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Operating table

Technical Manual
C-MAX/NTR/04/01 Edition 01B Ref. 022720201
Operating table

TABLE OF CONTENTS

1 - Safety Instructions ............................................................................................................................. 9


1.1 Summary of warnings ......................................................................................................................... 9
1.2 Pinch points ....................................................................................................................................... 11
1.3 Symbols ............................................................................................................................................ 13
2 - General description ........................................................................................................................ 16
2.1 Description ........................................................................................................................................ 16
2.2 Specifications .................................................................................................................................... 18
3 - Preventive maintenance ................................................................................................................ 19
3.1 Tools required .................................................................................................................................... 19
3.2 Four maintenance key ....................................................................................................................... 19
3.3 Routine maintenance ........................................................................................................................ 20
4 Troubleshooting ................................................................................................................................ 23
4.1 Operator Troubleshooting chart ......................................................................................................... 23
4.2 Hand control troubleshooting charts .................................................................................................. 25
4.3 LCD message troubleshooting charts............................................................................................... 25
5 - Repair and replacement procedures. ........................................................................................... 26
5.1 Component of the base. .................................................................................................................... 26
5.1.1 Battery fuse replacement ................................................................................................................... 26
5.1.2 Mains fuse replacement. .................................................................................................................... 27
5.1.3 Base stainless steel cover replacement. ........................................................................................... 28
5.1.4 Plastic base cover replacement. ........................................................................................................ 29
5.1.5 Batteries replacement. ....................................................................................................................... 30
5.1.6 Charger power supply replacement. .................................................................................................... 31
5.1.7 Floor lock pad replacement. .............................................................................................................. 32
5.1.8 Floor lock cylinder replacement. ......................................................................................................... 33
5.1.9 Casters replacement. ......................................................................................................................... 34
5.1.10 Override hand control replacement. .................................................................................................. 35
5.1.11 Floor lock valve block replacement .................................................................................................. 36
5.1.12 Hydraulic pump replacement. ........................................................................................................... 38
5.2 Components of the column. .............................................................................................................. 39
5.2.1 Main hand control. .............................................................................................................................. 39
5.2.2 Main hand control cable. .................................................................................................................... 39
5.2.3 Column stainless steel cover replacement. ........................................................................................ 40
5.2.4 Top column plastic covers replacement. ............................................................................................. 41
5.2.5 Up/Down sensor replacement. ............................................................................................................ 42
5.2.6 Mother board replacement. ................................................................................................................. 43
5.2.7 Tilt cylinder replacement. ................................................................................................................... 44
5.2.8 Tilt bellow replacement. ..................................................................................................................... 46
CMAX NTR - 01B

5.2.9 Trend cylinder replacement. ................................................................................................................ 47

2 Réf. 022720201 Technical manual


Operating table

5.2.10 Trend bellow replacement. ................................................................................................................ 49


5.2.11 Main valves block replacement. ........................................................................................................ 50
5.2.12 Up/Down cylinder replacement. ......................................................................................................... 52
5.3 Component of the seat section. ........................................................................................................ 53
5.3.1 Seat section plate replacement. ......................................................................................................... 53
5.3.2 Kidney plate replacement. .................................................................................................................. 53
5.3.3 Leg support locking device replacement. ........................................................................................... 54
5.3.4 Leg support switch replacement. ........................................................................................................ 55
5.3.5 Leg sensor replacement. .................................................................................................................... 56
5.3.6 Leg cylinder replacement. ................................................................................................................... 57
5.3.7 Kidney cylinder replacement. .............................................................................................................. 58
5.3.8 Kidney switch replacement. ................................................................................................................ 59
5.3.9 Seat plastic cover replacement. ......................................................................................................... 60
5.3.10 Trend sensor replacement. ............................................................................................................... 61
5.3.11 Tilt sensor replacement. ................................................................................................................... 62
5.3.12 Sliding sensor replacement. ............................................................................................................. 63
5.3.13 Sliding power board replacement. ..................................................................................................... 64
5.3.14 Sliding motor replacement. ............................................................................................................... 65

5.4 Component of the back section. ........................................................................................................ 66


5.4.1 Back rest top plate replacement. ....................................................................................................... 66
5.4.2 Back rest cylinder replacement. ......................................................................................................... 67
5.4.3 Back rest sensor replacement. .......................................................................................................... 68
5.5 Components of the leg support. ........................................................................................................ 69
5.5.1 Leg support top plate replacement. .................................................................................................... 69
5.5.2 Leg support locking device replacement. ........................................................................................... 70
5.6 Component of headrest. .................................................................................................................... 70
5.6.1 Headrest locking device replacement. ................................................................................................ 70

6 - Adjustement procedure. ................................................................................................................ 71


6.1 Level adjustment. .............................................................................................................................. 71
7 - Drawing and spare parts list. .......................................................................................................... 72
7.1 Electrical drawing. ............................................................................................................................. 72
7.2 Hydraulic diagram.............................................................................................................................. 83
Drawing and part list............................................................................................................................. 85
Specific operations .............................................................................................................................. 96
Service sandbook ................................................................................................................................. 97
CMAX NTR - 01B

Technical manual Réf. 022720201 3


Operating table

TABLE OF FIGURES

FIG. 1.1 Pinch points .............................................................................................................................................. 11


FIG. 1.2 Pinch points .............................................................................................................................................. 12
FIG. 2.1 - General description .................................................................................................................................. 15
FIG. 2.2 - Mouvement range .................................................................................................................................... 17
FIG. 2.3 - Table top dimensions .............................................................................................................................. 18
FIG. 2.4 - X-ray access ........................................................................................................................................... 18
FIG. 3.1 - ALS indicator ........................................................................................................................................... 21
FIG. 3.2 - Emergency hand control .......................................................................................................................... 22
FIG. 4.1 Hand control troubleshooting charts ........................................................................................................... 24
FIG. 5.1 - Battery fuse replacement ......................................................................................................................... 26
FIG. 5.2 - Mains fuse replacement ........................................................................................................................... 27
FIG 5.3 a - Base stainless steel cover replacement ................................................................................................ 28
FIG. 5.3 b - Base stainless steel cover replacement ............................................................................................... 28
FIG. 5.4 - Plastic base cover replacement ............................................................................................................... 29
FIG. 5.5 - Batteries replacement .............................................................................................................................. 30
FIG. 5.6 - Charger power supply replacement ........................................................................................................... 31
FIG. 5.7 - Floor lock pad replacement ..................................................................................................................... 32
FIG. 5.8 - Floor lock cylinder replacement ............................................................................................................... 33
FIG. 5.9 - Casters replacement ............................................................................................................................... 34
FIG. 5.10 a - Override hand control replacement ...................................................................................................... 35
FIG. 5.10 b - Override hand control replacement ..................................................................................................... 35
FIG. 5.11 - Floor lock valves block replacement ...................................................................................................... 36
FIG. 5.12 - Block connection ................................................................................................................................... 37
FIG. 5.13 - Hydraulic pump replacement .................................................................................................................. 38
FIG. 5.14 - Main hand control .................................................................................................................................. 39
5FIG. 5.15 - Column stainless steel cover replacement ........................................................................................... 40
FIG. 5.16 a - Tab column plastic cover replacement ................................................................................................ 41
FIG. 5.16 b - Tab column plastic cover replacement ................................................................................................ 41
FIG. 5.17 - UP/Down sensor replacement ................................................................................................................ 42
FIG. 5.18 a - Mother board replacement .................................................................................................................. 43
FIG. 5.18 b - Mother board replacement .................................................................................................................. 43
FIG. 5.19 a - Tilt cylinder replacement ..................................................................................................................... 44
FIG. 5.19 b Tilt cylinder replacement ....................................................................................................................... 45
FIG. 5.19 c Tilt cylinder replacement ....................................................................................................................... 45
FIG. 5.20 a Tilt bellow replacement ......................................................................................................................... 46
FIG. 5.20 b Tilt bellow replacement ......................................................................................................................... 46
FIG. 5.21 a - Trend cylinder replacement ................................................................................................................. 47
FIG. 5.21 b - Trend cylinder replacement ................................................................................................................. 48
FIG. 5.21 c - Trend cylinder replacement ................................................................................................................. 48
FIG 5.22 a - Trend bellow replacement .................................................................................................................... 49
CMAX NTR - 01B

4 Réf. 022720201 Technical manual


Operating table

FIG 5.22 b - Trend bellow replacement .................................................................................................................... 49


FIG. 5.23 - Main valves block replacement .............................................................................................................. 50
FIG. 5.24 - Main valves block hydraulical connection ............................................................................................... 51
FIG. 5.25 - Main valves block electrical connection ................................................................................................. 51
FIG. 5.26 a - Up/Down cylinder replacement ............................................................................................................ 52
FIG. 5.26 b - Up/Down cylinder replacement ............................................................................................................ 52
FIG. 5.27 - Seat plate replacement .......................................................................................................................... 53
FIG. 5.28 - Seat plate replacement .......................................................................................................................... 53
FIG. 5.29 a - Leg support locking device replacement ............................................................................................. 54
FIG. 5.29 b - Leg support locking device replacement ............................................................................................. 54
FIG. 5.30 a - Leg support switch replacement .......................................................................................................... 55
FIG. 5.30 b - Leg support switch replacement ......................................................................................................... 55
FIG. 5.31 a - Leg sensor replacement ...................................................................................................................... 56
FIG. 5.31 b - Leg sensor replacement ..................................................................................................................... 56
FIG. 5.32 a - Leg cylinder replacement .................................................................................................................... 57
FIG. 5.32 b - Leg cylinder replacement .................................................................................................................... 57
FIG. 5.33 a - Kidney cylinder replacement ............................................................................................................... 58
FIG. 5.33 b - Kidney cylinder replacement ............................................................................................................... 58
FIG. 5.34 a - Kidney switch replacement .................................................................................................................. 59
FIG. 5.34 b - Kidney switch replacement ................................................................................................................. 59
FIG. 5.35 a - Seat plastic cover replacement ........................................................................................................... 60
FIG. 5.35 b - Seat plastic cover replacement ........................................................................................................... 60
FIG. 5.36 - Trend sensor replacement ...................................................................................................................... 61
FIG. 5.37 - Tilt sensor replacement ......................................................................................................................... 62
FIG. 5.38 - Sliding sensor replacement .................................................................................................................... 63
FIG. 5.39 a - Sliding power board replacement ........................................................................................................ 64
FIG. 5.39 b - Sliding power board replacement ........................................................................................................ 64
FIG. 5.40 a - Sliding motor replacement .................................................................................................................. 65
FIG. 5.40 b - Sliding motor replacement .................................................................................................................. 65
FIG. 5.40 c - Sliding motor replacement .................................................................................................................. 65
FIG. 5.41 - Back rest top plate replacement ............................................................................................................ 66
FIG. 5.42 a - Back rest cylinder replacement ........................................................................................................... 67
FIG. 5.42 c - Back rest cylinder replacement ........................................................................................................... 67
FIG. 5.42 b - Back rest cylinder replacement .......................................................................................................... 67
FIG. 5.43 a - Back rest sensor replacement ............................................................................................................ 68
FIG. 5.43 b - Back rest sensor replacement ............................................................................................................ 68
FIG. 5.44 - Leg support top plate replacement ......................................................................................................... 69
Fig. 5.45- Leg support locking device replacement .................................................................................................. 70
FIG. 6.1 - Level adlustement ................................................................................................................................... 71
CMAX NTR - 01B

Technical manual Réf. 022720201 5


Operating table

FIG. 7.1 - Electrical drawing ..................................................................................................................................... 72


FIG. 7.2 - P1 cable .................................................................................................................................................. 73
FIG. 7.3 - P21 cable ................................................................................................................................................ 73
FIG. 7.4 - P3 cable .................................................................................................................................................. 74
FIG. 7.5 - P22 cable ................................................................................................................................................ 75
FIG. 7.6 - P4 cable .................................................................................................................................................. 76
FIG. 7.7 - P5 cable .................................................................................................................................................. 76
FIG. 7.8 - P6 cable .................................................................................................................................................. 77
FIG. 7.9 - P71 cable ................................................................................................................................................ 77
FIG. 7.10 - P72 cable .............................................................................................................................................. 78
FIG. 7.11 - P77 cable .............................................................................................................................................. 78
FIG. 7.12 - P78 cable .............................................................................................................................................. 78
FIG. 7.13 - TB2 cable .............................................................................................................................................. 78
FIG. 7.14 - TB6 cable .............................................................................................................................................. 79
FIG. 7.15 - Hand control cable ................................................................................................................................. 79
FIG 7.16 - E-serve connection cable ....................................................................................................................... 79
FIG 7.17 - Battery charger ....................................................................................................................................... 80
FIG 7.18 - Bargraph indication ................................................................................................................................. 81
FIG 7.19 - Battery charger indication ....................................................................................................................... 82
FIG. 7.20 - Hydraulic diagram .................................................................................................................................. 83
FIG. 7.21 - Solenoide valve details .......................................................................................................................... 84

CMAX NTR - 01B

6 Réf. 022720201 Technical manual


Operating table

Dear customer,

Thank you for choosing the C-MAX operating table, newly proposed by FHSurgical to fully meet your needs.

