metal
panel. These rack grounding connections are highlighted in the following figure.
Figure 2-2: Grounding the optical rack to the site grounding
WARNING: To prevent possible damage to Apollo equipment, all racks and equipment must
be completely grounded before connecting any external devices powered from an AC source
(110/220 V) to the platform. All grounding procedures described in Grounding the OPT9603
platform must be completed before, for example, connecting an external PC to configure and
initialize the network element (NE) management system.
NOTES:
The Apollo equipment is suitable for installation as part of a Common Bonding Network or
an Isolated Bonding Network, or both.
The DC battery return input terminals can be connected to an Isolated dc return (DC-I),
Common dc return (DC-C), or both.
NOTE: The working voltage range for the USA market is -48 VDC.
Each power source must be protected by a TUV-listed circuit breaker installed in the RAP. These circuit
breakers are included in the installation kit supplied with the equipment, and their current ratings are
therefore in accordance with the order.
In addition, the site operator must provide a readily accessible TUV-listed disconnect device incorporated in
the fixed power wiring of the site. The device limits the maximum delivered current to a safe value.
WARNING: Follow this wiring sequence when connecting power: ground to ground, positive
lead to +RTN terminal, and negative lead to -48V terminal. To disconnect power, perform the
sequence in reverse order. Always connect the ground wire first and disconnect it last.
WARNING: Ensure the DC input wiring is connected in the correct polarity, as reversed
polarity may trip the circuit breaker or damage the equipment.
WARNING: When stranded wiring is used, make sure that no "stray" strands protrude from
the DC power entry terminals.
WARNING: Before working on the equipment or near the power entries, ensure that the
power cables have been disconnected from both DC power entry terminals. Do not touch the
DC power entries while the power cables are connected. Voltages may be present within the
power entries when the power is switched off and the power cables are connected.
WARNINGS:
Hazardous voltages are present in the equipment when a source of electrical power is
applied.
Risk of electrical shock from the main power supply.
When working on the equipment with power applied, supervision of an additional
person is required. Provision of an emergency switch or disconnection strap is not
sufficient protection.
The supervisor must be capable of providing first aid in the event of electrical shock
WARNINGS:
There is increased risk of accidents and electrical hazards when working on compact
equipment due the close proximity of components. Pay extra attention to safety rules.
To avoid electrical hazards don't remove covers of the system or any component.
All AC connections must be made according to the National Electrical Codes and must
conform to all local codes.
WARNINGS:
Protective shields and other safety devices provided with the equipment must be in
place when the equipment is operated.
Hazardous voltages may be present at the main power connector and in the equipment
for up to 10 seconds after disconnecting the power supply. The operator is responsible
to secure the proper precautions for maintenance or service purposes.
During installation and maintenance, protective covers may be temporarily removed.
Use insulated tools and protective clothing. Handle fuses only with tools provided for
this purpose.
WARNINGS:
According to UL and NEC an insulated grounding conductor, identical in size and
insulation to the supply conductors, must be installed as part of the branch circuit that
supplies the system. The color of the conductor should be green with or without yellow
stripes.
The ground conductor must be grounded to earth at the service equipment.
To avoid electrical shock, the system requires a single ground point permanently
connected to the earth ground.
WARNING: Do not touch uninsulated wiring or ports when they have not been disconnected
from a power source, as doing so may result in electrical shock.
The TUV CE label for a platform operated from an AC source is shown in the following figure.
Figure 2-4: OPT9603 platform TUV CE label (AC)
CAUTION: Apollo equipment has two power sources. Disconnect both before servicing.
NOTE: Rating and type of overcurrent protection are according to Classification Level 5 (L5)
for power supplies having output circuits that meet the requirements for SELV circuits.
CAUTION: The equipment must have a connection between the grounded conductor of the
DC power supply circuit and the equipment grounding conductor.
Connect the equipment directly to the DC supply system grounding electrode conductor or to a bonding
jumper from a grounding terminal bar or bus to which the DC supply system grounding electrode is
connected.
Locate the equipment in the same immediate area (for example, in adjacent racks) as any other equipment
that has a connection between the grounding conductor of the same DC supply circuit and the grounding
conductor, and as the grounding point of the DC system. The DC system must not be grounded elsewhere.
Position the DC supply source in the same premises as this equipment.
Do not switch or disconnect devices in the grounded circuit conductor between the DC source and the
point of connection of the grounding electrode conductor.
WARNING: There must be a connection between the grounded conductor of the DC power
supply circuit and the equipment grounding conductor. See installation instructions for more
details.
When this connection is made, all the following conditions must be met:
The equipment is connected directly to the supply system grounding electrode conductor
or to a bonding jumper from a grounding terminal bar/bus to which the DC supply system
grounding electrode is connected.
The equipment is located in the same immediate area (such as adjacent cabinets) as any
other equipment that has a connection between the grounded conductor of the same DC
supply circuit and the grounding conductor, as well as the point of grounding of the DC
system. The DC system must not be grounded elsewhere.
The DC supply source is located within the same premises as this equipment.
There is no switching or disconnecting devices in the grounded circuit conductor between
the DC source and the point of connection of the grounding electrode conductor.
WARNING:
Ethernet ports must be cabled with shielded cables and the shield grounded at both ends.
Intra-building ports of the equipment or subassembly are suitable for connection to
intra-building or unexposed wiring or cabling only. Intra-building ports of the equipment
or subassembly MUST NOT be connected metallically to interfaces that connect to the
OSP or its wiring. These interfaces are designed for use as intra-building interfaces only
(Type 2 or Type 4 ports as described in GR-1089-CORE, Issue 4) and require isolation from
the exposed OSP cabling. The addition of Primary Protectors is not sufficient protection in
order to connect these interfaces metallically to OSP wiring.
The following labels are affixed near Figure 2-7: Caution label
the optical connectors of optical
cards and modules with a laser to
indicate that the product is
classified as a Class 1M laser
product.
OA_EHRS
WARNING: Invisible laser radiation may be emitted from the aperture of optical ports when
no fiber cable is connected. Avoid exposure and do not stare into open apertures.
WARNING:
The connection from EDFA (OA_XXX) must be made using a single fiber (not using an MTP
connector) with EDFA (OA_XXX)
The total output power from the MTP connector (optical power) must not exceed 20 dbm.
In a configuration including several MTP connectors, the minimum distance between the
connectors must be based on IEC60825 requirements.
Equipment type Height (mm) Width (mm) Depth (mm) Max. weight (kg)
OPT9603 88 442 232 3.88 (platform only)
9.03 (fully populated)
xRAP-100 135 530 190 3.84
RAP-4B 133 445 185 10
Upper fiber/cable 100 533 72 0.65
guide
Fiber spooler 125 533 144 1.5
ODF 44.5 440 240 8
OPP 44.5 440 240 8
WARNING: OPT9603 platforms are intended for installation in restricted access areas only.
Choose the physical location of the OPT9603 platforms, taking the following aspects into
consideration:Equipment dimensions as specified in Main equipment dimensions.
Required floor loading capability: 160 kg per rack for a typical 4-platform installation.
Free airflow through the rack to the platforms must be guaranteed at all times.
Routing requirements for grounding, power, alarm monitoring, and management cables, and optical
fibers. To ensure convenient access to cables and fibers, it is recommended to use overhead cable
ladders whenever possible to bring the cables/fibers to the top of each rack.
When a network management station, for example STMS, is installed on the site, consider the method
of connection to the local network management station and the maximum allowed distance.
NOTE: If the input power connected to the PFM03 exceeds -72 VDC, it will report an
overvoltage condition to the RCP, which will generate a critical alarm. Each module sensing an
overvoltage condition will be turned off.
The OPT9603 supports operation from AC sources, using dedicated AC power supply module:
PFM03_AC dual slot module without redundancy
PFM03_RAC single slot module; two such modules must be installed for redundancy.
CAUTION: To protect against lightnings (up to 4 Kv) Line to protected Ground, the customer
must add the following components on the AC power source feeding the modules:
Surge protection Varistors between Line to Neutral
Surge Arresters between Line to Ground
Perform a preliminary inspection of the shipping boxes. Immediately report evidence of damage to the
carrier, the project manager, and your local sales representative.
You must unpack the equipment on a clean flat surface.
NOTE: Do not remove plastic covers from optical connectors until optical cables are
connected to them.
3. Search the shipping boxes for any additional small items that may be present.
4. Open each of the module and card packages for inspection, but do not remove the modules/cards
from their individual protective packages until they can be inserted in the platform.
5. Check the contents of the shipping boxes against the packing list attached to each box. If damaged
parts are detected or if any parts are missing, notify the project manager and your local sales
representative.
NOTES:
Not all OPT9603 platforms can be installed in all types of racks. This section includes a
list of available rack options. The installation instructions for each platform include a list
of appropriate racks.
The installation instructions in this manual apply to the enhanced rack. Some of these
instructions may not be relevant if you are using a standard rack supplied by other
vendors.
Before any installation plan can be completed, a site survey by the technical support
team is required to verify rack accessibility and accessory compatibility at that site. If
you are working with standard racks from other vendors, the site survey is also essential
to determine what changes are required to adapt the rack to the OPT9603 platform
installation requirements.
All OPT9603 platform equipment racks may be installed on wooden, concrete, or suspended floors, or
suspended from overhead mountings. Some of these installation options are described in Installing
Equipment Racks. If your facility uses a different installation paradigm, contact Customer Support for
additional information.
In addition, make sure at least 1U (approximately 50 mm or 2 in.) free space is left between the bottom of
the last unit installed in the rack and the rack floor.
NOTE: When necessary, the rear cover of the rack can also be removed.
In addition to the wide cable conduits, two easily accessible fiber channels are located at the rack sides in
front of the conduits.
NOTE:
You can order the necessary cables. For details, contact Customer Support or your local sales
representative.
Grounding cables
DC power cables
Alarm cables
Management cables
Ethernet electrical cables
Optical fibers
DC power and traffic cables must be prepared on site. The control and alarm cables used within the
OPT96xx equipment racks are included in the shipment according to the specific order.
The following sections describe how to prepare cables on site. Refer to Connector pin assignments for a
description of the equipment connector types and cable wiring.
WARNING: When preparing cables, in particular power and grounding cables, use only UL-
listed components of the specified types. Components must also comply with any
applicable national and local safety codes and regulations.
1. Make the connection between the rack grounding screw and the site grounding bar by means of a
copper lead with green/yellow insulation having the same diameter as the RAP input power cable or
thicker, in compliance with UL/ETSI recommendations.
2. The end of the lead connected to a RAP, as used in the rack, must be terminated in an M8 lug.
3. Route grounding conductors along the shortest possible route.
Treat the bare portion of the conductor with antioxidant and connect a listed two-hole compression
lug. If the lug is not plated, bring it to a bright finish and coat it with antioxidant before connecting it
to the frame of the rack.
WARNINGS:
Only trained qualified personnel must install, maintain, or replace the equipment.
Use only UL-listed components of the specified types.
Components must also comply with any applicable national and local safety codes and
regulations.
WARNINGS:
Only trained qualified personnel must install, maintain, or replace the equipment.
Use only UL-listed components of the specified types.
Components must also comply with any applicable national and local safety codes and
regulations.
DC power cables can be prepared on site or ordered. Two types of DC power cables are needed:
RAP input power cables
Platform power cables
For cable runs not exceeding 20 meters (66 feet), it is sufficient to use 16 mm2 (0.025 in.2) copper
leads.
For cable runs not exceeding 30 meters (99 feet), it is sufficient to use 25 mm2 (0.039 in.2) copper
leads.
NOTES:
If necessary, the gauge of the grounding lead can also be reduced to the gauge of the
power leads, that is, 16 mm2 (0.025 in.2) for lengths up to 20 meters (66 feet), and
25 mm2 (0.039 in.2) for lengths up to 30 meters (99 feet).
The ground cable must be at least the same thickness as the RAP power cable.
The thickness of the platform grounding cable must match the thickness of the power
cable from the RAP to the platform.
NOTE: Operation of the OPT9603 platform with a single PFM03 module is also supported
(non-redundant option).
CAUTION: Intra-building Ethernet ports of the equipment or subassembly must use shielded
intra-building cabling/wiring that is grounded on both ends.
3.5.1.1 RAP-4B
The RAP-4B is a power distribution and alarm panel for Apollo platforms installed in racks.
NOTE: The maximum power that can be supplied by the RAP-4B to a single platform is not
more than 1.1 kW.
