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Application of Computers and Operations Research in the Mineral Industry –

Dessureault, Ganguli, Kecojevic & Dwyer (eds)


© 2005 Taylor & Francis Group, London, ISBN 04 1537 449 9

Validation of the effectiveness of time series data for control of a mine


ventilation environment

Y. Tominaga
Hokkaido University, Sapporo, Japan

S. Bandopadhyay
University of Alaska Fairbanks, Fairbanks, U.S.A.

ABSTRACT: This paper will demonstrate the applicability of time series data for the automatic control of
mine ventilation. In order to control mine ventilation equipment, it is necessary to have several sets of time series
data. In addition, it is necessary that the reliability of the data be relatively high. Values of the control parameters
derived from multiple time series data sets are presented in this paper. Furthermore, it is shown that examining
the correlation trend curve of sensor data can identify unusual sensor behavior. It is also demonstrated that the
carbon monoxide concentration at the location of a defective sensor, which is not functioning properly at a given
location, can be estimated from the measured value of other normal-functioning sensors at different locations.

1 INTRODUCTION from monitoring system and applied statistical corre-


lation and frequency method to estimate the dynamic
Automatic control of a mine ventilation system in a properties of ventilation process. By using the Fast
modern coalmine typically consists several sensors Fourier Transformation algorithm, the parameters of
and controllable entities such as regulators, door and the control process have been identified for mine
regulation of the main fan operating modes. Because ventilation system control.
of its significance, development of sensors for moni- The automatic control of mine ventilation systems is
toring and algorithms to control mine ventilation sys- an important goal in the coalmines of Japan. A number
tems received considerable attention in the past three of deaths have happened due to preventable mine fires
decades (Alridge, et al. 1976; Kocic, 1979; Mahadi and in the past fifty years alone. Of all the safety hazards,
McPherson, 1971; Meriluoto, 1983, and Ching, 1987). detection of fire is critically important in providing
Most of the efforts have been on monitoring of vari- miners adequate warning time to evacuate the mine.
ous flow parameters and concentration of gases. The Automatic control of ventilation systems would allow
ventilation control processes, however, have not been for the safe evacuation of mine workers in case of fire.
studied in a significant way to allow for the control of In order to control mine ventilation equipment, how-
ventilation facilities (Bloshteyn and Filimonov, 1979). ever, it is necessary to have several sets of time series
In order to develop an effective ventilation control data for the reliability of the data be relatively high as
system, careful analyses are necessary to recognize the data feeds back to the equipment.
and evaluate the dynamic properties of the ventilation In earlier works, Tominaga and Bandopadhyay
flow phenomena and algorithms to quickly process (2002, 2004) reported the applicability of trend curves
the information in the system for monitoring and con- and the local peak values of time series data for
trol of mine ventilation parameters. The ventilation effective monitoring and control of mine ventilation
flow phenomena are typically described by continuous environment. Validation of these results for real-time
functions of flow parameters. A series of discrete data control of the mine environment, however, was not
are generated, measured and recorded, and often trans- demonstrated.
mitted about the flow parameters at the monitoring Recent work by Tominaga and Bandopadhyay has
sensor locations in discrete time interval. These time attempted to address these issues. Included in their
series data can be used to develop control algorithms. work is the measurement of carbon monoxide in the
Commonly used methods of time series data process- Taiheiyo Coal Mine in Hokkaido, Japan. Three differ-
ing are statistical, correlation and spectrum analysis. ent locations were measured to determine whether the
Wasilewski (1991) and Trutwin and Wasilewski (1991) results derived from the estimated values of the trend
have presented the use of such time series data obtained curve were validated by the measured field data.

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Figure 1. A schematic of the mine development network in
the Taiheiyo coal mine.
Figure 3. Measured values (empty circles) and fitted curves
with three-sigma range.

circles shown in figure 3-a correspond to this time


interval over a time spanning from 16.4 mark to 17.4
hours.
The middle curve depicted in figure 3-a matches
the experimental formula, shown below (equation 1),
for fitting the time series data shown in empty circles.

