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Chemosphere 207 (2018) 690e698

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Chemosphere
journal homepage: www.elsevier.com/locate/chemosphere

Transformation products and degradation pathway of textile industry


wastewater pollutants in Electro-Fenton process
Parminder Kaur, Jai Prakash Kushwaha*, Vikas Kumar Sangal
Department of Chemical Engineering, Thapar Institute of Engineering & Technology, Patiala, Punjab, India

h i g h l i g h t s

 Continuous electrocatalytic treatment of real textile wastewater was performed.


 Most of originally present organic compounds were completely mineralized/degraded.

 Chlorine based oxidants and OH radicals mineralized/transformed the pollutants.
 Optimum steady state time was found to be 137 min with 142 min retention time.
 Toxicity bioassay test showed increased exposure from 1 h to 96 h for 100% mortality.

a r t i c l e i n f o a b s t r a c t

Article history: In this study, pollutants from textile industry wastewater were transformed/oxidized using Ti/RuO2
Received 11 March 2018 electrode by Electro-Fenton (EF) method in a continuous reactor. The performance was evaluated in
Received in revised form terms of % COD removal, % color removal and energy consumed. Electrolysis time, retention time, current,
18 May 2018
and ferrous sulphate concentration as Fenton catalyst were selected as EF process parameters. To
Accepted 19 May 2018
Available online 24 May 2018
determine the optimum operating conditions multiple response optimization with desirability approach
based on central composite design under response surface methodology was used. Spectrophotometric
Handling Editor: E. Brillas and GC-MS analysis were performed to identify the degraded/transformation compounds, and on this
basis degradation mechanism during EF process as well as disposability of treated wastewater was
Keywords: analyzed. Further, bioassay test of treated textile wastewater was conducted for toxicity analysis in view
Textile industry wastewater of its disposal quality.
Electro-Fenton Results showed that all the components of textile wastewater were totally eliminated/transformed in
COD removal lower molecular weight compounds after EF treatment of textile effluent. Further, bioassay test analysis
Color removal
confirmed the nontoxic nature of treated wastewater.
TiRuO2 anode
© 2018 Elsevier Ltd. All rights reserved.
Transformation products

1. Introduction stability of dyes and other chemicals in textile wastewater, make it


hardly treated by the conventional treatment methods (Georgiou
Water contamination is a huge issue that the world is con- et al., 2002; Meric et al., 2004; Izares et al., 2006; Chen and Liu.,
fronting today. It is expanding with each passing year, making grave 2012; Bansal et al., 2013; Kaur et al., 2017), however, if treated
and hopeless harm to the earth and environment. Textile industries huge volume of secondary pollutants are generated. Therefore,
are considered to be a major containment to the fresh water researchers have focused toward the treatment without generating
because of high toxicity and non-biodegradability of dye stuff and secondary pollutants. Among all promising techniques, electro-
other chemicals. Direct discharge of textile wastewater is restricted oxidation is efficient to degrade toxic compounds in an aqueous
to the environment by various environmental/pollution regulatory phase, and demonstrated their great performance for the treatment
agencies. Unfortunately, due to biological resistance and chemical of textile wastewater. However, generation of chloro-organic
compounds during the treatment process is major drawback of
electro-oxidation process. This drawback can be overcome by
Electro-Fenton process (EF) (Brillas et al., 2009). The efficiency of
* Corresponding author.
E-mail addresses: jps_kag@yahoo.co.in (J.P. Kushwaha), vksangal@gmail.com the EF process predominantly depends on H2O2 production rate, O2
(V.K. Sangal). solubility, pH, anode material, Fenton catalyst and current intensity.

https://doi.org/10.1016/j.chemosphere.2018.05.114
0045-6535/© 2018 Elsevier Ltd. All rights reserved.
P. Kaur et al. / Chemosphere 207 (2018) 690e698 691

Fenton catalyst concentration and type significantly affect the EF textile wastewater in view of disposal quality. The persuasive
treatment efficiency. Various catalyst are reported in literature but mechanism of the treatment process was also purposed by GC-MS
Fe2þ or Fe3þ proved good catalytic characteristics even at lower analysis. Moreover, degradation kinetics in terms of COD removal
concentrations (Sire s and Brillas, 2012). EF is based on the degra- and color removal were investigated. Operating cost analysis of the
dation of pollutants by the action of both Fenton's reaction Eq. (2) in continuous mode for per Kg of COD removal was also performed to
the bulk and anodic oxidation at the anode surface Eq. (4). H2O2 is determine the economic feasibility.
continuously generated in the solution during electrolysis in EF
process due to two electron oxygen reduction at cathode (Brillas 2. Materials and methods
et al., 2009; Sires et al., 2014) in an acidic medium Eq. (1), and

ferrous ion added into the system analogously generates the OH 2.1. Wastewater and experimental setup
radicals in the classical Fenton's reaction Eq. (2). At the same time,
in this process, the ferrous ion is regenerated at the cathode Eq. (3). Textile industry wastewater was collected from Mink Blanket
Ferric ions generated during EF process for monomeric and poly- industry (Ludhiana, Punjab). Textile effluent contains high strength
meric hydroxyl complexes. of dyes that were used in mink blanket industry. The character-
ization of textile wastewater for various water quality parameters is
O2 þ 2Hþ þ 2e / H2O2 (1) given in Table SM-1. The Cl content of the textile wastewater was
also analyzed and found to be 1682.50 mgL1 with standard Vol-
Fe2þ þ H2O2 / Fe3þ þ OH þ OH

