SET Duct Manufacturing, Inc.

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SET
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Duct Manufacturing, Inc.

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7800 Intervale Road - Detroit, Michigan 48238 - Phone: (313) 491-4380 - Fax: (313) 491-4381
• Flat Rolled Steel Processing • Duct Manufacturing

Veteran Owned Minority Owned

Spiral Duct Dimensional Guide

Spiral Duct Dimensional Guide • Issued: January 2011

 SET Duct Manufacturing, Inc.
FOR QUA
AM LIT
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SET
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Duct Manufacturing, Inc.

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G DU
TH IN
E NE S OF
ED
• Flat Rolled Steel Processing • Duct Manufacturing

7800 Intervale, Detroit, MI 48238

Phone (313) 491-4380 Fax (313) 491-4381
Minority / Veteran Owned

Materials Available
Galvanized, Galvanneal (Paintable), Stainless Steel 304 & 316,
4x4 PCD, 4x1 PCD, Aluminum 3003 H14, Aluminized,
Black Iron, Perforated Galvanized, Expanded Metal, Hot Rolled

Systems Available in Accordance with SMACNA Duct Construction Standards

Low Pressure, Medium Pressure, High Pressure.
Fume Exhaust, Below Ground, Single Wall, Double Wall,
Unlined & Lined Rectangular, Round Spiral, Flat Oval Spiral,
Warm Air Pipe and Fittings, Long Seam Welded Flexible Ductwork

Connection Systems
Couplings, Angle rings (Installed or Loose), AccuFlange™, EcconoFlange™, TDF,
Slip & Drive, Ward Flange™ (Installed), Ductmate™ (Installed), Flex Connectors

Accessories
Duct Sealer, Poly-Vinyl Tape, Hanging Systems, Blast Gates,
Volume Dampers, Gasket, Fasteners, Insulation Pins & Hardware, and much more

OEM Coil and Sheet Stock

36"-60" wide x 96"-144" long
Master Coils up to 10,000# max weight and 20" ID
28 gauge to 12 gauge
Slit to width for Spiral Pipe

Spiral Duct Dimensional Guide • Issued: January 2011

WEIGHT AND GAUGE CHART 28 26 24 22 20 18 16
GAUGE GAUGE GAUGE GAUGE GAUGE GAUGE GAUGE
DIAM. LBS/FT LBS/FT LBS/FT LBS/FT LBS/FT LBS/FT LBS/FT
All Pipe is manufactured with spiral lockseam 3" 0.7 0.8 1.0 1.2 1.5 N/A N/A
construction, seam type RL-1 from minimum G60
galvanized steel meeting ASTM A527 and
4" 0.9 1.1 1.4 1.7 2.0 2.5 N/A
ASTM A653 / A653M 690 5" 1.2 1.3 1.7 2.1 2.4 3.2 N/A
6" 1.4 1.6 2.0 2.5 2.9 3.8 N/A
Standard length is 10 foot sections. Shorter and
7" 1.6 1.9 2.4 2.9 3.4 4.4 N/A
longer lengths can be made to order corrugating 8" 1.8 2.1 2.7 3.3 3.9 5.1 6.3
available. 9" 2.1 2.4 3.1 3.7 4.4 5.7 7.0
10" 2.3 2.7 3.4 4.1 4.9 6.3 7.8
Orders will be shipped according to the gauges 11" 2.5 2.9 3.7 4.6 5.4 7.0 8.6
shown in the grey areas unless specified otherwise. 12" 2.8 3.2 4.1 5.0 5.9 7.6 9.4
These gauges meet or exceed 2005 SMACNA
requirements from -2" to +10" w.g. SMACNA 1995 14" 3.2 3.7 4.8 5.8 6.8 8.9 11.0
Standard Guage also available. 16" 4.3 5.4 6.6 7.8 10.2 12.5
18" 4.8 6.1 7.5 8.8 11.4 14.1
Also available in 304 and 316 Stainless Steel, 3003 20" 5.3 6.8 8.3 9.8 12.7 15.6
H14 Aluminum, P.C.D. Coated, Aluminized, 22" 5.9 7.5 9.1 10.7 14.0 17.2
Galvanneal (Paintable) and Double Wall. 24" 6.4 8.2 9.9 11.7 15.2 18.8
26" 6.9 8.9 10.8 12.7 16.5 20.3
Note: Standard galvanized is normally paintable 28" 9.5 11.6 13.7 17.8 21.8
providing the galvanized material is adequately 30" 10.2 12.4 14.6 19.0 23. 5
prepared for painting "by others".
32" 10.9 13.3 15.6 20.3 25.0
34" 11.6 14.1 16.6 21.6 26.6
Below Ground PCD Gauges 36" 12.3 14.9 17.6 22.9 28.2
4" thru 8" = 26 gauge 38" 12.9 15.7 18.5 24.1 29.7
9" thru 16" = 24 gauge 40" 13.6 16.6 19.5 25.4 31.3
18" thru 24" = 22 gauge 42" 14.3 17.4 20.5 26.7 32.9
26" thru 32" = 20 gauge 44" 18.2 21.5 27.9 34.4
34" thru 60" = 18 gauge 46" 19.0 22.4 29.2 36.0
48" 19.9 23.4 30.5 37.5
Above Ground PCD Gauges 50" 20.7 24.4 31.7 39.1
4" thru 12" = 26 gauge 52" 21.5 25.4 33.0 40.7
13" thru 18" = 24 gauge 54" 22.4 26.3 34.3 42.2
20" thru 24" = 22 gauge 56" 23.2 27.3 35.8 43.8
26" thru 36" = 20 gauge 58" 24.0 28.3 36.8 45.4
38" thru 60" = 18 gauge 60" 24.8 29.3 38.1 46.9