COA , t, ai , bj and ck are concentrations in ppm, elapsed


Figure 2. A chart of measured carbon monoxide concentra- time (day/day: for non-dimensional procedure) and
tion under normal mine ventilation environment. coefficients in ppm, respectively.
The maximum values of l, m, and n in this equation
The results of experimentation show that the air are chosen in order to obtain a correlation coefficient
velocity between sensors can be calculated from the value of 0.99.
peak value of the correlation function. Furthermore, The upper and the lower curves in figure 3-a
unusual behavior of a sensor can be judged from the show a three-sigma range for the difference between
data generated to form the correlation trend curve. the measured data and the experimental formula.
The algorithm used in estimating three-sigma values
2 CARBON MONOXIDE CONCENTRATION was reported by Tominaga and Bandopadhyay (2002
TIME CHART a). The implementation of the algorithm for estima-
tion of the three-sigma values was done in BASIC
Figure 1 shows the location of three sensors (A, B programming language.
and C) in the Taiheiyo Coal Mine. In the figure, the Figures 3-b and 3-c show measured values for time
bold line represents a mine working face, which can series data and the curves derived by experimental
produce over two million tones of clean coal annually. formula for sensor B and C, respectively.
Figure 2 is a time chart of the carbon monoxide As sensorsA, B and C are located along the direction
concentration (in ppm) collected over a period of 24 of air flow, it is shown in the figure that the peak of
hours at sensor location A under normal mine environ- the curves shifted according to the sensor’s location.
ment. To correlate with the start of a mining cycle, the A cross correlation value Rpq(τ) between two sets
elapsed time of the figure begins at five am. of elapsed time concentration curves COp(t) and
COq(t + τ) at sensor p and q is given by equation 2.

3 CROSS CORRELATION BETWEEN TWO


CHARTS

A sensor measures the concentration of carbon monox-


ide gas approximately every 2.7 minutes. The empty

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Figure 4. The relation between time lag and cross correla- Figure 5. Distribution of set (COp (t), COq (t + τpq )) com-
tion value between two sets of elapsed time–concentration posed of carbon monoxide concentration at sensor p and q.
curve. Where, p and q are the sensors to combine as a pair from
sensor A, B and C.
p and q are the sensors to combine as a pair from
sensor A, B and C. Air flow direction is from p to q.
The variable, τ is the time lag. COmaxp and COmaxq lag between sensor A and sensor B. A straight line
are the maximum value on the curve for sensor p and in the figure represents the correlation line given by
sensor q, respectively. equation 4.
For convenience of calculation, the digital cross cor-
relation value given by equation 3 is applied in this
study.
In equation 4, d and e are coefficients and their values
are estimated by a least square fitting. Upper and lower
dotted straight lines show the three-sigma range for
the difference between COB (t + τAB ) calculated from
the experimental formula and COB (t + τAB ) calculated
from equation 4.
The potential cases of a combination of sensor A
N is the number of total sections when the elapsed time and sensor C, or of sensor B and sensor C, are shown
range is divided equally.  is a digital number for time in the figure 5-b, and 5-c, respectively. Since the values
lag instead of τ in the case of a continuous function. of all the correlation coefficients relating the vari-
Figure 4 shows a relation between time lag and cross ables COp (t) and COq (t + τpq ) exceed a value of 0.9,
correlation value between two sets of elapsed time- it can be concluded that COp (t) and COq (t + τpq ) have
concentration curve. a linear correlation.
Time lag, τpq , between a sensor p and a sensor q is In order to ascertain the validity of this relation,
given by the coordinate value at the maximum value the COA (t) of equation 1 is substituted into equa-
of the cross correlation value in the figure. tion 4 and COB (t + τAB ) is estimated. The estimated
The distance between sensor A and sensor B is COB (t + τAB ) is shown with the dotted line curve in the
445 m, the distance between sensor B to sensor C is figure 6-a. Because the elapsing time range of equa-
490 m, and the distance between sensor A and sensor tion 1 starts at 16.4 hours, the dotted line starts at
C is 935 m. Air velocity can be estimated from both 16.4 + τAB hours in the figure. Circles in the figure
the distance and the time lag, τpq , between any two show the measured value at the sensor B.
sensors p and q. By using the same procedure mentioned above, esti-
In order to examine the relationship between the mated COC (t + τAC ) and estimated COC (t + τBC ) are
measured values of sensor A and the measured shown in the figure 6-b and b-c for a combination of
value with sensor B, the concentration COA (t) and sensors. It can be seen that the dotted curve line almost
COB (t + τAB ) were calculated from the experimental conforms to the distribution of measured value shown
formula such as given in equation 1. by empty circle. From this result, it is to be concluded
Figure 5-a shows distribution of set (COA (t), that estimated value of COq (t + τpq ) can be used to
COB (t + τAB )), which is composed of carbon monox- monitor the condition of the sensor q under the condi-
ide concentration measurements at sensor A and B. tion of a normally working sensor p, and that there is
Air flow direction is from A to B and τAB is the time a linear relation between a sensor p and a sensor q.

