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Interior Technical University

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Interior Technical University

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hot Plate

time,
position sensors
temperature
controller

cylinder 2 cylinder 1

parts

Interior Technical University


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Pressure

I II III IV V Time

I. Matching - Temperature, time, pressure


II. Heating - Temperature, time
III. Change over - Time
IV. Welding - Pressure, time
V. Cooling - Time
Interior Technical University

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Interior Technical University


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Interior Technical University


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Interior Technical University

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Interior Technical University


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Interior Technical University

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Interior Technical University


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Interior Technical University

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Interior Technical University


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Interior Technical University

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Ref: ANTEC 2003, p1140


ULTRASONIC TWIN CONVERTER TECHNOLOGY FOR WELDING LARGE
PLASTIC PARTS OR PACKAGES
Thomas Herrmann, Herrmann Ultrasonics, Inc., Schaumburg, IL
Interior Technical University
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Interior Technical University

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Energy Director Shear Joint

• Initial contact areas should be small


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• Mating surface should be uniform and in contact
• Joint should be loose fitting
• Hermetic seals use shear joint

Interior Technical University


1HDUð)LHOGðYVð)DUð)LHOG

HORN HORN

< 6mm

> 6mm

NEAR FIELD FAR FIELD


GOOD

Interior Technical University

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Interior Technical University


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Source: Bielomatik Inc. Interior Technical University

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Interior Technical University


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Interior Technical University

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• Welding time
• Welding pressure
• Amplitude of vibration
• Holding time
• Holding pressure
• Meltdown if weld by displacement mode

Design of Experiments (DOE)

Interior Technical University


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Interior Technical University

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Interior Technical University


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Interior Technical University

(OHFWURPDJQHWLFð6SHFWUXP
X-rays Visible Radio
Gamma Rays Ultraviolet Infra Red Microwaves

-1 4 -1 0 -6 -2 2 6
10 10 10 10 10 10

Wavelength (meters)
Infrared
Xenon

Diode laser Nd:YAG CO2

Wavelength
1 nm 1000 nm 10 µm
(1 µm)
Interior Technical University
,QIUDUHGð:HOGLQJð/DPSV

heating area

Interior Technical University

,QIUDUHGð:HOGLQJ
• Infrared welding is a non-contact technique that uses
electromagnetic radiation energy for rapid heating of
the specimens

Specimen Specimen

Tungsten Halogen Lamp

Pressure Pressure

Interior Technical University


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Transmission - Reflection
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B
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Interior Technical University

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Interior Technical University


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Interior Technical University

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Interior Technical University


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Interior Technical University

/DVHUð:HOGLQJ
Pump

Laser beam

Cavity
Total reflected mirror Amplifying medium

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• Pump: Raise the energy by flash lamp, discharge, laser
• Mirrors: Multiple reflection & raise the energy
• Photon comes from high energy electron return to stable stage
• Frequency depends on the element used in the cavity
• Diode laser uses semiconductor such as AlGaAs

Interior Technical University


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Interior Technical University

/DVHUð:HOGLQJð0HWKRGV

scanning contour
simultaneous welding
welding welding
(quasi-simultaneous)

Interior Technical University


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Gallium/Arsenic

Interior Technical University

/DVHUð:HOGLQJ

Teflon PC
Other materials:
PE, PP, TPO, Nylon, PBT
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Interior Technical University


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Interior Technical University

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Interior Technical University


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Interior Technical University

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Interior Technical University

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