VeriFIDII Installation Guide PDF

VeriFID II
Installation Guide
Part # 6051
April 19, 2016
2
EC Declaration Of Conformity (Valid until April 20, 2016)

the product listed below conforms to the relevant provisions of the following directives:
2004/108/EC The Electromagnetic Compatibility Directive (and its amending directives)
2006/95/EC The Low Voltage Directive (and its amending directives)
Product: Process Control Equipment
Model name/number: VeriFID II
Compliance with the Essential Health and Safety Requirements has been assessed by reference to the following standards:
EN 61000-6-4: 2007 Generic emissions for industrial operating environments

EN 61000-6-2: 2005 Generic immunity for industrial operating environments
EN 60950-1: 2006 Information technology equipment. Safety. General requirements
Year of CE Marking: 2010

Name: William J. Porthouse Position: Director of Engineering & Production Date: 01-August-2010
EC Declaration Of Conformity (Valid after April 20, 2016)

the product listed below conforms to the relevant provisions of the following directives:
2014/30/EU The Electromagnetic Compatibility Directive (and its amending directives)
2014/35/EU The Low Voltage Directive (and its amending directives)
Product: Process Control Equipment
Model name/number: VeriFID II
Compliance with the Essential Health and Safety Requirements has been assessed by reference to the following standards:
EN 61000-6-4: 2007 Generic emissions for industrial operating environments

EN 61000-6-2: 2005 Generic immunity for industrial operating environments
EN 60950-1: 2006 Information technology equipment. Safety. General requirements
Year of CE Marking: 2010

Name: William J. Porthouse Position: Director of Engineering & Production Date: 19-Apr-2016
veriFID II Installation Guide: 20160419 Part # 6051

3
ELECTRICAL CONSIDERATIONS AND REGULATORY REQUIREMENTS
 This equipment is suitable for use in Class I, Division 2, Groups C and D locations.
 This equipment is also suitable for use in EX Zone 2 Group IIB Locations OR non-hazardous locations.
WARNING ─ EXPLOSION HAZARD ─ SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR USE IN
! CLASS I, DIVISION 2.
AVERTISSEMENT ─ RISQUE D’EXPLOSION ─ LA SUBSTITUTION DE COMPOSANTS PEUT RENDER CE

MATERIEL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE I, DIVISION 2.
WARNING ─ EXPLOSION HAZARD ─ DO NOT REPLACE COMPONENTS UNLESS POWER HAS BEEN SWITCHED
! OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.
AVERTISSEMENT ─ RISQUE D’EXPLOSION ─ COUPER LE COURANT OU S’ASSURER QUE L’EMPLACEMENT

EST DESIGNE NON DANGEREUX AVANT DE REPLACER LE COMPOSANTS.
WARNING ─ EXPLOSION HAZARD ─ DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN
! SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.
AVERTISSEMENT ─ RISQUE D’EXPLOSION ─ AVANT DE DECONNECTER L’EQUIPMENT, COUPER LE COURANT

OU S’ASSURER QUE L’EMPLACEMENT EST DESIGNE NON DANGEREUX.

4
Copyright Notice
Copyright © 2006 - 2016 Toptech Systems, Inc.
The information contained in this document is proprietary and confidential. No part of this document may be copied, reproduced, or
transmitted in any medium without the express written permission of Toptech Systems, Inc.
Disclaimer
Toptech Systems assumes no responsibility for damages resulting from installation or use of its products. Toptech Systems will not be liable
for any claims of damage, lost data, or lost time as a result of using its products.
A Unit of IDEX Corporation

logo is a registered trademark of Toptech Systems, Inc.
TMS™, TMS5™, TMS6™, RCU II Remote Control Unit™, Toptech MultiLoad II™, MultiLoad II -RCU™, RCU II™, FCM Flow Control
Module™, veriFID™, ACR™, ACR II™ are trademarks of Toptech Systems, Inc.
Copyright © 2016 Toptech Systems, Inc. All Rights Reserved.

5
Table of Contents
Electrical Considerations and Regulatory Requirements .......................................................................................3

