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Kenr9533kenr9533 Sis PDF
Kenr9533kenr9533 Sis PDF
November 2009
CONN 17 17 Symbols
CONN 16 T
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
CONN 5 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
CONN 7 6 CONN 10
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
23 Ground (Case): This indicates that the component does not have a wire connected to ground.
CONN 9 24 It is grounded by being fastened to the machine.
13 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
12
140K and 160K Motor Grader Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
CONN 11
AccuGrade Ready Option (ARO)
T
the gauge of the temperature or pressure.
Electrical System
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
COMPONENT LOCATIONS
Wire Description Component Locations Component Identifiers (CID¹)
Wire Schematic Machine Module Identifier (MID²)
Wire Color Description Component
Number Location Location Valve Control
Power Circuits Buzzer (2D) E-8 1 (MID No. 114)
100 RD Buzzer (2D) Driver Buzzer (3D) B-8 2
CID Component
101 RD Buzzer (2D) Power Control - Valve D-3 3 0168 Electrical System Voltage
152 RD Battery (+) Display - CD610 E-9 4 0248 Cat Data Link Data
156 YL Battery (+) Display - CD700 C-9 5 1396 Implement Solenoid Protection Relay
Ground Circuits Ground - Rear Frame A-7 6 2160 Blade Left Raise Solenoid
200 BK Rear Frame Ground Jumper B-9 7 2161 Blade Right Raise Solenoid
A274 BK Battery (-) Lightbar - Center B-9 8 2162 Blade Left Lower Solenoid
C209 BK Incline/Decline and Auto/Manual Switches Lightbar- Left B-9 9 2163 Blade Right Lower Solenoid
C210 BK Rear Frame Ground Lightbar- Right B-9 10 2258 Left Blade Control Mode Switch
KENR9533
J771 BU LH Auto/Manual Switch Sensor - Blade Rotation D-1 19
K722 YL RH Incline/Decline Switch (Decline) Sensor - Machine Inclination D-2 20
K723 PU RH Incline/Decline Switch (Incline) Solenoid - LH Blade Lower D-4 21 Failure Mode Identifiers (FMI)¹
FMI No. Failure Description
25 27 K812
K813
OR
BL
LH Blade Lower Solenoid
LH Blade Raise Solenoid
Solenoid - LH Blade Raise
Solenoid - RH Blade Lower
D-4
D-4
22
23 0 Data valid but above normal operational range.
K814 PK RH Blade Raise Solenoid Solenoid - RH Blade Raise D-4 24 1 Data valid but below normal operational range.
CONN 1 28 K815 GN RH Blade Lower Solenoid Switch - LH Auto/Manual (2D) E-8 25 2 Data erratic, intermittent, or incorrect.
L854 YL AccuGrade CAN (High) Switch - LH Auto/Manual (3D) C-8 26 3 Voltage above normal or shorted high.
L855 GN AccuGrade CAN (Low) Switch - LH Incline (2D) E-8 27 4 Voltage below normal or shorted low.
26 CONN 4 L856 YL GPS CAN (High) Switch - LH Incline (3D) D-8 28 5 Current below normal or open circuit.
L857 GN GPS CAN (Low) Switch - RH Auto/Manual (2D) E-8 29 6 Current above normal or grounded circuit.
CONN 2 L858
L870
YL
YL
GPS CAN (Shield)
PM400 Power Module (Awake)
Switch - RH Auto/Manual (3D)
Switch - RH Incline/Decline (2D)
C-8
E-8
30
31
7
8
Mechanical system not responding properly.
Abnormal frequency, pulse width, or period.
L872 BU Switched Power 1 Switch - RH Incline/Decline (3D) C-8 32 9 Abnormal update.
L873 GY Switched Power 2 10 Abnormal rate of change.
L874 OR Switched Power 3 11 Failure mode not identifiable.
M913 PU CTCT Indicator Connector Location 12 Bad device or component.
N706 GY Implement Enable Relay Return 13 Out of calibration.