The circuit breakers are installed during the RAP-4B installation. To prevent accidentally changing a
circuit breaker state, the circuit breakers can be reached only after removing the RAP-4B front cover.
The circuit breaker state (ON/OFF) can be seen through translucent covers.
Bay alarm indications: The RAP-4B includes three alarm indicators, one for each alarm severity. When
alarms of different severities are received simultaneously, the different alarm indications light
simultaneously.
A buzzer is activated whenever a Major alarm in an OPT96xx series platform is connected to the RAP-
4B.
Connection of alarms from up to four platforms, each platform with max. four alarm inputs and two
alarm outputs.
Figure 3-3: RAP-4B front panel
3.5.1.2 RAP-BG
The RAP-BG is a DC power distribution panel for BG and other telecommunication platforms installed in
racks. It distributes power for up to four OPT96xx platforms installed on the same rack. The nominal DC
power voltage is -48 VDC, -60 VDC, or 24 VDC. Since OPT96xx platforms can use redundant power sources,
the RAP-BG supports connection to two separate DC power circuits.
Each DC power circuit of each platform is protected by a circuit breaker, which also serves as a power
ON/OFF switch for the corresponding circuit. The required circuit breakers are included in the installation
parts kit supplied with the OPT96xx platforms, and therefore their current rating is in accordance with the
order requirements. The maximum current that can be supplied to a platform fed from the RAP-BG is 16A.
The circuit breakers are installed during the RAP-BG installation. To prevent accidental changing of a circuit
breaker state, the circuit breakers can be reached only after opening the front cover of the RAP-BG. The
circuit breaker state (ON or OFF) can be seen through translucent covers.
The following figure shows the front panel of the RAP-BG, and the table lists the functions of the front
panel components as indicated by the figure callouts.
Figure 3-5: RAP-BG front panel
3.5.1.3 xRAP-100
The xRAP-100 is a power distribution and alarm panel for Apollo product line platforms installed in racks.
The xRAP-100 performs the following main functions:
Power distribution for up to four platforms.
Bay alarm indications: The xRAP-100 includes three alarm indicators, one for each alarm severity.
When alarms of different severities are received simultaneously, the different alarm indications light
simultaneously.
A buzzer is activated whenever a Major alarm in an OPT96xx series platform is connected to the xRAP-
100.
Connection of alarms from up to four supported platforms, each with maximum four alarm inputs and
two alarm outputs.
The nominal DC power voltage is -48 VDC or -60 VDC. The xRAP-100 supports connection to two separate
DC power sources, where one is the main power input (A) and the second is an optional protective backup
power input (B). This enables power source redundancy to platforms that support this feature. The CB
rating installed in the xRAP-100 for feeding a single platform is max. 35 A. The total power that can be
provided by the xRAP-100 is max. 5.2 kW.
Figure 3-6: xRAP-100 power supply flow
Each power source can be connected to the xRAP-100 with a dual input line; we will designate this option
as dual input power cable configuration (for feeding platforms like the 9600 series). However, in the default
configuration, the xRAP-100 is supplied with bridge components, connecting the negative terminals of the
two power input lines. This enables users to connect the unit with an up to 50 mm2 single input power
cable. When feeding with dual input power cable configuration is preferred, the bridge components must
be removed.
Power is connected through four independent circuit breakers to three 3-pin, and one 5-pin output
connectors for feeding the platforms. The total power that can be provided by the unit is 5.2 kW maximum.
The power is equally distributed via each input power line; 2600 W to two 3-pin connectors (up to 1300 W
per platform), and 2600 W to the third 3-pin and to the 5-pin connectors. The 5-pin output power
connector can feed a high-power platform (for example, XDM-1000 requiring 2200 W). In such a case, the
third 3-pin connector is able to provide the rest of the power (in this example, 2600 - 2200 = 400 W). It is
recommended not to use the third 3-pin connector when a high-power platform is connected.
NOTE: The xRAP-100 can provide power to four OPT96xx platforms. In this case, three of
them are connected to the 3-pin, and one to the 5-pin D-type connectors.
Note that with the dual input cable configuration, the power cables from the user's power supply sources
to the xRAP-100 do not have to be more than 25 mm2 thick, and the circuit breakers do not have to be
more than 32A, except for the circuit breaker connected to the 5-pin connector that can be up to 65A,
because the maximum power consumption per cable is never more than 2600 W. The xRAP-100 reflects the
response to the need of customers who are not able to support 50 mm2 feeding power cables when
connecting four platforms.
NOTE: Users who prefer to work with a single power cable from their main power supply (and
optionally, a single power cable from the protective power supply) can still work with a single
cable if they:
Work with a single 25 mm2 power cable to support two platforms only, with a maximum
of 2600 W for both platforms, where each platform is limited to a maximum of 1300 W
per platform.
Work with a single 25 mm2 power cable to support four platforms, where each platform
is limited to a maximum of 650 W per platform. This configuration option requires the
use of the metal bridge component supplied for this purpose.
Work with a single 50 mm2 power cable to support four platforms with a maximum of
1300 W for each platform. This configuration option requires the use of the metal bridge
component supplied for this purpose.
The nominal DC power voltage is -48 VDC, ranging to -72 VDC. The internal circuits of the xRAP-100 are
powered whenever at least one power source is connected. The presence of DC power within the xRAP-100
is indicated by a POWER ON indicator.
Each DC power circuit of each platform is protected by a circuit breaker that also serves as a power on/off
switch for the corresponding circuit. The required circuit breakers are included in the installation parts kit
supplied with the platforms, and therefore their current rating is in accordance with the order
requirements. To prevent accidentally changing a circuit breaker state, the circuit breakers can be reached
only after removing the xRAP-100 front cover. The circuit breaker state (ON/OFF) can be seen through
openings in the cover.
NOTE: For connecting an OPT96xx series platform to the 5-pin connector, use a 5-pin D-type
male to 2-pin D-type female cable.
The following figure shows the front panel of the xRAP-100, and the table lists the functions of the front
panel components corresponding to the figure callout numbers.
Figure 3-7: xRAP-100 front panel
The xRAP-100 connectors are located on its circuit board, as shown in the following figure. The table lists
the connector functions. The index numbers in the table correspond to those in the figure.
Figure 3-8: xRAP-100 connectors
3.5.1.4 RAP-E
The RAP-E is a power distribution and alarm panel for platforms that consume up to 3500 W installed in
racks.
The RAP-E performs the following main functions:
Redundant power distribution for two platforms. The RAP-E can support either one or two platforms.
Each platform works with two power sources, where one is the main source (A) and the second is an
optional protective backup source (B).
In the default configuration, the RAP-E supplies independent streams of power to two separate
platforms. Input power for one platform is kept completely separate from the input power for the
second. Separate input power cables from the power sources feed into independent circuit breakers
on the RAP-E unit. (There are a total of eight circuit breakers on the RAP-E, supporting redundant
power supplies for up to two platforms.). The power supply flow for two platforms is illustrated in the
following figure.
Figure 3-9: RAP-E typical power connection to two OPT9624 platforms
The RAP-E has eight 5-pin DC output connectors for supplying redundant power to the supported
platforms (in this case, OPT9624). The maximum power supplied to each platform is up to 3500W, in
accordance with the platform type.
Note that with the default configuration, the power cables from the user's power supply sources to
the RAP-E do not have to be more than 25 mm2 thick, and the circuit breakers do not have to be more
than 50A, because the maximum power consumption per cable is never more than 2250 W.
Redundant power distribution for one platform. The RAP-E can support power supply to one
platform. In this case the platform works with two power sources, where one is the main source (A)
and the second is an optional protective backup source (B). Separate input power cables from the
power sources feed into independent circuit breakers on the RAP-E unit. (In this configuration there
are a total of four circuit breakers on the RAP-E, supporting redundant power supplies for one
platform). The power supply flow for a single platform is illustrated in the following figure.
Figure 3-10: RAP-E redundancy connections to a single OPT9603
The nominal DC power voltage is -48 VDC, ranging to -72 VDC. The internal circuits of the RAP-E are
powered whenever at least one power source is connected. The presence of DC power within the
RAP-E is indicated by a POWER ON indicator.
Each DC power circuit of each platform is protected by two circuit breakers that also serve as a power
on/off switch for the corresponding circuit. The required circuit breakers are included in the
installation parts kit supplied with the shelves, and therefore their current rating is in accordance with
the order requirements.
The circuit breakers are installed during the RAP-E installation. To prevent accidental changing of a
circuit breaker’s state, the circuit breakers can be reached easily after opening the front cover of the
RAP-E. The circuit breaker state (ON or OFF) can be seen through openings in the RAP-E cover.
Bay alarm indications. The RAP-E includes three alarm indicators, one for each alarm severity. When
alarms of different severities are received simultaneously, the corresponding alarm indications light
simultaneously.
A buzzer is activated whenever an alarm is present in platforms connected to the RAP-E. The buzzer
can be shut off by pressing an ACO button on the corresponding platform. This action does not clear
the alarm.
Connecting external alarms from two platforms, each platform supporting up to four alarm inputs and
four alarm outputs (via dry contacts) to the customer's central alarm monitoring system. Customers
who wish to define external alarms should refer to the explanation of the dry contacts electrical
maximum rating requirements for external alarms in the System Specification.
Note that the RAP-E supports up to eight input and output external alarms. These alarms are
allocated four to each platform.
Exporting severity alarms. Two separate groups of severity alarms: a group of four for each platform
(Critical, Major, Minor, and buzzer) are provided via dry contacts for the customer's central alarm
monitoring system.
The following figure shows the front panel of the RAP-E, and the table lists the functions of the front panel
components corresponding to the figure callout numbers.
Figure 3-11: RAP-E front panel
The RAP-E connectors are located on the circuit board, as shown in the following figure. The table lists the
connector functions. The index numbers in the table correspond to those in the figures.
Figure 3-12: RAP-E connectors
NOTE: In this manual the generic name PDU or PDUxx is used to describe features and
functions that are common to all three PDU55AL, PDU77AL, and PDU99 units.
A front cover protects the access to the PDU's terminal blocks, power connectors, and circuit breakers. To
gain access to the parts in the PDU this cover must be removed.
The following figure show a general view of the PDU55AL (the general view of the PDU77AL is similar).
PDU99 has a cover without LEDs.
Figure 3-13: PDU55AL general view
3.5.2.1 PDU55AL
The PDU55AL is a power distribution unit installed in racks for loads (platforms) that consume up to 12 kW.
The PDU55AL performs the following main functions:
Redundant power distribution for five loads consuming up to 12 kW. The PDU55AL can supply power
to five loads, each with a power consumption of up to 2400 W. Each load works with two power
sources, where one is the main source (A) and the second is an optional protective backup source (B).
Bay alarm indications. The PDU55AL includes three alarm indicators, one for each alarm severity.
When alarms of different severities are received simultaneously, the corresponding alarm indications
light simultaneously.
A buzzer is activated whenever an alarm is present in platforms connected to the PDU55AL. The
buzzer can be shut off by pressing an ACO button on the corresponding platform (xTAM card). This
action doesn't clear the alarm.
Connecting external alarms from three platforms, each platform supporting up to four alarm inputs,
totaling up to 12 alarm inputs in the PDU55AL. Alarm inputs are implemented by optocoupler circuits.
The PDU55AL also supports up to 8 alarm outputs, implemented by relay dry contacts, each with NO
and NC positions. Four alarm outputs are allocated to SHELF 1. SHELF 2 and SHELF 3 have 2 alarm
outputs each.
Exporting severity alarms. Three separate groups of severity alarms (a group of four (Critical, Major,
Minor, and buzzer) for each platform) are provided via dry contacts for the customer's central alarm
monitoring system.
Feeding cables and wiring. Use proper two hole ring terminal (45° or 90°) for the feeding connections.
Crimp the terminal using proper crimp tools. Add a shrink tube on the neck of each ring terminal to
prevent touching the wiring by accident. Tighten the nuts securely on the PDU connectors using a
ratchet and 10mm socket.
CAUTION: Do not exert excessive tightening torque to secure the connector as this may cause
damage.
Equipment cable wiring. Use proper cable to feed the equipment, tighten the PDU connectors and
secure two flat screws with a flat screwdriver.
The PDU55AL terminal blocks, connectors, and circuit breakers are located on its main board, as shown in
the following figure. The table lists the component functions. The marking in the table correspond to those
in the figures.