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Figure 6. Estimated value of COq (t + τpq ) by substituting Figure 7. The typical example of time series data increasing
COp (t) the linear relation between p and q. CO concentration with elapsed time and fitted curve with
three-sigma range.

4 TIME SERIES DATA UNDER INCREASING


CONCENTRATION OF CARBON
MONOXIDE WITH ELAPSED TIME

Signs of spontaneous combustion were indicated in the


carbon monoxide measuring chart in the mine. One of
the signs, an increasing trend on the carbon monoxide
measuring chart, is shown in figure 7. The start day of
the elapsed time is the day where measurements were
started for the three sensors.
In order to examine the relations between the mea-
sured values of sensor p and the measured values of
sensor q, the concentration COp (t) and COq (t + τpq )
were calculated from the experimental formula given
in equation 1.
Figure 8 shows the distribution of the set (COp (t),
COq (t + τpq )), composed of carbon monoxide concen- Figure 8. Distribution of set (COp (t), COq (t + τpq )) com-
tration at sensor p and q, where p and q are the sensors posed of carbon monoxide concentration at sensor p and q,
combined as a pair from the sample group of sensors where p and q are the sensors to combine as a pair from sensor
A, B and C. A straight line in the figure represents the A, B and C.
correlation line given by equation 5.

In equation 5, d and e are coefficients and their


values are estimated by a least square fitting. Upper
and lower dotted straight lines show the three-sigma
range for the difference between COq (t + τpq ) calcu-
lated from the experimental formula and COq (t + τpq )
given from the equation 5.
Since the value of all the correlation coefficients
relating the variables COp (t) and COq (t + τpq ) exceed
a value of 0.99, it can be concluded that COp (t) and
COq (t + τpq ) have a strong linear correlation.
Figure 9 shows the CO concentration chart for 0.15
days past the elapsed time of figure 7. Continuous solid
lines in the figure show the measured value at each sen- Figure 9. The typical example of time series data increasing
sor. The middle curve depicted for each sensor in the CO concentration with elapsed time and fitted curve with
figure shows an experimental formula represented the three sigma range in inferior state at either one of the sensor
equation 1. Upper and lower dotted line curves show A, B and C.