Please read the instructions carefully to ensure optimum efficiency and safety when using the C-MAX operating
table.

Philippe DAURY, President.

Designer and Manufacturer :


FHSurgical
645, rue des Châtaigniers, BAT 405 - B2,
F 45770 SARAN

QUALITY REQUIREMENTS

Company certifiation and applicable standards

The FHSurgical quality system is certified :


ISO 9001 (2000)
ISO 13488 (2001)
Certificate N° 1605/9001/13488/1
by the G-MED (Medical Device Assessment Body) for the manufacturing, sales, installation and after sales
service for operating tables, table tops, trolleys for transfert system, and for their extensions and accesories.

Note : the ISO 13488 is the international standart dedicated to the medical devices manufacturers.

This table is designed in compliance with international standards IEC 601-1 (EN 60-601-1) electromedical
devices, Part 1: general safety rules and IEC 601-2-46 “electromedical devices, Part 2 : specific safety rules
applicable to operating tables”, and IEC 601-1-2 (EN 60-601-1-2) concerning electromagnetic interference.

CE Marking

The CE marking applied to the table is covered by a statement issued by FHSurgical , and a registration with
the l’AFSSAPS (French Agency governing the Sanitary Safety of Health Products).

Product UL2601 certification has been delivered by Underwriters Laboratory, to FHSurgical *.


FILE : N° E237575

* US model
CMAX NTR - 01B

Technical manual Réf. 022720201 7


Operating table

GUARANTEE

FHSurgical warrants the equipment against all defects of materials or manufacture for 12 months after delivery.
The warranty covers only equipment supplied by FHSurgical.
It is limited to replacement of parts acknow-ledged to be defective. The labour, travel, living and insurance expenses
of the crew replacing parts acknowledged to be defective are incumbent on the customer.

Title to replaced parts reverts to FHSurgical and they must be returned to it within one month of replacement;
otherwise FHSurgical reserves the right to bill the value of the replaced part.

Warranty repairs and deplacements do not extend the initial warranty period.

This guarantee does not cover the normal wear and tear of parts, nor does it apply to consumables (in particular
bulbs, fuses, neon tubes, UV tubes, semi-conductors, valves and diodes, rubber seals, mattress, cushions, etc.).
In order to benefit from the terms of this gua-rantee, the Purchaser must inform us of any defect by letter or by telex
followed by letter of confirmation within three days of discovering the defect.
The Buyer must submit to FHSurgical all evidence that the defect is incumbent on FHSurgical and afford
FHSurgical every facility to investigate the same.

The customer may buy spare parts simulta-neously with the equipment.

FHSurgical may use the Buyer's spare parts subject to replacement thereof.

On request, FHSurgical will supply the principal electrical diagrams and lists of parts to duly accredited
technicians.

The warranty determines if the supplies are altered or repaired by the Buyer or other par-ties without FHSurgical's
prior written consent.
No damages are recoverable under this warranty, which is personal to the Buyer and determines forthwith if it
disposes of the equipment.

The warranty does not cover:

• incidents caused by fortuitous events or force majeure as described in article X of the general conditions of sales,
• repair or replacement required by normal wear of the equipment,
• damage or accidents due to the customer's act such as negligence, lack of supervision, faulty connection and
use/procedures, disre-gard of the operating or maintenance instructions or improper use due inter alia to overload
of any kind.
CMAX NTR - 01B

8 Réf. 022720201 Technical manual


Operating table

1 - Safety Instructions :

1.1 Summary of warnings :

! During table top operation, several possible pinch points are generated and could result in medical staff or patient
injuries. Cutting or crushing injury may occur if any part of a patient or staff member is caught in a pinch point.
People involved must be aware of these risks and review drawings of FIG 1.1, 1.2. (pages 11-12)

! If an antistatic path is necessary, we recommend that you only use recommended antistatic pads, specifically
designed for this product and on which the patient must be in direct contact.
The operating table must be set on an antistatic floor or connected to an equalization device equipotential
connector (page 16).

! When using high frequency surgical equipment such as defibrillators or defibrillator-monitors, carefully follow
the manufacturer’s instructions (page 16).

! The table is earthed when table is connected to mains by power cord with earth (page 16).

! Where the integrity of the external Protective Earth Conductor arrangement is in doubt, equipment shall be
operated from its Internal Electrical Power Source (page 16).

! Table must be equipped with 2 flame retardant lead sealed batteries 12V, available through the FHSurgical
network (page 16).

Do not remove leg plate while patient is not correctly positioned .


Patient’s torso and buttocks must be firmly held in position by the operating table seat plate and his legs
supported by additional leg supports correctly attached to seat plate side rails (refer to leg support’s instruc-
tions for use).

! When leg section is not correctly secured, corresponding LCD angle value does not appear.

Do not use the table in the presence of flammable anesthetics.

! Prior to all surgical procedures, ensure that battery charge is sufficient for anticipated duration.

! Ensure socket cap covers the socket properly.

The plug is equipped with a safety lock feature : do not pull on hand control cord to disconnect it from the table
as this will damage it.

! Only FHSurgical representatives are authorised to use this socket. Otherwise, FHSurgical cannot be held
responsible and guarantee does not apply.

! If the hand control unit and the foot pedal used at the same time, the hand control unit has priority.

! Hand control “OFF” key also switches off the foot control.

! The values in the LCD display are given as guidelines. Their accuracy may vary according to environmental
conditions (altitude, hydrometry, temperature etc.).
Take care to check patient positioning visually.

! Table top movements can not be operated when table is unlocked.


Lock table before positioning patient on the table and before pressing any table top movement key.

! In case of table displacement, with patient on it, table top must be in a flat position, centered in relation to table
column.
Prior to this, the user will have to remove any obstacles that might stand in the way and move table with care.
CMAX NTR - 01B

Technical manual Réf. 022720201 9


Operating table

! Since table is locked, ensure table is stable according floor flatness. Relocate table if required.

! The information displayed on LCD are not reversed.

! When table is turned off, table memorizes orientation status.


Before any new positioning, ensure table is correctly configured in relation to patient orientation function.

! When REVERSE ORIENTATION is activated, level function does not include back section for compliance with
anesthesia procedure.

! In reverse configuration, flex and reflex function are not available for patient safety reasons. «REV. ORIENT.»
appears at the LCD message window.

! Caution : These ALS suggested alternative table movements do not take into account the type of surgery being
conducted or the environment (e.g. : other equipment closeby) and might not be compatible with the surgical
procedure in process.
To avoid any risk and before carrying out the suggested alternative, the user should evaluate feasibility.

! Use exclusively recommended FUSION pads.

! Ensure that it has been correctly secured, by pulling lightly double top up.

Do not exceed 600 lbs patient weight using standard positions specified.

! If a heavy patient (500-600 lbs) is placed on the tabletop in full slide towards patient head end, caution should be
used to avoid bumping the table, which can cause the table to tip. If chest compressions or other forces need to
be applied on a 500-600 lbs patient, the patient should be centered over the column.

! The positionings described below are given as an example only. They do not replace instructions given by the
health care professionals in charge of the patient to prevent any patient injury.

! Accessories here-below are not systematically representated.

! Possible patient or user injury may result from using accessories manufactured and sold by other companies.

! When override hand control is in use, primary hand control automatically shuts off, after 1 second.

! In override mode, no sensor is available (A.L.S. off) : when articulating table top, take care to avoid section colli-
sion with table top (e.g. : when sliding), with table base or with the floor.

! In override mode, lock table before articulating table top.

! There is no reverse orientation key in override mode. Controls are configured in normal orientation.
When table is turned to back up mode, table does not memorise orientation status.
Before articulating table top, take into account patient orientation. If patient is in Reversed Orientation, change
TREND selection to REV. TREND., BACK SECTION to LEG SECTION, LEFT TILT to RIGHT TILT, and vice versa.

! Take care not to jam cable when replacing drawer.

! Before any cleaning operation :


Switch off the table
Disconnect the control unit
Fit watertight covers on each connector.

Do not immerse hand control unit in liquid.

Do not spray solutions in direction of connectors.

Do not forget to clean wheels and floor blocks.

Do not use any oxidizing products with chloric derivative base such as bleach, or oxygenic derivatives such as
CMAX NTR - 01B

peracetic acid.

10 Réf. 022720201 Technical manual


Operating table

1.2 Pinch points :

! During table top operation, several possible pinch points are generated and could result in medical staff or
patient injuries.
People involved must be aware of these risks and review drawings of FIG 1.1 and 1.2.

cover

FIG. 1.1 Pinch points


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CMAX NTR - 01B

Technical manual Réf. 022720201 11


Operating table

FIG. 1.2 Pinch points

C-MAX30
C-MAX29
C-MAX31

C-MAX36

CMAX NTR - 01B

12 Réf. 022720201 Technical manual


Operating table

1.3 Symbols :

Label :
Warning : consult the accompanying Height up (page 20)
documents
Label :
IPX 4 Protected against water splashes
Height down (page 22)

Label :
Type B appliance : Protection against Trendelenburg
electric shocks
Manual :

! Remarks are aimed at attracting the


reader’s attention to particular points
Reverse trendelenburg

Manual : Tilt left


Not allowed

Power panel : Tilt right


Equipotentiality plug

Power panel :
CHARGE BATTERY
Battery charge/discharge status Back up
INTELLI POWER
(page 15)

Power panel : Back down (page 20)


Table works on batteries

Power panel :
Leg up
Table works on mains (page 24)

Power panel : Leg down


0/I Mains off / Mains on

Stop function Slide head (page 20)

Auto limit sensors Slide foot (page 21)

Lock table on floor Kidney up

Floor lock
Kidney down

Unlock table Flex

Patient orientation Reflex

Level (page 20)


CMAX NTR - 01B

Technical manual Réf. 022720201 13


Operating table

1.3 Symbols :

SUB-D socket for E-SERVE: for connecting exclusively


SERVE
FHSurgicalcomputer or modem (diagnostics) (page 25)

Plug symbol

Service key

Battery status

Hand control : Table works on batteries.


Battery status full charge / half charge / discharge (page 24)
Hand control :
Status : table works on mains (page 24)
Hand control :
Status : table lock / table unlock (page 24)

Maintenance key (page 24)

CMAX NTR - 01B

14 Réf. 022720201 Technical manual


Operating table

FIG. 2.1 - General description 8

5 7

12
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C-MAX09
13
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T 00¡

11
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20¡ AD
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SL
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TRE

9
15

C-MAX24

CHARGE BATTERY

INTELLI POWER

16 17
18

1 - Mobile base 9 - Power panel 17 - Identification label


2 - Column 10 - Power Cord 18 - Primary fuses
3 - Table top 11 - Battery fuse holder
4 - Headrest 12 - Connection panel
5 - Back section 13 - Hand control
6 - Kidney elevator 14 - Override
7 - Sliding seat section 15 - Grounding earthing plug
8 - Leg section 16 - Electrical characteristics label
CMAX NTR - 01B

Technical manual Réf. 022720201 15


Operating table

2 - General description :

2.1 Description :

C-MAX is a mobile, motorized electro-hydraulic operating table.