NOTE: The description in the table below refers to left side (source A) components of the
PDU55AL. The right side (source B) is a mirror image of the left side and the description is
therefore identical.
The following figure shows the PDUxxAL Alarms board, and the table lists the functions of the components
corresponding to the figure.
Figure 3-15: PDUxxAL alarm board
Designation Function
SHELF 1, SHELF 2, SHELF 3 Three 36-pin SCSI connectors, designated SHELF 1, SHELF 2, and SHELF
3 used to connect alarm cables to the Apollo platforms installed in the
rack. These cables transmit alarms from the Apollo platform to the
PDUxxAL unit.
ALARM IN/OUT 68-pin SCSI connector, used to connect an alarm cable to the customer
alarm monitoring system. This alarm cable transmits the alarms
received from the Apollo platforms by the SHELF 1, SHELF 2 and SHELF
3 connectors, including external alarm inputs, external alarm outputs,
and Apollo severity alarms.
TEST Pushbutton for activating the buzzer and turning on the indicators for
test purposes.
ON (power) Green indicator, lights when at least one DC power source is connected
to the PDUxxAL.
CRITICAL Red indicator, lights when the severity of an unacknowledged alarm in
the platforms connected to the PDUxxAL is Critical.
MAJOR Orange indicator, lights when the severity of an unacknowledged alarm
in the platforms connected to the PDUxxAL is Major.
MINOR Yellow indicator, lights when the severity of an unacknowledged alarm
in the platforms connected to the PDUxxAL is Minor.
The PDU55AL supplies independent streams of power to five separate loads. Input power circuits (A1 to A5)
for each load is kept completely separate from the input power for the others. Separate input power cables
from the power sources feed into independent circuit breakers on the PDU55AL. (There are a total of ten
circuit breakers on the PDU55AL, supporting redundant power supplies for up to five loads).
The PDU55AL has ten 5W5 DC output connectors for supplying redundant power to the supported
platforms (OPT9914, OPT9624, OPT9608). The maximum power supplied to each output is up to 2400 W.
The connection of the power sources to the PDU55AL is made through ten pairs of 35 mm 2 power cables
from the user's power supply sources (five for each source) and circuit breakers do not have to be more
than 60 A, because the maximum power consumption per cable is never more than 2400 W.
Each input circuit is monitored by a LED. The ten LEDs, located at the middle of the main board, enable the
user to view the status of each input circuit at a glance. This saves the need to connect test equipment, in
case troubleshooting is required.
The nominal DC power voltage is -48 VDC however the input voltage can range from -40.5 VDC to -72 VDC.
The internal circuits of the PDU55AL are powered whenever at least one power source is connected. The
required circuit breakers are included in the installation parts kit supplied with the platforms, and therefore
their current rating is in accordance with the order requirements.
3.5.2.2 PDU77AL
The PDU77AL is a power distribution unit installed in the rack for loads (platforms) that consume up to 12
kW.
The PDU77AL performs the following main functions:
Redundant power distribution for seven loads consuming up to 12 kW. The PDU77AL can supply
power to seven loads, three with a power consumption of up to 2400 W and four with a power
consumption of up to 1200 W each. Each load works with two power sources, where one is the main
source (A) and the second is an optional protective backup source (B).
Bay alarm indications. The PDU77AL includes three alarm indicators, one for each alarm severity.
When alarms of different severities are received simultaneously, the corresponding alarm indications
light simultaneously.
A buzzer is activated whenever an alarm is present in platforms connected to the PDU77AL. The
buzzer can be shut off by pressing an ACO button on the corresponding platform (xTAM card). This
action doesn't clear the alarm.
Connecting external alarms from three platforms, each platform supporting up to four alarm inputs,
totaling up to 12 alarm inputs in the PDU77AL. Alarm inputs are implemented by optocoupler circuits.
The PDU77AL also supports up to 8 alarm outputs, implemented by relay dry contacts, each with NO
and NC positions. Four alarm outputs are allocated to SHELF 1. SHELF 2 and SHELF 3 have 2 alarm
outputs each.
Exporting severity alarms. Three separate groups of severity alarms (a group of four (Critical, Major,
Minor, and buzzer) for each platform) are provided via dry contacts for the customer's central alarm
monitoring system.
Feeding cables and wiring. Use proper two hole ring terminal (45° or 90°) for the feeding connections.
Crimp the terminal using proper crimp tools. Add a shrink tube on the neck of each ring terminal to
prevent touching the wiring by accident. Tighten the nuts securely on the PDU connectors using a
ratchet and 10mm socket.
CAUTION: Do not exert excessive tightening torque to secure the connector as this may cause
damage.
Equipment cable wiring. Use proper cable to feed the equipment, tighten the PDU connectors and
secure two flat screws with a flat screwdriver.
The following figure shows the front panel of the PDUxxAL, and the table lists the functions of the front
panel components corresponding to the figure callouts.
NOTE: The description in the table below refers to left side (source A) components of the
PDU77AL. The right side (source B) is a mirror image of the left side and the description is
therefore identical.
The following figure shows the PDUxxAL Alarms board, and the table lists the functions of the components
corresponding to the figure.
Figure 3-18: PDUxxAL alarm board
Designation Function
SHELF 1, SHELF 2, SHELF 3 Three 36-pin SCSI connectors, designated SHELF 1, SHELF 2, and SHELF
3 used to connect alarm cables to the Apollo platforms installed in the
rack. These cables transmit alarms from the Apollo platform to the
PDUxxAL unit.
ALARM IN/OUT 68-pin SCSI connector, used to connect an alarm cable to the customer
alarm monitoring system. This alarm cable transmits the alarms
received from the Apollo platforms by the SHELF 1, SHELF 2 and SHELF
3 connectors, including external alarm inputs, external alarm outputs,
and Apollo severity alarms.
TEST Pushbutton for activating the buzzer and turning on the indicators for
test purposes.
ON (power) Green indicator, lights when at least one DC power source is connected
to the PDUxxAL.
CRITICAL Red indicator, lights when the severity of an unacknowledged alarm in
the platforms connected to the PDUxxAL is Critical.
MAJOR Orange indicator, lights when the severity of an unacknowledged alarm
in the platforms connected to the PDUxxAL is Major.
MINOR Yellow indicator, lights when the severity of an unacknowledged alarm
in the platforms connected to the PDUxxAL is Minor.
An example of the power supply flow for OPT9914, OPT9603 and OPT9608 platforms is illustrated in the
following figure. This configuration uses three DC outputs to feed the three xPFM-14 (A) and (B) pairs of the
OPT9914. The other outputs (connecting through terminal blocks) are used to feed the two PFM units of
two OPT9608 (A) and (B) and a PFM03 of a OPT9603 (A) and (B).
Figure 3-19: PDU77AL power supply flow example
Each input circuit is monitored by a LED. The ten LEDs, located at the middle of the main board, enable the
user to view the status of each input circuit at a glance. This saves the need to connect test equipment, in
case troubleshooting is required.
The nominal DC power voltage is -48 VDC however the input voltage can range from -40.5 VDC to -72 VDC.
The internal circuits of the PDU77AL are powered whenever at least one power source is connected. The
required circuit breakers are included in the installation parts kit supplied with the platforms, and therefore
their current rating is in accordance with the order requirements.
3.5.2.3 PDU99
The PDU99 is a power distribution unit installed in the racks for loads (platforms) that consume up to 12
kW.
Figure 3-20: PDU99 general view
WARNINGS:
PDU99 must be installed only above concrete or other non-combustible surfaces.
Only trained, qualified personel should install, maintain, or replace the PDU99.
IMPORTANT: When connecting the input power cable to the PDU99 you must use shrink
tubing to isolate the neck of the ring terminal and a protective conductor.
CAUTION: Do not exert excessive tightening torque to secure the connector as this may cause
damage.
The TUV CE label for the module operated from a DC source is shown in the following figure:
Figure 3-21: PDU99 TUV CE label
The following figure shows the front panel of the PDU99, and the table lists the functions of the front panel
components corresponding to the figure callouts. Front panel components are accessed by lifting the
PDU99 front cover.
NOTE: The description in the table below refers to left side (source A) components of the
PDU99. The right side (source B) is a mirror image of the left side and the description is
therefore identical.
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Each input source is monitored by a green LED. The two LEDs, located at the middle of the main board,
enable the user to view the status of each input source.
The nominal DC power voltage is 48 VDC, however the input voltage can range from -40.5 VDC to 60 VDC.
The internal circuits of the PDU99 are powered whenever at least one power source is connected. The
required circuit breakers are included in the installation parts kit supplied with the platforms, and therefore
their current rating is in accordance with the order requirements.
See the relevant diagrams in the Mark the rack floor section when performing this procedure.
NOTE: ETSI racks have leveling points that can be adjusted after installation to compensate
for an uneven floor.
See the relevant diagrams in the Mark the rack floor section when performing this procedure.
See the relevant diagrams in the Mark the rack floor section when performing this procedure.
See the relevant diagrams in the Mark the rack floor section when performing this procedure.
2. Secure the overhead cabling trays to the rack using the adjustable brackets. Note that 2200 mm
(87 in.) high racks may also be attached to the ceiling; 2600 mm (102.5 in.) racks are generally
attached only to the ceiling.
Use a grounding cable that meets the grounding requirements listed in Rack grounding requirements and
prepared appropriately, based on the instructions in Grounding cables. The relevant accessory washers
(both flat and serrated), nuts, and bolts are delivered attached to the corresponding grounding points.
The rack is delivered with one grounding connection already in place. This is a metal panel that connects
the rack grounding stud to the first grounding point on the far left side of the rack grounding bar.
WARNINGS:
To prevent possible damage to Apollo equipment, all racks and equipment must be
completely grounded before connecting any external devices powered from any DC or
AC source (100 V to 230 V) to the platform. All grounding procedures described in
Grounding the platform must be completed before, for example, connecting an external
PC to configure and initialize the NE management system.
The thickness of the protecting grounding cable must be at least the same thickness as
the corresponding power cable. This means:
The thickness of the rack grounding cable must at least match the thickness of the RAP
power cable.
The thickness of the platform grounding cable must at least match the thickness of the
power cable from the RAP to the platform.
For more information, see Grounding cables.
CAUTION: During the installation of equipment in the rack, make sure all the optical
connectors are closed by protective caps. Do not remove the cap until an optical fiber is
connected to the corresponding connector.
Depending on the specific equipment being installed, the installation of a OPT9603 system might comprise
the following stages, in this order of execution.
CAUTION: If additional equipment units other than OPT9603 platforms are used in the rack, a
heat buffer must be installed between any such additional equipment and the OPT9603
platform to minimize the transfer of heat from platform to platform.
Consult Customer Support for information about the exact heat buffer required.
NOTE: According to accepted industry standards for connecting DC power, the positive lead
(+48 V) must be connected with a red cable, and the negative lead (-48 V) with a black cable.
However, according to the BS7671 (GB) and HD 308 S2:2001 (EU) standards, the positive lead
must be connected with a blue cable and the negative lead with a gray cable. In the following
sections use cables of the colors to comply with the standards in your area of residence.
The DC input power cables connect the two DC power sources and the RAP-4B source A and source B
inputs. Two cables are required, one for each source. Each cable consists of two stranded copper leads with
a cross section of 50 mm2 (0.078 in.2), one red and the other black. Each lead is terminated with a
compression lug from the installation parts kit supplied with the equipment.
NOTE: When the RAP-4B provides power to a single platform, lower gauge cables may be
used. See DC power cables for DC power cable requirements.
CAUTION: If appropriate leads have already been prepared at the prescribed rack location,
make sure that the leads are not connected to any live voltage source before attaching the
lugs.
NOTE: The RAP-4B is supplied, by default, with a grounding cable connected to the rear of the
unit. Use this cable to connect ground to the RAP-4B.
1. The RAP-4B grounding studs are located on its rear cover as shown in the following figure.
4. Connect the two-hole lug at the other end of the grounding lead to the rack's grounding bar.
2. Open the two captive screws fastening the RAP-4B front cover and remove it.
3. Identify the various terminals located on the power source terminal board, as shown in the following
figure (showing source A side; a similar board is used at source B side).
CAUTION: Before connecting the power leads, make sure to identify the terminal polarity on
the RAP-4B power terminal board.
4. Bring the two leads of one DC source A input power cable to the appropriate RAP-4B opening.
5. Attach the lug of the red lead to the positive stud terminal marked (+) on the power terminal board
(see the previous figure).