(PCD weights correspond with galvanized chart)

Spiral Duct Dimensional Guide • Issued: January 2011

Fittings are fabricated from hot-dipped galvanized steel FITTINGS
in gauges that meet or exceed 2005 SMACNA standards. DIAMETER MINIMUM GAUGE
(See table at right)

All fittings are male size for slip fit into standard spiral
ducts with the exception of CF couplings or specified
“Female” connections.

Consult Factory for information on High Pressure, welded

fittings.

DIAMETER

Part Number = CN + “A” Part Number = CF + “A” Part Number = EC + “A”

Coupling – Male Coupling – Female (Pipe Size) End Cap - Male
(Slip Fits Into Pipe) (Slip Fits Into Pipe)

Spiral Duct Dimensional Guide • Issued: January 2011

 Available Seams
• “Maple Wood” V-Groove
– See Chart to right
• Standard V-Groove
• 1/2” Offset
• Gore Lock
– Note Radius will be 1.0 x A minimum

Part Number = AN30 + “A” Part Number = AN + “A” Part Number = AN60 + “A” Part Number = EW + “A”
30 Deg Angle 45 Deg Angle 60 Deg Angle 90 Deg Angle

Centerline Radius (standard) = 11/2 x A

(Any throat radius required for the job is available)

Part Number = AL30 + “A” Part Number = AL + “A” Part Number = EL60 + “A” Part Number = EL + “A”
30 Deg Angle 45 Deg Angle 60 Deg Angle 90 Deg Angle

Part Number = ALSW + “A” Part Number = ELSW + “A”

45 Deg Angle 1.5CL 90 Deg Elbow 1.5CL

Spiral Duct Dimensional Guide • Issued: January 2011

Part Number = WY + “A” x “B” x “C” Part Number = WYRB + “A” x “B” x “C” Part Number = WYTR + “A” x “B” x “C”
45 Deg Lateral Wye 45 Deg Lateral Wye with Reducing Body 45 Deg Lateral Wye with Reducer
L = (1.414 x C) + 4” L = (1.414 x C) + 4” L = (1.414 x C) + 4” plus LR = A–B (4”MIN)

Spiral Duct Dimensional Guide • Issued: January 2011

Part Number = WX + “A” x “B” x “C” x “D” Part Number = WXRB + “A” x “B” x “C” x “D” Part Number = WXTR + “A” x “B” x “C” x “D”
45 Deg Lateral Cross 45 Deg Lateral Cross with Reducing Body 45 Deg Lateral Cross with Tapered Reducer
L = 1.414 x (Larger of “C” or “D”) + 4" L = 1.414 x (Larger of “C” or “D”) + 4" L = 1.414 x (Larger of “C” or “D”) + 4" plus LR = A-B (4" MIN.)

Part Number = TC + “A” x “B” x “C” Part Number = TCRB + “A” x “B” x “C” Part Number = TCTR + “A” x “B” x “C”
90 Deg Conical Tee 90 Deg Conical Tee with Reducing Body 90 Deg Conical Tee with Tapered Reducer
L = C + 4" L = C + 4" L = C + 4" plus LR = A-B (4" MIN.)