(2) hard method. Cubical shape EF continuous reactor was fabricated of
plexi glass sheet. The working volume of the continuous reactor
Fe3þ þ e / Fe2þ (3) was 1.5 L. Two electrodes of Ti/RuO2 having dimension of
100 mm  85 mm x 1.5 mm were used as anode (supplied by Tita-
M(H2O) / M( OH) þ Hþ þ e

(4) nium Tantalum Products Limited, Chennai, India), whereas two
aluminum electrodes of same dimension were used as cathode.
Dimensionally stable anodes (DSAs) are stable during electrol- Electrical power to the electrochemical reactor was supplied by
ysis, have high oxygen overvoltage and does not produce secondary DIGITECH DC power supply (Model: 4818A10; 0e20 V, 0e5 A;
pollutants (Brillas and Casado, 2002; Nasr et al., 2005). There are Roorkee, India). Continuous and steady aeration to the wastewater
number of DSAs i.e titanium coated RuO2, IrO2, SnO2, PbO2; boron was maintained by using air diffusers at the bottom of reactor. The
doped diamond electrodes; Pt/Ti etc. used by various researchers pH of the textile wastewater was adjusted using AR grade HCl.
for electrochemical treatment processes (Wang et al., 2005; Zhou Magnetic stirrer was used to for homogenization of the wastewater
and He, 2007; Martinez-Huitle and Brillas., 2009; Salazar et al., during the electro-catalytic reaction. The schematic diagram of the
2012; Oturan et al., 2012; Pajootan et al., 2014; Mukimin et al., experimental setup is shown in Fig. SM-1.
2015; Mukimin et al., 2017). Fenton's reaction is applied in acidic

pH of 2.8e3.0 (Sun and Pignatello, 1993) to efficiently produce OH. 2.2. Experimental procedure
Ti/RuO2 electrodes are highly stable in acidic medium and it is an
active DSAs electrode, provide large surface area for the adsorption The statistical Design-Expert software version 6.06 (STAT-EASE
of pollutants (Santos et al., 2010). Ti/RuO2 anode also favours the Inc., Minneapolis, US) was used to design the experiments with
chlorine species-mediated oxidation in bulk. Due to this carcino- RSM five level central composite design. RSM is a factual strategy
genic/toxic chlorinated organic compounds may be generated for outlining experimental runs and assessing the impacts of

during the EF process. OH radical generation is prominent in EF different parameters on the selected reaction responses. In present
process, which can mineralized chlorinated organic compounds by study, the range of selected parameters i.e. t (15e175 min), RT

OH mediated oxidation. Various investigations prove that EF is (50e230 min), i (0.25e3 A) and CFe (0.20e1 mM) were determined
well able to reduce the strong nature, carcinogenic and toxic from preliminary experiments (Table SM-2). Anticipated responses
behaviour of textile wastewater (Santos et al., 2010; Salazar et al., (X) were in terms of X1, X2 and X3. Experiments were conducted, as
2012; Nidheesh and Gandhimathi, 2014; Lin et al., 2014; Pajootan per the design matrix (Table 1). Ideal pH for EF process has been
et al., 2014; Ghanbari and Moradi, 2015; Asghar et al., 2015; reported to be 3 (Sun and Pignatello, 1993). Therefore, pH of the
Garcia-Segura and Brillas, 2016). In literature, no study has been textile industry wastewater was adjusted to 3, before the start of
reported on the textile industry wastewater treatment by contin- experimental run. Power supply was switched on, and t was
uous EF method. Researchers just examined about the treatment of measured from this moment to the withdrawal of the sample. i was
simulated/model textile wastewater. Textile industry wastewater maintained constant during the EF experimental run. Textile in-
has number of components, which can advance or thwart the dustry wastewater was continuously stirred and agitated with air
treatment process. Subsequently, execution examination and and magnetic stirrer. After the desired t power supply was switched
appropriateness of EF process require more investigation on textile off and sample was drawn from the reactor for further analysis.
industry wastewater.
In the present study, treatment of textile industry wastewater 2.3. Analysis and optimization
was performed by EF method in continuous mode using Ti/RuO2
electrodes. The EF process was optimized for various process pa- Double beam UV visible spectrophotometer (HACH, DR 5000,
rameters i.e. elapsed time (t), retention time (RT), current (i) and USA) at COD program 1500 mgL1 was used to analyze COD of the
concentration of ferrous sulphate (CFe) (Fenton catalyst) for % samples. Energy consumption (Z) during the EF treatment was
chemical oxidation demand (COD) removal (X1), % color removal calculated by the following equation:
(X2) and energy consumed (X3). Spectrophotometric and GC-MS
analysis at optimum conditions was performed to identify the ðV  t  iÞ 3
Z¼ 10 (5)
degraded/transformation compounds for degradation mechanism CODf
during EF process as well as disposability of treated wastewater.
Further, bioassay test was performed for toxicity analysis of treated where, i ¼ current (A); V ¼ voltage (volt); t ¼ elapsed time (h);
CODf ¼ COD removed (mgL-1)
692 P. Kaur et al. / Chemosphere 207 (2018) 690e698

Table 1
Design of Experiment matrix for the Electro-Fenton of textile industry wastewater.