Schematic
N714 GY CTCT Indicator Return Connector Number 14 Parameter failures.
Location
N756 PK Buzzer (3D) Power 15 Parameter failures.
CONN 1 E-8
N957 PK RS232-2 TXD 16 Parameter not available.
CONN 2 E-7
20 Page,
N958 PK RS232-0-TXD 17 Module not responding.
CONN 3 D-7
31 29 1 N960 OR RS232-2 RXD CONN 4 C-7
18
19
Sensor supply fault.
Condition not met.
32 30 2 N961
N967
OR
GY
RS232-0 RXD
RS232-0 CTS
CONN 5
CONN 6
B-7
A-7
20 Parameter failures.
N976 PU RS232-0 RTS ¹The FMI is a diagnostic code that indicates what type of failure has occurred.
CONN 7 A-7
N977 PU RS232-1-TXD CONN 8 B-5
N978 PU RS232-1 RXD CONN 9 B-4
DCM
Y934-AF29 WH-18 AF-C2
D 60
61
62
Y935-AF78 OR-18
Y936-AF69 PK-18
L857-AF40 GN-16
L857-AF41 GN-16
H803-AF81
1552269
BU-16 1 (24) RH BLADE RAISE SOLENOID
T744-RE57 WH-16 T744-RE3
T744-RE2
WH-16
WH-16 D
Y937-AF30 PU-18 K814-AF1 PK-16 2 2661598
63 AF-C1 L857-AF52 GN-16
Y938-AF23 YL-18
64 9X1343 T745-RE51 YL-14 T745-RE93 YL-16
65 M913-AF89 PU-18 L870-AF72 YL-18 RA-C2
AF-C8 T745-RE80 YL-16
66
1
2
156-AF118
200-AF113
YL-14
BK-14
C210-AF70 BK-14 T744-AF73 WH-14 1552269 T745-RE55 YL-14 T745-RE82 YL-16 CONN 11 CONN 13 9X4385
893-AF19 GN-18 RE-C7 AL-C1 AL-C5 RA-C1 L872-RA1 BU-16 A SWITCHED POWER 1
67 3 L872-AF49 BU-14 L872-AF49 BU-14 H803-AF10 BU-16 1 (23) RH BLADE LOWER SOLENOID T745-RE91 YL-16
T969-AF106 YL-18 3E3376 1552272 1552272 3E3376 B
68 4 T744-AF59 WH-14 L872-AF116 BU-16 L872-AF13 BU-16 K815-AF2 GN-16 2 2661598 T745-RE62 YL-14 T745-RE77 YL-16
69 5
K813-AF4 BU-16 L872-AF74 BU-16 L872-AF18 BU-14 T745-RE87 YL-16 L872-RE19 BU-16 1 L872-AL3 BU-16 L872-AL4 BU-16 1 L872-RA1 BU-16 L854-RA3 YL-16 C ACCUGRADE CAN HIGH (18) BLADE INCLINATION SENSOR
70 6
K814-AF1 PK-16 T744-RE1 WH-16 2 T744-AL25 WH-16 T744-AL30 WH-16 2 T744-RA2 WH-16 L855-RA4 GN-16 D ACCUGRADE CAN LOW 276-6146
2D CAB
7
K815-AF2 GN-16 T744-AF14 WH-16 L854-RE99 YL-16 3 L854-AL16 YL-16 L854-AL14 YL-16 L854-AL5 YL-16 3 L854-RA3 YL-16 T744-RA5 WH-16 E SWITCHED PWR RTN 1
8
N706-AF107 GY-18 T744-AF59 WH-14 T744-AF17 WH-14 L855-RE97 GN-16 4 L855-AL9 GN-16 L855-AL6 GN-16 L855-AL11 GN-16 4 L855-RA4 GN-16 T744-RA6 WH-16 F SWITCHED PWR RTN 1
9
892-AF36 BR-18 T744-AF44 WH-16