Equipped with a large sliding table top (ZIP SLIDE pending patent), C-MAX provides unrestricted radiological access
without patient reversing.
C-MAX is suitable for most surgical procedures and is designed to support patient weighing up to 600 lb using standard
positions (specified chapter 7, operator manual).
The unique concept of its power supply (INTELLI POWER pending patent) allows the table to be either battery powered
or electric powered.
Movements are executed through wired hand control (13) or optional foot control. Also, C-MAX is voice and touch screen
control compatible.

C-MAX operating table is comprised of a mobile base (1), a column (2), and a multi-section tabletop (3) which is
divided into 5 sections :

- a headrest (removable) (4)


- a back section (5)
- a kidney elevator (6)
- a sliding seat section (7)
- a leg section (removable) (8)

Back, kidney, seat and leg sections movements are motorized.


Headrest adjustment is manual.

C-MAX smart electronic design allows diagnostic and servicing to be performed from a distance by FHSurgical‘s
specialists (E-SERVE compatible).

Built-in sensors provide safety information to the users. These sensors prevent sectional conflict and detect accidental
table collisions with external obstructions (AUTO LIMIT SENSORS pending patent).

Electrical power supply :

Input : 100/120 Volts (shunt inside) 50-60 Hz 1 Phase 380 VA max.


A 4.5-meter long power cord hospital grade (10) is provided to connect the table to the mains.
Primary protection by 2 fuses : T 6,3 AH (18)

Mode of operation : 3 min / hour intermittent use

Insulation :

C-MAX is equipped with a grounding post (15) (male connector, DIN42801) at the power panel (9) to prevent
electric shock. Female connector not provided by FHSurgical.

! If an antistatic path is necessary, we recommend that you only use recommended antistatic pads, specifically
designed for this product and on which the patient must be in direct contact.
The operating table must be set on an antistatic floor or connected to an equalization device (equipotential
connector).

! When using high frequency surgical equipment such as defibrillators or defibrillator-monitors, carefully follow the
manufacturer’s instructions.

! The table is earthed when table is connected to mains by power cord with earth.

! Where the integrity of the external Protective Earth Conductor arrangement is in doubt, equipment shall be
operated from its Internal Electrical Power Source.

!
CMAX NTR - 01B

Table must be equipped with 2 flame retardant lead sealed batteries 12V, available through the FHSurgicalnetwork.

16 Réf. 022720201 Technical manual


Operating table

FIG. 2.2 - Mouvement range

9"
227mm

9"
227mm
Ensure cap s c over
socket s w hen not in use.

SERVE

Ensure cap s c over


socket s w hen not in use.

SERVE
26" 45"
675mm 1136mm
Ensure caps cover
sockets when not in use.

SERVE
C-MAX21

C-MAX19
90˚ 60˚

40˚ Ensure caps cover


sockets when not in use.

90˚
105˚
SERVE

Ensure caps cover


sockets when not in use. Ensure cap s c ove r
sockets when no t i n u se.

SERVE SERVE
C-MAX16
C-MAX14

C-MAX12
20˚
4" 110mm

30˚ 20˚

30˚ Ensur e caps c over


sockets when not in use.

SERVE

Ensure caps cover


sockets when not in use.

SERVE
C-MAX18

C-MAX23
C-MAX15

W0109-2000-SW
FDLKM-C.MAX
WARNING WARNING

AVERTISSEMENT CHARGE BATTERY


AVERTISSEMENT
INTELLI POWER

90˚

2"

Ensure caps cover


sockets when not in use.

SERVE

Ensure caps cover


sockets when not in use.

SERVE

140˚
C-MAX17

C-MAX23a
C-MAX13
CMAX NTR - 01B

Technical manual Réf. 022720201 17


Operating table

2.2 - Specifications :

- Up / Down : 45’’ - 1136 mm / 26’’ - 675 mm


- Lateral tilt left / right : 20°/20°
- Trendelenburg / reverse Trendelenburg : 30°/30°
- Back section Up / Down : 90°/40°
- Leg section Up / Down : 0°/105°
- Kidney elevator : 4’’ - 110 mm
- Slide Head / Foot : 9’’ - 227 mm / 9’’ - 227 mm
- Flex / reflex : 140° / 90°
- Headrest adjustment is manual : Up/ Down : 60° / 90°

- Tabletop dimensions : Length : 81’’ - 2055 mm


Width (access rails) : 22’’ - 550 mm

- Table weight : Approximatively 560 lb (250 kg)

- Patient weight capacity : 600 lb (270 kg), for standard positions


(defined on chapter 7, operator manual). .

13” 22” 22” 24”


FIG. 2.3 - TABLE TOP DIMENSIONS (325mm) (570mm) (550mm) (610mm)
3” (80mm)
22” (550mm)

C-MAX32a
81” (2055mm)

FIG. 2.4 - X-RAY ACCESS

Column

25 13 43
(635mm) (330mm) (1090mm)
C-MAX24a

Column

43 13 25
CMAX NTR - 01B

(1088mm) (330mm) (637mm)

18 Réf. 022720201 Technical manual


Operating table

3 Preventive maintenance

3.1 Tools required

- Level
- Torque wrench 5-25Nm
- Metric sockets set
- Metric allen key set
- Circlip pliers
- Extra flat wrench set
- Voltmeter
- Flat screwdrivers (2mm, 4mm)
- Cutting plier

3.2 Four maintenance key :

The following points have to be checked every years.

a) Safety point.

• All cylinders attachments,


• All shafts securing,
• Side rails securing screws.

b) Setting.

• Return to level,
• Sliding chain tension,
• Sliding rack and pinion gearing play.

c) Checks.

Hydraulic parts:
• Hydraulic oil level (65mm - 2’ 9/16)
• All hoses,
• All cylinders, main valves block , floor lock valves block,
• Electrical and foot pumps.

Mechanical parts:
• Locking devices for headrest and leg support,
• Neatness of the column,
• Table rigidity,
• Engagement of the leg support and headrest,
• Floor lock pads condition,
• Greasing of the translation chain and rack and pinion gearing,
• Casters condition, "Grease the caster shaft".
CMAX NTR - 01B

Technical manual Réf. 022720201 19


Operating table

Electrical parts:
• Testing ALS
• Testing of all movements using the main hand control,
• Testing of the foot pedal, and the override hand control,
• Integrity of hand controls and cords,
• Warning message of the hand control and memorized failures,
• All circuit boards, plugs and cables,
• Diagnostic line with E-Serve service software,
• Check the mains power supply switch,
• Battery charger status, and power mode,
• Batteries condition.

d) External appearance.
• Covers tightness,
• Cleaning using a damp sponge and soap.

3.3 Routine maintenance

a) Battery charging.

The battery must be charge at the following time :


• At the first put into service,
• Every evening when the operating day is over,
• Whenever the battery charging indicator LED reach the yellow level.
• When the table remain unused for a long time (6 months).
À Connect mains power cord to table base and plug into the appropriate AC mains receptacle.
Á Ensure that the mains on-off switch is on (illuminated) and verify the mains power mode symbol is light up
(Electric power mode).
 Remain connected until to switch on the last right green LED on the battery charging indicator.
à Disconnect the mains power cord and check that the battery power mode symbol is switch on.

b) ALS verifying.

Clear the table top and switch on the table.

À Level the table,

Á Move the table top on the higher position,

 Slide ahead completely the table,

à Lower completely the backrest,


CMAX NTR - 01B

20 Réf. 022720201 Technical manual


Operating table

Ä Slide foot the table top until the sliding movement stop,

Å Check on the main hand control if the ALS indicator is switch on.

ALS indicator

ALS
recommendation

FIG. 3.1 - ALS indicator


CMAX NTR - 01B

Technical manual Réf. 022720201 21


Operating table

c) Emergency hand control.

À Lower completely the table by using the height down push button of the main hand control,

Á Tip up the emergency foot pump pedal,

 Pull out the drawer and get over the emergency hand control,

FIG. 3.2 - Emergency hand control

à Push the drawer in,


Ä Push the height push button of the emergency hand control and start to pump,
Å Check that the table rise and the main hand control is switch off.
CMAX NTR - 01B

22 Réf. 022720201 Technical manual


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4 Troubleshooting

4.1 Operator Troubleshooting chart

MALFUNCTION POSSIBLE CAUSE CORRECTIVE ACTION

Table cannot turn on. ● Main battery fuse is blown. ● Replace the battery fuse
(see installing battery fuse)
or connect the mains (see
connecting mains power cord).

● Main hand control defective. ● Replace the main hand control


(see connecting the
hand control).

No movement. ● Batteries totally discharged. ●Connect the mains (see


connecting mains power cord).

● Main hand control cord defective. ● Replace main hand control cord
(see service procedure).

● Main hand control defective. ●Replace the main hand


control (see connecting the
hand control).

●Electric pump or electronic ●Use override hand


mother board defective. control and call FHSurgical
service department.

Table remain on battery power ● Wrong mains cord connection. ●Reconnect the mains power cord
mode even if the mains power (see connecting mains power cord).
cord is connected.

● Mains cord defective. ● Replace mains power cord.

● Mains fuses blown. ● Replace mains fuse


(see service procedure).

● Mains switch is off (O). ● Switch mains switch on (I).


CMAX NTR - 01B

Technical manual Réf. 022720201 23


Operating table

4.2 Hand control troubleshooting charts:

Table is equipped with auto-diagnostic device. When servicing is required, a key symbol appears at the LCD status
indicator window.

LCD Indicator Table status Action to be implemented

No "key" symbol Table ready No action

Key symbols and message Press "OFF" and start again the hand control to see if
on LCD Default detected default disappears.

Fixed "key" symbol Service required. Call GETINGE service department. Read LCD message.

LCD status
indercator
03" window

20 T

04
00"
TREND TILT

00 00
C-MAX 08a

SLIDE HEAD !

FIG. 4.1 Hand control troubleshooting charts


CMAX NTR - 01B

24 Réf. 022720201 Technical manual


Operating table

4.3 LCD message troubleshooting charts

The LCD message are organized according 3 following level (type) of importance :

• Type 1 : Expected use default or no permanent internal default. The default is memorized.
• Type 2 : Internal permanent default. The default is memorized and the maintenance symbol is flickering.
• Type 3 : Internal permanent default. The default is memorized, the maintenance symbol is fixed and the
table stop.

Default type Default displayed Description Solution


1 1 KEY ONLY 2 buttons are pressed at the same time. Press just one button.
DUAL Controls are sent from the foot pedal and the
1 Hand control get the priority;
COMMANDE hand control at the same time.
Flex and Reflex are forbidden in reverse
1 REV ORIENT Press Rev Orient.
orientation.
Plug the mains and check that the mains
2 PLUGS MAINS Battery voltage below 19V.
switch is light (green).
Check if there oil leakage, Check the pressure
The pressure switch status does not changed
2 LOCK AGAIN switch connection. Change the floor lock valves
after Floor lock or change without any control.
block.
If a button if press more than 1 minute, the
2 WRONG USE Release the button.
table stops.
The sensor voltage is out of range (0,3V to Check the sensor concerned, the wire and
2 SENSOR DEF 4,7V). Sensor concerned window display --. connection. Calibrate the sensor. Change the
Some movements could b. sensor.
Difference between the sensors voltage and the
2 SENSOR FAIL voltage expected by the mother board. All the Calibrate the table.
sensor windows are r.
2 BATT FUSE The sensor fuse is not in or blown. Check the fuse. Plug the mains.
The difference between the 2 batteries voltage Check the voltage of each battery. Replace the
2 BATT DEF
exceed 0,6V. battery,
The battery charger is out of order or the fuse Check the Fuse F1. Change the battery
2 CHARGER DEF
F1 (inside the battery charger) is blown. charger.
Wait untill the transformer cool. Check the fuse
The mains tranformer is too hot or the fuse F2
2 POWER DEF F2 (inside the power supply). Replace the
is blown. The table works on the battery mode.
power supp.
2 PUMP DEF No hydraulic pump control. Change the power supply.
2 VALVE DEF No valves control. Change the mother board.
No sliding motor control. The slide is out of
2 MOTOR DEF Replace the sliding board.
order.
The power control is always on. The slide is
2 MOTOR FAIL Replace the silding board.
out of order.
No control for the sliding way. The slide is out
2 SLIDE DEF Change the sliding board.
of order.
The slider way is always controlled. The silder
2 SLIDE FAIL Replace the sliding board.
is out of order.
3 PUMP FAIL The pump is always controlled. Change the power supply.
The hand control software version is
3 BAD VERSION incompatible with the mother board software Replace the hand control.
version.
3 VOLTAGE PEAK The battery voltage is up to 31 V. Replace the power supply.
3 VALVE FAIL The valve is always controlled. Replace the mother board.
CMAX NTR - 01B

Technical manual Réf. 022720201 25


Operating table

5 Repair and replacement procedures.

5.1 Component of the base.

5.1.1 Battery fuse replacement

NECESSARY TOOLS : Multimeter


Screwdriver 4
TIME : 5’

l Switch mains to «OFF»,


l Disconnect the power supply cable,
l Unscrew the fuse cap (located on the foot end of the table),
l Remove the fuse,
l Check if it’s blown,
l If so, change the fuse by a new one,
l Put the fuse cap back,
l Before re connecting the mains verify the proper functioning of the table on the battery power mode using
the hand control,
l If ok, switch mains to «ON».