Run t(min) RT (min) i (A) CFe (mM) % COD removal (X1) % Color removal (X2) Energy consumed (X3)

1 95 150 1.25 0.6 73.58 94.13 0.015


2 95 150 1.25 0.2 57 79 0.015
3 135 200 0.75 0.4 69.53 79.14 0.0164
4 55 200 1.75 0.4 53.15 52.42 0.013
5 135 100 1.75 0.8 70.32 80.1 0.0199
6 55 200 0.75 0.8 33.04 62.42 0.014
7 95 150 1.25 0.6 73.58 94.13 0.0175
8 95 150 1.25 0.6 73.58 94.13 0.0175
9 55 100 1.75 0.8 45.42 68.34 0.014
10 175 150 1.25 0.6 85.41 76 0.015
11 55 200 0.75 0.4 43 51 0.0049
12 135 100 0.75 0.4 81.78 99.15 0.0197
13 135 100 0.75 0.8 60.05 72.52 0.01
14 135 100 1.75 0.4 80.63 89.33 0.0219
15 135 200 1.75 0.4 73.18 77.17 0.02
16 95 150 0.25 0.6 27 68.82 0.003
17 95 250 1.25 0.6 57.12 70.8 0.0189
18 135 200 0.75 0.8 54.07 78.54 0.0094
19 95 150 1.25 0.6 73.58 94.13 0.015
20 15 150 1.25 0.6 45.54 49.05 0.0009
21 95 150 2.25 0.6 52.14 83.67 0.018
22 95 50 1.25 0.6 60.61 73.34 0.0175
23 135 200 1.75 0.8 63.19 92.36 0.0188
24 55 100 0.75 0.8 28.22 54.32 0.0056
25 95 150 1.25 0.6 70.58 94.13 0.0175
26 95 150 1.25 1 42.72 79.49 0.0198
27 55 100 1.75 0.4 59.19 68.74 0.01
28 95 150 1.25 0.6 66.03 84.54 0.0198
29 55 100 0.75 0.4 40 75.42 0.007
30 55 200 1.75 0.8 50 70.22 0.023

GC-MS of treated textile wastewater (at optimum conditions) textile industry wastewater. The best fitted RSM model was
and untreated textile wastewater was carried out to identify quadratic model. The quality of quadratic model was evaluated by
various transformation products formed during EF degradation and exploiting sequential F-test, model summary and subsequent
for disposal study. PerkinElmer Clarus 500 MS instrument with ANOVA. The adequate precision for the responses X1, X2 and X3 was
fused silica capillary columns (25 m  0.20 mm internal diameter) 23.936, 17.712, 16.273 respectively, which indicate an adequate
coated with a 5% diphenyl/95% dimethyl polysiloxane was used for signal that the model can be used to navigate the design space. The
GC-MS analysis. The split/split less injector mode was used at value of adequate precision above 4, it indicates that suggested
injector temperature 350  C. Helium was used as carrier gas with a model is efficient to analyze the relation between variables and the
flow rate of 1 mL min1. The temperatures corresponding to the responses. The model's lack of fit F-values were insignificant for X1,
inlet line and ion source were set at 250  C and 300  C, respectively. X2 and X3. The statistical analysis using ANOVA for the responses X1,
Run time for GC-MS analysis was 30 min. X2 and X3 of the continuous EF treatment of textile wastewater,
CCD under RSM permits the analysis of experimental data and with a model Fe value as shown in Table 2. It explicit that, the
optimization of impacts of parameters i.e. t, RT, i, and CFe on X1, X2 quadratic model was significant with 95% confidence level. The
and X3. Polynomial Eq. (6) was used to determine the pertinent total variations in the actual versus predicted were less than 1.5%.
model terms along the error function. Where, q0 is the constant High values of coefficients of determinants R2, Adjusted R2 and
coefficient of model; qi represents the linear coefficient; qii and qij is predicted R2 (Table SM-3) showed that the experimental values are
the interaction coefficient; k is the number of the factors or vari- in good agreement with the predicted values. Further, the valida-
ables; xi & xj are variables; and kr is the considerable error. The in- tion of quadratic model was supported by the predicted versus
fluence of the process variables on the responses were analyzed observed plots and residual plots (Fig. SM-2). The quadratic model
from an analysis of variance (ANOVA). best fitted the experimental data, and the models is represented by
Eqs. (7)e(9) in terms significant process parameters. In case of X1*t,
X
k X
k XX CFe, i, i2, RT 2, C2Fe, t*RT, t*i; X2*t, RT, i, t2, RT 2, i2, CFe 2, RT*CFe, i*CFe;
X ¼ q0 þ qi xi þ qii x2i þ qij xi xj þ kr (6) X3*t, i, t2, i2, t*RT, t*CFe, RT*CFe, i*CFe were significant model terms.
i¼1 i¼1 i<j

Multi-response optimization using desirability function X1 ¼ 71.82 þ (11.69  t) þ (5.65  i) e (5.2  CFe) e (2.72  R2T) e
approach was used to simultaneously maximize the % COD (7.55  i2) e (4.97  C2Fe) e (2.45  t x RT) e (2.6  t x i) (7)
removal, % color removal, and to minimize the energy
consumption. X2 ¼ 92.53 þ (9.14  t) e (2.07  RT) þ (2.33  i) e (7.39  t2) e (5 
R2T) e (3.96  i2) e (3.2  C2Fe) þ (6.32  RT x CFe) þ (3.77  i x CFe)(8)
3. Results and discussion
X3 ¼ 0.017 þ (3  103 x t) þ (3.4  103 x i) e (2.1  103 x t2) e
3.1. Regression model fitting and ANOVA (1.52  103 x i2) e (1.6  103 x t x RT) e (2.6  103 x t x
CFe) þ (1.3  103 x RT x CFe) þ (1.2  103 x I x CFe) (9)
Experiments suggested by CCD (Table 1) were performed to
determine the response X1, X2 and X3 of continues EF process for
P. Kaur et al. / Chemosphere 207 (2018) 690e698 693

Table 2
Analysis of variance for the %COD removal, % color removal and energy Consumption.

