Door

Door Panels
Panels

DOOR PANELS
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Door Panels
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A B C of DOOR PANELS
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Door Panels
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A B C of DOOR PANELS
Contents:

Opening the Door

Where is the Door?

Manufacturing of the Door

Accessories to Door

New Trends in Door

Closing the Door.
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Opening the DOOR

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Where is the DOOR?

Place of door
No. of doors

Lets look in a Car

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Manufacturing of Door Panel

Plastic Molding
Press work
Assembly
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Molding in Door Panel

Conventional Molding
In-Mold Lamination (IML)
Assembly
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Conventional Molding
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Conventional Molding
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Conventional Molding

Using Materials:
•ABS
•Polypropylenes
•polycarbonates
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In-Mold Lamination

In-mold lamination (IML) is the process in which

a cover stock (i.e. vinyl, carpet, cloth, etc.) is
laminated directly to the plastic substrate in the
mold
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In-Mold Lamination

No gluing or welding required

No solvent recovery necessary
No Tooling cost for fixtures, vac formers, etc
Less labor required-reduce secondary operations
No storage or transfer of substrates =.
Less floor space required for production
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Press work

•Blanking
•Piercing
•Bending
•Notching
•Drawing
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Press work

•Door frame modules in aluminum and steel.

•Door structures in aluminum and steel
•Glass run channels
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Press Work
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Assembly Work

•Material Handling
•Just in Time (JIT)
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Accessories on Door Panel

Window Mechanism
Cup Holders
Magazine Pocket
Audio Speaker
Arm Rest
Reflector
Air Bag
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Window Mechanism

Manual lifting window

Power Window
With obstruction sensor
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Manual Window Lifting Mechanism

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Manual Window Lifting Mechanism

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Manual Window Lifting Mechanism

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Power Window
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Power Window
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Power Window
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Power Window
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Power Window

Electric Motor
Worm Gear
Spur Gear
Linkage
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Electric Motor

Normal DC motor
used to actuate the
lifting
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Worm and Spur

Gear
Normal DC motor
used to actuate the
lifting
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Linkage Rod

The Rod on which

glass is lifted.
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Cup Holder

Accessory to
hold your Cup .
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Magazine Pocket
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Audio Speakers
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Reflectors
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Reflectors
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Air Bag
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New Trends in Door Panel

Web Enabled Door Locks

Keyless Go! with Smart Cards
Blue Tooth
Power sliding doors
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Web Enabled Door Locks

Users can access doors and control security

devices by sending commands to the module by
•Cell Phone
•2-way Pager
•E-Mail
•Directly from the Web Site
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Blue Tooth : Voice Commands

The module allows user to make and receive
calls, this also enables voice commands to open
and close the doors.
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Keyless Go!

Just take a Smart Card with you and

Touch the door to open it.
Enables you to start ignition by a button.
Allows Passive Exit.
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Door Panels

Just take a Smart Card with you and

Touch the door to open it.
Enables you to start ignition by a button.
Allows Passive Exit.
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Door Panel Assembly

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Spiegeldreieck Clip Spiegeldreieck Ibt Tuelle Ibt Schraube Ibt Stift Ibt Verstaerkung

Zierstab li Ibt Schale

Ibt Griff

Tuelle Abdeckung Griff

Griffschale Traeger Haut

Grundtraeger Zb Schalter FH

Deckel Tsg
Kartentasche RW

Kartentasche VW

Formhaut
Chromring Lautsprechergrill
ZB Leutch Stuetzstruktur
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Grundtraeger
Material : a ) HCPP.PC75 b) 5.0mm PUR
Ether/Rundstrick PES(0.05 g/cm3)
Weight : a) 1143 gm b) 120 gm
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Kartentasche RW
Material : HCPP 5404.00
Weight : 573 gm
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Kartentasche VW
Material : HCPP 5404.00
Weight : 579 gm
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Chromring
Material : PC/ABS DBL 5404.00
Weight : 10 gm
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Lautsprechergrill
Material : POM 5410.00
Weight : 41 gm
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Zierstab Li
Weight : 158 gm
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Tuelle
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Ibt Verstaerkung
Material : PA66 GF30
Weight : 99 gm
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Ibt Schale
Material : PA6 GF15
Weight : 51 gm
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Ibt Griff
Material : PA6 MV40
Weight : 24 gm
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Ibt Stift
Weight : 3 gm
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Ibt Tuelle
Material : PA6 GF15
Weight : 1 gm
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Ibt Schraube
EJOT Delta PT5451 40x12 DIN1451
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ZB Leuchte
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Leuchte Exploded View

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Abdeckung Griff
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Griffschale
Material : ABS
Weight : 77 gm
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Stuetzstruktur
Material : PP TV20
Weight : 344 gm
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Traeger Haut
Material : PP TV20
Weight : 637 gm
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Formhaut
Material : 1.3mm PU Colfast
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Deckel Tsg
Material : Thermoplast HCPP 5404.00
Weight : 32 gm
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Schalter FH
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ZB Retainer
Material : POM
Weight : 1 gm
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Spiegeldreieck
Material : HCPP DBL 5404.00
Weight : 83 gm
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Spiegeldreieck clip
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Closing the DOOR