Switch off
(head side)

Batteries fuse
(foot side)

FIG. 5.1 - Battery fuse replacement


CMAX NTR - 01B

26 Réf. 022720201 Technical manual


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5.1.2 Mains fuse replacement.

NECESSARY TOOLS : Multimeter


Screwdriver 4
TIME : 5’

l Switch mains to «OFF».


l Disconnect the power supply cable.
l Take out the fuse holder on the right hand side of the main power switch (green).
l Check the fuses.
l Change defective fuse(s)
l Put the fuse holder back.
l Remove the battery fuse.
l Reconnect the main power cable.
l Switch mains to «ON».
l Verify that the ‘intelli-power’ is on mains (the green led “ charge ” must be led).
l Verify the fonctioning of the table.
l Put the battery fuse back.

Fuse holder
(head side)

FIG. 5.2 - Mains fuse replacement


CMAX NTR - 01B

Technical manual Réf. 022720201 27


Operating table

5.1.3 Base stainless steel cover replacement.

NECESSARY TOOLS : allen key 3


TIME : < 5’

(head side)
l unscrew the 4 screws on the head side of the base cover.

Screw

FIG. 5.3 a - Base stainless steel cover replacement

(foot side)
l unscrew the 4 screws on the foot side of the base cover.

Screw

FIG. 5.3 b - Base stainless steel cover replacement


CMAX NTR - 01B

28 Réf. 022720201 Technical manual


Operating table

5.1.4 Plastic base cover replacement.

NECESSARY TOOLS : allen key 3


TIME : 10’

l Raise the table to the maximal height.


l Remove the base covers (see 5.1.3).
l Remove the 4 side screws on the base column.
l Raise the lower column cover and remove the plastic cover.

2 screws 2 screws

FIG. 5.4 - Plastic base cover replacement


CMAX NTR - 01B

Technical manual Réf. 022720201 29


Operating table

5.1.5 Batteries replacement.

NECESSARY TOOLS : allen key 3


philips screwdriver 2.
multimeter
TIME : 20’

l Switch off the mains and remove the batteries fuse.


l Unscrew the 4 screws on the foot side of the base cover (see 5.1.3).
l Locate the positioning of the electrical cables on the batteries before removing the screws.
l Before replacing the bateries, verify :
1°) that the engraved numbers on the top plastic cover of the batteries are the same,
2°) that the difference in voltage between the 2 new batteries does not exceed 0,2V
l Reverse procedure to put the batteries back.

Batteries fuse

Engraved numbers

FIG. 5.5 - Batteries replacement

CMAX NTR - 01B

30 Réf. 022720201 Technical manual


Operating table

5.1.6 Charger power supply replacement.

NECESSARY TOOLS : allen key 3.


allen key 5.
socket 10.
TIME : 10’

l Switch mains to «OFF» and remove the batteries fuse (see 5.1.1).
l Unscrew the 4 screws on the head side of the base cover (see 5.1.3).
l Unscrew the equipotential plug.
l Unscrew the 2 side screws.
l Slide the power supply unit towards the lift column, then carefully lift up to remove it from its location
(avoiding damaging the front panel led display).
l Disconnect the 4 connectors on the back side of the power supply unit.
l To reinstall the power supply unit proceed in reverse order.

Side screw Side screw

Equipotential plug

FIG. 5.6 - Charger power supply replacement


CMAX NTR - 01B

Technical manual Réf. 022720201 31


Operating table

5.1.7 Floor lock pad replacement.

NECESSARY TOOLS : allen key 5


extraflat spanner 14
wood block (45mm thick)
loctite 243
TIME : 10’ per pad.

l Position the table “ floor lock ”.


l Lift one side and slide a wood block under the table.
l Use the extraflat spanner to stop the cylinder rod from turning and unscrew the screw underneath the pad
from below with the allen key.
l Apply loctite on the tip of the new screw before replacing it.

Extra flat spanner

Screw

FIG. 5.7 - Floor lock pad replacement

CMAX NTR - 01B

32 Réf. 022720201 Technical manual


Operating table

5.1.8 Floor lock cylinder replacement.

NECESSARY TOOLS : torque wrench set at 12 N.m


box 15
allen key 5
allen key 3
TIME : 15’

l Position the table on its wheels.


l Remove the base cover concerned.
l Remove the hydraulic screw on the top of the cylinder pad.
l Take out the 3 screws.
l Remove the cylinder pad.
l IT IS REQUIRED TO EXCHANGE THE FOLLOWING : sealing washers, oneway hydraulic screw
(see detail).
l Carefull not to bend the hydraulic cable.
l Floor lock the table several times.

Tightening torque : 12N.m

Screw

Detail

FIG. 5.8 - Floor lock cylinder replacement


CMAX NTR - 01B

Technical manual Réf. 022720201 33


Operating table

5.1.9 Casters replacement.

NECESSARY TOOLS : allen key 3


allen key 10
torque wrench set at 20 N.m
box 19
TIME : 10’

l Floor lock the table.


l Remove the base cover concerned.
l Place the torque wrench on the top of the caster.
l Lock the screw with the alley key 5.
l Remove the nut and its pressure washer

Tightening torque 20 N.m

Alley key 10

FIG. 5.9 - Casters replacement


CMAX NTR - 01B

34 Réf. 022720201 Technical manual


Operating table

5.1.10 Override hand control replacement.

NECESSARY TOOLS : allen key 3


allen key 4
cutting plier
TIME : 30’

l Turn mains switch to «OFF» and remove the batteries fuse.


l Remove the base covers (see 5.1.3), plastic covers (see 5.1.4) and column covers (see 5.2.3).
l Disconnect the connector P5 of the mother board.
l Cut the strip and remove the cable from the cable chain.
l Open and pull out the drawer by pushing down the end stop plate.
l Unscrew and remove the drawer support.
l Remove the drawer and the override hand control together.
l Install the new override hand control and check each table fonction before to put the cover back.

P5 connector

Strip

Cable chain

FIG. 5.10 a - Override hand control replacement

Push down the


end stop plate

Pull out the drawer


and the override hand
Unscrew and remove control together
the drawer support
CMAX NTR - 01B

FIG. 5.10 b - Override hand control replacement

Technical manual Réf. 022720201 35


Operating table

5.1.11 Floor lock valve block replacement

NECESSARY TOOLS : allen key 3


allen key 5
torque wrench set at 12Nm

TIME : 45’

l Place the table on its wheels.


l Turn table mains to «OFF» and remove the battery fuse.
l Remove the base covers (see 5.1.3), plastic covers (see 5.1.4).
l Place battery #2 on top of battery #1.
l Remove all hydraulic and electrical connections to the floor lock valve block. It is advised to locate their
position and conections before removing them.
l Remove the 2 fastening screws of the floor lock valves block.
l To reinstall, clean the foor lock valve block and proceeding in reverse order of disassembly.
change all hydraulic two-ways screws (see detail) and all sealing washers.

Fastening screw

Electrical connection

Dual way hydraulic screw


Tightening torque : 12N.m

detail
FIG. 5.11 - Floor lock valves block replacement
CMAX NTR - 01B

36 Réf. 022720201 Technical manual


Operating table

3308

3306
3309 T
3307
1 4
E1
3305
E2

3302 & 3304


P T
3310 3301 & 3303
P

PA

PB

FIG. 5.12 - Block connection


CMAX NTR - 01B

Technical manual Réf. 022720201 37


Operating table

5.1.12 Hydraulic pump replacement.

NECESSARY TOOLS : allen key 3


allen key 5
torque wrench set at 12Nm

TIME : 30’

l Place the table in a horizontal position (leveled), slide at zero.


l Table should be in up posotion for pump access.
l Remove the 4 lower screws of the column cover.
l Lift column covers and secure withe bungycord.
l Verify that the hooks do not grab any elelctrical or hydraulic cables.
l Switch mains to «OFF» and remove the batteries fuse.
l Remove the base covers (see 5.1.3), plastic covers (see 5.1.4).
l Remove cover support bracket.
l Disconnect the electrical harness from the battery charger (connector TB3).
l Remove the hydraulic connection on the top of the pump (see detail).
l Remove the three screws holding the pump’s frame (2 on one side, one on the other).
l Remove the hydraulic pump system out of the base.
l Reverse procedure for reinstallation of the pump.
l Check several movements.
l Check oil level (65 mm - 2’ 9/16 when the table is leveled and completly down).

Cover support
bracket

Screw

Electrical wiring Detail

Single hydraulic screw


Tightening torque : 12N.m

FIG. 5.13 - Hydraulic pump replacement

NOTE: - Hose #3303 ON T.


- Hose ,#3304 ON P.
CMAX NTR - 01B

38 Réf. 022720201 Technical manual


Operating table

5.2 Components of the column.

5.2.1 Main hand control.

NECESSARY TOOLS : none

TIME : 3’

l Turn table to OFF.


l Pull back the lock of the connector.
l Disconnect the cable and change the hand control.
l Check each button, ALS function and the LCD display.

Connector lock

FIG. 5.14 - Main hand control

5.2.2 Main hand control cable.

NECESSARY TOOLS : none

TIME : 3’

l Switch off the table.


l Pull back the connector lock.
l Disconnect the cable from the hand control and fron the connection panel
l Check each button, ALS function and the LCD display.
CMAX NTR - 01B

Technical manual Réf. 022720201 39


Operating table

5.2.3 Column stainless steel cover replacement.

NECESSARY TOOLS : allen 3


flat screwdriver

TIME : 15’

l Lower the table.


l Remove the 6 screws of the top cover.
l Put the table in the upper position.
l Open with a flat screwdriver the covers.
l Remove the 4 screws of the lower cover.

Screw

Screw

FIG. 5.15 - Column stainless steel cover replacement


CMAX NTR - 01B

40 Réf. 022720201 Technical manual


Operating table

5.2.4 Top column plastic covers replacement.

NECESSARY TOOLS : allen 3


spanner 19
spanner 18

TIME : 45’

l Level the table, raise to the maximun height.


l Switch off the table.
l Turn the mains OFF and remove the batteries fuse.
l Disconnect the hand control from the connection panel.
l Remove the 6 lower screws of the plastic cover.
l Remove the 6 upper screws of the plastic cover.
l Open carefully the plastic cover with the connection panel then disconnect the cable from the connector
P3 of the mother board.
l Unscrew the rod of the tilt cylinder. WARNING : the tilt is free and the table top can move.
l Remove the plastic cover.
l Reverse procedure for re-installing the cover but check the distance between the schaft of the tilt cylinder
and the nut (see FIG. 5.16 b).

Rod of the tilt cylinder.


WARNING : the table
top can move.
6 upper screws

1° open the cover


2° disconnect the cable.
3° remove the cover
6 lower screws

FIG. 5.16 a - Tab column plastic cover replacement

Distance from the schaft


to the nut : 1’1/8 (29mm)
CMAX NTR - 01B

FIG. 5.16 b - Tab column plastic cover replacement

Technical manual Réf. 022720201 41


Operating table

5.2.5 Up/Down sensor replacement.

NECESSARY TOOLS : allen 3


allen 4
allen 5

TIME : 30’

l Raise the table to the maximum height.


l Switch off the table.
l Turn the mains OFF and remove the batteries fuse.
l Remove the 6 lower screws of the plastic cover.
l Unscrew the sensor cable from the base.
Note: Do not allow cable to retract unrestricted.
l Disconnect the P6 connector and P75 connector (height sensor) from the CPU board.
l Remove the lower screw of CPU to gain access to the sensor screws.
l Unscrew the 2 screws of the sensor.
l Revers procedure for re-installing the sensor and adjust the level (see 6.1).