% COD Removal %Color Removal Energy Consume

Source Sum of Squares DF Mean Square F-Value Prob > F Sum of Squares DF Mean Square F-Value Prob > F Sum of Squares DF Mean Square F-Value Prob > F

Model 7055.1 14 503.9 36 <0.0001 5354.6 14 382.5 24 <0.0001 9.3  104 14 6.6  105 20.5 <0.0001
t 3277.6 1 3277.6 234.2 <0.0001 2004.4 1 2004.4 125.9 <0.0001 2.2  104 1 2.2  104 68.6 <0.0001
RT 46.5 1 46.6 3.3 0.0881 103.0 1 103.0 6.5 0.0224 8.4  106 1 8.4  106 2.6 0.1270
i 766.9 1 766.9 54.8 <0.0001 130.1 1 130.1 8.2 0.0119 2.9  104 1 2.9  104 90.5 <0.0001
CFe 648.0 1 648.0 46.3 <0.0001 6.6 1 6.6 0.4 0.5298 5.4  106 1 5.4  106 1.7 0.2142
t2 31.3 1 31.3 2.2 0.1552 1497.4 1 1497.4 94.1 <0.0001 1.3  106 1 1.3  104 39.6 <0.0001
RT 2 203.2 1 203.2 14.5 0.0017 686.4 1 686.4 43.1 <0.0001 4.5  106 1 4.5  105 1.4 0.2541
i2 1561.6 1 1561.5 111.5 <0.0001 429.8 1 429.8 27 0.0001 6.3  105 1 6.3  105 19.7 0.0005
CFe 2 678.3 1 678.3 48.4 <0.0001 282.4 1 282.4 17.7 0.0008 1.2  106 1 1.2  106 0.4 0.5561
t* RT 95.8 1 95.9 6.9 0.0194 17.8 1 17.8 1.1 0.3071 3.9  105 1 3.9  107 12.3 0.0031
t*i 108.2 1 108.2 7.7 0.0140 3.0 1 3 0.2 0.6694 7.2  105 1 7.2  107 0.2 0.6424
t * CFe 22.2 1 22.2 1.6 0.2275 52.5 1 52.5 3.3 0.0893 1.1  104 1 1.1  104 33.6 <0.0001
RT * i 1.9 1 1.9 0.1 0.7120 15.9 1 15.9 1 0.3328 2.7  106 1 2.7  106 0.8 0.3722
RT * CFe 22.6 1 22.6 1.6 0.2228 639.7 1 639.7 40.2 <0.0001 2.5  105 1 2.5  105 7.8 0.0138
i* CFe 29.4 1 29.5 2.1 0.1674 227.0 1 227.0 14.3 0.0018 2.5  105 1 2.5  105 7.6 0.0146
Residual 209.9 15 13.9 238.7 15 15.9 4.8  105 15 3.2  106
Lack of Fit 162.4 10 16.2 1.7 0.2875 162.1 10 16.2 1.1 0.5073 3.2  105 10 3.2  106 1 0.5571
Cor Total 7265.0 29 5593.3 29 9.7  104 29

3.2. Process parameters effects increase in X1 with increasing t can be observed with rise in i from
0.25 to z1.25 A. However, for i ¼ 1.25 A, at steady state
The relative contribution of EF parameters: t, RT, i and CFe on X1, (t ¼ 140 min), showed maximum X1 (Fig. 1a). The effect of
X2 and X3, were evaluated using ANOVA based p-values. (P < 0.05) increasing CFe with increased i on the X1 is shown in Fig. 1b.
indicates that model term were significant i.e. parameters had a Increasing CFe from 0.2 mM to 0.4 mM increases the X1 at all i
significant influence on the variability of the responses. The syn- values, and decreased sharply for all CFe > 0.4 mM. Increasing i
ergistic and antagonistic effect of interactive parameters on the increases the X1 up to 1.25 A, and for i > 1.25 A, X1 decreased
responses was studied in 3-D response surface graph. sharply. RT and t are the crucial parameters for continuous EF
The interactive effect of parameters i, t, RT and CFe for the X1 is treatment process. Fig. 1c illustrates that the X1 increases with
represented in Fig. 1a, b and c. It has been seen that at the higher increasing RT value. However, X1 is marginally affected for all
and lower values of i, X1 was found always decreasing. A sharp RT > 150 min. This trend was observed true at any t value. Further, at