6. Secure the lug using a flat washer, spring washer, and nut. Tighten the nut with a torque of 940 N cm
to 1060 N cm.
7. Attach the lug of the black lead to the negative stud terminal marked (-) on the power terminal board
(see the previous figure).
8. Repeat Step 6 for the black lead lug.
9. If an additional power source (source B) is used, repeat Steps 3 to 8 for source B.
10. Securely attach the DC input power cables to the rack inner wall using cable ties.
4. Secure the lug using a flat washer, spring washer, and M6 screw. Tighten the M6 screw with a torque
of 320 N cm to 350 N cm.
5. Attach the black lead lug of the power cable to the negative stud terminal of Platform 1 on the power
terminal board.
6. Repeat Step 4 for the black lead lug.
7. Identify the platforms grounding terminals located on the inner side panel of the RAP-4B according to
the following figure.
8. Attach the grounding (shield) lead lug of the platform power cable to the ground stud terminal
located on the RAP-4B side panel.
9. Repeat Step 4 for the grounding lead lug.
10. If more OPT9603 platforms are installed in the rack, repeat Steps 2 to 9 for each platform power
cable.
11. If an additional power source is used, repeat Steps 2 to 10 to connect the platforms to source B.
12. Route each platform power cable along the rack side rails down to its corresponding platform, and
then securely attach the power cable to the rack inner wall using cable ties. Attach a tag to each
power connector in accordance with its function.
2. Identify the circuit breaker corresponding to power circuit A of Platform 1 (the circuit breaker is
included in the installation parts kit supplied with the equipment platform; its rating is in accordance
with the ordered platform configuration).
3. Insert the circuit breaker into the circuit breaker sockets located on the RAP-4B source A power
terminal board, as shown in the previous figure.
4. If more platforms are powered from source A, repeat Steps 2 and 3 to insert the circuit breakers into
the corresponding platform positions of the power terminal board.
5. If an additional power source is used, repeat Steps 2 to 4 above for source B circuit breakers.
9. Make sure the voltage is within the allowed range (-40 VDC to -72 VDC), and that it has the correct
polarity.
10. Return all the RAP-4B circuit breakers to OFF.
11. Disconnect the RAP-4B input power sources.
12. Reinstall the RAP-4B front cover and fasten it with the two captive screws.
NOTE: According to accepted industry standards for connecting DC power, the positive lead
(+48 V) must be connected with a red cable and the negative lead (-48 V) with a black cable.
However, according to the BS7671 (GB) and HD 308 S2:2001 (EU) standards, the positive lead
must be connected with a blue cable and the negative lead with a gray cable. In the following
sections that describe DC power cable connections, use cables of appropriate colors to comply
with the standards in your area of residence.
The DC input power cables connect the two DC power sources and the RAP-BG source A and source B
inputs. Two cables are required, one for each source. Each cable consists of two stranded copper leads with
a cross section of 50 mm2 (.078 in.2), one red and the other black. Each lead is terminated with a
compression lug from the installation parts kit supplied with the equipment.
NOTE: When the RAP-BG provides power to a single Apollo platform, lower gauge cables can
be used. See DC power cables for DC power cable requirements.
CAUTION: If appropriate leads have already been prepared at the prescribed rack location,
make sure that the leads are not connected to any live voltage source before attaching the
lugs.
2. If necessary, prepare a grounding lead in accordance with the requirements described in Grounding
requirements.
3. Connect the lug at one end of the grounding lead to the RAP-BG grounding stud, using a spring
washer and nut.
4. Connect the lug at the other end of the grounding lead to the rack grounding stud.
2. Open the two captive screws fastening the RAP-BG front cover and remove the cover.
3. Identify the various terminals located on the power source terminal board by referring to the
following figure (showing the terminals at source A side; a similar board is used at source B side).
CAUTION: Before connecting the power leads, make sure to identify the terminal polarity on
the RAP-BG power terminal board.
4. Bring the two leads of DC source A input power cable to the appropriate RAP-BG opening.
5. Attach the lug of the red lead to the positive stud terminal marked (+) on the power terminal board
(see the previous figure).
6. Secure the lug using a flat washer, spring washer, and nut. Tighten the nut with a torque of 1450 N cm
to 1600 N cm.
7. Attach the lug of the black lead to the negative stud terminal marked (-) on the power terminal board
(see the previous figure).
8. Repeat Step 6 for the black lead lug.
9. If an additional power source (source B) is used, repeat Steps 3 to 8 for source B.
10. Securely attach the DC input power cables to the rack inner wall using cable ties.
8. Attach the grounding (shield) lead lug of the platform power cable to the ground stud terminal
located on the RAP-BG side panel.
9. Repeat Step 4 for the grounding lead lug.
10. If additional OPT9603 platforms are installed in the rack, repeat Steps 2 to 9 for each platform power
cable.
11. If an additional power source is used, repeat Steps 2 to 10 to connect the platforms to source B.
12. Route each platform power cable along the rack side rails down to the corresponding platform
position, and then securely attach the power cable to the rack inner wall using cable ties. Attach a tag
to each power connector in accordance with its function.
2. Identify the circuit breaker corresponding to the power circuit A of Shelf 1 (the circuit breaker is
included in the installation parts kit supplied with the equipment; its rating is in accordance with the
ordered platform configuration).
3. Insert the circuit breaker into the circuit breaker sockets located on the RAP-BG source A power
terminal board, as shown in the previous figure.
4. If more platforms are powered from source A, repeat Steps 2 and 3 to insert the circuit breakers into
the corresponding platform positions of the power terminal board.
5. If an additional power source is used, repeat Steps 2 to 4 for source B circuit breakers.
5. Make sure the voltage is within the allowed range (-40 VDC to -72 VDC), and that it has the correct
polarity.
6. Return all the RAP-BG circuit breakers to OFF.
7. Disconnect the RAP-BG input power sources.
8. Reinstall the RAP-BG front cover and fasten it using the two captive screws.
NOTE: According to accepted industry standards for connecting DC power, the positive lead
(+48 V) should be connected with a red cable and the negative lead (-48 V) with a black cable.
However, according to the BS7671 (GB) and HD 308 S2:2001 (EU) standards, the positive lead
(+48 V) should be connected with a blue cable, and the negative lead (-48 V) with a gray cable.
In the following sections that describe DC power cable connections, use cables with
appropriate colors to comply with the standards in your area of residence.
Each input power cable consists of two stranded copper leads with a cross section of 25 (or 50) mm2, one
red and the other black. Each lead is terminated with a two-hole crimping lug from the installation parts kit
supplied with the equipment.
If appropriate leads have already been prepared at the prescribed rack location, make sure that the leads
are not connected to any live voltage source before attaching the lugs.
NOTE: The xRAP-100 is supplied, by default, with a grounding cable connected to the rear of
the unit. Use this cable to connect ground to the xRAP-100.
NOTE: If connection to the source with two separate DC power cable sets is preferred refer to
Connecting DC Input Power Cables without Bridges.
The single power cable is connected to the xRAP-100 through the bridge component. Two connection
variations one with a 25 mm2 and the second with 50 mm2 are illustrated in the following figure.
Figure 3-28: xRAP-100 power supply with bridge, two variations
NOTE: When necessary, the xRAP-100 is able to work with only a single - power cable from
each power source. This supplies enough power to support two 9603 platforms with 2600 W
maximum. In many cases, this configuration is sufficient.
However, it is recommended, if at all possible, to connect all input power cables from all
power sources to the xRAP-100 unit upon the initial system installation. Connecting all cables
from the beginning is an easy step that greatly simplifies any later system upgrades, since the
power cables are already in place and ready to supply power to a second pair of platforms, if
the network configuration is ever changed.
Each input power cable consists of two stranded copper leads with a cross section of 25 (or 50) mm2, one
red and the other black. Each lead is terminated with a two-hole compression lug from the installation
parts kit supplied with the equipment.
If appropriate leads have already been prepared at the prescribed rack location, make sure that the leads
are not connected to any live voltage source before attaching the lugs.
2. Open the two captive screws fastening the xRAP-100 front cover and remove the cover.
Identify the various terminals located on the power source terminal board in accordance with the
following figure. This figure shows the terminals at the source A side (main); the same board is used
at the source B side (protection).
The preceding figure shows the electrical connections on the left side of the xRAP-100, the side that
connects to the user's main power supply for the platforms being powered. The right side of the
xRAP-100 contains a mirror image of the connections illustrated in the preceding figure. The right side
connects to the user's (optional) backup protective power supply for the platforms.
CAUTION: Before connecting the power leads, make sure to identify the terminal polarity on
the xRAP-100 power terminal board.
3. Unscrew the nuts that come already attached to the negative power terminals.
4. Bring the two leads of one DC source input power cable to the appropriate xRAP-100 opening.
5. Attach the lug of the red lead to the positive input power stud terminals for shelf 1, marked (+) on the
power terminal board. Note that in this configuration the xRAP-100 works with one set of positive
terminals, used with one power cable. No cable is attached to the second set of positive terminals.
6. Secure the lug using a flat washer, a spring washer, and a nut. Tighten the nut with a torque of 938 N
cm to 1062 N cm.
7. Attach the lug of the black lead to the negative stud terminals on the bridge unit. Note that in this
configuration the xRAP-100 works with a single set of negative terminals on the bridge unit, used with
one power cables.
8. Repeat Step 6 for the black lead lug.
9. If an additional backup power source (source B) is used, repeat Steps 3 to 8 for source B.
Route the DC input power cables towards the cable retainers at the rear of the xRAP-100 (see Grounding
the xRAP-100), and attach them to the retainers with cable ties.
2. Remove the four M6 nuts and four M6 washers fastening the bridge to the DC input power terminals.
Keep the nuts and washers (for connecting the DC cables).
3. Remove the bridge unit.
4. Repeat Steps 2 to and 3 for the second bridge unit.
In the recommended redundant mode with all power cables connected, the xRAP-100 works with four sets
of input power cables.
Figure 3-29: xRAP-100 power supply flow
NOTE: When necessary, the xRAP-100 is able to work with only a single 25 mm power cable
2
from each power source. This supplies enough power to support up to four platforms with
650 W, or two platforms where each is limited to a maximum of 1300 W per platform.
However, it is recommended if at all possible, upon the initial system installation, to connect
all input power cables from the power sources to the xRAP-100. Connecting all cables from
the beginning is an easy step that greatly simplifies any later system upgrades. The power
cables are already in place and ready to supply power to a second pair of platform if the
network configuration is changed.
2. Open the two captive screws fastening the xRAP-100 front cover and remove the cover.
Identify the various terminals located on the power source terminal board in accordance with the
following figure. This figure shows the terminals at the source A side (main). The same board is used
at the source B side (protection).
Note that there are two complete sets of power terminals and circuit breakers on each side. Separate
input power cables from the user's input power supply feed through the two sets of input power
terminals into the four circuit breakers on the source A side, supplying independent power sources
for up to four platforms (up to 1300 W each). Each circuit breaker feeds into a separate power output
connector for the power cable that connects to the platform.
Similarly, separate input power cables from the user's input power supply feed through separate
input terminals into the four circuit breakers on the source B side, and from the circuit breakers feed
into the additional power output connectors that provide an optional protective backup power supply
for up to four platforms.
The preceding figure shows the electrical connections on the left side of the xRAP-100, the side that
connects to the user's main power supply for the platforms being powered. The right side of the
xRAP-100 contains a mirror image of the connections illustrated in the preceding figure. The right side
connects to the user's (optional) backup protective power supply.
CAUTION: Before connecting the power leads, make sure to identify the terminal polarity on
the xRAP-100 power terminal board.
3. Bring the two leads of one DC source input power cable to the appropriate xRAP-100 opening.
4. Attach the lug of the red lead to the positive stud terminals marked (+) on the power terminal board
(set 1).
5. Secure the lug using a flat washer, a spring washer, and a nut. Tighten the nut with a torque of 938 N
cm to 1062 N cm.
6. Attach the lug of the black lead to the negative stud terminal marked (-) on the power terminal board
(set 1).
7. Repeat Step 5 for the black lead lug.
8. Repeat Step 4 to 7 for connecting power cables to the second pair of power terminals (set 2).
2. Connect the end of the DC power cable terminating with a 3-pin D-type male connector to connector
Shelf 1 (see the above figure).