P75 connector

P6 connector

CPU lower screw

Sensor screw

Sensor cable

FIG. 5.17 - UP/Down sensor replacement


CMAX NTR - 01B

42 Réf. 022720201 Technical manual


Operating table

5.2.6 Mother board replacement.

NECESSARY TOOLS : allen 3


allen 4

TIME : 20’

l Raise the table to the maximum height.


l Switch off the table.
l Turn the mains OFF and remove the batteries fuse.
l Remove the 6 lower screws of the plastic cover.
l Disconnect the lower connectors from the tilt and CPU slide down CPU board.
l Remove the cover screw of the CPU board.
l Disconnect the upper connectors
l Reverse procedure to re-install the sensor and adjust the level (see 6.1).
l Check all function (movement, ALS,…).

Plastic cover

Upper connectors

FIG. 5.18 a - Mother board replacement

Lower connectors
CPU lower screw
CMAX NTR - 01B

FIG. 5.18 b - Mother board replacement

Technical manual Réf. 022720201 43


Operating table

5.2.7 Tilt cylinder replacement.

NECESSARY TOOLS : - allen 3


- spanner 19
- spanner 18
- torque wrench set at 12Nm
- circlip plier
- ruler
- socket 12

TIME : 45’

l Level the table, raise to the maximun height.


l Switch off the table.
l Turn mains switch to OFF and remove the batteries fuse.
l Remove the 6 lower screws of the plastic cover, and lower all column shields to the base.
l Remove the 3 upper screws of the tilt cylinder plastic cover.
l Unscrew the rod of the tilt cylinder. WARNING : the tilt is free and the table top can move.
l Remove the plastic cover.
l Remove the circlip from the bottom of the cylinder and the retaining pin.
l Disconnect the 2 hydraulical hoses from the cylinder.
l Reverse procedure to re-install the cylinder but check the distance between the schaft of the tilt cylinder
and the nut (see detail 2 ).
l Tilt the top several time to check the oil leakage, check the oil level (65 mm / 2’ 9/16 when the table is
leveled and completly down) then adjust the level (see 6.1)

Nut and rod of the cylinder


3 upper screws

FIG. 5.19 a - Tilt cylinder replacement


CMAX NTR - 01B

44 Réf. 022720201 Technical manual


Operating table

Tightening torque : 12N.m

Circlip and Detail 1


retraining pin

FIG. 5.19 b Tilt cylinder replacement

Distance from the schaft


to the nut : 1’1/8 (29mm)

Detail 2

FIG. 5.19 c Tilt cylinder replacement


CMAX NTR - 01B

Technical manual Réf. 022720201 45


Operating table

5.2.8 Tilt bellow replacement.

NECESSARY TOOLS : allen 3


spanner 19
spanner 18
ruler

TIME : 20’

l Level the table, raise to the maximun height.


l Switch off the table.
l Remove the 6 lower screws of the plastic cover.
l Remove the 3 upper screws of the tilt cylinder plastic cover.
l Unscrew the rod of the tilt cylinder. WARNING : the tilt is free and the table top can move.
l Remove the plastic cover then remove the billow.
l Reverse procedure for re-installing the cylinder but check the distance between the schaft of the tilt
cylinder and the nut (see FIG 5.20 b ).
l Adjust the level (see 6.1)

Nut and rod of the cylinder


3 upper screws

FIG. 5.20 a - Tilt bellow replacement

Distance from the schaft


to the nut : 1’1/8 (29mm)
CMAX NTR - 01B

FIG. 5.20 b Tilt bellow replacement

46 Réf. 022720201 Technical manual


Operating table

5.2.9 Trend cylinder replacement.

NECESSARY TOOLS : - allen 3


- spanner 20
- spanner 24
- torque wrench set at 12Nm
- circlip plier
- ruler
- socket 12

TIME : 45’

l Level the table and remove the leg support, raise to the maximun height, slide to the maximum head side
and trend maximum.
l Switch off the table.
l Turn the mains to OFF and remove the batteries fuse.
l Remove the 6 lower screws of the plastic cover.
l Remove the 6 upper screws of the trend cylinder plastic cover.
l Remove the circlip from the bottom of the cylinder and the retaining pin.
WARNING : the trend is free and the table top can move.v
l Unscrew the rod of the trend cylinder.
l Disconnect the 2 hydraulical hoses from the cylinder.
l Reverse procedure to re-install the cylinder but check the distance between the schaft of the trend cylinder
and the nut (see FIG 5.21 c ).
l Trend the top several times to check the oil leakage, check the oil level (65 mm - 2’ 9/16 when the table is
leveled and completly down) then adjust the level (see 6.1)

Nut and trend cylinder rod


Upper screw

Lower screw

FIG. 5.21 a - Trend cylinder replacement


CMAX NTR - 01B

Technical manual Réf. 022720201 47


Operating table

Tightening torque : 12N.m

Circlip retraining pin


Detail 1

FIG. 5.21 b - Trend cylinder replacement

Distance from the schaft


to the nut : 1’5/16 (33mm)

FIG. 5.21 c - Trend cylinder replacement


CMAX NTR - 01B

48 Réf. 022720201 Technical manual


Operating table

5.2.10 Trend bellow replacement.

NECESSARY TOOLS : allen 3


spanner 20
spanner 24
ruler

TIME : 30’

l Level the table and remove the leg support, raise to the maximun height, slide to the maximum foot.
l Switch off the table.
l Turn the mains to OFF and remove the batteries fuse.
l Remove the 6 lower screws of the plastic cover.
l Remove the 6 upper screws of the trend cylinder plastic cover.
l Unscrew the rod of the trend cylinder. WARNING : the trend is free and the table top can move.
l Remove the defective billow.
l Reverse procedure to re-install the cylinder but check the distance between the schaft of the trend cylinder
and the nut (see FIG 5.22 b).
l Adjust the level (see 6.1)

Upper screw Nut and trend cylinder rod

Lower screw

FIG 5.22 a - Trend bellow replacement

Distance from the schaft


to the nut : 1’5/16 (33mm)
CMAX NTR - 01B

FIG 5.22 b - Trend bellow replacement

Technical manual Réf. 022720201 49


Operating table

5.2.11 Main valves block replacement.

NECESSARY TOOLS : allen 3


allen 4
torque wrench set at 12Nm
wood block
socket 12

TIME : 60’

l Level the table, remove the leg support, slide maximum foot, lower the back rest, tilt maximum left reverse
trend maximum and raise to the maximun height. Secure the height with a wood block placed under the
column.
l Switch off the table.
l Turn the mains to OFF and remove the batteries fuse.
l Remove the 6 lower screws of the plastic cover and lower the column covers.
l Remove all the hydraulic connection. WARNING : the table top is free and it can move.
l Disconnect the electrical connection.
l Unscrew the 2 fastening screws of the main valves block.
l Reverse procedure to re-install the main valve block according the hydraulical and electrical connection
table (see FIG 5.23)
NOTE: Respect the way of hydraulic hoses.
l Check all movements several times to bleed the hydraulical circuit and refill the oil tank, if necessary (oil
level is 65 mm - 2’ 9/16 when the table is leveled and completly down)
l Adjust the speed of concerned movement (see 6.2).

Lower screw

Fastening screw

Tightening torque : 12N.m


Tightening torque : 12N.m

FIG. 5.23 - Main valves block replacement


CMAX NTR - 01B

50 Réf. 022720201 Technical manual


Operating table

T 3310
3309 P
Kidney
3322 & 3323 3324 & 3331
up down
Back
3320 & 3325 3316 & 3326
up down
Leg
3327 & 3328 3329 & 3330
up down
Height
3312 3311
up down
Trend
3313 3314
trend rev
Tilt
3317 3318
right left

FIG. 5.24 - Main valves block hydraulical connection

T
P

Kidney 12
11 Y11 Y12
up down
Back 22
21 Y21 Y22
up down
Leg 32
31 Y31 Y32
up down
Height 42
41 Y41 Y42
up down
Trend 52
51 Y51 Y52
trend rev
Tilt 62
61 Y61 Y62
right left

FIG. 5.25 - Main valves block electrical connection


CMAX NTR - 01B

Technical manual Réf. 022720201 51


Operating table

5.2.12 Up/Down cylinder replacement.

NECESSARY TOOLS : allen 2,5


allen 4
allen 6
allen 10
spanner 13
torque wrench set at 12Nm
socket 12
wood block

TIME : 45’
l Level the table, slide maximum towards the foot end, back up max, height maximum down.
l Switch the table off.
l Tip up the table to the side, secure it with a wood block and unscrew the cylinder bolt underneath the
table.
l Remove the wood block and tip down the table. WARNING: table must not remain tipped.
l Remove the 4 screws of the seat plastic cover (only head side) and slide it to remove. (see 5.3.9)
l Remove the top cylinder bolt, then the 4 side screws and remove the cylinder mounting plate.
l Unscrew the hydraulic connection and remove the lift cylinder. WARNING: do not pitch the hoses.
l For reinstalling the cylinder, place the cylinder rod end in the bottom slot.
l Tight the cylinder bolt underneath before to attach the cylinder mount g plate. WARNING: the hoses ,must
be in the right position.
NOTE: the screws must be loctited 242.
l Height up and down the table several time and check the oil leakage, then adjust the level (see 6.1).

Cylinder bolt underneath the table

FIG. 5.26 a - Up/Down cylinder replacement

Cylinder mounting
plate
Top cylinder bolt

Top plate screws


CMAX NTR - 01B

FIG. 5.26 b - Up/Down cylinder replacement

52 Réf. 022720201 Technical manual


Operating table

5.3 Component of the seat section.

5.3.1 Seat section plate replacement.

NECESSARY TOOLS : allen 4

TIME : 5’

l Remove the 6 fastening screws.


l Remove the seat plate.

Screws

Screw

FIG. 5.27 - Seat plate replacement

5.3.2 Kidney plate replacement.

NECESSARY TOOLS : allen 4

TIME : 5’

l Remove the 4 fastening screws.


l Remove the seat plate.

Screws
CMAX NTR - 01B

FIG. 5.28 - Seat plate replacement

Technical manual Réf. 022720201 53


Operating table

5.3.3 Leg support locking device replacement.

NECESSARY TOOLS : allen 2,5

TIME : 10’

l Level the table.


l Remove the leg support.
l Remove the left and right nozzle cover.
l Remove the closing plate then remove the spring and the lock.
l Reverce procedure to re-install the locking device and check the locking of the leg support.

Nozzle cover

Closing plate

FIG. 5.29 a - Leg support locking device replacement

Spring and lock


CMAX NTR - 01B

FIG. 5.29 b - Leg support locking device replacement

54 Réf. 022720201 Technical manual


Operating table

5.3.4 Leg support switch replacement.

NECESSARY TOOLS : allen 2,5


flat screwdriver 2,5

TIME : 15’

• Level the table.


• Remove the leg support.
• Remove the left and right nozzle cover.
• Remove the closing plate.
• Unscrew the 2 fastening screw and remove the switch.
• Reverse procedure to re-install the switch then check the switch status on the hand control and check the
locking of the leg support.

Nozzle cover

Closing plate

FIG. 5.30 a - Leg support switch replacement

Switch
CMAX NTR - 01B

FIG. 5.30 b - Leg support switch replacement

Technical manual Réf. 022720201 55


Operating table

5.3.5 Leg sensor replacement.

NECESSARY TOOLS : allen 2,5


allen 3
allen 4

TIME : 30’

• Level the table.


• Switch OFF the table.
• Switch the mains OFF and remove the batteries fuse.
• Remove the seat plate (see 5.3.1).
• Remove the seat plastic cover.
• Remove the 6 lower screws of the top column plastic cover and lower the column covers.
• Remove the cursor from the rod of the left leg cylinder.
• Remove the wire protection cover.
• Disconnect the sensor from the mother board (P73 connector) then remove the leg sensor.
• Reverce procedure to re-install the sensor then adjust the level (see 6.1) .