Fig. 1. 3D response surface and contour plots for the EF of textile industry wastewater; (a, b, c) %COD removal versus i, t, CFe and RT; (d, e, f) %color removal versus i, t, CFe and RT. (For
interpretation of the references to color in this figure legend, the reader is referred to the Web version of this article.)
694 P. Kaur et al. / Chemosphere 207 (2018) 690e698

lower RT value (RT < 150), increasing t value always increases the X1. COC þ Ti/RuO2(OH) / CO2 þ Hþ þ e þ Ti/RuO2 þ Cl (16)
However, for all RT > 150 min, increasing t upto z140 min first in-
creases the X1 value and it is nearly unaffected for t > 140 min. The steady state of a continuous EF reactor for textile waste-
Therefore, observed steady state time is z 140 min. water was attained at z2.3 h of elapsed time for COD removal and
The influences of parameters i, t, RT and CFe on the X2 are also it is 2.1 h for color removal. It implied that color removal was rapid
illustrated in Fig. 1d, e and f. Similar trend of effects of these pa- process, which indicates that coloring components of the dyes
rameters on X2 was observed as on X1. Fig. 1d shows the interaction degraded into colorless organic and inorganic products, and further
of CFe and i on the X2. It can be observed that X2 is increasing for degradation was followed by OH mediated oxidation. COD removal
0.2 mM < CFe< 0.4 mM, however, for all CFe> 0.4 mM, it is was lacking behind because high bond dissociation energy of
decreasing. This effect of increasing CFe on X2 was found true for all i colorless organic and inorganic products. It was evident that,
values. Further, increasing i up to i ¼ 1.25 A, X2 was found increasing RT after z142, disturbs the steady state profile so, X1 and
increasing, and was observed decreasing beyond 1.25 A. Fig. 1e X2 decreases (Korbahti and Tanyolac, 2009). It can also be
shows the interaction of CFe and RT on the X2. Similar to X1, X2 was concluded that due to disturbance of steady state steric hindrance
also observed increasing with the RT values up to RT z 140 min. between the reaction molecules increases. It ultimately affected the
Beyond RT z 140 min, X2 was observed decreasing sharply. This degradation process. CFe and i were significant parameter in EF
was found true at all CFe values. In Fig. 1f, it can be seen that the process. CFe >5.5 at i > 1.01, influences the negative impact on the
increasing t increases the X2 up to t z 135 min, and beyond this the electro-chemical reaction, because of scavenged hydroxyl radicals
change in X2 is marginal. This was true for all RT values. However, at and generation of hydroperoxyl radicals (Eq. (17)) (Brillas et al.,
any t value, increasing RT value, first increases the X2 up to 2009), which have low oxidation power. Increase in i and at
z140 min and then starts decreasing beyond 140 min of RT value. higher CFe, in the wastewater also enhanced the competitive reac-
Fig. 2a and b attributed that energy consumption is minimum at tion between the hydroxyl ions and the ferrous ion which could
the steady state. In the higher range of RT, X3 was increasing with decline the X1 & X2 process has been shown in Eq. (18).
the increase in t. X3 was also increased with the increase in i at all
(17)
the t values as shown in Fig. 2b.

Investigation of interaction parameters asserted that OH
Fe2þþ OH/Fe3þþOH

mediated direct oxidation and chloro species generated via Eqs. (18)
(13) and (14) mediated indirect oxidation (Brillas and Casado, 2002;

Sires et al., 2014), since textile wastewater was rich of chloride ions, It was proclaimed that, COD and color removal were due to OH
was responsible for the expulsion of COD and color at the steady mediated oxidation on the surface of Ti/RuO2 anode and mediated

state condition. The OH generated at anode is adsorbed on the oxidation by Cl2 and HOCl. Chloro-mediated oxidation attributed

surface of anode via Eq. (10), and the COD/color is reduced through chlorinated organic compounds, which further undergo OH
oxidation via Eqs. (11) and (12) (Chen, 2004; Santos et al., 2011). mediated oxidation in the bulk. The X3 in continuous EF process
was relatively increased at low RT and the minimum X3 was ob-
Ti/RuO2 þ H2O / Ti/RuO2(OH) þ Hþ þ e (10) tained for 2.3 h of RT. The EF reactor could be operated at optimum
RT for cost driven purpose. Increase in i > 1.10 A disturbs steady
COD/color þ Ti/RuO(2þ1) / (COD/color)̶ O þ Ti/RuO2 (11) state condition the X3 increases.

COD/color þ Ti/RuO2(OH) / CO2 þ Hþ þ e þ Ti/RuO2 (12) 3.3. Optimization

2Cl⁻ / Cl2 þ 2e⁻ (13) The optimization of operating parameters with the responses
(X1, X2 and X3) for the treatment of textile industry wastewater
Cl2 þ H2O / HOCl þ H⁺ þ Cl⁻ (14) using EF process, multi response optimization technique with
desirability function was carried out (Kushwaha et al., 2011) Eq.
COD/Dye þ HOCl/Cl2 / chlorinated organic compounds (19). Optimization of the EF process was composed by the set of
(COC) þ H2O (15) constraints as shown in Table SM-4.