CHAPTER 1 General ...........................................................................................................................................7
1.1 Who Should Use This Guide ......................................................................................................................7
1.2 Information Alerts:.......................................................................................................................................7
1.2.1 Typographical Conventions: ...................................................................................................................7
1.2.2 Receiving and / or Returning Equipment: ...............................................................................................7
1.3 Operating Characteristics: ..........................................................................................................................8
1.4 Electrostatic Discharge (ESD) Protection: ..................................................................................................9
CHAPTER 2 Installing the veriFID II ................................................................................................................. 10
2.1 Tools Required ........................................................................................................................................ 10
2.1.1 Installation ............................................................................................................................................ 10
2.1.2 Service and Repair .............................................................................................................................. 10
2.2 Cover Closure and Bolt Replacement ..................................................................................................... 10
2.3 Mounting the verFID II Enclosure: .......................................................................................................... 10
2.3.1 Drywall ................................................................................................................................................. 10
2.3.2 Wood.................................................................................................................................................... 10
2.3.3 Concrete or Cinder Block Walls ........................................................................................................... 10
2.3.4 Mounting Height Considerations ......................................................................................................... 11
2.4 Recommended Wire Sizes And Torque For All Terminal Blocks ............................................................ 12
2.5 Electrical Supply Connections ................................................................................................................. 13
2.5.1 Input Power ......................................................................................................................................... 13
2.5.2 Equipment Ground ............................................................................................................................... 16
2.5.3 Cable Entries ...................................................................................................................................... 16
CHAPTER 3 Data Communications Interface .................................................................................................. 17
3.1 Communications Protocol Selection and Connection: ............................................................................ 17
3.1.1 RS-422/485: ......................................................................................................................................... 17
3.1.2 RS-232 ................................................................................................................................................. 17
3.1.3 Host/TMS Communications (RS-485) ................................................................................................. 18
3.1.4 Host / TMS Communications (RS-232 2-wire) .................................................................................... 19
CHAPTER 4 DIGITAL I/O ................................................................................................................................. 20
4.1 digital inputs ............................................................................................................................................. 21
4.2 digital outputs ........................................................................................................................................... 21
CHAPTER 5 Configuration ............................................................................................................................... 23
5.1 Prliminary Configuration: ......................................................................................................................... 23
5.2 verFID II Communication Configuration: ................................................................................................. 24
5.3 Configuring RCU II:................................................................................................................................. 26
5.3.1 Select Configuration: ........................................................................................................................... 26
5.3.2 Select Communication: ........................................................................................................................ 26
5.3.3 Communication Settings: ..................................................................................................................... 26
CHAPTER 6 Service and Repair ...................................................................................................................... 28
6.1 Modular Design: ....................................................................................................................................... 28
6.1.1 Sensor Cable Connector (J3) .............................................................................................................. 29
6.1.2 Acr-Fid_Combo PC Board Removal: ................................................................................................... 29
6.1.3 FFinger Print Sensor Removal and Replacement: .............................................................................. 30
CHAPTER 7 Appendix ...................................................................................................................................... 33

6
Table of Figures
Figure 2.1 veriFID II TERMINAL BLOCK RECOMMENDED WIRE SIZE AND SCREW TORQUE ................ 12
Figure 2.2 ACR-FID COMBO PC BOARD ........................................................................................................ 14
Figure 2.3 ACR-FID COMBO PC BOARD CONNECTOR AND LED IDENTIFICATION ................................. 15
Figure 2.4 TB1 AC WIRING .............................................................................................................................. 16
Figure 3.1 4-WIRE, RS-485 CONFIGURATION ............................................................................................... 18
Figure 3.2 2-WIRE, RS-485 CONFIGURATION ............................................................................................... 18
Figure 3.3 RS-232 CONFIGURATION ............................................................................................................. 19
Figure 4.1 DIGITAL INPUT WIRING................................................................................................................. 21
Figure 4.2 DIGITAL OUTPUT WIRING............................................................................................................. 22
Figure 5.1 ACR-FID_COMBO SWITCH TABLES ............................................................................................ 24
Figure 5.2 ACR-FID_COMBO SW1-SW2 ......................................................................................................... 25
Figure 6.1 J3 CONNECTOR FULLY OPEN ..................................................................................................... 29
Figure 6.2 SENSOR CABLE INSERTION ........................................................................................................ 29
Figure 6.3 J3 PLUG FULLY INSERTED AND LOCKED .................................................................................. 29
Figure 6.4 HINGE RETAINING SCREW .......................................................................................................... 30
Figure 6.5 FID MOUNTING .............................................................................................................................. 31
Figure 6.6 HINGE RETAINING RING CUTOUT ............................................................................................... 32
Figure 7.1 UNIT OUTLINE DRAWING – MOUNTING TEMPLATE ................................................................. 33
Figure 7.2 UNIT OUTLINE DRAWING – FRONT VIEW ................................................................................... 34
Figure 7.3 UNIT OUTLINE DRAWING – SIDE VIEW ....................................................................................... 35
Figure 7.4 UNIT OUTLINE DRAWING – BOTTOM VIEW ................................................................................ 36
Figure 7.5 REPLACEMENT PARTS veriFID II UNIT ASSEMBLY ................................................................... 37
Figure 7.6 FRONT COVER ASSEMBLY, EXPLODED VIEW .......................................................................... 37
Figure 7.7 INSIDE VIEW ................................................................................................................................... 38

Chapter 1 – General 7
CHAPTER 1 GENERAL
1.1 WHO SHOULD USE THIS GUIDE
This guide is intended for individuals installing veriFID II equipment, engineering firms developing site electrical
drawings, and users troubleshooting system operation such as managers, system administrators, technicians,
and meter proving personnel.
1.2 INFORMATION ALERTS:
 Important information to enhance understanding and make better use of the product.
 Indicates potential damage to hardware or loss of data.
Potential for property damage or that personal injury may occur. Pay close attention and follow
! instructions when you see this symbol.
1.2.1 TYPOGRAPHICAL CONVENTIONS:

Boldface: Indicates what you are to press on the keypad. Example: Key in 00000.
Italics: Emphasizes a key product or industry term.
Example: the display features a pick list style of item selection.
1.2.2 PRODUCT SUPPORT