6 lower screws

FIG. 5.31 a - Leg sensor replacement

Leg sensor Wire protection cover

Cursor
CMAX NTR - 01B

FIG. 5.31 b - Leg sensor replacement

56 Réf. 022720201 Technical manual


Operating table

5.3.6 Leg cylinder replacement.

NECESSARY TOOLS : allen 2,5


allen 4
torque wrench set at 12Nm
box 14

TIME : 30’

• Level the table.


• Remove the leg support.
• Remove the nozzle cover.
• Remove the seat section plate.
• Remove the kidney cylinder (see 5.3.7)
• Remove the kidney cylinder bracket.
• Remove the sensor wiper (only for left side)
• Loose the shaft locking screw then remove the shaft.
• Loose the fastening screw of the botton cylinder.
• Unscrew the botton cylinder attachment.
• Disconnect the hydraulical connection.
• Push the cylinder to the foot side then remove it.
• Reverce procedure to re-install the cylinder.
• Up/down the leg support several time to check the oil leakage, then adjust the level (see 6.1) .

Nozzle

Shaft Shaft locking screw

FIG. 5.32 a - Leg cylinder replacement

Tightening torque / 12N.m

Botton cylinder
locking screw
CMAX NTR - 01B

FIG. 5.32 b - Leg cylinder replacement

Technical manual Réf. 022720201 57


Operating table

5.3.7 Kidney cylinder replacement.

NECESSARY TOOLS : allen 2


allen 3
allen 4
allen 6
torque wrench set at 12Nm
socket 12

TIME : 30’

• Level the table.


• Remove the seat section plate and the kidney plate.
• Remove the accessory rail then remove the top cover.
• Unscrew the 2 fastening shafts.
• Disconnect the hydraulical connection.
• Remove the cylinder with all mecanichal parts.
• Unscrew the cylinder from the mecanical parts rod.
• Reverse procedure to re-install the cylinder.
• Up/down the kidney several time to check the oil leakage and check the kidney status on the hand
control.

Unscrew the 2 shafts

FIG. 5.33 a - Kidney cylinder replacement

Kidney mechanical parts


Tightening torque : 12N.m
CMAX NTR - 01B

FIG. 5.33 b - Kidney cylinder replacement

58 Réf. 022720201 Technical manual


Operating table

5.3.8 Kidney switch replacement.

NECESSARY TOOLS : allen 2


allen 2,5
allen 3
allen 4

TIME : 30’

• Level the table, slide head maximum and raise the kidney to maximun.
• Switch OFF the table.
• Switch the mains off and remove the batteries fuse.
• Remove the seat section plate.
• Remove the seat plastic cover.
• Remove the accessory rail then remove the top cover.
• Remove the wire protection cover.
• Disconnect the switch from the mother board (P77 connector) then remove the kidney switch.
• Reverse procedure to re-install the switch then check the switch status on the hand control .

Switch

FIG. 5.34 a - Kidney switch replacement

Switch screws
CMAX NTR - 01B

FIG. 5.34 b - Kidney switch replacement

Technical manual Réf. 022720201 59


Operating table

5.3.9 Seat plastic cover replacement.

NECESSARY TOOLS : allen 2,5


allen 3
allen 4

TIME : 10’

• Level the table, slide head maximum.


• Remove the seat section plate.
• Unscrew the 4 top screws and the 4 side screws (foot side and head side) of the seat plastic cover.
• Slide the seat plastic cover to remove it.

Side screws

FIG. 5.35 a - Seat plastic cover replacement

Top screws

Top screws
CMAX NTR - 01B

FIG. 5.35 b - Seat plastic cover replacement

60 Réf. 022720201 Technical manual


Operating table

5.3.10 Trend sensor replacement.

NECESSARY TOOLS : allen 2,5


allen 3
allen 4

TIME : 30’

• Level the table, slide head maximum.


• Switch off the table.
• Switch the mains OFF and remove the batteries fuse.
• Remove the seat section plate.
• Unscrew the 4 top screws and the 4 side screws (foot side and head side) of the seat plastic cover
(see 5.3.9).
• Remove the seat plastic cover.
• Remove the trend sensor and disconnect it.
• Reverse procedure to re-install the trend sensor then adjust the level (see 6.1).

Trend sensor

Screws

Connector

FIG. 5.36 - Trend sensor replacement


CMAX NTR - 01B

Technical manual Réf. 022720201 61


Operating table

5.3.11 Tilt sensor replacement.

NECESSARY TOOLS : allen 2,5


allen 3
allen 4

TIME : 30’

• Level the table, slide head maximum.


• Switch OFF the table.
• Switch the mains off and remove the batteries fuse.
• Remove the seat section plate.
• Unscrew the 4 top screws and the 4 side screws (foot side and head side) of the seat plastic cover
(see 5.3.9).
• Remove the seat plastic cover.
• Disconnect the tilt sensor and remove it.
• Reverse procedure to re-install the tilt sensor then adjust the level (see 6.1).

Tilt sensor

Screw

FIG. 5.37 - Tilt sensor replacement


CMAX NTR - 01B

62 Réf. 022720201 Technical manual


Operating table

5.3.12 Sliding sensor replacement.

NECESSARY TOOLS : allen 2,5


allen 3
allen 4

TIME : 30’

• Level the table, slide head maximum.


• Switch OFF the table.
• Turn the mains off and remove the batteries fuse.
• Remove the seat section plate.
• Unscrew the 4 top screws and the 4 side screws (foot side and head side) of the seat plastic cover
(see 5.3.9).
• Remove the seat plastic cover.
• Unscrew the cable from the left end of the seat section.
NOTE : Do not allow cable to retract unrestricted.
• Unscrew the 2 fastening screws.
• Disconnect the sliding sensor from the mother board (P76 connector).
• Reverse procedure to re-install the sliding sensor then adjust the level (see 6.1).

Fastening screw

Sliding sensor

FIG. 5.38 - Sliding sensor replacement


CMAX NTR - 01B

Technical manual Réf. 022720201 63


Operating table

5.3.13 Sliding power board replacement.

NECESSARY TOOLS : allen 2,5


allen 3
allen 4

TIME : 30’

• Level the table, slide head maximum.


• Switch off the table.
• Turn the mains OFF and remove the batteries fuse.
• Remove the seat section plate.
• Unscrew the 4 top screws and the 4 side screws (foot side and head side) of the seat plastic cover
(see 5.3.9).
• Remove the seat plastic cover.
• Disconnect the motor and the sliding power board.
• Unscrew the 2 fastening screws of the board.
• Unscrew the fastening screw (head side) of the cover bracket just, loose the foot side screw and remove
the board.
• Reverse procedure to re-install the sliding power board then adjust the level (see 6.1).
• Slide several time the table top and check the way.

Connectors

Sliding power board

Fastening screw

FIG. 5.39 a - Sliding power board replacement

Unscrew this screw

Cover bracket
CMAX NTR - 01B

FIG. 5.39 b - Sliding power board replacement

64 Réf. 022720201 Technical manual


Operating table

5.3.14 Sliding motor replacement.

NECESSARY TOOLS : allen 2,5


allen 3
allen 4

TIME : 45’

• Level the table, slide head maximum.


• Switch off the table.
• Turn the mains OFF and remove the batteries fuse.
• Remove the seat section plate.
• Unscrew the 4 top screws and the 4 side screws (foot side and head side) of the seat plastic cover
(see 5.3.9).
• Remove the seat plastic cover.
• Remove the chain plastic cover.
• Remove the cover bracket above the motor.
• Disconnect the motor.
• Remove the 3 fastening screw of the motor support.
• Remove the chain tension screw and remove the chain from the motor gear.
• Remove the sliding motor.
• Reverse procedure to re-install the sliding power board then adjust the level (see 6.1).
NOTE : Do not tight too much the chain.

Connector

Screw of motor support Cover bracket


screw

FIG. 5.40 a - Sliding motor replacement

Loose the tension chain screw

Motor gear
CMAX NTR - 01B

FIG. 5.40 b - Sliding motor replacement FIG. 5.40 c - Sliding motor replacement

Technical manual Réf. 022720201 65


Operating table

5.4 Component of the back section.

5.4.1 Back rest top plate replacement.

NECESSARY TOOLS : allen 4

TIME : 5’

• Remove the 12 fastening screws.


• Remove the seat plate.

Fastening screws

FIG. 5.41 - Back rest top plate replacement

CMAX NTR - 01B

66 Réf. 022720201 Technical manual


Operating table

5.4.2 Back rest cylinder replacement.

NECESSARY TOOLS : allen 2,5


allen 4
allen 6
torque wrench set at 12Nm
socket 14

TIME : 45’

• Level the table.


• Remove the seat and the kidney plate, the accessory rail and the side cover.
• Raise the back to 75°.
• Remove the back rest top plate.
• Shift the wire and hose protection cap from the right side (only for the right side) (see FIG 5.43 b).
• Remove the cursor from the end of the cylinder rod (only for the right side) (see FIG 5.43 b).
• Loose the shaft locking screw then remove the shaft. Warning : the back is free and can drop.
•· Loose the fastening screw of the bottom cylinder shaft then remove the shaft.
• Disconnect the hydraulical connection.
• Slide the cylinder to the seat side then remove it.
• Reverse procedure to re-install the cylinder.
• Up/down the back several time to check the oil leakage, then adjust the level (see 6.1).

Shaft

Shaft locking
screw Button cylinder Shaft locking screw
shaft

FIG. 5.42 a - Back rest cylinder replacement FIG. 5.42 b - Back rest cylinder replacement

Tightening torque : 12N.m


CMAX NTR - 01B

FIG. 5.42 c - Back rest cylinder replacement

Technical manual Réf. 022720201 67


Operating table

5.4.3 Back rest sensor replacement.

NECESSARY TOOLS : allen 2,5


allen 4
allen 6

TIME : 45’

• Level the table, slide head maximum.


• Switch off the table.
• Turn the mains OFF and remove the batteries fuse.
• Remove the seat and the kidney plate, the accessory rail and the side cover.
• Remove the back rest top plate.
• Remove the seat plastic cover.
• Remove the 6 lower screws of the top column plastic cover and lower the column covers.
• Remove the seat wire protection cover.
• Remove the wire and hose protection cap from the right side (see FIG 5.43 b).
• Remove the wiper from the end of the cylinder rod.
• Disconnect the sensor from the mother board (P74 connector) then remove the back sensor.
• Reverse procedure to re-nstall the sensor then adjust the level (see 6.1)

6 lower screws

FIG. 5.43 a - Back rest sensor replacement

Hose and wire


protection cap

Back sensor

Wiper
CMAX NTR - 01B

FIG. 5.43 b - Back rest sensor replacement

68 Réf. 022720201 Technical manual


Operating table

5.5 Components of the leg support.

5.5.1 Leg support top plate replacement.

NECESSARY TOOLS : allen 4

TIME : 5’

• Level the table.


• Unscrew the 8 fastening screws.
• Remove the leg plate.
• Proceed backwards for re-installing the plate.

FIG. 5.44 - Leg support top plate replacement


CMAX NTR - 01B

Technical manual Réf. 022720201 69


Operating table

5.5.2 Leg support locking device replacement.

NECESSARY TOOLS : allen 4


allen 3
puncher 3

TIME : 20’

• Level the table.


• Unscrew the 8 fastening screws of the leg section top plate.
• Remove the leg top plate.
• Remove the screws of the handle.
• Unscrew the spring stop then remove the pin.
• Remove the lock.
• Reverse procedure to re-install the locking device.

Spring stop

Pin
Spring

Fig. 5.45 - Leg support locking device replacement

5.6 Component of headrest.

5.6.1 Headrest locking device replacement.

NECESSARY TOOLS : allen 4

TIME : 5’

• Level the table.


• Unscrew the 8 fastening screws of the head section plate then remove the plate.
• Remove the head section accessory rail.
• Unscrew the side screw and underne a the screw.
• Remove the locking device block.
CMAX NTR - 01B

70 Réf. 022720201 Technical manual


Operating table

6 - Adjustement procedure.

6.1 Level adjustment.

TIME : 15’

• Switch on the table.