Fig. 2. 3D response surface plots for the EF of textile industry wastewater Energy consumption versus i, t, RT.
P. Kaur et al. / Chemosphere 207 (2018) 690e698 695

One-sided desirability di is used in the study given by: compounds were observed in the range of l, ~280e345 shown in
8 Fig. SM-3. Low intensity peaks can be seen with l, ~280e310 nm
> 0 and l, ~330e345 nm. Sharp peaks of high absorption intensity with
>
<
>
Xi  Ximin
r if Xi  Ximin l, ~310e330 nm can be seen. Further, there was a radicle change in
di¼ if Ximin < Xi < Ximax (19) the absorption spectra of treated textile wastewater at t ¼ 137 min
>
> Ximax  Ximin
>
: if Xi  Ximax showed there was no high intensity peaks with l, 200e280 nm and
1
~350e400 nm. After EF treatment all aromatic compounds were
eliminated. Small intensity peaks were observed at l, ~280e315 nm
where, Xi is response values, Xi-min and Xi-max is minimum and
and were generated during the EF process indicating the degra-
maximum acceptable values of response i, and r is weight and a
dation of compounds. So, to explore the small intensity trans-
positive constant. Here, weight for all the responses were same and
formed components of treated textile wastewater GC-MS analysis
set to be r ¼ 1.
was performed.
Thus, the desirability for response X1 is calculated by Eq. (20)
Lists of identified compounds of untreated and treated textile
with acceptable X1-min and X1-max values as 27% and 100%, respec-
wastewater are shown in Tables 3a and 3b. Detailed information of
tively (Table SM-4).
identified compounds in untreated textile wastewater is presented
8 elsewhere (Kaur et al., 2018). The identified compounds by GC-MS
> 0
>
<
>
X1  27
 if X1  27 analysis of untreated wastewater were mostly aromatic in nature
d1¼ if 27 < X1 < 100 (20) (Table 3a) and their range was of 200e275 nm, which supports the
> 100  27
>
>
: if X1  100 spectrophotometric analysis of untreated textile wastewater as
1 shown in Fig. SM-3.The highest matching% shown for 3,4-dihydro-
4-(1,3-dioxolan-2-yl)-5,7-dimethoxy-1(2H)-benzopyran-2-one
Similar to equation (20), desirability for responses X2 and X3
and its peak area was also maximum l, ~308. The spectrophoto-
were calculated by equations (21) and (22), respectively.
metric range of polyaromatic compounds was 238e310 ranges
8 (Fig. SM-3) and also identified in GC-MS analysis as shown in
> 0
>
<
>
X2  49
 if X1  49 Table 3b.
d2¼ if 49 < X1 < 100 (21) Since, textile industry wastewater bears high chloride concen-
>
> 100  49
>
: if X1  100 tration, therefore, toxic and carcinogenic chlorinated organic
1 compounds may possibly be generated during the EF process via
Eq. (13)e(15). GC-MS analysis of treated wastewater identifies four
8
> 0 different type of non-chlorinated organic transformation com-
>
<
>
X3  0:0009
 if X1  0:0009 pounds (Dibutyl phthalate, 5,7-Dimethoxy-2,3-dihydro-4H-chro-
d3¼ if 0:0009 < X1 < 0:025 (22) men-4-one, 1-acetamidoadamantane,
>
> 0:025  0:0009
>
: if X1  0:025 Tetradecamethylcycloheptasiloxane), which were not originally
1 present in untreated textile wastewater (Table 3a). Therefore, the
The overall desirability (D) was calculated by the following Eq. treated textile wastewater is free from the toxic and carcinogenic
(23). chlorinated organic compounds. However, from the point of view of
disposability, it is necessary to evaluate the toxicity of the treated
D ¼ ðd1  d2  d3 Þ1=n (23) textile wastewater bioassay for acute toxicity towards possible toxic
transformation/degraded compounds (Table 3b). For this purpose,
where, d1, d2 and d3 are the individual desirability, and n is the standard procedure IS: 6582 with Aploclzeilus panchax organism
number of responses. was followed. Aploclzeilus panchax organisms are sensitive re-
The most appropriate optimization condition was found to be sponders to the water contamination. The organisms were selected
t ¼ 137 min i ¼ 1.10 A, RT ¼ 142 min and CFe ¼ 0.55 mM, which randomly from the stock. The selected organisms were distributed
showed highest overall desirability, D ¼ 0.8. At this optimum at random in the various vessels having test sample. The duration of
condition, the X1, X2 and X3 suggested by RSM under CCD were 85%, the test was 96 h. After 96 h, count of the dead organisms was
94% and 0.017 Wh/mg COD removed respectively. To verify the performed for each vessel after 2, 6, 24 and 48 h, and the death
acceptability of the optimization analysis, actual experiments were numbers or survival of the organisms represented in terms of
performed in duplicate and average values of responses X1, X2 and percentage.
X3 at the optimum condition was found to be 84.16%, 94% and Test result showed 100% mortality within 1 min for the un-
0.015 Wh/mg of COD removed, respectively, which were closer to treated textile wastewater, however, no death was observed in 96 h
the predicted values as shown in Table SM-5. It also demonstrates for treated textile wastewater. Acute toxicity bioassay test proved
that modeling and optimization using RSM under CCD was suc- that the untreated textile wastewater was highly toxic and lethal if
cessfully performed. disposed to water bodies. However, toxicity was sufficiently
reduced for EF treated textile wastewater indicating transformation
products in treated wastewater are not acute toxic and can be safely
3.4. Treated wastewater disposability and electrodes dispose in the environment.
characterization Due to mediated indirect oxidation with Cl2 and HOCl via Eq.
(15), the organics are first converted to toxic and carcinogenic
Disposability study was performed by identifying the trans- chlorinated organic compounds and further may oxidized to CO2
formation products in treated wastewater and compounds/or- via direct oxidation method Eq. (16). Therefore, characterization of
ganics originally present in untreated textile wastewater through anode material is necessary. The composition of electrodes before
spectrophotometric and GC-MS analysis. Also, bioassay test was and after EF treatment was investigated by SEM/EDX. The SEM
performed to test the toxicity of treated wastewater. images of fresh and used Ti/RuO2 electrodes showed almost same
Spectrophotometric analysis showed that all the compounds of morphology as shown in Fig. SM-4. It was observed at 1000
the textile wastewater were degraded but certain new transformed magnification that morphology of the electrodes after EF treatment
696 P. Kaur et al. / Chemosphere 207 (2018) 690e698

Table 3a
Identified compounds of untreated textile waste water by GC-MS Analysis.