10
152-AF96 RD-12 T744-AF75 WH-16 T744-RA2 WH-16
C903-AF105 BU-18 RC-C2
T744-AF73 WH-14
11
12 L870-AF72 YL-18
308-AF108 YL-16 CONN 12 9X4385
152-AF98 RD-14 C903-AF105 BU-18 (3) VALVE CONTROL AL-C6 RC-C1 L872-RC1 BU-16 A SWITCHED POWER 1
13 L856-AF20 YL-16 N706-AF107 GY-18 AF-C10 J1
L854-AF21 YL-16 2621408 3E3376 1552272 B
AG-C2 14 L857-AF22 GN-16 T969-AF106 YL-18 1471445
1552272 15 L858-AF45 BK-18 L855-AF28 GN-16 L872-AL24 BU-16 1 L872-RC1 BU-16 L854-RC3 YL-16 C ACCUGRADE CAN HIGH (19) BLADE ROTATION SENSOR
K812-AF3 OR-16 308-AF108 YL-16 1 KEY SWITCH T744-AL29 WH-16 2 T744-RC2 WH-16 L855-RC4 GN-16 D ACCUGRADE CAN LOW 244-1714
OR-18 1 Y933-AG4 YL-18 16 N961-AF83 OR-18 2
17 N958-AF84 PK-18 308-AF108 YL-16 L854-AL13 YL-16 3 L854-RC3 YL-16 T744-RC6 WH-16 E SWITCHED PWR RTN 1
2 MOM 1 BK-18 2 C209-AG11 BK-16 3 L855-AL8 GN-16 L855-RC4 GN-16 T744-RC5 WH-16
WH-18 3 Y934-AG5 WH-18 CONN 3 18 308-AF100 YL-16 308-AF109 YL-16 4
4
T744-RC2 WH-16
F SWITCHED PWR RTN 1
(28) LH INCLINE SWITCH (3D) MOM 3 WH-18 4 Y936-AG14 PK-18 CONNECTS TO 19 L854-AF62 YL-16 5
246-6562 20 L855-AF63 GN-16 6
5 MOM 4 AG-C5 LOC C-7 OR 21 893-AF34 GN-18 7
AP-C6 LOC E-7 22 892-AF37 BR-18 L856-AF125 YL-16 8
MOM 6 23 L857-AF126 GN-16 9
AG-C4 Y938-AG34 YL-18 24
C209-AG11 BK-16 893-AF19 GN-18 10 CAT DATA LINK +
1552272 25 C209-AF57 BK-16 11
OR-18 1 K722-AG6 YL-18 C209-AG13 BK-16 26 C209-AF94 BK-16 12
2 MOM 1 BK-18 2 C209-AG12 BK-16 C209-AG12 BK-16 27 C209-AF104 BK-16
C209-AG10 BK-16 C210-AF92 BK-14 13 - BATTERY
WH-18 3 K723-AG7 PU-18 28 C209-AF43 BK-16 14
MOM 3 WH-18 4 Y935-AG15 OR-18 J771-AG3 BU-18 29 J769-AF53 YL-18
(32) RH INLCINE/DECLINE SWITCH (3D) J769-AG2 YL-18 15
246-6561 30 J771-AF58 BU-18 16
5 MOM 4 K722-AG6 YL-18 L858-AF45 BK-18
31 Y937-AF30 PU-18 17
K723-AG7 PU-18 32 Y936-AF69 PK-18
MOM 6 18
Y933-AG4 YL-18 33 Y935-AF78 OR-18 L856-AF7 YL-16 19
AG-C3 Y934-AG5 WH-18 34 Y938-AF23 YL-18 L856-AF5 YL-16
Y935-AG15 OR-18 892-AF36 BR-18 20 CAT DATA LINK -
1552267 35 Y933-AF32 YL-18 L857-AF39 GN-16 308-AF108 YL-16 21
A J769-AG2 YL-18 Y936-AG14 PK-18 36 Y934-AF29 WH-18 L857-AF41 GN-16 22
(26) LH AUTO/MANUAL SWITCH (3D) B C209-AG13 BK-16 Y937-AG33 PU-18 37 156-AF118 YL-14 892-AF36 BR-18