• Press simultaneously the level and the Rev. Orient button of the hand control.
• Check on the display : ADJUST MODE, the Rev. Orient led must be switch off.
• Press Rev. Orient to validate, the message LEVEL ADJ is displayed.
• Level the table top : tilt and trend 0°, leg 0°, back 0° and align the slide frame with the tilt frame (even) on
the foot side of the table.
• Press Rev. Orient to validate.
• Set all movements in the following order and press Rev. Orient to valid each maximum position.
TILT L : tilt maximun left then press Rev. Orient to validate.
TILT R : tilt maximun right then press Rev. Orient to validate.
TREND MAX : trend maximun then press Rev. Orient to validate.
R TREND MAX : reverse trend maximun then press Rev. Orient to validate.
LEG DWN MAX : down the leg maximun then press Rev. Orient to validate.
LEG UP MAX : raise the leg maximun then press Rev. Orient to validate.
BACK D MAX : down the back rest maximun then press Rev. Orient to validate.
BACK U MAX : raise the back rest maximun then press Rev. Orient to validate.
SLIDE H MAX : slide head maximum then press Rev. Orient to validate.
SLIDE F MAX : slide foot maximum then press Rev. Orient to validate.
TABLE D MAX : down the table maximun then press Rev. Orient to validate.
TABLE U MAX : down the table maximun then press Rev. Orient to validate.

• After the last movement adjustment, press REV Orient to reset the memorized default or press «Level» to
quit.
• Check the return to «Level» and the «O» position of the slide.

Press Rev. Orient to vallidate

Press Simultaneously
for adjust mode

Press lock to
skip a step
NOTE : press LEVEL to QUIT.
press LOCK to skip a step without
changing the previous memorized value.
CMAX NTR - 01B

FIG. 6.1 - Level adlustement

Technical manual Réf. 022720201 71


Operating table

7 - Drawing and spare parts list.

7.1 Electrical drawing.

P32 P31
P30

P40

P50

FIG. 7.1 - Electrical drawing


CMAX NTR - 01B

72 Réf. 022720201 Technical manual


Operating table

P1 PA
• P1 cable.
+24V
1 1
LOCK EV
2 2

PB
+24V
3 1
UNLOCK EV
4 2

FLOOR LOCK
5 E1

CMAX/NTC/022730201C
0V
6 E2
FIG. 7.2 - P1 cable

P21 Y41
• P21 cable. 1
BLACK +24V
1
WHITE HEIGHT UP
2 2

Y51
BLACK +24V
3 1
WHITE TREND
4 2

Y61
BLACK +24V
5 1
WHITE TILT RIGHT
6 2

Y31
BLACK +24V
13 1
WHITE LEG UP
14 2

Y11
BLACK +24V
9 1
WHITE KIDNEY UP
10 2
CMAX/NTC/022730201D

Y21
BLACK +24V
11 1
WHITE BLACK UP
12 2

FIG. 7.3 - P21 cable


CMAX NTR - 01B

Technical manual Réf. 022720201 73


Operating table

• P3 cable.

P3 P30
0V
14 1
+5V
15 2
RX CMD
16 3
TX CMD
17 4
OFF
18 5
ENABLE
19 6

P31
HEIGHT UP
1 2
HEIGHT DOWN
2 3
TREND
3 4
REV TREND
4 5
TILT RIGHT
5 6
TILT LEFT
6 7
ENABLE
7 1
8

P32
DCD
20 7
RXD
11 3
TXD
12 2
0V
13 5
NC
1
NC
4
NC
CMAX/NTC/022730201E

6
NC
8
OFF
9

RX RESERVE
8
TX RESERVE
9
0V
10
CMAX NTR - 01B

FIG. 7.4 - P3 cable

74 Réf. 022720201 Technical manual


Operating table

• P22 cable.

P22 Y42
BLACK +24V
1 1
WHITE HEIGHT DOWN
2 2

Y52
BLACK +24V
3 1
WHITE REV. TREND
4 2

Y62
BLACK +24V
5 1
WHITE TILT LEFT
6 2

Y32
BLACK +24V
13 1
WHITE LEG DOWN
14 2

Y12
BLACK +24V
9 1
WHITE KINDEY DOWN
10 2
CMAX/NTC/022730201F

Y22
BLACK +24V
11 1
WHITE BACK DOWN
12 2

FIG. 7.5 - P22 cable


CMAX NTR - 01B

Technical manual Réf. 022720201 75


Operating table

• P4 cable.

P4 P40
+24V
1 1

CMAX/NTC/022730201G
PUISSANCE
2 2
SENS 1
3 3
SENS 2
4 4

FIG. 7.6 - P4 cable

• P5 cable.

P5 P50
S1
1 1 BLACK
S2
2 2 BROWN
HEIGHT DOWN
7 13 RED
HEIGHT UP
8 14 YELLOW
REV TREND
5 5 GREEN
TREND
6 6 BLUE
TILT LEFT
14 3 WHITE
TILT RIGHT
13 4 PURPLE
BACK DOWN
9 9 PINK
BACK UP
10 10 RED/BROWN
LEG DOWN
11 11 BLUE/BROWN
LEG UP
12 12 BLUE/RED
KINDEY DOWN
4 8 WHITE/RED
KINDEY UP
3 7 YELLOW/BROWN
UNLOCK EV
15 15 GREEN/WHITE
LOCK EV
16 16 BLUE/WHITE
OFF
17 17 GRAY/WHITE
+24V
CMAX/NTC/022730201H

18 18 BLACK/WHITE
0V
19 19 PINK/WHITE
SAFE GND
20 20 BROWN/PINK
CMAX NTR - 01B

FIG. 7.7 - P5 cable

76 Réf. 022720201 Technical manual


Operating table

• P6 cable.

P6 TB4
BATT
1 3
NC
2
DISPLAY CMD
3 9
MAINS PRESENT
4 12
CHARGER DEF
5 10
BAT PROT DEF
6 11
BAT BALANCING DEF
7 4
CMD STATE INFO
8 6
THERM PROT DEF
9 5
PWM1
10 13
+24V
11 7
0V
12 1
NC
CMAX/NTC/022730201I

2
NC
8
NC
14

FIG. 7.8 - P6 cable

• P71 cable.

TILT P71
CMAX/NTC/022730201J

GREEN
3 1
BROWN
2 2
WHITE
1 3

FIG. 7.9 - P71 cable


CMAX NTR - 01B

Technical manual Réf. 022720201 77


Operating table

• P72 cable.
TREND P72
GREEN

CMAX/NTC/022730201K
3 1
BROWN
2 2
WHITE
1 3

FIG. 7.10 - P72 cable

• P77 cable.

S1 P77
NC NC

CMAX/NTC/022730201L
2 1
SWITCH KIDNEY
1 2 BROWN
0V
4 3 WHITE

FIG. 7.11 - P77 cable

• P78 cable.

S2 P78
CMAX/NTC/022730201M

NC NC
4 1
LEG PRESENT
1 2 BROWN
0V
2 3 WHITE

FIG. 7.12 - P78 cable

• TB2 cable.

TB2 F1-1
BATTERIE 1 (+)
4 E5
BATTERIE 2 (-)
3 E4
CMAX/NTC/022730201N

F1-2
BATTERIE 2 (+)
2 E2
BATTERIE 1 (-)
1 E3
CMAX NTR - 01B

FIG. 7.13 - TB2 cable

78 Réf. 022720201 Technical manual


Operating table

• TB6 cable.

TB6 E5
BLUE or WIRE #2

CMAX/NTC/022730201O
3 1
BROWN or WIRE#1
2 2
GREEN/YELLOW GROUND
1 E4

FIG. 7.14 - TB6 cable

• Hand control cable.

P30 P1
BLACK 0V
1 1
BROWN +5V
2 2
BLUE RX CMD
3 3
WHITE TX CMD

CMAX/NTC/022730201P
4 4
RED OFF
5 5
GREEN ENABLE
6 6

FIG. 7.15 - Hand control cable

Male connector Female connector

2 2
3 3

5 5

Sub-D 9 Sub-D 9

FIG. 7.16 - E-serve connection cable


CMAX NTR - 01B

NOTE : The wires # 4 and # 9 must be cut.

Technical manual Réf. 022720201 79


Operating table

F4 F3 F2 F1
Pump Sliding motor Mother board Charger
6,3x32 12A T 6,3x32 12A T 6,3x32 15A T 5x20 4A T

F5
Transformer
5x20 250mA F

F6 & F7
Power supply
5x20 6,3A T

FIG 7.17 - Battery charger


CMAX NTR - 01B

80 Réf. 022720201 Technical manual


Operating table

30 2,5
tension(V)

courant(A)
29

2
28

27
1,5

tension
Voltage
26
Current
courant

1
25

24
0,5

23

22 0
5

5
0

8
0,

1,

2,

3,

4,

5,

6,

7,

temps(h)

FIG 7.18 - Bargraph indication


CMAX NTR - 01B

Technical manual Réf. 022720201 81


Operating table

Vbat > 24,2V Vbat!23,4V

Vbat!24,2V Vbat!23,2V

Vbat!24V Vbat!23V

Vbat!23,8V Vbat!22,8V

Vbat!23,6V Vbat!22,6V

FIG 7.19 - Battery charger indication


CMAX NTR - 01B

82 Réf. 022720201 Technical manual


CMAX NTR - 01B

Technical manual
Operating table

7.2 Hydraulic diagram.

p off= 35 } 3 bar

Floor Lock Block


600.7094

1 2 LC251037058 LV1157212 LV1157213 LV1157117 LV1157210 LV1157118


Y01 Y02
KIDNEY BACKREST LEG HEIGHT TREND TILT
2 1

NOTE : For solenoïd valve details, see P84.


RIGHT RIGHT RIGHT

1 2 5 6 7 8 23 31 20 16 28 29

Foot Pump LEFT LEFT LEFT


780.7000 Left Rear
Left Front
Right Front Right Rear 9 32
Floor Lock Cylinder 22 24 25 26 27 30 11 12 13 14 17 18
LF161207002 A B A B A B A B A B A B
Y42 Y51

Réf. 022720201
Y11 Y12 Y21 Y22 Y31 Y32 Y41 Y52 Y61 Y62

10

FIG. 7.20 - Hydraulic diagram


3 4

T P
120 bar
+10

Power Unit
A1037307019

83
Operating table

Return to tank Return to tank

Pressure

The solenoid valve


is energized

Return to tank Return to tank

Pressure
CMAX NTR - 01B

FIG. 7.21 - Solenoide valve details

84 Réf. 022720201 Technical manual


Operating table

DRAWINGS AND PART LIST


CMAX NTR - 01B

Technical manual Réf. 022720201 85


Operating table

PARTS LIST 1 DRAWING 1 BASE & COLUMN

Item Part number Description Qty


1 3 422 10 555 Base covers 1
5 422 00 016 Base cover, head side 1
5 422 00 017 Base cover, foot side 1
6 009 90 070 Screw s ULF M5X12 8
2 3 422 22 555 Colum n, top plastic covers set 1
5 422 00 266 Plastic covers 1
6 009 90 070 Screw s ULF M5X12 6
3 3 422 21 555 Colum n, stainless steel covers set 1
5 422 00 255 Column, low cover 1
5 422 00 256 Column, intermediary low cover 1
5 422 00 257 Column, intermediary high cover 1
5 422 00 258 Column, high cover 1
6 009 90 070 Screw s ULF M5X12 6
4 3 422 20 555 Colum n, base plastic cover kit 1
5 422 00 265 Base plastic cover 1
6 009 90 070 Screw NLF M5X12 8
5 3 422 12 555 Battery set 1
6 996 00 046 Battery 12 V/24 Ah 2
6 3 422 27 555 Trend billow kit 1
5 422 00 283 Trend billow 1
5 422 00 179 Trend billow , plastic ring 1
7 3 422 23 555 Trend cylinder sub-assy 1
5 422 00 345 Cylinder 1
6 051 30 008 Hydraulic screw , single w ay 2
6 279 00 020 Sealing w asher 4
6 394 01 501 Circlip D16 2
5 422 00 283 Trend billow 1
5 422 00 179 Trend billow , plastic ring 1
8 3 422 13 555 Fuse set 1
6 396 00 038 Mains fuse 6,3 AT 4
6 396 00 041 Battery fuse 16A 2
6 396 00 037 Battery charger fuse 250mA F 2
6 396 00 001 Battery charger fuse 4A T 2
6 396 00 039 Battery charger fuse 12A T 2
6 396 00 040 Battery charger fuse 15A T 2
9 3 422 14 555 Casters kit 1
6 060 00 063 Caster 4
6 005 41 230 Screw CHC M12X30 4
6 021 02 712 Flat w asher M12 4
6 025 81 320 Stop w asher 4
6 013 81 206 Nut M12 4
10 3 422 15 555 Foot cylinder sub-assy 1
5 422 00 001 Foot cylinder 1
5 422 00 043 Pad 1
6 004 10 816 Screw FHc M8X16 1
5 422 00 044 Spacer 1
6 051 30 008 Hydraulic screw , single w ay 1
6 279 00 020 Sealing w asher 2
11 3 422 16 555 Pad kit 1
5 422 00 043 Pad 4
6 004 10 816 Screw FHc M8X16 4
5 422 00 044 Spacer 4
12 5 422 00 904 Main hand control sub-assy 1
13 5 422 00 213 Main hand control cable 1
14 3 422 11 555 Hydraulic pum p 1
5 422 00 347 Hydraulic pump 1
6 051 30 009 Hydraulic screw , dual w ay 2
CMAX NTR - 01B