Thank you for your purchase of this Toptech product. Should you require information or technical assistance
beyond that provided in this manual, please call Toptech’s Technical Assistance Center at 407-332-1774 x381.
You may also reach us online 24x7 at http://www.toptech.com/support. Additionally, you can email any issues
you have with our hardware to support.toptech@idexcorp.com. Information or technical assistance provided by
the Toptech Assistance Center may result in incidental charges on a time and materials basis.
1.2.3 RECEIVING AND / OR RETURNING EQUIPMENT:

The veriFID II should be immediately inspected after opening the packaging case. If any damage is visible notify
the carrier at once to establish liability. Contact Toptech Account Management to initiate timely repair or
replacement of the unit.
Account Management will issue a Return Materials Authorization (RMA) to return the product or parts requiring
repair. Do not return any material to Toptech without an RMA.
Account Management contact information: Account Management, Toptech Systems, 1124 Florida Central Pkwy,
Longwood, FL. Telephone: (407) 332-1774.
Prior to installation the veriFID II should be stored in its packing case and be protected from damage due to
handling and adverse weather conditions.

1.3 OPERATING CHARACTERISTICS:

For product outline and dimensions see Appendix Figures 6.1 to 6.4.
Operating voltage: 85 - 250 Vac, 47-63 Hz
Operating current: 100mA (without heater)

0.5 – 1.0A (with heater)
Operating temperature (without heater): -4°F to 140°F (-20°C to 60°C)

Operating temperature (with heater): -40°F to 140°F (-40°C to 60°C)
 Note: If ambient temperatures will remain below -22°F (-30°C) for extended periods, steps should
be taken to keep water from condensing on the sensing window.
Enclosure:
Type 4, IP65
Weight: 10 lbs (4.6 kg)

FID Sensor: Lumidigm Venus series OEM
Communications:
1 serial port: RS-232 OR RS-485
I/O:
Two Digital Inputs: 5-30Vdc
Two Digital Outputs: 0-250Vac, 0.1A MAX / 0-75Vdc, 0.1A MAX

1.4 ELECTROSTATIC DISCHARGE (ESD) PROTECTION:

The veriFID II contains electronic components and assemblies subject to damage by ESD. The veriFID II was
designed to protect against ESD while the unit is closed and in normal operation. Proper handling procedures
must be observed during the removal, installation, repair and other handling of printed circuit board assemblies,
electronic devices and components to include:
1) Service to be performed by authorized personnel only.

2) The person performing the service must be grounded by an ESD grounding strap and connected to
ground.
3) While performing maintenance or repair, touch an unpainted metal of the veriFID II surface prior to
touching or handling any printed circuit boards or electronic components.
4) Printed circuit board assemblies must be placed in and transported in conductive bags or other
conductive containers.
5) Printed circuit boards must not be removed from the conductive container until time of use.
6) All other “best” practices for protecting devices from ESD must be observed.

Chapter 2 – Installing the veriFID II 10
CHAPTER 2 INSTALLING THE VERIFID II

2.1 TOOLS REQUIRED
2.1.1 INSTALLATION
- ¼” Flat Head screw driver is required for tightening cover screws
2.1.2 SERVICE AND REPAIR

- #2 Philips screw driver for circuit board removal
- #2 Philips screw driver for FID bracket removal
- #2 Philips screw driver for ground screw removal
- #1 Philips screw driver for FID sensor removal
- ¼ Flat Head screw driver for hinge removal
2.2 COVER CLOSURE AND BOLT REPLACEMENT

When closing the cover gently lift on the bottom of the cover when in position for starting one or two of the right
corner screws. This is done to assist in alignment of the cover and base holes for starting the screws. The
enclosure cover is secured to the housing by four 6mm slotted/philips screws. When the screws are removed, the
front cover will swing left and hang from its hinges. The screws are captive and will remain with the cover.
2.3 MOUNTING THE VERFID II ENCLOSURE:

Exterior dimensions of the standard veriFID II enclosure are shown in figures 6.2-4. There is only one mounting
orientation possible reference Figure 6.1 for veriFID II Mounting Template. The cable entries are located at the
bottom of the unit.
Appropriate fasteners must be selected to support the minimum weight of 10 lbs (4.6 kg). Toptech offers the
following mounting suggestions for three typical surfaces: drywall, wood or concrete/cinder block.
2.3.1 DRYWALL
Insert four fasteners through the corner mounting holes, shown in Figure 6.1. For the fasteners, use #12 x 1” (M5
x 25 mm) Phillips pan head sheet metal screws inserted in #12 (M5) self-tapping nylon anchors.
Place one #12, 3/8” OD (M5, 10 mm 0D) flat washer under the head of the screw before inserting the screw into
the mounting hole.
2.3.2 WOOD
Follow the instructions above for Drywall installation, but substitute #12 x 1” (M5 x 25 mm) wood screws for the
four sheet metal screws. Do not use the self-tapping nylon inserts.
2.3.3 CONCRETE OR CINDER BLOCK WALLS

Follow the instructions above for Drywall installation, but substitute a 1/4 ” x1 1/4” Tapcon masonry fastener for
the four sheet metal screws. Do not use the self-tapping nylon inserts.
Drill pilot holes for the Tapcons using a 3/16” x 3 ½” masonry drill bit.