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Figure 10. Distribution of set (COp (t), COq (t + τpq )) com- Figure 11. Discrimination of a defective sensor in three
posed of carbon monoxide concentration at sensor p and q, sensor A, B and C from the correlation straight line with
where p and q are the sensors to combine as a pair from sensor three-sigma range derived from the normally operating
A, B and C in inferior state at either one of the three sensors. condition of the three sensors.

the three-sigma range for the difference between the


measured data and the experimental formula. Upper
and lower dotted line curves show the three-sigma
range for the difference between the measured data
and the experimental formula.
Figure 10 shows the distribution of set (COp (t),
COq (t + τpq )) by same procedure done in figure 8 for
the elapsed time of figure 9. Here, p and q are the sen-
sors combined as a pair from possible sensors A, B and
C in figure 9. The three-sigma range of linear relations
shown in both (a) and (b) of figure 10 is wider than
the range shown in figure 8. Some circles are located
outside the three-sigma range.
If all the sensors are normal operation mode, both Figure 12. Estimated value of COp (t − τpq ) by substituting
the linear relation and three-sigma range should be COq (t) the linear relation between p and q derived from the
the same in figures 8 and 10. From the linear relation normally operating condition of the three sensors.
shown in figure 8, it can be seen that all the sensors
work normally until the last time interval of data indi- from 12 to 12.95 days. τAp is time lag from a sensor A
cated in the figure 7. Therefore, the straight lines with to a sensor p. Coefficients dAp and eAp are the same as
the three-sigma range shown in figure 8 are depicted in equation 5 under normal working of all the sensors.
in the figure 11, where the circles are the same sets Dotted lines in figure 12-a and 12-b show the esti-
shown in the figure 10. mated value at sensor A at both the normal working
It is also shown that both sensor B and C are work- condition and defective or abnormal state by using
ing normally, as all the sets shown by circles in figure both equations 1 and 6 at sensor B and sensor C,
11-c are included in the three-sigma range. However, respectively. The solid line in the figure shows the
in cases relating to sensor A, several circles are out value outputted as a measurement value from sensor
of the three-sigma range under normal working condi- A. It is shown that both values estimated from sensor
tions. From figure 11, it is concluded that sensor A did B and sensor C are almost the same for the time range
not function normally in elapsed time range of 12.8 to where there is an inferior state of sensor A.
12.9 days. To check this technique, a combination with a nor-
As both sensors B and C are working normally, mally working sensor B and sensor C is indicated in
the CO concentration at the defective sensor can be figure 12-c.
estimated from equation 6.

5 CONCLUSION

COp (t) is the value estimated from the experimental By placing multiple sensors at different locations
formula given by equation 1 for the elapsed time range along the air flow direction and monitoring sensor

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operation, it was possible to validate the results from 2nd International Mine Ventilation Congress, P. Mousset-
the estimated values of the trend curve to those from Jones (Ed), P. 247–253.
measured data. It is further shown that air veloc- McPherson, Malcolm J, and A.A. Mahdi (1971), An Introduc-
ity between the sensors can be calculated from the tion to Automatic Control of Mine Ventilation Systems,
Mining Technology, Vol. 53. P. 59–67.
peak value of the correlation function. Furthermore, Meriluoto, T. (1983), A modular Mine Ventilation Con-
unusual behavior of a sensor can be judged from the trol System, Automation in Mining, Mineral and Metal
data generated from the correlation trend curve. Processing, Proceedings of the 4th IFAC Symposium,
Helsinki, Finland.
Tominaga, Y and Sukumar Bandopadhyay, (2002,a), Venti-
ACKNOWLEDGEMENT lation Safety Monitoring System Using a Trend Curve
of Moving Average of Carbon Monoxide Concentra-
The authors would like to thank the Taiheiyo Coal tion, APCOM 2002-30th Application of Computer and
Mine for permission to use the carbon monoxide Operations Research in the Mineral Industry, P. 669–676.
Tominaga, Y and Sukumar Bandopadhyay, (2002,b), Moni-
concentration data used in this paper. toring of Spontaneous Combustion Based on Time Series
Data, North American/9th US mine ventilation sympo-
sium, Kingston, Canada, P. 335–339.
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tems in Mine Ventilation Control, Proceedings of the

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