6 279 00 020 Sealing w asher 6

86 Réf. 022720201 Technical manual


23

Operating table
22

21

20
1

19
2

18

3
17
12
16
13
15
2
6 4
14
3 7
13
5
4
12

11

10 14 8
9
9

8
10
7 11

6 1

1
I H G F E D C B A

PLANCHE/DRAWING/LAMINA 1

BASE & COLUMN


Modif :
CMAX NTR - 01B

Modif :
Technical manual Réf. 022720201 87
Operating table

PARTS LIST 1 DRAWING 2 BASE & COLUMN

Item Part number Description Qty


1 3 422 28 555 Main valve box sub-assy 1
5 422 00 348 Main valve box 1
6 051 30 008 Hydraulic screw, single way 8
6 051 30 009 Hydraulic screw, dual way 6
6 279 00 020 Sealing washer 34
2 5 422 00 903 Electronic unit 1
3 5 422 00 194 Up/Down sensor 1
4 5 422 00 905 Override hand control 1
5 5 422 00 902 Power supply/battery charger 1
6 5 422 13 555 Fuse set 1
6 396 00 038 Mains fuse 6,3 AT 4
6 396 00 041 Battery fuse 16A 2
6 396 00 037 Battery charger fuse 250mA F 2
6 396 00 001 Battery charger fuse 4A T 2
6 396 00 039 Battery charger fuse 12A T 2
6 396 00 040 Battery charger fuse 15A T 2
7 6 894 00 009 Mains cable 1
8 3 422 17 555 Floor lock valve box sub-assy 1
5 422 00 349 Floor lock valve box 1
6 051 30 008 Hydraulic screw, single way 5
6 051 30 009 Hydraulic screw, dual way 2
6 279 00 020 Sealing washer 16
9 3 422 24 555 Tilt cylinder sub-assy 1
5 422 00 350 Cylinder 1
6 051 30 008 Hydraulic screw, single way 2
6 279 00 020 Sealing washer 4
6 394 01 101 Circlip D12 2
5 422 00 282 Tilt billow 1
5 422 00 175 Tilt billow, plastic ring 1
10 3 422 26 555 Tilt billow kit 1
5 422 00 282 Tilt billow 1
5 422 00 175 Tilt billow, plastic ring 1
11 3 422 30 555 Seat plastic cover kit 1
5 422 00 052 Plastic cover 1
6 009 90 070 Screw ULF M5X12 8
CMAX NTR - 01B

88 Réf. 022720201 Technical manual


23

Operating table
22

11
21

20

19

18

17
9

16
1
2
15

14 3
13

12

11

10
8

7 5

6
6

7
1
I H G F E D C B A

PLANCHE/DRAWING/LAMINA 2

BASE & COLUMN


Modif :
CMAX NTR - 01B

Modif :
Technical manual Réf. 022720201 89
Operating table

PARTS LIST 1 DRAWING 3 SEAT & BACKREST

Item Part number Description Qty


1 3 422 40 555 Back section, table top 1
5 422 00 066 Back table top 1
6 009 90 023 Screw ULF M6X20 12
2 3 422 50 555 Kidney section, table top 1
5 422 00 065 Kidney table top 1
6 009 90 023 Screw ULF M6X20 4
3 3 422 60 555 Seat section, table top 1
5 422 00 064 Seat table top 1
6 009 90 023 Screw ULF M6X20 4
4 3 422 25 555 Up/Down, dylinder sub-assy 1
5 400 00 352 Up/down cylinder 1
6 051 30 008 Hydraulic screw, single way 2
6 279 00 020 Sealing washer 4
5 3 422 73 555 Leg section, locking device kit 1
5 422 00 029 Lock 1
6 325 00 055 Spring 1
6 3 422 74 555 Leg section, switch kit 1
5 422 00 221 Switch 1
6 000 20 210 Screw TC M2X10 2
7 3 422 61 555 Leg cylinder sub-assy 1
5 422 00 353 Cylinder 1
6 051 30 008 Hydraulic screw, single way 2
6 279 00 020 Sealing washer 4
8 6 882 00 019 Trend sensor 1
9 3 422 52 555 Kidney, switch 1
5 422 00 220 Switch 1
6 000 20 210 Screw TC M2X10 2
10 3 422 51 555 Kidney cylinder sub-assy 1
5 422 00 354 Kidney cylinder 1
5 422 00 355 Small hydraulic screw, single way 2
5 422 00 356 Small sealing washer 4
11 3 422 42 555 Back section, sensor 1
5 422 00 090 Sensor 1
6 005 30 410 Screw CHc M4X10 2
12 3 422 41 555 Back cylinder sub-assy 1
5 422 00 357 Cylinder 1
6 051 30 008 Hydraulic screw, single way 2
6 279 00 020 Sealing washer 4
13 3 422 43 555 Back section, right locking knob kit 1
6 490 00 033 knob 1
6 007 80 820 Screw M8X20 1
5 422 00 225 Right support 1
13 3 422 44 555 Back section, left locking knob kit 1
6 490 00 033 Knob 1
6 007 80 820 Screw M8X20 1
CMAX NTR - 01B

5 422 00 227 Left support 1

90 Réf. 022720201 Technical manual


23

Operating
22 table
1
21

20

13
19

2
18

17

3
16 12

15
11
14

13
10

12
9
11 4
8
10 5

9
7
6
8

1
I H G F E D C B A

PLANCHE/DRAWING/LAMINA 3

SEAT & BACKREST


Modif :
CMAX NTR - 01B

Modif :
Technical manual Réf. 022720201 91
Operating table

PARTS LIST 1 DRAWING 4 SEAT

Item Part number Description Qty


1 3 422 31 555 Sliding motor sub-assy 1
6 995 00 017 Motor 24V 26W 1
5 422 00 186 Gear 1
6 394 09 301 Retaining ring 1
2 3 422 32 555 Sliding power board 1
5 422 00 180 Power board 1
6 005 30 510 Screw CHc M5X10 2
3 3 422 63 555 Leg section, sensor 1
5 422 00 025 Sensor 1
6 004 10 410 Screw M4X10 1
4 5 422 00 196 Sliding sensor 1
5 6 882 00 19 Tilt sensor 1

CMAX NTR - 01B

92 Réf. 022720201 Technical manual


23

Operating table
22

21

20

19 1
18
3
17 2
16
4

15
5
14

13

12

11

10

1
I H G F E D C B A

PLANCHE/DRAWING/LAMINA 4

SEAT
Modif :
CMAX NTR - 01B

Modif :
Technical manual Réf. 022720201 93
Operating table

PARTS LIST 1 DRAWING 5 HEAD & LEG SECTION

Item Part number Description Qty


1 3 422 80 555 Head section, top plate 1
5 422 00 067 Top plate 1
6 009 90 023 Screw M6X20 4
2 3 422 70 555 Leg support, top plate 1
5 422 00 063 Top plate 1
6 009 90 023 Screw M6X20 10
3.a 3 422 71 555 Leg support, right locking device 1
5 422 00 144 Right locking shaft 1
5 422 00 146 End stop washer 1
6 030 00 416 Pin D4X16 1
5 422 00 147 Right spring 1
5 422 00 149 Handle 1
6 005 30 410 Screw CHc M4X10 1
3.b 3 422 72 555 Leg support, left locking device 1
5 422 00 145 Left locking shaft 1
5 422 00 146 End stop washer 1
6 030 00 416 Pin D4X16 1
5 422 00 148 Left spring 1
5 422 00 149 Handle 1
6 005 30 410 Screw CHc M4X10 1
4.a 5 422 00 241 2" leg plate fusion pad 1
4-1.b 5 422 00 244 3" leg plate fusion pad 1
5.a 5 422 00 240 2" top fusion pad 1
5-1.b 5 422 00 243 3" top fusion pad 1
6.a 5 422 00 239 2" headrest fusion pad 1
6-1.b 5 422 00 242 2" headrest fusion pad 1
4/5/6.a 5 422 00 816 2" table top fusion pad 1
4-1/5-1/6-1.b 5 422 00 817 3" table top fusion pad 1
3 400 90 555 Screws set 1
6 004 11 035 Rail screw 1
6 009 90 023 Top plate screw 20
6 009 90 070 Base cover screw 20
6 004 10 408 Locking device cover screw 10
3 422 91 555 Hydraulic screws set 1
6 051 30 008 Hydraulic screw, single way 10
6 051 30 009 Hydraulic screw, dual way 10
6 279 00 020 Sealing washer 50
5 422 00 355 Small hydraulic screw, single way 10
5 422 22 356 Small sealing washer 20
3 422 92 555 Plastic handle 1
6 004 10 408 Plastic handle set 10
3 422 18 998 Oil can 2L / 0,53 gallon 1
5 720 72 999 Diagnostic software E-serve 1
1 to 10 1
11 to 50 1
CMAX NTR - 01B

51 to 100 1

94 Réf. 022720201 Technical manual


23

Operating table
22

21 4.a

4.b
20

19 5.a
1
5.b
18

17

16

15
6.a
14
6.b

13
3.b

12

11

10

9
2
8

6
3.a

1
I H G F E D C B A

PLANCHE/DRAWING/LAMINA 5

HEAD & LEG SECTION


Modif :
CMAX NTR - 01B

Modif :
Technical manual Réf. 022720201 95
Operating table

Specific operations

Date Nature Company name Technician name Signature

CMAX NTR - 01B

96 Réf. 022720201 Technical manual


Operating table

1 year Service date : Company name :

Technician name : Signature :

Comments after the service, nature of repairs made and parts changed:

2 years Service date : Company name :

Technician name : Signature :

Comments after the service, nature of repairs made and parts changed:

3 years Service date : Company name :

Technician name : Signature :

Comments after the service, nature of repairs made and parts changed:

4 years Service date : Company name :

Technician name : Signature :

Comments after the service, nature of repairs made and parts changed:
CMAX NTR - 01B

Technical manual Réf. 022720201 97


Operating table

5 years Service date : Company name :

Technician name : Signature :

Comments after the service, nature of repairs made and parts changed:

6 years Service date : Company name :

Technician name : Signature :

Comments after the service, nature of repairs made and parts changed:

7 years Service date : Company name :

Technician name : Signature :

Comments after the service, nature of repairs made and parts changed:

8 years Service date : Company name :

Technician name : Signature :

Comments after the service, nature of repairs made and parts changed:
CMAX NTR - 01B

98 Réf. 022720201 Technical manual


Operating table

9 years Service date : Company name :

Technician name : Signature :

Comments after the service, nature of repairs made and parts changed:

10 years Service date : Company name :

Technician name : Signature :

Comments after the service, nature of repairs made and parts changed:

Contact FHSurgical to obtain a new service handbook and a new periodic maintenance
document
CMAX NTR - 01B

Technical manual Réf. 022720201 99


Our network is at your disposal if you have any queries.

FHSurgical
645, rue des Châtaigniers, BAT 405 - B2, F 45770 SARAN
Tél. : +33 2 38 74 54 00 / Fax : +33 2 38 74 5401
www.fhsurgical.com / contact@fhsurgical.com

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