2.3.4 MOUNTING HEIGHT CONSIDERATIONS
The following factors should be taken into consideration when deciding where to mount the veriFID
II control Unit.
 The veriFID II unit typically works in conjunction with a Remote Control Unit (RCU). The veriFID
II unit should be mounted in proximity to the RCU in order that instructions may be read from
the RCU’s LCD.
 The veriFID II unit should be positioned for convenient access to the front panel and mounted
in a vertical, upright position. Try to mount the unit approximately five feet above the floor so
that the sensor can be touched from a comfortable position.
 If possible, maintain 6 inches of free space beneath the veriFID II unit to facilitate the
placement of the finger on the sensor.

2.4 RECOMMENDED WIRE SIZES AND TORQUE FOR ALL TERMINAL BLOCKS
Three sizes of terminal blocks are used in the veriFID II product: 7.62 mm pitch (supply power), 5.08 mm pitch
(line voltage switching), and 3.81 mm pitch (serial communication, analog or dc voltages). All sizes, orientations,
and manufacturer brands have different torque and wire size specifications. Please follow the recommendations
in Figure 2.1 below. The manufacturer may be determined by looking for the logo molded into the terminal block,
usually on the side.
Manufacturer Logo Terminal Orienta- Allowable Recommended Location

Block Pitch tion Wire Size Screw Torque
[mm] [AWG] [Nm] [LB in]
Phoenix 7.62 Straight 30 - 12 .6 - .8 5-7 TB1
On-Shore 7.62 Straight 24 - 12 0.40 3.5

Technology
Sauro 7.62 Straight 30 - 12 0.8 7
Phoenix 5.08 Straight 30 - 12 .6 - .8 5-7 TB6

Technology
Sauro 5.08 Straight 30 - 12 0.8 7
Phoenix 3.81 Straight 30 - 14 0.5 4 TB3-TB5

Technology
Figure 2.1 veriFID II TERMINAL BLOCK RECOMMENDED WIRE SIZE AND SCREW TORQUE

2.5 ELECTRICAL SUPPLY CONNECTIONS
 The veriFID II is equipped for 85 -250Vac operation.
! Use field wiring rated 75ºC or greater.
Do not route AC and DC wiring in the same conduit.

All wiring must enter the veriFID II enclosure through conduit via entries in the bottom of the enclosure. All
conduits must be terminated at the enclosure by use of appropriately rated conduit hubs or glands.
Wires must be stripped ¼” and fully inserted into terminal block with no bare conductor exposed. See section 2.4
for recommended wire size and torque values.
The unit requires a safety ground connection as described in section 2.5.2 below.
A service loop is recommended for all wires and cables entering the enclosure.
 Do not allow service loop cables to overlap the circuit boards. Coil any cable length in the
bottom of the enclosure. Keep AC wiring separated from all other wiring in the enclosure.
Wiring must comply with all local electrical codes.

2.5.1 INPUT POWER
Provide over current protection using a 15 Amp circuit breaker or equivalent. The breaker also serves as a means
of disconnection from the operating supply as required by UL/ISA/IEC 61010-1 and CAN/CSA-C22.2 NO. 61010-
1. The disconnect device may not be blocked or be made difficult to operate by the veriFID II or any other device.
Note that installation of disconnects are typically prohibited in Class I, Division 2 locations.
Power required: 85 – 250 Vac, 47 – 63 Hz. The power connector (TB1) is located in the right hand corner of the
ACR-FID_COMBO board as shown in figure 2.2. Select supply wire rated 300V or better with a flammability
rating of at least VW-1. See figure 2.3 for wiring guide for TB1.

TB2 PIN 1
J2
SW1
SW2
J3
TX LED
RX LED
TB3 PIN 1
5V LED
TB4 PIN 1
IN1 LED
IN2 LED
TB5 PIN 1
OUT 1
OUT 2
TB6 PIN 1 TB7 PIN 1 TB1 PIN 1
Figure 2.2 ACR-FID COMBO PC BOARD
TB1 AC INPUT, pin 1 Line, pin 2 Neutral and pin 3 Ground.
TB2 CARD READER
TB3 232 COM, pin1 RX, pin 2 TX and pin 3 GND.

TB4 485 COM, pin 1 RDA, pin 2 RDB, pin 3 TDA and pin 4 TDB.
TB5 DIGITAL INPUTS (5-30Vdc), pin1 IN1 +, pin 2 IN1 -, pin 3 IN2 +, and pin 4 IN2 -.
TB6 SWITCHED OUTPUTS (0-250Vac, 0.1A MAX / 0-75Vdc, 0.1A MAX), pin1 OUT1 +Vdc or AC Line, pin2 OUT1
-Vdc or AC Neutral, pin 3 OUT2 +Vdc or AC Line, pin 4 OUT2 –Vdc or AC Neutral.
TB7 AC POWER OUT TO OPTIONAL HEATER
J2 LEDS (FRONT PANEL LED INDICATORS, ACR II ONLY)
J3 VeriFID SENSOR CABLE
SW1 BAUD RATE (S1-3), PARITY (S4-5), DIAG-ON (S6) (COM TEST SIGNAL), CAPTIVE- ON (S7) (NOT USED IN
VerFID II), RESERVED (S8) (NOT USED)
SW2 ADDRESS (S1 LSB) (S8 MSB)
TX LED TURNS ON DURING COM TRANSMITION (GREEN)
RX LED TURNS ON DURING COM RECEIVING (YELLOW)