Part Number = CX + “A” x “B” x “C” x “D” Part Number = CXRB + “A” x “B” x “C” x “D” Part Number = CXTR + “A” x “B” x “C” x “D”
90 Deg Conical Cross 90 Deg Conical Cross with Reducing Body 90 Deg Conical Cross with Tapered Reducer
L = Larger of “C” or “D” + 4" L = Larger of “C” or “D” + 4" L = Larger of “C” or “D” + 4" plus LR + A-B (4" MIN.)

Spiral Duct Dimensional Guide • Issued: January 2011

 Part Number = TSRB + “A” x “B” x “C”
90 Deg Shoe Tee with Reducing Body
L = C + X + 2” (See Below Chart)

Spiral Duct Dimensional Guide • Issued: January 2011

 Bellmouth
4” thru 24” Available in 1” Increments
26” thru 48” Available in 2” Increments
50” thru 60” Short Radius in Bellmouth
Available in 2” Increments
Part Number = BG + Diameter
Part Number = SRE + “A” x “B” Sizes available 3” thru 24”
Eccentric Shown Cast Aluminum Body
When order please specify Eccentric
or Concentric

Diameter No. Of Vanes

3” thru 4” 1
5” thru 12” 2
13” thru 20” 3
21” thru 36” 4
37” thru 60” 5

Diameter X
3” thru 20” 2”
Part Number = EV + “A” 21” thru 36” 4”
Part Number = ELHT + “A” x “B” 90 Deg Mitered Elbow with Vanes 37” thru 60” 6”
3 – Piece 90 Deg Elbow with Heel Tap Part Number without Vanes = EM
Variable Throat Radius

Part Number = WT + “A” x “B” x “C”

True Wye Part Number = SC + “A” x “B” x “C”
Split Crotch Bullhead Tee

Spiral Duct Dimensional Guide • Issued: January 2011

 Part Number = PL + “A” x “B” x “H”
Plenum Box

Spiral Duct Dimensional Guide • Issued: January 2011

AccuFlangeTM are available in Glavanized, Paintable Galvanized, PCD, Stainless Steel and Aluminum materials.
AccuFlangeTM are products of Spinfinity, Pacific, WA, USA

*QUICKDRAWTM closure rings are also available

Spiral Duct Dimensional Guide • Issued: January 2011

Spiral Duct Dimensional Guide • Issued: January 2011
Spiral Duct Dimensional Guide • Issued: January 2011
 4x1 PCD (for below ground air systems) has a
4 mil polyvinyl coating on the outside to provide
protection against corrosion from soil.

4x4 PCD (for above or below ground fume exhaust)

has a 4 mil polyvinyl coating on both inside and
outside of duct.

The use of PCD Ductwork eliminates the need for

encasing in concrete, propping up or tying down.

By combining the strength of steel and the

chemical inertness of plastic, PCD Ductwork is both
lightweight, and corrosion resistant.

How PCD is made

The PCD manufacturing process begins with:
PCD is a rugged, durable material that will take
ordinary handling and shipping without damage.
It can be cut and formed with regular sheet metal
equipment and tools with no harm to the coating.
Even the largest diameter ducts are easily cut with
portable metal-cutting saws.
Use stainless steel sheet metal screws every 6” to
connect ducts and fittings.
Ends of fittings are made to slip inside duct unless
otherwise specified by our customer.
1. Prime, hot-dipped, G-60 galvanized steel
that is cleaned and fire treated.
2. A special epoxy primer is bonded to both
sides of the metal.
3. A 4-mil polyvinyl coating is heat-fused to
one side (4x1) or both sides (4x4).All joints
should be wrapped to prevent air leakage
and to keep dirt and sand out of the duct
system. PCD Tape is recommended as
it is ideal for the usage. It has superior
adhesive qualities, even in extremely hot
or extremely cold weather.

All PCD fittings are accurately sized and fabricated

with stainless steel fasteners.
Also available is PCD Duct Sealer. This can be
applied from 1 Gallon (hand or brush applied) or
10.5oz tubes by beading. Approximate coverage is
375 lin. Ft. per gal. @ ¼” bead.

If the PCD coating is scratched or scarred so as to

expose the base metal, apply PCD touch up spray
paint, PCD sealer or PCD tape to cover area. Spray
paint is for touch up purposes only.