NOTE:
The cables leading to connectors Shelf 1, Shelf 2, and Shelf 3 can only be connected with
a 3-pin D-type connector (regular platforms). If a regular platform has to be connected
to the 5-pin, D-type connector, use a cable with a 5-pin D-type connector on the xRAP-
100 side.
If a high-power platform has to be connected to the xRAP-100 it can be connected only
to the 5-pin D-type connector (Shelf 4), using a cable with a 5-pin D-type on the xRAP-
100 side.
CAUTION: Do not exert excessive tightening torque to secure the connector, as this may
damage the board.
If you are connecting additional platforms to the xRAP-100, repeat the above steps for each of them.
Note that a maximum of 65 A is supplied from the power sources to each branch (feeding a pair of
platform). When a high-power platform is connected to the 5-pin D-type connector the adjacent 3-pin
connector (Shelf 3) should not be used.
4. If an additional power source is used, repeat the above steps to connect the platforms to source B.
Route the DC power cables towards the cable retainers at the rear of the xRAP-100 and attach them to the
retainers with cable ties (see Grounding the xRAP-100).
5. Route each platform power cable along the rack side rails down to the corresponding platform
position and securely attach the power cable to the rack inner wall using cable ties. Attach a tag to
each power connector in accordance with its function.
NOTE: Connect the cables to the platforms only after completing the installation of the
platforms and all other components.
Identify the circuit breaker corresponding to the power circuit A of shelf 1 (the circuit breaker is
included in the installation parts kit supplied with the platform); its rating is in accordance with the
ordered platform configuration.
2. Insert the circuit breaker into the circuit breaker sockets located on the xRAP-100 source A power
terminal board, as shown in the previous figure.
3. If additional platforms are powered from source A, repeat Steps 2 and 3 to insert the other circuit
breakers into the corresponding platform position of the power terminal board.
4. If an additional power source is used, repeat Steps 2, 3, and 4 for source B circuit breakers.
CAUTION: When checking the voltage, make sure not to short-circuit the multimeter leads.
NOTE: The power cable terminates with a 3-pin (3W3), 2-pin (2W2), or 5-pin (5W5) connector
in accordance with the connected platform.
4. Make sure the voltage is within the allowed range (-40.8 VDC to -60 VDC) and that it has the correct
polarity.
5. Return all xRAP-100 circuit breakers to OFF.
6. Switch off the xRAP-100 input power sources.
7. Reinstall the xRAP-100 front cover and fasten it using the two captive screws.
CAUTION: Do not exert excessive tightening torque to secure the connectors in the following
steps, as this may damage the module.
2. Connect the 68-pin SCSI connector of the facility alarm monitoring cable to the ALARM IN/OUT
connector, and then securely attach the cable to the rack inner wall using cable ties.
3. Connect the 36-pin SCSI connector of the alarm monitoring cable intended for the platform to the
corresponding connector (SHELF 1 to SHELF 4) on the xRAP-100.
Route the alarm cables towards the cable retainers at the rear of the xRAP-100 (see Grounding the xRAP-
100), and attach them to the retainers with cable ties.
4. Route the alarm cables along the side of the rack down to the corresponding platform position.
Attach a tag to each connector in accordance with its function.
5. If additional platforms are installed in the rack, repeat Steps 3 to 5 for the cables serving the
platforms. Make sure to attach identification tags to each cable end.
IMPORTANT: It is recommended to use only the RAP-E for feeding power and connect alarms
to the Apollo platforms. The RAP-E was designed to address all power and alarm requirements
of this equipment.
2. Remove the 4 M6 nuts and M6 locking washers that are mounted on the 4 power terminal screws of
the RAP-E PCB. For the first bridge, use the input terminals marked A1 and A2.
3. Align the 4 holes of the bridge to the 4 screws connected to the PCB.
4. Align the 2 holes of the terminal lug to the 2 screws on the input terminal marked A1.
5. Tighten and secure the bridge and the terminal lug using the four locking washers and nuts removed
in step 2.
6. Repeat steps 2 to 5 to install the second bridge.
IMPORTANT: It is recommended to use only the PDUxxAL for feeding power and connect
alarms to OPT9603 platforms. The PDUxxAL was designed to address all power and alarm
requirements of this equipment.
5. Attach the bracket to the AC/DC-DPS850-48-3 side, using three screws from the installation kit.
6. Repeat Steps 4 and 5 above for the second bracket.
IMPORTANT: All connections to the AC/DC-DPS850-48-3 are made from the rear of the unit.
When installing it in an ETSI rack, there is no convenient access to the rear. Therefore, you
must complete all cable connections to the AC/DC-DPS850-48-3 before installing it in an ETSI
rack.
1. Make sure that the AC breaker in the AC distribution panel is switched off.
2. Interconnect the battery blocks/cells so that the total nominal battery string voltage is 48 V.
WARNINGS:
Make sure that the main battery cables from the power system to the battery strings are
not connected on the battery side yet.
In case there are additional breakers on the battery side, those breakers must be switched
off for the safe installation procedure.
IMPORTANT: All connections to the AC/DC-DPS850-48-3 are made from the rear of the unit.
When installing it in an ETSI rack, there is no convenient access to the rear. Therefore, you
must complete all cable connections to the AC/DC-DPS850-48-3 before installing it in an ETSI
rack.
2. Connect the AC terminal block connector on the AC power cable, to the AC input connector on the
AC/DC-DPS850-48-3.
NOTE: The recommended mains MCB in the AC distribution panel is 16A C or D type.
3. Identify the battery and load terminals according to the following figure.
WARNING: Pay attention to the + and – polarity, when connecting the load cables.
LOAD 1 to LOAD 6 terminals provide 48 VDC output for connecting up to six loads with up to 2550 W.
The load connections are designed to support different current ratings:
Load 1 & 2: 12 A maximum per connection
with a recommended cable cross section of 2.5 mm2
Load 3 & 4: 20 A maximum per connection
with a recommended cable cross section of 4 mm2
Load 5 & 6: 30 A maximum per connection
with a recommended cable cross section of 4 mm2 to 6 mm2
NOTE: The maximum total power consumed from all load connections is up to 2550 W. If the
system operates in N + 1 load sharing mode, the maximum output power is up to 1700W. This
means that even when the system has three rectifiers installed, the maximum power is
calculated for two, while the third is a standby unit
WARNING: Pay attention to the + and – polarity, when connecting the battery cables.
BAT1-, BAT1+ - (optional) terminals provide connection to a set of backup batteries. This output
is protected by dedicate 50A MCB.
BAT2-, BAT2+ - (optional) terminals provide connection to a set of backup batteries. This output
is protected by dedicate 50A MCB.
IMPORTANT: All connections to the AC/DC-DPS850-48-3 are made from the rear of the unit.
When installing it in an ETSI rack, there is no convenient access to the rear. Therefore, you
must complete all cable connections to the AC/DC-DPS850-48-3 before installing it in an ETSI
rack.
1. If you are attaching the AC/DC-DPS850-48-3 in an ETSI rack, make sure that all cables connected to
the unit are free to move and be routed in the required path.
2. Pay special attention that cables will not be squeezed between the unit and the rack.
The following figure depicts a schematic diagram of direct connection between two AC_DC-PSxR units and
the OPT9603 PFM03s.
Figure 3-32: Direct connection of two AC/DC-DPS850-48-3 to the OPT9603
The following figure shows a schematic diagram of the connection between the AC_DC-PSxR to the
OPT9603 via an xRAP-100.
Figure 3-34: Connecting two AC/DC-DPS850-48-3 to OPT9603 via xRAP-100
NOTE: The FST has two opening positions. The tray latches with a click at the halfway position.
Pull it again to open fully so you can thread the fibers.
6. Thread the fibers into the FST, as illustrated in the following figure.
NOTE: All optical fibers should be arranged in groups inside the FST and fastened with Velcro
strips.
CAUTION: Make sure that all the optical connectors are closed at all times with the
appropriate protective caps or with the mating cable connector. Do not remove the protective
cap until an optical fiber is connected to the corresponding connector, and immediately install
a protective cap after a cable is disconnected.
The minimum bending radius of optical fibers is 35 mm. Sharp bending of fibers may degrade
the optical transmission characteristics.
2. Hold the end of the swing-out tray and pull it out to gain access to the ODF components.
3. Open the two cover thumb nuts and remove the protective cover from the ODF splice support.
4. Insert the external fibers cable through the protective tube.
5. Route the fiber ends through the cable guides to the splice support area.
6. Identify the adapter panel pigtail to be spliced to each user fiber.
7. Insert splicing sleeves over the pigtail, splice the user fiber to the pigtail, and slide the splicing sleeve
over the splice.
8. Place the splicing sleeve in one of the slots in the splice support.
NOTE: When more than 12 fibers are connected to the ODF, first start filling the slots of the
lower splice support. After the slots are occupied, reinstall the top splice support and continue
filling the support slots.
9. After splicing all the fibers, reinstall the protective cover removed in Step 3.
10. Push the swing-out tray back into the unit.
11. Close the ODF front cover by pushing it up till it clicks to the unit.
12. Refer to Attaching rack mount brackets and secure the user fibers with cable ties to the fiber-
fastening bracket at the rear of the ODF.
NOTE: The OPP has two opening positions. The tray latches with a click at the halfway
position. Pull it again to open it fully so that you can thread the fibers.
6. Thread the fibers into the OPP, as illustrated in Threading and connecting optical fibers in the OPP.
NOTE: All optical fibers should be arranged in groups inside the OPP, and fastened with Velcro
strips.
CAUTION: Make sure that all the optical connectors are closed at all times with the
appropriate protective caps or with the mating cable connector. Do not remove the protective
cap until an optical fiber is connected to the corresponding connector and immediately install
a protective cap after a cable is disconnected.
The minimum bending radius of optical fibers is 1.4 in. (35 mm). Sharp bending of fibers may
degrade the optical transmission characteristics.
1. Identify the prescribed location of the patch panel in the rack before performing the following
procedures.
2. Make sure that all parts of the FMT-1U installation kit are available.
2. Remove the six screws (three on each side), attaching the ETSI brackets to the unit and remove the
brackets.
3. Attach each 19" bracket, with three screws from the installation kit, to the corresponding patch panel
side, as shown in the following figure.
3. Fasten the FMT4F to the FMT-1U with its two captive screws.
1. Identify the prescribed position of the PVC conduit along the frame’s side and the corresponding
attachment point.
2. Insert a WSR F #6 washer on a SRW 12/24 x 5/8 screw.
3. Insert the screw with the nut into a conduit bracket, and then inset the screw into the prescribed hole
in the frame side rail. Fasten the screw to the frame.
4. Take a second conduit bracket and reverse its position, with reference to the first. Align the position
of the brackets so that their slots are parallel.
5. Insert a SRW PH M5 x 16 screw through the brackets (from the side of the first bracket).
6. Place a WSR LS #5 spring washer and a WSR F #5 flat washer on the screw from the side of the second
bracket (keep the washers in the order as indicated).
7. Place a M5 nut on the screw and fasten it a little.
The slots in the brackets enable you to align their position to fit the hole in the conduit.
8. Remove the front cover of the conduit, and align the conduit so that the slot in the second bracket fits
the required hole in the conduit. Align the joint of the brackets to help reach the required position.
9. Fasten the M5 nut on the screw between the two brackets.
10. Insert a SRW PH M5 x 16 screw through the inner side of the conduit and the slot of the second
bracket.
11. Place a WSR LS #5 spring washer and a WSR F #5 flat washer on the screw from the side of the second
bracket (keep the washers in the order as indicated).
12. Place a M5 nut on the screw and fasten it.
13. Repeat steps 2 to 12 for the other attachment points.
14. Place the cover back on the conduit.
1. Identify the prescribed position of the cable holder on the frame’s side.
2. Insert two SRW FH M6 x 40 screws into the prescribed holes in the inner side of the frame.
3. Take the cable holder and open the captive screw of the movable bar to gain access to the back of the
assembly.
4. Insert the back holes of the cable holder on the screws.
5. Place a WSR LS #6 spring washer on each screw at the inner back side of the cable holder.
6. Assemble two HEX M6 nuts on each screw and fasten them.
7. Place the cable tie comb on the screws.
8. Assemble a HEX M6 nut on each screw and fasten them to the cable tie comb.
9. Replace the movable bar and fasten it with its captive screw.
10. Repeat steps 1 to 9 for each cable holder to be installed.
1. Identify the prescribed location of the grounding bar at the back of the frame.
2. Attach the grounding bar to the frame’s back rails and secure it with four screws supplied in the
installation parts kit.