5V LED ON INDICATES COM IS POWERED UP (RED)
IN1 LED This LED will turn on (GREEN) when IN1 (TB5 pin 1(+) and pin 2(-)) has 5-30Vdc applied to it.
IN2 LED This LED will turn on (GREEN) when IN2 (TB5 pin 3(+) and pin 4(-)) has 5-30Vdc applied to it.
OUT 1 LED This LED will turn on (GREEN) when OUT 1 (TB6 pin 1 and 2) is turned on.
OUT 2 LED This LED will turn on (GREEN) when OUT 2 (TB6 pin 3 and 4) is turned on.
Figure 2.3 ACR-FID COMBO PC BOARD CONNECTOR AND LED IDENTIFICATION

TB1
1 2 3
L N G
Line Neutral Ground
Figure 2.4 TB1 AC WIRING
2.5.2 EQUIPMENT GROUND

A safety ground should be attached to terminal block TB1 to maintain electrical safety in the event of a fault
condition. Follow the terminal block wiring instructions in section 2.5.1, and see figure 2.3.
Note that the external ground connection is not provided for the attachment of the protective conductor (the safety
ground). Rather, it is provided only as a supplemental bonding connection where local authorities permit or
require such a connection, for example, as a means of equipotentiality. The wire connection is on the bottom
2 2
right side exterior surface. The following wire sizes may be used: 10 AWG (5.26 mm ) or 11 AWG (4.17 mm ).
! Do not connect the power supply dc common to earth ground.
2.5.3 CABLE ENTRIES

Two 1/2” NPT conduit hubs are provided for the installation of conduit and cables.
WARNING: If there are unused holes, blanking elements appropriate for the type enclosure
! must be used.

Chapter 3 – Data Communications Interface
17
CHAPTER 3 DATA COMMUNICATIONS INTERFACE

The veriFID II has one serial communication port (see Figure 6.8). This allows for communication with a Host
device (such as TMS) with a choice of either 232 or 485.
 If a service loop is used, the maximum wire length in the service loop should not exceed 3 inches
[75mm].
 Separate AC and DC wiring by at least 3 inches [75mm]. Do not allow excess wire in the service
loop to overhang printed circuit board.
3.1 COMMUNICATIONS PROTOCOL SELECTION AND CONNECTION:

3.1.1 RS-422/485:
RS-422/485 communications protocol is designed for multi-point (i.e. computer to multiple devices, also called
multi-dropped) communications up to 4,000 feet (1,220 Meters).
RS-422 requires 4-wires (2 twisted pair) for full duplex communications and utilizes a transmit pair of wires (TDA
& TDB) and a receive pair of wires (RDA & RDB).
RS-485 requires 2-wires (1 twisted pair) for half duplex communications and utilizes a single pair of wires
(TDA/RDA & TDB/RDB) for transmit and receive.
This manual will typically refer to both RS-422 and RS-485 as simply RS485 2 wire or RS485 4 wire.
A ground wire is not required, though some devices may have a terminal block for a ground.
Wire used must meet the following characteristics:
24 AWG stranded.
4-wire, two twisted pair with overall shield.
2-wire, one twisted pair with overall shield.
30 pF maximum between conductors.
1,000 ohm impedance.
Maximum length: 4,000 feet (1,220 Meters)
Maximum stub length: 15 feet.
All exposed shields must be properly insulated to prevent short circuits.
All shields must be continuous, soldered, and properly insulated.
3.1.2 RS-232
RS-232 protocol is designed for point-to-point (i.e., computer to a single device) communications limited to 50 feet
requiring a minimum of 3 wires – transmit, receive and ground. Additional wires are required for hardware
handshaking when using printers and data loggers.
Wire used must meet the following characteristics:
24 AWG.
3 conductor with overall shield (data only) or 8 conductor with overall shield (full handshaking).
30 pF maximum between conductors.

18
3.1.3 HOST/TMS COMMUNICATIONS (RS-485)
RDA TDB TDB TB 4-4

TDA
RDB TDA TB 4-3
TDA RDB RDB TB 4-2
TDB RDA RDA TB 4-1
RCU TB1
Toptech Optical Isolator RCU II TB4 VeriFID II TB4
Figure 3.1 4-WIRE, RS-485 CONFIGURATION
RDA TDB
TDB TB 4-4
RDB TDA
TDA TB 4-3
TDB RDB TB 4-2

RDB
TDA RDA TB 4-1

RDA
RCU TB1
Toptech Optical Isolator VeriFID II TB4
RCU II TB4
Figure 3.2 2-WIRE, RS-485 CONFIGURATION

19
3.1.4 HOST / TMS COMMUNICATIONS (RS-232 2-WIRE)
RX RX
RX TB 3-1
TX TX
TX TB 3-2
SG SG
GND TB 3-3
Toptech Optical Isolator RCU TB-1 VeriFID II TB-3

RCU II TB-3
Figure 3.3 RS-232 CONFIGURATION

Chapter 4 – Digital I/O 20
CHAPTER 4 DIGITAL I/O

The ACR II has two digital inputs and two digital outputs. All input and output circuits are totally independent from
each other with no shared common.
 If a service loop is used, the maximum wire length in the service loop should not exceed 3 inches
[75mm].
 Separate AC and DC wiring by at least 3 inches [75mm]. Do not allow excess wire in the service
loop to overhang printed circuit board.