152-6825 C210-AF87 BK-14 23 - BATTERY
C Y938-AG34 YL-18 38 N714-AF71 GY-18 893-AF19 GN-18 24
39 K722-AF27 YL-18 200-AF113 BK-14 C209-AF43 BK-16 25
AG-C1 40 K723-AF25 PU-18 152-AF82 RD-12
1552267 200-AF64 BK-14
C209-AF57
C209-AF94
BK-16
BK-16
C209-AF90 BK-16 J769-AF53
J771-AF58
YL-18
BU-18
26
27
RH AUTO/MANUAL SWITCH (NC)
LH AUTO/MANUAL SWITCH (NC)
COLOR ABBREVIATIONS
AG-C5 200-AF68 BK-14 C209-AF104 BK-16 C209-AF121 BK-16
A J771-AG3 BU-18 28
9X0141 200-AF66 BK-14 N706-AF107 GY-18 ABBREV COLOR
(30) RH AUTO/MANUAL SWITCH (3D) B C209-AG10 BK-16 29
892-AF37 BR-18 T969-AF106 YL-18
152-6824 C Y937-AG33 PU-18 156-AG38 YL-18-GXL 1 30
892-AF38 BR-18 J769-AF53 YL-18
200-AG17 BK-18-GXL 2 152-AF97 RD-14 31 + BATTERY RD RED
893-AF34 GN-18 J771-AF58 BU-18
L872-AG19 BU-14 3 K722-AF27 YL-18 32 RH INCLINE/DECLINE SWITCH (DECLINE)
(5) CD700 DISPLAY AG-C7 893-AF35 GN-18 K812-AF3 OR-16
T744-AG1 WH-14 4 K723-AF25 PU-18 33 RH INCLINE/DECLINE SWITCH (INCLINE)
WH WHITE
244-1716 2485358 C210-AF70 BK-14 K813-AF4 BU-16
5 Y933-AF32 YL-18 34 LH INCLINE/DECLINE SWITCH (DECLINE)
BUZZER (3D) RETURN A P969-AG16 BR-18-GXL 156-AG38 YL-18-GXL C209-AF104 BK-16 K814-AF1 PK-16
C B
C
200-AG17 BK-18-GXL
N960-AG50
N957-AG51
OR-18-GXL
PK-18-GXL
6
7
8
C209-AF57
C209-AF94
BK-16
BK-16
K815-AF2
K722-AF27
GN-16
YL-18
Y934-AF29 WH-18 35
36
37
LH INCLINE/DECLINE SWITCH (INCLINE)
OR ORANGE C
+ BATTERY D 156-AG38 YL-18-GXL L870-AG37 YL-18 C209-AF43 BK-16 K723-AF25 PU-18 YL YELLOW
9 152-AF93 RD-14 38 + BATTERY
E N958-AG40 PK-18-GXL 308-AF100 YL-16 L854-AF21 YL-16
10 152-AF99 RD-14 39 + BATTERY
- BATTERY F 200-AG17 BK-18-GXL L856-AG29 YL-18-GXL J769-AF53 YL-18 L855-AF28 GN-16 PK PINK
T744-AG52 WH-14 11 Y938-AF23 YL-18 40 RH AUTO/MANUAL SWITCH (NO)
G L855-AG48 GN-18-GXL J771-AF58 BU-18 152-AF122 RD-12 152-AF93 RD-14
L870-AG37 YL-18 12 Y937-AF30 PU-18 41 LH AUTO/MANUAL SWITCH (NO)
H L854-AG28 YL-18-GXL K722-AF27 YL-18 152-AF97 RD-14
L856-AG29 YL-18-GXL 13
K723-AF25 PU-18
Y936-AF69 PK-18 42 LH INCLINE/DECLINE SWITCH (NEUTRAL) BK BLACK
ACCUGRADE CAN LOW J L855-AG48 GN-18-GXL L857-AG30 GN-18-GXL 14 152-AF95 RD-14 Y935-AF78 OR-18 43 RH INCLINE/DECLINE SWITCH (NEUTRAL)