Spiral Duct Dimensional Guide • Issued: January 2011

Install Above Water Table:
• The PCD Duct System is not designed to be
waterproof. Installation must be made safely
above the water table. Ducts should not be placed
where water infiltration may occur.
Depth:
• The top of the duct can extend into the cement,
leaving a minimum of 2 1/2” of cement above the
top, or the duct can be placed well below the
cement. However, the duct should not be placed so
deep that the weight on it will exceed the load
capacities.
Trenching and Backfill:
• After the excavation has been made, no special
bedding need to used for PCD Duct. It can rest
right on the ground, or be set in sand or light
aggregate. Pea gravel or sand (or the material
taken from the trench, if equivalent) can be used to
backfill. Spread the backfill material evenly around
the duct making sure there is no gaps, and
tamping by hand in place is a recommended practice.
• No cement is needed to fill around the duct, since
the tamped fill holds the duct in place and the
plastic coating prevents ground corrosion of the
galvanized steel. This plastic coating is resistant to
any minerals or salts that may be in the backfill soil.
PCD Duct will not “float” when backfilled to within
2” of the top of the duct. Concrete is then poured
so that the “tie-down”, work is eliminated. It is
recommended that proper compaction occur at no
more than 12” intervals.
• CAUTION:
When backfilling or grading, care should be taken not
to dump or push heavy loads directly on the duct,
nor should heavy equipment be allowed to run over
the duct.
Large Diameter Ducts
• Special care should be taken with large diameter
ducts. Backfilling and tamping should be done
without damage to the ducts. Temporary bracing
can be used inside the ducts or angle rings can be
permanently installed on the ducts to provide
strength and rigidity. Rings should be primed and
coated with PCD paint if not stainless steel.
Spiral Duct Dimensional Guide • Issued: January 2011
Load Specifications:
• Non Corrugated Spiral Seam Pipe
– 4” thru 8” = 400 lbs. / Linear Ft.
– 9” thru 12” = 600 lbs. / Linear Ft.
• Corrugated Spiral Seam Pipe
– 14” thru 36” = 1800 lbs. / Linear Ft.
– All ducts 14” and larger in diameter will
be corrugated for extra strength.
• Where deeper burial or heavier loading is required;
duct gauges can be increased per customer request.
Additional bracing can be used to strengthen the duct.
Durability:
• PCD needs no protection in earth from sand,
concrete or plaster. It is not affected by the minerals
and salts found in normal backfilling materials.
PCD has also passed thousands of hours of
accelerated salt spray, humidity cabinet and water
immersion tests with no loss of adhesion or
corrosion resistance.
Specifications for PCD Underground Duct:
• All ducts shall be PCD formed into spiral tubes. All
couplings and fittings shall be factory fabicated
using PCD material and stainless steel accessories.
• All joints and connections shall be stainless steel
screw fasteners and taped in accordance with
manufacturer’s recommendations to assure an air-
tight system.
• Any damage to the coating shall be repaired with
PCD Touch up paint, sealer and tape as necessary.
 Rectangular Duct Systems
Full Length Duct:
• TDF construction with stainless steel
corners and accessories. Finished length
will be 56”.
• S&D construction with PCD cleats.
Short Duct & Fittings:
• TDF construction with stainless steel
corners and accessories.
• S&D construction with PCD cleats.
PCD Ductmate/Ward flange available upon request
Spiral Duct Dimensional Guide • Issued: January 2011
Spiral Pipe Systems
Standard Length Spiral Seam Pipe:
• 10” sections
Short Length Spiral Seam Pipe:
• Available upon request.
Spiral Fittings:
• All fittings will be factory fabricated with
stainless steel rivets and fasteners.
• All fitting seams shall be caulked on the
inside with PCD sealer.
• All fittings will be slip fit unless otherwise
specified.
4x1 PCD Connection of Duct
• Is used for underground systems, it has • PCD is connected in the same manner as
the 4-mil polyvinyl coating on the galvanized systems.
outside for protection from the soil.
• All fittings are made to slip fit into the
• At times SET Duct MFG, Inc. will substitute spiral seam pipe.
4x4 material in place of 4x1.
• Pipe to Pipe will require a coupling.
4x4 PCD
• Is predominantly used in Fume Exhaust
systems but can be used in underground
systems.

• Great for pool applications and other

environments with heavy chlorine
concentrations.

Spiral Duct Dimensional Guide • Issued: January 2011

JOB NAME JOB NUMBER PO NUMBER DATE

Qty Liner Qty Liner

1" 1/2" No 1" 1/2" No

Qty Liner Qty Liner

1" 1/2" No 1" 1/2" No

Qty Liner Qty Liner

1" 1/2" No 1" 1/2" No

Spiral Duct Dimensional Guide • Issued: January 2011

Spiral Duct Dimensional Guide • Issued: January 2011
 SET Duct Manufacturing, Inc.
313.491.4380
313.491.4381 fax
www.setductmanufacturing.com

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Duct Manufacturing, Inc.

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