4.1 DIGITAL INPUTS

Voltage: 5-30VDC
Nominal Current (DRAW): 6mA @24VDC, 3mA @12VDC
Frequency: 1-5,000Hz
Inputs are electrically isolated from the device by 3750V.
TB2.1 Input #1 +
TB2.2 Input #1 –
TB2.3 Input # 2+
TB2.4 Input #2 –
The source voltage for the DC inputs must be provided by an external source.
Figure 4.1 DIGITAL INPUT WIRING
4.2 DIGITAL OUTPUTS

Voltage: 0 - 250VAC, 0 - +/-75VDC
Max Current: 100mA.
Outputs are electrically isolated from the device by 3750V.

TB3.1 Closure connection for Output #1

Figure 4.2 DIGITAL OUTPUT WIRING

Chapter 5 – Configuration 23
CHAPTER 5 CONFIGURATION
5.1 PRELIMINARY CONFIGURATION:
The veriFID II will be required to be used in conjunction with an RCU or RCU II. In the event that an RCU is
already installed and operating (talking to TMS) at the location, the communication settings (for veriFID II) can be
attained by accessing communication settings in the RCU Configuration menu (see section 4.3). It may be
necessary to change the Tri-State setting in the RCU. The veriFID II and RCU must not have the same
addresses.

5.2 VERFID II COMMUNICATION CONFIGURATION:

Configuring the communication parameters of the veriFID II is accomplished by setting the DIP switches SW1
and SW2 (see Fig 4.2). The switches are located on the upper right corner of the PC board (see Figure 2.2).
The switches are used to configure veriFID II baud rate, parity and address. Baud rate and parity are set using
the first five switches of SW1. S6-8 of SW1 must be set to off. Address is set using the eight switches on SW2.
Default factory setting of the switches are for 38.4k baud, Parity None and Address 001 .
Configuration Switches SW1
S1 S2 S3 S4 S5 S6 S7 S8 SETTING
off off off 1200 baud Off S1 On

on off off 2400 baud Off S2 On
off on off 4800 baud Off S3 On
on on off 9600 baud Off S4 On
off off on 19.2K baud Off S5 On
on off on 38.4K baud Off S6 On
off on on 57.6K baud Off S7 On
on on on 115.2K baud Off S8 On
off off no parity

on off even parity
off on odd parity
off TEST Diag- on

off ACR Captive-on
off Reserved
Configuration Switches SW2

S1 S2 S3 S4 S5 S6 S7 S8 ADDRESS Off S1 On
off off off off off off off off 000 Off S2 On
on off off off off off off off 001 Off S3 On
off on off off off off off off 002 Off S4 On
on on off off off off off off 003 Off S5 On
off off on off off off off off 004 Off S6 On
on off on off off off off off 005 Off S7 On
off on on off off off off off 006 Off S8 On
on on on off off off off off 007
…
on off on on on on on on 253
off on on on on on on on 254
on on on on on on on on 255
Figure 5.1 ACR-FID_COMBO SWITCH TABLES

O O
F N
F
S1
SW1
S8
S1
SW2
S8
Figure 5.2 ACR-FID_COMBO SW1-SW2

5.3 CONFIGURING RCU II:

Go into Program mode by keying 00000 on the RCU keypad and pressing the Next key. On RCU units with none
alphanumerical key pads A = NEXT, B = PREVIOUS, C = ABORT and D = PICK.
5.3.1 SELECT CONFIGURATION:
The RCU II will display the MAIN MENU. Highlight the Configuration option with the cursor and press the
ENTER key to select it.
5.3.2 SELECT COMMUNICATION:

The RCU II will display the CONFIGURATION MENU. Highlight the Communication option with the cursor and
press the ENTER key to select it.
5.3.3 COMMUNICATION SETTINGS:
Change line 5 of the HOST port to either 2-Wire or Multi, depending on the wiring configuration
used. After the settings for the HOST port have been noted, press Exit until the RCU reboots.