NOTE: OPT9603 is suitable for installation in Central Office Facility and other indoor
applications.
If necessary, contact your Customer Support or your local sales representative for help in meeting your
specific installation requirements.
There are several options for installing OPT9603 platforms in their optical ETSI racks. These options are
mainly based on the rack's capacity, which is up to 800 fibers in its two ducts (up to 400 per duct), number
of platforms in the rack, and fiber spooler capacity (up to 400 fibers of length 600 mm). Due to the smaller
size of the OPT9603 platform and its need for only one upper fiber/cable guide to serve its cards and
modules, higher density installations of platforms in a single ETSI optical rack is possible. The installation
options include:
Basic installation of a single OPT9603 platform
Installation of four OPT9603 platforms, each with an average of 100 fibers per platform
Grounding the OPT9603 platform
Other installation options, to meet your special requirements (consulting Customer Support)
These options are described in the following sections.
2. Attach the ETSI bracket to the right side of the OPT9603 with three M3 screws from the installation
kit.
3. Repeat Step 2 for the left side of the OPT9603.
2. Attach the 19" bracket to the right side of the OPT9603 with three M3 screws from the installation kit.
3. Repeat Step 2 for the left side of the OPT9603.
4. Attach the 23" bracket to the right side of the OPT9603 with three M3 screws from the installation kit.
5. Repeat Step 4 for the left side of the OPT9603.
3. Insert a WSR F #6 washer on a SRW 12/24 x 5/8 screw from the installation kit.
4. Insert the washer and screw set through the corresponding holes in the bracket and the rack rail and
fasten the screw.
5. Repeat Steps 3 and 4 for the second hole in the bracket.
6. Repeat Steps 3 to 5 for the second bracket.
Review the grounding requirements specified in Grounding requirements and Preparing cables and fibers.
Obtain the required materials and make sure to perform the grounding connections in accordance with
these requirements.
WARNING:
The ground cable must be of at least the same thickness as the RAP/PDU power cable.
The thickness of the platform grounding cable must match the thickness of the power
cable from the RAP/PDU to the platform.
In installation without RAP/PDU units (customer provided power source), the thickness
of the platform grounding cable must match the thickness of the power cable source.
3. Connect the lug at the end of the grounding cable to one of the pairs of grounding points on the right
side of the rack grounding bar. To secure the grounding cable lug to the grounding bar, hold the two
holes in the cable lug against the two grounding points on the bar and place the flat washers above
the cable lug, followed by the serrated lock washers. Screw in the bolts to hold everything in place.
Tighten the bolts with a torque of 450 N cm to 550 N cm.
4. Run the platform grounding cable from the rack grounding bar to the right side of the rack.
5. Thread the grounding cable through an opening into the cable conduit. The cables should now run
down the right side of the rack.
6. Draw the grounding cable out of the cable conduit by gently threading it through one of the openings
level with the grounding studs on the OPT9603 platform.
7. Connect the lug at the free end of the grounding cable to the grounding studs located on the
platform's right installation bracket. Note that the lug at the end of the grounding cable must be
inserted over both grounding studs.
WARNING: To prevent possible damage to OPT96xx equipment, all racks and equipment
must be completely grounded before connecting any external devices powered from an AC
source (110/220 V). All grounding procedures described here must be completed before, for
example, connecting an external PC to configure and initialize the NE management system.
When you install cards, make sure to align the card with the platform guide rails. Hold the card straight
during insertion and removal, and pull or push it slowly and carefully to avoid touching components located
on adjacent cards/modules.
CAUTION:
If you feel resistance when inserting cards, immediately retract the card and repeat the
process.
Do not use excessive torque when tightening the fastening card screws.
NOTES: The OPT9603 can also work with AC power modules; two types are available:
PFM03_AC occupies both power slots, and requires removing a bracket between these
slots to enable the module installation. Power redundancy is not supported with this
module.
PFM03_RAC occupies one power slot (like the PFM03). Two of these modules must be
installed in the OPT9603 to support AC power redundancy.
WARNING: Before connecting the PFM03_RAC to voltage, make sure the AC source is
protected by a 6A circuit breaker.
NOTE: Mark each AC source outlet with the corresponding PFM03_RAC module it's feeding
(left PFM/right PFM).
WARNING: Do not leave the system without an FCM03 unit for more than 1.5 minutes.
Make sure the replacement filter (new or clean) is available within reach of the platform you are handling.
CAUTION: At normal ambient temperature (up to 30° C) the FCM03 air filter must be replaced
within 1.5 minute. This will prevent the platform overheating.
CAUTION: When removing the FCM03, be careful not to touch the internal fans which may
still be rotating.
4. Identify the filter's air intake side, indicated by an arrow on its front side (see the above figure).
5. Place the air filter with the air intake pointing left, and slid it into the FCM03.
6. Hold the FCM03 module handle and insert the rear end of the module into the card guides.
7. Push the module in until the panel at the front of the module is flush with the front of the OPT9603
platform. If resistance is felt before the connectors are engaged, pull the module out and repeat the
procedure.
8. Secure the module in place by tightening its captive screw.
9. First time the filter is installed, take the "FILTER" label from the air filter kit and attach it to the FCM03
panel as shown in the following figure.
NOTES:
Step 9 in the procedure is applicable only first time the filter is installed.
The "FILTER" label enables to identify OPT9603s that are already equipped with air filters.
CAUTION:
When installing optical modules, make sure all SFP/XFP transceiver slots are closed by
protective caps. Do not remove the cover until an SFP/XFP is inserted.
For your safety and to comply with electromagnetic compatibility (EMC) requirements,
protect all unused slots with blank panels to prevent the escape of ventilation from the
fans through these openings.
6. Push the module in until the panel at the front of the module is flush with the front of the OPT9603
platform. If resistance is felt before the connectors are flush, pull the module out and repeat the
procedure.
7. Secure the module in place by tightening its two captive screws.
3. Identify the NVM cover according to the figure above. The NVM slot is located under the cover.
4. Turn over the RCP03 (on its PS) and identify the two screws fastening the cover to the card (see the
preceding figure).
5. Open the two screws fastening the cover to the RCP03, and remove it.
6. Orient the NVM card against the dedicated slot on the RCP03, and insert its rear end (the end with
the connector) in the card guides. Push the card in until it is locked in place.
7. Place the NVM cover on the slot, and fasten it with its two screws.
CAUTION: Before inserting or extracting a card into the platform, identify its extractor type
and act according to the corresponding procedure.
NOTE: Identical OPT96xx cards with regular or modified extractors can operate in the same
platform without any limitation.
2. To insert/extract cards with regular extractors use the procedure in Inserting/extracting a card with
regular extractors.
3. To insert/extract cards with modified extractors use the procedure in Inserting/extracting a card with
modified extractors.
CAUTION: Before inserting or extracting a card into the platform, release the extractors by
pressing the latches inwards and pulling/pushing both handles simultaneously. Failure to do
so may damage the card.
NOTE: In their regular position the handles are near vertical with reference to the front panel.
b. Without releasing your hold, pull the handles outwards until they stop (see the following figure).
c. The handles are now in a new position, ready for card insertion (see the following figure).
2. Insert the rear end of the card into the card guides.
3. Make sure that the two fastening (captive) screws are free to move backwards as the card slides in.
4. Push the card front panel in until the extractor handles stop moving.
5. Simultaneously, push both handles inwards until they stop (see arrows near handles in the figure
below). Verify that the front of the card is flush with the front of the OPT9603 platform and the
extractors stop.
6. If you feel resistance while inserting the card, retract it and repeat the procedure.
7. Fasten the card with its two captive screws. Do not use excessive torque when tightening the screws.
CAUTION: Before inserting or extracting a card into the platform, release the extractors by
pressing the latches inwards and pulling/pushing both handles simultaneously. Failure to do
so may damage the card.
NOTE: In their regular position the handles are near vertical with reference to the front panel.
b. Pull the handles outwards until they stop (see the following figure).
c. The handles are now in a new position, ready for card insertion (see the following figure).
2. Insert the rear end of the card into the card guides.
3. Make sure that the two fastening (captive) screws are free to move backwards as the card slides in.
4. Push the card front panel in until the extractor handles stop moving.
5. Simultaneously, push both handles inwards until they stop (see arrows near handles in the figure
below). Verify that the front of the card is flush with the front of the OPT9603 platform and the
extractors stop.
6. If you feel resistance while inserting the card, retract it and repeat the procedure.
7. Fasten the card with its two captive screws. Do not use excessive torque when tightening the screws.
CAUTION:
When installing optical modules, make sure all SFP/XFP transceiver slots are closed by
protective caps. Do not remove the cover until an SFP/XFP is inserted.
For your safety and to comply with EMC requirements and to prevent ventilation from
the fans escaping through these openings, protect all unused slots with blank panels.
CAUTION: When inserting a module, make sure to carefully align it with the cage guide rails. If
you feel resistance during insertion, immediately retract the module and repeat the process.
Hold the module straight during insertion and extraction. Pull or push it slowly and carefully to
avoid touching components on adjacent modules.
5. Follow the procedure described in Inserting/extracting a card with new extractors in the OPT9603
platform.
6. If you are installing modules with SFP/XFP transceivers, proceed to(96 IMM) Installing SFP/XFP
transceivers in cards and I/O modules.
7. After inserting all the modules, check for correct installation against the module insertion diagram.
Install blank panels over all free slots.
NOTE: The figures in the following procedures show the I/O slot structure in an OPT9608 and
the procedure steps correspond to this platform. However, the basic structure of the slots in
the other OPT96xx platforms (OPT9624 and OPT9603) is similar. Interpret the slot position in
the corresponding platform you are handling to correctly perform the procedures.
The general view of an OPT9608 slot structure is shown in the following figure.
Figure 5-9: OPT96xx and OPT9603 I/O slot structure
In this structure each pair of slots is separated by a module guide that can be removed to form a double
(long) slot. There is a small difference between the guide in the upper and lower pair of slots.
3. Open the screw fastening the holder to the platform and remove it.
4. Remove the two M2 screws fastening the module guide to the platform.
5. Slide out the guide and remove it.
CAUTION: When inserting a module, make sure to carefully align it with the cage guide rails. If
you feel resistance during insertion, immediately retract the module and repeat the process.
Hold the module straight during insertion and extraction. Pull or push it slowly and carefully to
avoid touching components on adjacent modules.
5. Follow the procedure described in Inserting/extracting a card with new extractors in the OPT9603
platform to install the module.
6. If you are installing modules with SFP/XFP transceivers, proceed to Installing SFP/XFP transceivers in
cards and I/O modules.
7. After inserting all modules, check for correct installation against the module insertion diagram. Install
blank panels over all free slots.
5. Remove the protective covers from the slot and from the SFP/XFP transceiver.
6. Insert the rear end of the transceiver into the slot guides, and push slowly backwards to mate the
connectors until the transceiver clicks into place. If you feel resistance before the connectors are fully
mated, retract the transceiver and repeat the procedure.
CAUTION: All slots that are not in use must remain covered. If you have to replace a module
or card, remove the SFP/XFP first.
The figure also shows the three areas allocated for routing cables/fibers.
Note that the rack features six fastening comb strips (three on each side) that can be used for attaching
cables/fibers with appropriate cable ties. These strips have five holes to which separator brackets can be
attached. The flexibility this provides means that the spaces in the cable conduit can vary, as required. The
separator brackets are perforated; cables/fibers can be attached to the holes.
The following figure shows a cross-section view of the rack's side, including the cable conduit and fiber
channel. It also depicts the three areas for routing fibers and cables and the options recommended for
routing cables/fibers in the optical ETSI rack according to the specific installation requirements.
The following figure shows a cross-section view of the rack's side, including the cable conduit, fiber channel,
and the three areas. It illustrates the options recommended for routing cables/fibers according to the
specific installation requirements.
Figure 6-2: Cable routing options (each rack side)
Option A shows the routing of max. 900 fibers (Ø 2 mm) and max. 24 copper cables (Ø = 12 mm).
The space is used for:
Max. 400 fibers @ 2 mm in Area 1
Max. 500 fibers @ 2 mm in Area 2
Max. 24 cables @ 12 mm in Area 3
Option B shows the routing of max. 400 fibers (Ø 2 mm) and max. 48 copper cables (Ø = 12 mm).