ACCUGRADE CAN HIGH K L854-AG28 YL-18-GXL L854-AF24 YL-16 152-AF96 RD-12 152-AF99 RD-14
L858-AG57 BK-18-GXL 15 44 GY GRAY
ACCUGRADE GPS CAN HIGH L L856-AG29 YL-18-GXL L854-AF26 YL-16
N961-AG39 OR-18-GXL 16 45
ACCUGRADE GPS CAN LOW M L857-AG30 GN-18-GXL L854-AF62 YL-16 152-AF98 RD-14
N958-AG40 PK-18-GXL 17 152-AF95 RD-14 46 + BATTERY
PU PURPLE
L855-AF31 GN-16
RS232-2 TXD
RS232-2 RXD
N
P
N957-AG51
N960-AG50
PK-18-GXL
OR-18-GXL
18 CONN 4 L855-AF33 GN-16 C210-AF70 BK-14
C210-AF88
C210-AF87
BK-14
BK-14
152-AF98 RD-14 47 + BATTERY
L854-AG28 YL-18-GXL 19
CONNECTS TO AF-C1
48
SWITCHED POWER RETURN 2 R T744-AG23 WH-18-GXL L857-AG30 GN-18-GXL L855-AF63 GN-16 C210-AF92 BK-14 BR BROWN
L855-AG48 GN-18-GXL 20 49
SWITCHED POWER RETURN 2 S T744-AG22 WH-18-GXL 21 LOC D-7 L856-AF20 YL-16 50
RS232-1 RXD T N978-AG47 PU-18-GXL 22 Y933-AF32 YL-18 51 GN GREEN
RS232-1-TXD U N977-AG32 PU-18-GXL L858-AG57 BK-18-GXL 23 Y934-AF29 WH-18 52
L870-AG46 YL-18-GXL L857-AF22 GN-16
V 24 Y935-AF78 OR-18 53 BU BLUE
W C209-AG11 BK-16 25 Y936-AF69 PK-18 54
L870-AF72 YL-18 Y937-AF30 PU-18
BUZZER (3D) POWER X N756-AG18 PK-18-GXL C209-AG10 BK-16 26 C903-AF105 BU-18 55 IMPLEMENT ENABLE RELAY
Y L872-AG43 BU-18-GXL T744-AF73 WH-14 Y938-AF23 YL-18
C209-AG12 BK-16 27
L872-AF49 BU-14 C209-AF90 BK-16 56 INCLINE/DECLINE & AUTO/MANUAL SWITCHES RETURN
Z L872-AG24 BU-18-GXL L872-AG19 BU-14 C209-AG13 BK-16 28 N714-AF71 GY-18 C210-AF88 BK-14 57 - BATTERY
AA L872-AG42 BU-18-GXL M913-AF89 PU-18 M913-AF89 PU-18
J769-AG2 YL-18 29
T744-AF59 WH-14 58
BB J771-AG3 BU-18 30 C903-AF105 BU-18 59 SYMBOL DESCRIPTION
CC
Y933-AF32 YL-18
Y937-AG33 PU-18 31
Y934-AF29 WH-18 60
DD N977-AG32 PU-18-GXL Y936-AG14 PK-18 32 61
GPS CAN SHIELD EE L858-AG57 BK-18-GXL N977-AG35 PU-18-GXL Y935-AF78 OR-18 CIRCUIT CONNECTED
Y935-AG15 OR-18 33
Y936-AF69 PK-18 62
RS232-0 RTS FF N976-AG9 PU-18-GXL N977-AG27 PU-18-GXL Y938-AG34 YL-18 34 63
RS232-0 CTS GG N967-AG49 GY-18-GXL N977-AG25 PU-18-GXL Y937-AF30 PU-18
Y933-AG4 YL-18 35
Y938-AF23 YL-18 64 CIRCUIT NOT CONNECTED
RS232-0 RXD HH N961-AG39 OR-18-GXL Y934-AG5 WH-18 36 K812-AF3 OR-16 65 LH BLADE LOWER SOLENOID
RS232-0-TXD II N958-AG40 PK-18-GXL 37 K814-AF1 PK-16 66 RH BLADE RAISE SOLENOID