Parameter Description
line 1 – Baud Rate Note the baud rate. Options are 300, 1200, 2400, 4800, 9600, 19.2 (for
19,200) 38.4 (for 38,400), 57.6 (for 57,600), or 115.2 (for 115,200) baud.
line 2 – Parity Note the parity. The options are None, Odd, and Even.
line 3 – Word size Note the word size, defined in bits. The options are 7 and 8.
line 4 – Stop bits Note the number of stop bits. The options are 1 and 2.
line 5 – Tri-State Single This option cannot be used if the RCU and veriFID II share the
same communication circuit.
Multi Select this choice when the following two conditions are met
1. More than one device will be on the circuit
2. The circuit is 4-wire, RS-485 or RS-232
2-Wire Select this choice when the following two conditions are met
1. More than one device will be on the circuit
2. The circuit is 2-wire, RS-485
Line 6 Connect the FID to the port that is configured as HOST. The options are
Port Usage listed below:
HOST will communicate to TMS. Default for Com0

FCM will communicate to an FCM. Default for Com1
PRINT indicates the printer port. Default for Com2
N/A (not applicable).
LOG sends message log to serial printer

Chapter 6 – Service and Repair 28
CHAPTER 6 SERVICE AND REPAIR

6.1 MODULAR DESIGN:
The veriFID II has been constructed with replaceable modules or sub-assemblies that are available from Toptech
(see Figure 6.5-6 for part numbers). These include:
 ACR-FID_COMBO PC board
 Finger Print Sensor
The following sections describe how to remove and replace each subassembly and where possible, how to further
disassemble the subassembly
! NOTE: Do not service veriFID II without removing mains power.
! NOTE: Do not open the veriFID II enclosure while the veriFID II is energized.
! NOTE: Do not service ACR II without removing the external power supplying the Digital I/O ports.

6.1.1 SENSOR CABLE CONNECTOR (J3)

Removal:
1. To remove the Sensor cable from J3 on the ACR-FID _COMBO board, push both of the locking tabs
outbound. This will cause the cable plug to rise up out of the connector. See figure 5.2.
2. Remove the plug from the connector
Installation
1. To install the Sensor cable make sure that both locking tabs are full pushed out bound of the
connector. See figure 5.1.
2. Insert the plug into the connector, See figure 5.2. The cable plug and connector are keyed.
3. Push down on the cable plug until the locking tabs click back into place, to lock the connector down.
See figure 5.3.
Figure 6.1 J3 CONNECTOR FULLY OPEN
Figure 6.2 SENSOR CABLE INSERTION
Figure 6.3 J3 PLUG FULLY INSERTED AND LOCKED
6.1.2 ACR-FID_COMBO PC BOARD REMOVAL:

Removal:
NOTE: Using a magnetic screwdriver is very helpful in retaining the screws during removal and installation.
1. Ensure that the area is non hazardous before opening the enclosure.
2. Record dip switches settings on SW1 and SW2.
3. Remove Mains power supplying TB1.

4. Remove power (if connected) from TB6

5. Disconnect plugs TB1 and TB6 (if connected to field devices).
6. Disconnect Serial Communications plug connections from TB3 or TB4.
7. Disconnect the Sensor ribbon cable (after pushing both locking taps outbound) from J3.
8. Remove the six ACR-FID_COMBO mounting screws.
9. Carefully remove the ACR-FID COMBO board and place in an antistatic bag.
Installation:
1. Set dip switches for SW1 and SW2 on the new PC board.
2. Carefully insert the ACR-FID COMBO board into the enclosure.
3. Install the six mounting screws.
4. Plug the Sensor ribbon cable into J3 by pushing plug down until both locking tabs engage.
5. Connect the Serial Communication cable to the appropriate connector TB3 or TB4.
6. Connect Input plug to TB5 if used.
7. Connect Output plug to TB6 if used.
8. Connect the Mains Power plug to TB1.
6.1.3 FINGER PRINT SENSOR REMOVAL AND REPLACEMENT:

Removal:
To remove the FID sensor it is recommended that the Cover assembly be removed first.
1. Disconnect the Sensor ribbon cable from the FINGER PRINT SENSOR.
2. Disconnect the ground cable from the Cover assembly.
3. Remove the hinge retaining screws (small screw found adjacent to each hinge) from the base assembly.
Retaining screw
Figure 6.4 HINGE RETAINING SCREW
4. Remove Cover from base by pulling cover back away from the Base.
5. Remove all three screws from the FID mounting bracket (see Fig 5.5).
FID REAR
MOUNTING SCREW

MOUNTING MOUNTING
BRACKET SCREW BRACKET SCREW
FID FRONT FID FRONT

MOUNTING MOUNTING
SCREW SCREW
Figure 6.5 FID MOUNTING
6. Remove the mounting bracket by sliding it back away from the FID sensor.
7. Remove the two remaining FID MOUNTING screws (These retaining screws have spacers slid on them
between the FID tabs and cover).
Installation:
1. Slide the front two mounting screw through FID mounting tabs.
2. Slide the spacers on the screws.
3. Start both screws into the cover but do not tighten down.
4. Slide the FID mounting bracket into place.
5. Start FID rear mounting screw and both mounting bracket screws (do not tighten screws down).
6. Tighten down both mounting bracket screw
7. Gently push the FID senor until it is seated firmly to the mounting gasket.
8. Tighten down all three of the FID mounting screws.
9. Slide hinges back into base making sure the cutout (notch) in the Retaining Hinge Ring is aligned with the
Retaining Screw and the base of notch is seated below the screw head level (see figure 5.6).

RING NOTCH
Figure 6.6 HINGE RETAINING RING CUTOUT
10. Install hinge retaining screws.