The space is used for:
Max. 400 fibers @ 2 mm in Area 1
Max. 24 cables @ 12 mm in Area 2 and 3
Option C shows the routing of max. 1500 fibers (Ø 2 mm); no cables are used in this option. The
space is used for:
Max. 400 fibers @ 2 mm in Area 1
Max. 1100 fibers @ 2 mm in Area 2 and 3
Using similar terms to those used for the Apollo platforms, the modules installed in the two top I/O slots
are called outer modules and those installed in the lower I/O slot and the RCP03 inner modules.
When routing fibers from I/O modules in OPT9603, follow these guidelines:
Fibers from the top outer modules must be routed to the fixed radius limiters on the upper fiber/cable
guide.
Fibers from the lower inner modules must be routed to the adjustable radius limiters on the upper
fiber/cable guide.
NOTE: To facilitate power cable routing, it is recommended to start from the OPT9603
platform towards the xRAP-100/RAP-4B.
1. Connect the connector at the end of the power cable to the power connector of the PFM03 in slot
PFM-A, and fasten it with its two captive screws.
CAUTION: Do not exert excessive tightening torque to secure the cable connector, as this may
damage the module.
2. Repeat Step 1 for the second power cable to be connected to the corresponding PFM03 in slot PFM-B.
3. Bend the cables and thread them through the opening in the upper fiber/cable guide.
4. Pull the cable upward through the cable conduit at the side of the rack. Attach the cables to the comb
strip (at the inner side of the rack) with cable ties as required.
5. Pull the cables until the cable lugs are positioned against the appropriate connection points on the
xRAP-100/RAP-4B.
6. Use cable ties as required to fasten the cable to the rack side rails.
NOTE: The xRAP-100 installation is described in Installing the xRAP-100 , and the RAP-4B in
Installing the RAP-4B.
7. Connect the free ends of the power cables to the DC power connections on the xRAP-100/RAP-4B in
accordance with the rack installation plan and the cable tags.
CAUTION: Do not extract/insert a PFM03 card while the DC cables are connected to it.
CAUTION: Do not exert excessive tightening torque to secure the cable connector, as this may
damage the card.
2. Bend the cable and thread it through the opening in the upper fiber/cable guide.
3. Pull the cable upward through the cable conduit at the side of the rack. Attach the cable to the comb
strip (in the inner side of the rack) with cable ties as required.
Proceed according to the cable type:
For cables to be connected to the xRAP-100/RAP-4B, continue to Step 4.
For cables to be connected to the customer alarms collecting facility, go directly to Step 6.
4. Pull the cable to the level of the SHELF alarm connectors on the xRAP-100/RAP-4B.
NOTE: The xRAP-100 installation is described in Installing the xRAP-100 , and the RAP-4B in
Installing the RAP-4B.
5. Connect the 36-pin male connector at the end of the cable to the corresponding SHELF connector,
and fasten it with its two captive screws. This completes the installation of the alarm cables for RAP-
4B.
CAUTION: Do not exert excessive tightening torque to secure the cable connector, as this may
damage the RAP-4B.
6. Route the alarm cable with the open ends through the cable conduit to one of the rack top openings
towards the outside.
7. Use cable ties as required to fasten the cables to the rack side rails.
8. Connect the free ends of the cables according to the rack installation plan and the cable tags.
Before connecting electrical Ethernet cables to I/O modules, review the section Cable routing options in the
optical ETSI rack and the Guidelines for routing fibers and cables in OPT96xx platforms.
NOTE: To support the auto-negotiation feature on electrical ports, use CAT5E SFTP 2-pair or
4-pair straight cable to connect 10/100BaseT ports, or CAT5E SFTP 4-pair straight cable to
connect 1000BaseT ports.
1. Based on the site cabling diagram, arrange the data cables in groups according to the designated I/O
module, and route them inside the cable conduits at the side of the rack to the appropriate OPT9603
unit.
2. Depending on the location of the I/O module (upper or lower part of the platform), pass the cables
through the opening in the corresponding fiber/cable guide.
3. If the cables are routed to an outer module , roll them around the fixed radius limiters on the
corresponding fiber/cable guide.
4. If the cables are routed to an inner module , open the captive screws fastening the adjustable radius
limiters in place on the corresponding fiber/cable guide.
5. Roll the cables around the adjustable radius limiters on the corresponding fiber/cable guide.
The following figure shows an example of Ethernet cables routing to I/O modules.
6. Pull each data cable up or down to the level of the corresponding data module.
7. Bend the cable, so that the cable connector is positioned at the level of the appropriate module.
8. Connect the RJ-45 connector at the end of each cable to the corresponding interface on the I/O
module, in accordance with the rack installation plan.
9. Make sure that the cables connected to inner modules are correctly rolled around the adjustable
radius limiters. Fix them in this position by fastening their captive screws.
10. Organize the cables connected to the module in bundles and fasten each bundle with Velcro strips.
Before installing the OPT9603 platform and modules, all optical fibers must be routed through the fiber
channels running along the front supports of the optical ETSI rack. From the fiber channels, the fibers must
be routed near the OPT9603 platform you are installing. Before connecting optical fibers to I/O modules,
review the section Cable routing options in the optical ETSI Rack and guidelines for routing fibers and cables
in OPT96xx platforms.
CAUTION: Make sure that all the optical connectors are closed at all times with the
appropriate protective caps or with the mating cable connector. Do not remove the protective
cap until an optical fiber is connected to the corresponding connector, and immediately install
a protective cap after a cable is disconnected.
The minimum bending radius of optical fibers is 35 mm. Sharp bending of fibers may degrade
optical transmission characteristics.
4. If the fibers are routed to an inner module , open the captive screws fastening the adjustable radius
limiters in place on the corresponding fiber/cable guide.
5. Roll the fibers around the adjustable radius limiters on the corresponding fiber/cable guide.
6. Pull each fiber up or down to the level of the corresponding I/O module.
7. Bend the fiber so that the optical connector is positioned at the level of SFP/XFP transceiver LC
connector on the designated I/O module. Leave some slack to prevent stress.
8. Thoroughly clean the connectors of the optical fibers, using an approved cleaning kit.
9. Remove the cover from the SFP/XFP transceiver and connect the fiber LC connector to the SFP/XFP
connector, in accordance with the rack installation plan.
10. Make sure that the fibers connected to inner modules are correctly rolled around the adjustable
radius limiters. Fix them in this position by fastening their captive screws.
11. Organize the fibers connected to the module in bundles, and fasten each bundle with Velcro strips.
12. Roll fiber spares at the other end around the spools in the fiber spooler, and route the other end of
the fibers through the fiber channels and the openings in the rack to the outside, as required.
4. You will be able to see that the host name of the Apollo platform changed.
[edit]
admin@OPT9603#
NOTE: Personnel involved in the execution and supervision of commissioning tests must be
familiar with the applicable safety precautions and requirements.
Slot Module type Port Wavelength Optical transmit level (dBm) Receive level (dBm)
Slot Module type Port Wavelength Optical transmit level (dBm) Receive level (dBm)
WARNING:
Invisible laser radiation may be emitted from the aperture of optical ports when no fiber
cable is connected to them. Avoid exposure and do not stare into open apertures.
Do not stare into the laser beam or view it directly with optical instruments.
CAUTION: Before checking fiber break problems using an Optical Time-Domain Reflectometer
(OTDR), it is the user's responsibility to disconnect the receiver port. Failure to do so may
damage the receiver irreparably.
NOTE: An optical port with ALS capability turns off its transmitter when the corresponding
receive signal is lost. Turning the transmitter off may cause a chain reaction that turns the
optical signals off in a whole section of the network and generates a large number of alarms.
As a result, it may be difficult to identify the real cause of the problem, and you may need to
use the management station log records to identify the port.
When inserting cards and modules, make sure to align the card or module carefully with the platform guide
rails. If you feel resistance during insertion, immediately retract the card/module and repeat the process.
Hold the card/module straight during insertion and removal, and pull or push it slowly and carefully to
avoid touching components located on adjacent cards/modules.
Do not use excessive torque when tightening the fastening screws of cards and modules.
Visually inspect the card and the mating backplane connectors and make sure that there are no signs of
physical damage. In particular, check for bent connector pins.
CAUTION: Before extracting or inserting the RCP03 into the platform, release the extractor
handles by pressing the latches at the handle edges outward, and then pull/push both handles
simultaneously. Failure to do so may damage the card.
3. Open the two captive screws fastening the RCP03 to the platform.
4. Hold the two card handles and pull the card out.
If necessary, transfer the NVM from the replaced RCP03 card to its replacement (see Replacing the NVM on
RCP03 cards).
5. Hold the RCP03 card handles and insert the rear end of the card into the card guides.
6. Push the card in until the panel at the front of it is flush with the front of the OPT9603 platform. If
resistance is felt before the connectors are flush, pull the card out and repeat the procedure.
7. Secure the card in place by tightening its two captive screws.
CAUTION: Before extracting or inserting the I/O module, release the extractor handles by
pressing the latches at the handle edges outward and then pulling/pushing both handles
simultaneously. Failure to do so may damage the module.
3. Follow the procedure in Inserting or extracting a card with modified extractors to remove the module.
4. Insert the rear end of the replacement module into the corresponding card guides.
5. Follow the procedure in Inserting or extracting a card with modified extractors to install the
replacement I/O module.
CAUTION: To prevent the platform overheating, complete the replacement within 1.5
minutes.
CAUTION: When removing the FCM03, be careful not to touch the internal fans which may
still be rotating.
3. Carefully remove the FCM03 by slowly pulling it out of the platform. Be aware that the internal fans
may still be rotating.
4. Insert the replacement FCM03 in the corresponding platform guides, and push it in carefully until the
FCM03 fully engages the mating internal connector of the OPT9603 platform. Make sure that the
FCM03 front panel is flush with the platform frame front edges. As the FCM03 is plugged into its
mating connector, the green ACTIVE indicator on its panel should turn on.
5. Fasten the FCM03 to the platform by its two captive screws.
CAUTION: Make sure the replacement filter (new or clean) is available within reach of the
platform you are handling.
Throughout the electronics equipment industry, the acceptable recommendation is to clean or replace air
filters approximately every 90 days. However, the cleaning intervals depend on the specific environmental
conditions. In dusty environments, more frequent cleaning is required. Note that foam filters, which are
used in OPT platforms, efficiently trap particles without showing face loading of contaminants, and
therefore visual inspection cannot be used to determine cleaning intervals. If the filter is damaged or still
dirty or clogged after cleaning replace it.
CAUTION: Filter cleaning intervals must strictly be observed, as clogging by trapped particles
can severely impair equipment reliability and performance.
NOTE: Oily residues and moisture reduce cleaning efficiency of the above methods; in such
cases, clean the filter using method No. 4, or replace the filter.
3. Cold water rinse: Under normal service conditions, the foam media used in the filters require no oily
adhesives. Therefore, collected dust and dirt can be washed away using a standard hose nozzle with
plain water. Stand the filter until completely dry and free of moisture, and return to service.
4. Immersion in warm soapy water: Where stubborn airborne dirt is present, the filter may be dipped in
a solution of warm water and mild detergent. Then simply rinse in clear water, stand until completely
dry and free of moisture, and return to service.
The recommended method is No. 4, as it ensures thorough cleaning of all types of contaminants under any
reasonable service conditions.
WARNING: For continued protection against risk of fire, replace only with a fuse of the same
type and rating.
4. Insert the replacement circuit breaker into the circuit breaker sockets of the corresponding xRAP-100
power terminal board, as shown in the following figure.
5. Reinstall the xRAP-100 front cover and fasten it with its two captive screws.
Figure 9-2: Replacing the xRAP-100 circuit breakers
WARNING: For continued protection against risk of fire, replace only with a fuse of the same
type and rating.
4. Insert the replacement circuit breaker into the circuit breaker sockets of the corresponding RAP-4B
power terminal board, as shown in the following figure.
5. Reinstall the RAP-4B front cover and fasten it with its two captive screws.
Figure 9-3: Replacing xRAP-100 circuit breakers
The ALARMS connector can be connected in several configurations to your alarm collecting facility. It can
be connected directly to your distribution frame or via the RAP rack alarm panel to the customer’s facility.
The appropriate cables for each of the configurations are described in the sections that follow.
The following table lists the pin assignment for this connector.
The following table lists the pin assignment for the ALARM IN/OUT connector.
