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Abstract
When a car is cornering, its wheels usually lean away from the centre of rotation. This phenomenon decreases lateral
force, limits tyre performance and eventually reduces the vehicle lateral grip capacity. This paper proposes a strategy for
varying caster in the front suspension, thereby altering the wheel camber to counteract this outward inclination. The
homogeneous transformation was utilised to develop the road steering wheel kinematics which includes the wheel cam-
ber with respect to the ground during a cornering manoeuvre. A variable caster scheme was proposed based on the
kinematic analysis of the camber. A rollable vehicle model, along with a camber-included tyre force model, was con-
structed. MATLAB/Simulink was used to simulate the dynamic behaviour of the vehicle with and without the variable cas-
ter scheme. The results from step steer, ramp steer, and sinusoidal steer inputs simulations show that the outward
leaning phenomenon of the steering wheels equipped with the variable caster, is reduced significantly. The corresponding
lateral acceleration and yaw rate increase without compromising other handling characteristics. The actively controlled
car, therefore, provides better lateral stability compared to the passive car. The tyre kinematic model and the vehicle
dynamic model were validated using multibody and experimental data.
Keywords
Variable caster, kinematics of steerable wheel, tyre performance, lateral acceleration, grip capacity
Figure 3. T frame, W frame, W0 frame, and C frame: (a) The frames at d position; (b) The W0 frame coincides with the C frame at
straight position.
Figure 4. The orientation and location of the steering axis in the C frame.
2 3
frame (at zero steering angle), the transformation of sa
coordinates between the two frames is described by the dI = 4 s b 5 ð2Þ
orientation and location of the steering axis, and the Rw
steering angle in the C frame.9,12 The orientation and
location of the steering axis are expressed by its direc- where f is caster angle, u is kingpin inclination angle
tion unit vector u^, and a position vector dI :1,9 (KPI), sa is longitudinal location, sb is lateral location
and Rw represents the wheel radius, as shown in Figure 4.
2 3 2 3
u1 cosusinf Mapping coordinates in the wheel coordinate frame
1
u^ = 4 u2 5 = pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 4 sinucosf 5 onto the wheel-body coordinate frame is governed by
u3 cos2 f + cos2 usin2 f cosucosf the homogeneous transformation:9,12
ð1Þ C
r = C TW W r ð3Þ
4 Proc IMechE Part D: J Automobile Engineering 00(0)
Ru^, d = R(^
u, d) ð6Þ 2 3
0
The homogeneous representation is used only for sim- 607
plifying numerical calculations. The first three homoge- K=6
C^
415
7 ð9Þ
neous coordinates of a position vector are still the same 0
as the physical coordinates of the vector. Therefore, in 2 3
0
this investigation, we still use the regular vector and its 6 7
homogeneous representation equivalently. C^ C W^ Ru^, d dI Ru^, d dI 6 1 7
j = TW j = 6 7
0 1 405
0
Kinematics of a steerable tyre without static camber 2 3 ð10Þ
u1 u2 (1 cosd) u3 sind
By applying the homogenous transformation, we can 6 u2 (1 cosd) + cosd 7
6 7
determine coordinates of any element on the wheel =6 2 7
4 u2 u3 (1 cosd) + u1 sind 5
(fixed to the W frame), expressed in the C frame. In this
way, the kinematics of the wheel can be developed. 0
Here we determine the kinematic camber, in relation to By substituting equations (9) and (10) in equation (8)
the car body, gaining when it is steered around the and then in equation (7), we have:
kingpin pivot.
By the sign conventions used in this analysis,1 posi- g=
p
acos½u2 u3 (1 cosd) + u1 sind ð11Þ
tive camber is determined as the angle g that the tyre 2
plane has rotated about the +xt -axis from the vertical If we substitute equation (1) in equation (11), the cam-
position (the wheel leans to the right as viewed from ber of a steered wheel will be:
the rear regardless left or right wheel). A convenient
way to compute the camber using the transformation is p cosusinf
through calculating the angle r, as depicted in Figure 5, g= acos½pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi sind
2 cos f + cos2 usin2 f
2
between the normal vectors of the tyre plane and the ð12Þ
cos2 fsinucosu
ground plane, as the following equation: 2 versd
cos f + cos2 usin2 f
p
g= r ð7Þ As can be seen clearly in equation (12), the camber
2
of a steered wheel only depends on the caster, and the
If the unit vectors in the directions of xc , yc and zc KPI. Thus, the only way to indirectly control camber of
of the C frame are denoted by I, ^ J,
^ and K;
^ and, the unit a steered wheel is varying its steering axis orientation.
vectors in the directions of xw , yw and zw of the W
^ then r will be:
frame are symbolised by ^i, ^j, and k,
Kinematics of a steerable tyre with static camber
j K^
C^C
In the previous section, we assumed that the wheel had
r = acos ð8Þ
C ^j C K^ zero static camber. Therefore, the W coordinate frame
coincided with the W0 coordinate frame. It is more
where practical that the wheel has non-zero static camber.