11. Reinstall the ground cable.
12. Reconnect the Sensor ribbon cable to the FID sensor.

Chapter 7 – Appendix 33
CHAPTER 7 APPENDIX
Figure 7.1 UNIT OUTLINE DRAWING – MOUNTING TEMPLATE

Figure 7.2 UNIT OUTLINE DRAWING – FRONT VIEW

Figure 7.3 UNIT OUTLINE DRAWING – SIDE VIEW

Figure 7.4 UNIT OUTLINE DRAWING – BOTTOM VIEW

Figure 7.5 REPLACEMENT PARTS veriFID II UNIT ASSEMBLY
Figure 7.6 FRONT COVER ASSEMBLY, EXPLODED VIEW

FID SENSOR
SENSOR
CABLE
GROUND CABLE
ACR-FID_COMBO
PC BOARD
Figure 7.7 INSIDE VIEW

CHAPTER 8 MANUAL REVISION HISTORY
Date Description
07/21/2010 Release.
04/19/20106 Revised Declaration of Conformity (new directive dates in effect 4/20/2016)

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VeriFID II

EC Declaration Of Conformity (Valid until April 20, 2016)

EN 61000-6-4: 2007 Generic emissions for industrial operating environments

Year of CE Marking: 2010

EC Declaration Of Conformity (Valid after April 20, 2016)

EN 61000-6-4: 2007 Generic emissions for industrial operating environments

Year of CE Marking: 2010

veriFID II Installation Guide: 20160419 Part # 6051

ELECTRICAL CONSIDERATIONS AND REGULATORY REQUIREMENTS

AVERTISSEMENT ─ RISQUE D’EXPLOSION ─ LA SUBSTITUTION DE COMPOSANTS PEUT RENDER CE

AVERTISSEMENT ─ RISQUE D’EXPLOSION ─ COUPER LE COURANT OU S’ASSURER QUE L’EMPLACEMENT

AVERTISSEMENT ─ RISQUE D’EXPLOSION ─ AVANT DE DECONNECTER L’EQUIPMENT, COUPER LE COURANT

veriFID II Installation Guide: 20160419 Part # 6051

A Unit of IDEX Corporation

veriFID II Installation Guide: 20160419 Part # 6051

Electrical Considerations and Regulatory Requirements .......................................................................................3

veriFID II Installation Guide: 20160419 Part # 6051

veriFID II Installation Guide: 20160419 Part # 6051

1.2 INFORMATION ALERTS:

 Indicates potential damage to hardware or loss of data.

1.2.1 TYPOGRAPHICAL CONVENTIONS:

1.2.2 PRODUCT SUPPORT

1.2.3 RECEIVING AND / OR RETURNING EQUIPMENT:

veriFID II Installation Guide: 20160419 Part # 6051

1.3 OPERATING CHARACTERISTICS:

Operating voltage: 85 - 250 Vac, 47-63 Hz

Operating current: 100mA (without heater)

Operating temperature (without heater): -4°F to 140°F (-20°C to 60°C)

Weight: 10 lbs (4.6 kg)

veriFID II Installation Guide: 20160419 Part # 6051

1.4 ELECTROSTATIC DISCHARGE (ESD) PROTECTION:

1) Service to be performed by authorized personnel only.

veriFID II Installation Guide: 20160419 Part # 6051

CHAPTER 2 INSTALLING THE VERIFID II

2.1.2 SERVICE AND REPAIR

2.2 COVER CLOSURE AND BOLT REPLACEMENT

2.3 MOUNTING THE VERFID II ENCLOSURE:

2.3.3 CONCRETE OR CINDER BLOCK WALLS

veriFID II Installation Guide: 20160419 Part # 6051

2.3.4 MOUNTING HEIGHT CONSIDERATIONS

veriFID II Installation Guide: 20160419 Part # 6051

Manufacturer Logo Terminal Orienta- Allowable Recommended Location

On-Shore 7.62 Straight 24 - 12 0.40 3.5

Phoenix 5.08 Straight 30 - 12 .6 - .8 5-7 TB6

On-Shore 5.08 Straight 24 - 12 0.40 3.5

Phoenix 3.81 Straight 30 - 14 0.5 4 TB3-TB5

On-Shore 3.81 Straight 28 - 16 0.19 1.7

veriFID II Installation Guide: 20160419 Part # 6051

2.5 ELECTRICAL SUPPLY CONNECTIONS

 The veriFID II is equipped for 85 -250Vac operation.

! Use field wiring rated 75ºC or greater.

Do not route AC and DC wiring in the same conduit.

Wiring must comply with all local electrical codes.

veriFID II Installation Guide: 20160419 Part # 6051

TB6 PIN 1 TB7 PIN 1 TB1 PIN 1

Figure 2.2 ACR-FID COMBO PC BOARD

TB1 AC INPUT, pin 1 Line, pin 2 Neutral and pin 3 Ground.

TB2 CARD READER

TB3 232 COM, pin1 RX, pin 2 TX and pin 3 GND.

veriFID II Installation Guide: 20160419 Part # 6051

J2 LEDS (FRONT PANEL LED INDICATORS, ACR II ONLY)

J3 VeriFID SENSOR CABLE

SW2 ADDRESS (S1 LSB) (S8 MSB)