S. No. Compound Molecular Mass

1 Tetradecamethylcycloheptasiloxane 519
2 Iron monocarbonyl 1,3 butadiene 1,4, dicarbonic acid diethyl ether 438
3 Adamantan-1-yl(phenyl)[(trimethylsilyl)oxy]acetonitrile 339
4 1,1,1,3,5,7,9,11,11,11-Decamethyl-5-(trimethylsiloxy)hexasiloxane 490
5 3,3,5-Triethoxy-1,1,1,7,7,7-hexamethyl-5-(trimethylsilyloxy)tetrasiloxane 474.917
6 Dodecamethylcyclohexasiloxane 444
7 Decamethylcyclopentasiloxane 370
8 3-Octanol 2-[(R)-(4-methylphenyl)sulfinyl]-1-(trimethylsilyl) 340
9 3-Isopropoxy-1,1,1,7,7,7-hexamethyl-3,5,5-tris(trimethylsiloxy)tetrasiloxane 577
10 (5R,7R,8E,10E)-2,2,3,3,5,15,15,16,16-Nonamethyl-4,14-dioxa-3,15-disilaheptadeca-8,10-dien-7-ol 414.77
11 Benzoic acid, 2,4bis [(trimethyl silyl)oxy]-, trimethylsilyl ester 370
12 Tetracosamethylcyclododecasiloxane 888
13 Octadecamethylcyclononasiloxane 667
14 Icosamethylcyclodecasiloxane 740
15 Silicone oil 9999
16 Trimethylsilyl 3,5-bis[(trimethylsilyl)oxy]benzoate 370
17 Hexadecamethylheptasiloxane 532

Table 3b
Compounds identified after EF treatment of textile waste water by GC-MS Analysis.

S. No. Compound Retention Time Molecular Mass Matching % Remark

1 Butyl phthalate 20.02/21.51/21.16/21 278 95.2%/81.3%/92.9% Transformation products


2 5,7-Dimethoxy-2,3-dihydro-4H-chromen-4-one 24.06/15.12 208 84% Transformation products
3 1-acetamidoadamantane 21.91 193 90.7% Transformation products
4 Tetradecamethylcycloheptasiloxane 15.65 519 84% Transformation products

is not much affected except small loss of RuO2 coating. Elemental observed that compounds of the textile industry wastewater were
distribution on the surface of fresh and used Ti/RuO2 electrodes was completely eliminated and some compounds undergo partial
determined through EDX. EDX analysis showed the presence of degradation and transformed into Dibutyl phthalate, 5,7-
Titanium (68.65%), oxygen (24.36%), ruthenium (15.15%) elements Dimethoxy-2,3-dihydro-4H-chromen-4-one, 1-
on the surface of fresh electrode. EDX analysis of used electrodes acetamidoadamantane, Tetradecamethylcycloheptasiloxane. Also,
showed the presence of carbon (3.48%), oxygen (45.66%), titanium due to chlorine species mediated oxidation of these compounds,
(35.71%), and ruthenium (6.99%) on the surface. The presence of toxic chlorinated compounds may be generated. However, the final
carbon on the surface of used electrodes showed that OH mediated transformed compounds detected (Table 3b) showed the absence
oxidation was prominent in the degradation process. of chlorinated-compounds. Since, the degradation process is
mediated by the chlorine species, chlorinated organic compounds
are generated during the EF process, however, those compounds
3.5. Degradation mechanism
are oxidized by OH mediated oxidation in bulk (Fig. 3). It can also be
confirmed from the absorption band of spectrophotometric anal-
The spectrophotometric analysis and GC-MS analysis shows the
ysis with l, 200e280 nm (Fig. SM-3) that no chlorinated compound
presence of poly-aromatic compounds in the treated textile
was present in the treated textile wastewater. Small spectropho-
wastewater. The detected compounds contains low molecular
tometric bands of transformed compounds were observed for l,
weight elements such that silicon, carbon, hydrogen, oxygen and
280e340 nm due to partial degradation. The comparison of the
nitrogen. In the present study, two types of degradation processes
spectrophotometric analysis and GC-MS analysis of treated and
were involved in the degradation of textile wastewater pollutants:
 untreated samples shows almost complete mineralization occurs
OH mediated oxidation and chlorine species mediated oxidation.
during the EF process. Therefore, it can be concluded that, OH
Transformation compounds generated during the EF treatment
mediated oxidation was prominent in case of EF treatment process.
process were very few. The possible degradation mechanism of
pollutants in textile wastewater is shown in Fig. 3..
The compounds detected in textile industry wastewater i.e.
Decamethylcyclopentasiloxane, Trimethylsilyl 3,5-bis[(trime- 3.6. Kinetic of EF degradation process
thylsilyl)oxy]benzoate, Adamantan-1-yl(phenyl)[(trimethylsilyl)
oxy]acetonitrile, (5R,7R,8E, 10E)-2,2,3,3,5,15,15,16,16-Nonamethyl- At optimum parameters of the EF process, kinetics of COD and
4,14-dioxa 3,15-disilaheptadeca-8,10-dien-7-ol, 3,3,5-Triethoxy- color removal was studied. In present study, Second order model is
1,1,1,7,7,7-hexamethyl-5-(trimethylsilyloxy)tetrasiloxane, 3- fitted to the experimental data obtained from treatment of the
Isopropoxy-1,1,1,7,7,7-hexamethyl-3,5,5-tris(trimethylsiloxy)tetra- textile effluent by EF process at optimum conditions (i ¼ 1.10,
siloxane, 1,1,1,3,5,7,9,11,11,11-Decamethyl-5-(trimethylsiloxy)hex- CFe ¼ 0.55 mM, RT ¼ 142 min, t ¼ 137 min) for COD removal and
asiloxane, Octadecamethylcyclononasiloxane, Color removal according to the rate equation.
Icosamethylcyclodecasiloxane, Iron monocarbonyl 1,3 butadiene
dCS
1,4, dicarbonic acid diethyl ether, Silicone oil, Hex- ¼ k½CS 2 (24)
adecamethylheptasiloxane undergo OH mediated oxidation. dt
Chlorine species mediated degradation also exists because On integrating between known limits and rearranging, the
textile industry wastewater was rich in chloride content. It was above model becomes
P. Kaur et al. / Chemosphere 207 (2018) 690e698 697