Vo et al. 5
Substituting equations (17) and (9) in equation (8), and where g 0 is the static camber and g0u is the initial cam-
then equation (8) in equation (7), we have: ber portion caused by the roll motion. Note that the
additional KPI angle, uu , and the initial camber por-
p tion, g 0u , both induced by the roll motion are the same:
g= acosf½u2 u3 (1 cosd) + u1 sindcosg 0
2 ð18Þ
+ ½u23 (1 cosd) + cosdsing 0 g uu = g0u ð23Þ
Substituting equation (1) in equation (18) yields the In order to determine the wheel camber with respect to
camber of the steered wheel: the ground, we now redefine the C frame to make it
6 Proc IMechE Part D: J Automobile Engineering 00(0)
u^D and dID in equation (25) are the direction unit vector
and the position vector representing the dynamic steer-
ing axis in the C frame, which are similar to equations
(1) and (2), respectively:
2 3
cosuD sinfD
1
u^D = pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 4 sinuD cosfD 5
cos2 fD + cos2 uD sin2 fD cosu cosf
D D
ð27Þ
2 3
saD
dID = 4 sbD 5 ð28Þ
Rw
Table 1. Vehicle parameters. sinusoidal steer, are examined to evaluate handling per-
formance in terms of steady state, limit, and transient
Parameter Value Parameter Value behaviour. The vehicle parameters used for the simula-
m(kg) 1705 h(m) 0.445 tion are presented in Table 1.
ms (kg) 1527 L(m) 2.69
muf (kg) 98.1 a(m) 1.035
mur (kg) 79.7 as (m) 1.015 Step steer input
Ixx (kgm2 ) 440.9 w(m) 1.535
Ixz (kgm2 ) 21.09 Rw (m) 0.313 Step steer input is a manoeuvre used to assess both
Izz (kgm2 ) 3048 Ku1 ( Nm 47298 steady state and transient behaviours of a car. In this
rad )
hg (m) 0.542 Nm 37311 investigation, a rounded step steering input function to
Ku2 ( )
rad reach 0.1 radians in 1.5 s at the car velocity of 60 km/h
hf (m) 0.13 Nms 2823 was selected for the simulation. Figure 9 shows time
Cu1 ( )
rad histories of the steering input and responses of the vehi-
hr (m) 0.11 Nms 2653
Cu2 ( ) cle in two cases: the benchmark configuration and the
rad
huf (m) 0.313 f0 (deg) -5 controlled caster. As can be seen in the Figure, the car’s
hur (m) 0.313 f1 (deg) -35 responses experience a transition from straight-running
to steady state turning where the variables are constant.
To be more specific, when the variable caster is applied,
the steady state cambers of both inner and outer wheels
kinematic model and the vehicle dynamic model devel- from 0° to 360°, which is much greater than for practi-
oped in the research were validated separately. cal steering angles.
It can clearly be seen that, there is no difference
between the generated camber values derived from the
Validation of tyre kinematics homogeneous transformation method and the multi-
To validate the tyre kinematics, a model of the rigid body model for different steering pivot’s orientations.
steerable wheel with adjustable caster and KPI angles By contrast, the gained camber using Alberding for-
was built using multibody software ADAMS. mula and Dixon formula only show good agreement
Parameters derived from the homogeneous transforma- with that of the multibody model when there is no KPI
tion were compared with those from the multibody angle or the steering angle is very small;13,19 when there
model. is a KPI angle and the steering angle is relatively large
Figure 13 illustrates how much the camber is gener- the camber values significantly differ from the multi-
ated using the homogeneous transformation method body data. The comparison convinces that the kine-
and ADAMS model for different orientations. We also matics of the steered wheel developed here using the
compare the results with those developed by Alberding homogeneous transformation is mathematically cor-
and Dixon.13,19 For the sake of mathematical exactness, rect. Therefore, it is applicable to the development of
the comparison was made over the steering angle range variable caster theory.
12 Proc IMechE Part D: J Automobile Engineering 00(0)
Conclusion
It is shown that the outward inclination of wheels in a
turn can be lessened by varying the caster. Therefore, the
lateral acceleration is increased. When the lateral force
due to side-slip angle saturates, the lateral acceleration
limit of the vehicle can still increase by altering the lateral
force due to the camber. The camber can be controlled
by a variable caster strategy. The kinematic analysis
shows how these angles are related by the steering axis
orientation. The rollable car model, along with typical
steering manoeuvres, was used for assessing the perfor-
mance of the car with and without the variable caster.
The simulation results demonstrate that the lateral accel-
eration of caster-controlled car is improved while other
handling characteristics such as understeer gradient,
response time, overshoot and settling time are hardly
sacrificed. The grip capacity is expanded by approxi-
mately 5% by utilising the variable caster which can
potentially save lives by keeping the car on the road.
Funding
The author(s) received no financial support for the
research, authorship, and/or publication of this article.
References
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Figure 18. Vehicle responses to DLC input at 72 km/h. verability: mechatronic suspension design, tire modeling,
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Vo et al. 15