JJ N978-AG47 PU-18-GXL L854-AF46 YL-16 ELECTRICAL CONNECTION TO
38 K813-AF4 BU-16 67 LH BLADE RAISE SOLENOID
KK N978-AG41 PU-18-GXL L855-AF124 GN-16 MACHINE STRUCTURE
K722-AG6 YL-18 39 K815-AF2 GN-16 68 RH BLADE LOWER SOLENOID
MM N978-AG45 PU-18-GXL L872-AF116 BU-16
K723-AG7 PU-18 40 69 INTERNAL ELECTRICAL CONNECTION
NN N978-AG31 PU-18-GXL T744-AF75 WH-16 70 - BATTERY TO SURFACE OF COMPONENT
PM400 POWER MODULE (AWAKE) PP L870-AG46 YL-18-GXL L856-AF125 YL-16
SWITCHED POWER RETURN 1 QQ T744-AG36 WH-18-GXL L857-AF126 GN-16
(Dimensions: 39 inches x 24 inches)
3D CAB
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
39
40 CAT DATA LINK
41
42 RS-232 DATA LINK
43
AF-C16 44
VALVE CONTROL CIRCUIT
1552273 45 GPS CAN DATA LINK
1 892-AF38 BR-18 46
CONN 6 2 893-AF35 GN-18 892-AF38
893-AF35
BR-18
GN-18 47 ACCUGRADE CAN DATA LINK
CONNECTS TO SHIFT LEVER CONSOLE HARNESS AT CONNECTOR W-C10 3 308-AF100 YL-16 48
LOC A-15 4 49
ON MEDIA NUMBER KENR8244
5 L855-AF31 GN-16
L855-AF31 GN-16 50
OTHER COLOR DESCRIPTIONS
6 L854-AF24 YL-16 51
L854-AF24 YL-16
52 HIGHWAYS
CONN 7 AF-C14
1297164
308-AF100 YL-16 53
54
CONNECTS TO STEERING CONSOLE HARNESS AT CONNECTOR C-C3 55
1 152-AF82 RD-12 C210-AF70 BK-14
LOC G-6 56
152-AF82 RD-12
ON MEDIA NUMBER KENR8244
200-AF64 BK-14 57
ID PART# CHG DESCRIPTION
20 Page,
58
C210-AF70 BK-14 200-AF66 BK-14
200-AF64 BK-14 200-AF68 BK-14 59
60
HARNESS AS
200-AF66 BK-14
61
200-AF68 BK-14
62 The following wire AF 339-5505 01 CHASSIS HARNESS
(6) REAR FRAME GROUND 63
64 AG 299-7694 00 3D CAB DISPLAY HARNESS
65
66
pairs must be AH 247-6457 01 CTCT INDICATOR
L854-AF21 YL-16
L855-AF28 GN-16
67
68
ACCUGRADE CAN HIGH
ACCUGRADE CAN LOW twisted at least 1 AK 243-3247 00 RADIO HARNESS
69
AL 323-5592 01 FRAME HARNESS
A 70
AF-C11 J2
turn per 25mm: A
1471446 AP 317-1040 00 2D CAB DISPLAY HARNESS
892 & 893 AR 317-1039 00 CD610 JUMPER
RA 236-2356 03 BLADE INCLINATION HARNESS
L854 & L855 RC 243-3250 03 BLADE ROTATION HARNESS
L856 & L857 RE 339-5506 00 KNUCKLE HARNESS
THIS SCHEMATIC IS FOR THE 140K AND 160K MOTOR GRADER ACCUGRADE READY OPTION (ARO)
PART NUMBER: 286-9670, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
9 8 7 6 5 4 3 2 1