Fig. 3. Persuasive mechanism of degradation of textile industry wastewater by EF process.

the voltage <6. The cost of electricity in India is ~ $ 0.083/kWh. So,


1 1 the total operating cost is $9.75/kg of COD removed. It is calculated
¼ þ Kt (25)
½Cs ½Co by adding electrode cost and energy cost. In literature, it is reported
that electric energy consumed during the electrochemical process
where, Co initial color intensity or initial COD concentration, Cs final is varies from 1.2 to 200 KWh/kg of COD removal (Vlyssides and
color intensity or final COD concentration, t elapsed time (min), k Israilides, 1997; Vlyssides et al., 1999, 2002; Kushwaha et al.,
second order rate constant (mg min L1). Fig. SM-5 showed the 2010). This variation in energy consumption or cost analysis de-
values of rate constant of second order reaction kinetics are pends upon the nature of wastewater and electrode material.
2  105 and 9.5  103 min1 along with the value of R2 value Certain authors have investigated operating cost using different
0.9931 and 0.9966 for X1 and X2, for COD and Color removal, types of electrodes and wastewater. Operating costs at the opti-
respectively. It was evident, that COD removal and Color removal mum conditions for dye house wastewater was 7.282 $/kg COD for
was successfully described from kinetic study, but color removal Fe electrode and 14.257 $/kg COD for Al electrode using continuous
was faster than COD removal. electro-coagulation process (Kobya et al., 2016). The reported
operating cost for Pistachio processing industry wastewater was
3.7. Operational cost analysis 17.06$/kg COD by electro-Oxidation Using Graphite Anode (Fill
et al., 2014). Batch and continuous electrochemical oxidation of
Operational cost analysis is important within the criteria for the textile wastewater using serpentine flow reactor operational cost
application of EF process at the industrial scale. For the application estimation was 10.2 and 5.83 USD m3 (Pillai and Gupta, 2017). It is
of EF treatment method operational cost is calculated in terms of concluded that EF is a cost effective process among all the EAOP's
per Kg of COD removal. In present study, the specific energy because it doesn't produce any secondary pollutants. The waste-
consumed is ~15 kWh/kg of COD removed for continuous EF water treated by EF process is not toxic for the environment and
treatment of textile wastewater at optimum operational conditions. further treatments are not necessary so, single process is efficient to
The total operational cost consists of number of costs but in case of treat non-biodegradable and toxic wastewaters.
EF electrodes and energy cost is most important. The Ti/RuO2
electrodes purchased for EF from Titanium Tantalum Products
Limited, Chennai, India at the cost of $83 and its life span is 2.5 y at
698 P. Kaur et al. / Chemosphere 207 (2018) 690e698

4. Conclusions actual textile wastewater treatment by electro-oxidation method using Ti/RuO2


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Acknowledgement Mukimin, A., Zen, N., Purwanto, A., Wicaksono, K.A., Vistanty, H., Alfauzi, A.S., 2017.
Application of a full scale electrocatalytic reactor as real batik printing waste-
Authors acknowledge to the University Grant Commission, India water treatment by indirect oxidation process. J. Environ. Chem. Eng 5,
5222e5232.
to provide MANF fellowship (MANF-2015-17-PUN-49188) to the Nasr, B., Abdelatif, G., Can ~ izares, P., Saez, C., Lobato, J., Rodrigo, M.A., 2005. Elec-
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Appendix A. Supplementary data lution using graphiteegraphite electro-Fenton system. Desalination. Water.
Treat 52, 1872e1877.
Supplementary data related to this article can be found at Oturan, N., Brillas, E., Oturan, M.A., 2012. Unprecedented total mineralization of
atrazine and cyanuric acid by anodic oxidation and electro-Fenton with a
https://doi.org/10.1016/j.chemosphere.2018.05.114. boron-doped diamond anode. Environ. Chem. Lett. 10, 165e170.
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