All platforms 25 CRIT_NC Critical alarm relay, normally closed contact Output Pink/Black
26 CRIT_NO Critical alarm relay, normally open contact Output Pink/Green
29 MAJ_NO Major alarm relay, normally open contact Output Light Blue
31 MIN_NC Minor alarm relay, normally closed contact Output Light Blue/Red
32 MIN_NO Minor alarm relay, normally open contact Output Light Blue/Violet
All platforms 67 WARN_NC Warning alarm relay, normally closed contact Output Blue/Black
68 WARN_NO Warning alarm relay, normally open contact Output Gray/White dots
The following table lists the pin assignment for this connector.
Components Details
Apollo IP Phone GXP1400/1405
Telephone Transformer 36-72VDC/5VDC 3A/15W
VOIP Telephone shelf As per specification
To perform the installation you must know the type of the rack and power supply unit (RAP) being used.
This determines the type of power cable and circuit breaker you need for the installation. The power cables
and circuit breakers are listed in the following tables.
NOTES:
Depending on the specific configuration, the VoIP telephone can be connected to three
different Rack Alarm Panel (RAP): RAP-E, RAP-4B, or xRAP-100.
Before the installation make sure that the power cable is suitable for the RAP type that is
either at the site or in the Purchase Order (PO) (see the table above).
NOTE: The VoIP telephone can be fed from different RAP units
including: RAP-E and xRAP-100. When the description applies to
all RAP types the generic term RAP is used.
2. Remove the two M6 nuts and M6 locking washers that attach the wide bracket (positive cable lug) to
the RAP-E PCB (Printed Circuit Board).
3. Align the two holes of the wide bracket to the two screws connected to the PCB.
4. Secure the wide bracket using the two locking washers and nuts removed in Step 2. Tighten the nuts
with a torque of 938 N cm to 1062 N cm.
5. Identify the two threaded spacers on the board near the alarm connectors (see the preceding figure)
and place the narrow bracket on them.
6. Secure the narrow bracket (negative cable lug) to the post using two M3 screws from the installation
kit. Fasten the screws with a torque of 40 N cm to 44 N cm.
3. Remove Phillips screw from the grounding post (located near the J23 marking) on the RAP-E PCB (see
the preceding figure).
4. Insert the Phillips screw through cable lug and fasten the screw into the grounding (GND) post on the
RAP-E PCB (see the preceding figure).
5. Insert the appropriate circuit breaker into its sockets.
6. Make sure that the circuit breaker is in the OFF position.
7. Identify the location of the bottom cover in the RAP-E according to the figure in Removing the RAP-E
front panel and bottom cover.
8. Position the cover horizontally in front of the RAP-E.
9. Slide the cover into the grooves located on both sides of the RAP-E.
10. Reassemble the front panel and fasten it with its two captive screws.
3. Insert the banana connector from the output power cable of the converter into the VoIP telephone
DC-5V input connector (see the preceding and following figures).
When the system is configured appropriately, a SIP call can be initiated to a SIP phone or through a PBX.
The minimum configuration is:
At the RCP (Remote Control Processor):
The fe-rcp (fast ethernet- remote control processor) IP address is to be configured (e.g.
172.55.1.1)
Netmask of fe-rcp (e.g. 255.255.255.0)
Request system management mode DCN <W.X.Y.Z>
Using the navigation keys (see the figure in VoIP telephone), scroll to Network and press OK.
6. In the text box, type the new IP address (using the keypad) and press the OK soft key.
NOTES:
Delete the default IP address by pressing the soft key (BkSp).
To enter a period (.) press the asterisk (*) key.
8. In the text box, type a new Netmask address (using the keypad) and press the OK soft key.
NOTES:
Delete the default IP address by pressing the soft key (BkSp).
To enter a period (.) press the asterisk (*) key.
10. In the text box, type a new Gateway address (using the keypad) and press the OK soft key.
NOTES:
Delete the default IP address by pressing the soft key (BkSp).
To enter a period (.) press the asterisk (*) key.
4. Enter the IP address of the phone you want to call and press the OK soft key.
NOTES:
Delete the default IP address by pressing the soft key (BkSp).
To enter a period (.) press the asterisk (*) key.
Example:
Assuming that your phone IP address is 172.55.1.66, if you make a call to a phone at the IP address:
172.60.2.70, the screen appears as displayed below.
CAUTION: With high power lasers any contaminant can be burned into the fiber connection if
it blocks the core while the laser is turned on. This burn might damage the optical surface
enough that it cannot be cleaned.
WARNING: Pay attention to the following warnings before handling optical fiber connectors
and components:
Don’t use alcohol or wet cleaning without a way to ensure that it does not leave residue
on the end face. It can cause damage to the equipment.
Don’t look into a fiber or optical connector/adapter while the system laser is on.
Don’t use unfiltered handheld magnifier or focusing optics to inspect a connector.
Don’t connect a fiber to a fiberscope while the laser system is on.
When handling optical components like attenuators, make sure to inspect the optical connectors on both
sides (male and female) of the element.
NOTE: Optical connector protective covers protect them from dust and scratches, but not
from other contamination sources. Any removal of a protective cover requires connector
inspection.
Each probe has a set of adapters that enable to inspect almost every type of optical connector. The
following figure shows an example of a kit with various adapters.
Figure 12-4: Example of optical adapters kit
CAUTION: Before inspecting the optical connectors read the instructions in Optical fibers
safety notes and in Optical fibers safety warnings.
LASER WARNING: Invisible laser radiation might be emitted from disconnected fibers or
connectors. Don’t stare into beams or look directly with optical devices.
2. Connect an appropriate adapter on the inspection instrument according to the optical connector you
are inspecting.
3. Insert the optical connector into the adapter, and adjust the focus control to see a clear, focused
endface image.
4. If you are inspecting a connector installed on an equipment piece, insert the video probe with the
appropriate adapter tip into the bulkhead connector and adjust the focus.
5. On the video monitor, make sure that no contamination is present on the connector endface.
A clean connector endface is shown in the following figure.
6. Clean the endface as necessary according to the procedures in Optical connectors cleaning
procedures and reinspect.
Use the following figures to identify different types of contamination on optical connector endface.
Figure 12-5: Connector with dust
Cassette fiber connector cleaner - connector cleaning cassette (reel-based) is a dry cleaning method
that is quick, reliable, and gives uniform results. A 2-micrometer weaved polyester cloth is used to
clean optical fiber connectors.
One reel of cleaner tape can be used for over 400 cleanings. Additional replacement tapes are
available and allow continued use of the outer case. This is an abrasive fiber optic cleaning method.
However, the pad underneath the cleaning cloth mitigates this significantly.
NOTE: Most of the reel-based fiber connector cleaners require cleaning in one direction as
marked by an arrow on the device.
Cleaning swabs - are designed for dry cleaning fiber optic connector mating sleeves, bulkhead
adapters, and receptacles and are available in 2.5 mm and 1.25 mm versions.
To clean an endface of connectors already installed in patch panels and hardware devices the stick is
inserted into the bulkhead adapter or receptacle until the tip makes contact with the connector
endface, give a single turn, and then extract the stick and discard.
This is an abrasive fiber optic cleaning method mitigated by a resilient stickhead.
Figure 12-12: Cleaning swabs
Ferrule cleaner - this is a semi-automated fiber optic cleaning method, specially designed for fiber
optic connectors plugged into patch panels and hardware devices.
Figure 12-15: Ferrule cleaning device
Alcohol with lint-free swabs: a drop of solvent (typically isopropyl alcohol) is applied to the swab to
lightly moisten it. The swab is then lightly pressed and turned against the connector endface to clean
it.
Cleaning cassette
CAUTION: Before cleaning the optical connectors read the instructions in Optical fibers safety
notes and in Optical fibers safety warnings.
NOTE: The following procedure is suitable for cleaning male optical connectors.
The cleaning cassette includes a cleaning band, and has a sprig loaded shutter that exposes only part of the
band required for cleaning. After each shutter closure the band is automatically advanced and when
opened again exposes a new clean part of the band. This ensures that the dirt removed from the connector
endface in a previous cleaning will not be adhered to a connector in a next cleaning action.
LASER WARNING: Invisible laser radiation might be emitted from disconnected fibers or
connectors. Don’t stare into beams or look directly with optical devices.
2. Open the cassette shutter with one hand. With the other hand hold the connector at a 90-degree to
the cleaning band surface.
3. Draw the connector endface in a smooth linear motion. Do not press too hard; a light touch cleans
better.
4. Pull the fiber tip lightly down the exposed cleaning area in the direction of the arrow or from top to
bottom.
5. Release the thumb lever to close the cleaning window.
Check the connector with a fiber microscope (see Inspection devices). If the results are not satisfying repeat
the cleaning as necessary.
6. Repeat the inspection and cleaning processes, as necessary.
Lint-free wipes
CAUTION: Before cleaning the optical connectors read the instructions in Optical fibers safety
notes and in Optical fibers safety warnings.
NOTE: The following procedure is suitable for cleaning male optical connectors.
LASER WARNING: Invisible laser radiation might be emitted from disconnected fibers or
connectors. Don’t stare into beams or look directly with optical devices.
CAUTION: Take care not to contaminate the cleaning area of the wipe with your hands or on a
surface during folding.
3. Gently wipe the ferrule tip against the central part of the paper.
CAUTION: Don't scrub the fiber against the wipe. Doing so may cause scratches and more
contamination.
Lint-free swabs
CAUTION: Before cleaning the optical connectors read the instructions in Optical fibers safety
notes and in Optical fibers safety warnings.
NOTE: The following procedure is suitable for cleaning male optical connectors.
LASER WARNING: Invisible laser radiation might be emitted from disconnected fibers or
connectors. Don’t stare into beams or look directly with optical devices.
2. Lightly press and turn the swab to clean the ferrule face.
3. Properly dispose the used swab. Never reuse a swab.
4. Inspect the connector with a fiberscope.
5. Repeat the inspection and cleaning processes, as necessary.
CAUTION: Before cleaning the optical connectors read the instructions in Optical fibers safety
notes and in Optical fibers safety warnings.
NOTE: The following procedure is suitable for cleaning male optical connectors.
LASER WARNING: Invisible laser radiation might be emitted from disconnected fibers or
connectors. Don’t stare into beams or look directly with optical devices.
Lint-free wipes
99% Isopropyl alcohol
CAUTION: Before cleaning the optical connectors read the instructions in Optical fibers safety
notes and in Optical fibers safety warnings..
NOTE: The following procedure is suitable for cleaning male optical connectors.
If the dry cleaning with lint-free wipes doesn't provide the required results, try the wet cleaning method
described below.
LASER WARNING: Invisible laser radiation might be emitted from disconnected fibers or
connectors. Don’t stare into beams or look directly with optical devices.
CAUTION: Don't scrub the fiber against the wipe. Doing so may cause scratches and more
contamination.
5. Immediately repeat the figure 8 wiping action on the dry section of wipe to remove any residual
alcohol.
6. Properly dispose the wipe. Never reuse a wipe.
7. Inspect the connector with a fiberscope.
8. Repeat the inspection and cleaning processes, as necessary.
Lint-free swabs
99% Isopropyl alcohol
CAUTION: Before cleaning the optical connectors read the instructions in Optical fibers safety
notes and in Optical fibers safety warnings.
NOTE: The following procedure is suitable for cleaning male optical connectors.
LASER WARNING: Invisible laser radiation might be emitted from disconnected fibers or
connectors. Don’t stare into beams or look directly with optical devices.
2. Lightly moisten a lint-free swab with one drop of 99% alcohol. Do not oversaturate the swab.
NOTE: Prepare in advance a dry lint-free swab available for drying immediately after the wet
cleaning.
3. Lightly press and turn the dampened swab to clean the ferrule face.
4. Immediately after you clean, lightly press and turn the second swab (dry) to dry any alcohol that
remains from the ferrule face.
5. Properly dispose of the wet and dry swab. Never reuse a swab.
The measurements are performed using an OTDR with a high dynamic range and include the following
parameters:
Fiber length
Total fiber attenuation
Attenuation profile
Fiber attenuation (dB/km)
Splice location
The following figure shows an OTDR example.
Figure 12-19: Typical OTDR
The waveform displayed on the OTDR enables to measure fiber characteristics, including: distances,
attenuations and more.
The following figure shows a typical waveform displayed on the OTDR. The figure also presents several
parameters that can be obtained from the waveform.
Figure 12-20: OTDR waveform example
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