ee 1 OM-4425 2152344 Mil ‘September 2008 l le r. ° AAW) welding | rq not Wow Weng ‘ ; a Description Sia Engine Driven Welding Genafater, Big Blue 400D Big Blue 500 X (Duetz-Powered) = Co se UE Le File: Engine Drive = 5 ‘Vast our website at ‘weww.MillerWelds.comSECTION 4 - SPECIFICATIONS 4-1. Weld, Power, And Engine Specifications ea al ek oat | Maximum Welding | Weld Output | Rated Welding Open Mode’ | Range Output Crreut | Voltage ss-soon | ts) SOA, 5 cope | SME | sovetsO¢ Co) « rs-s0a | SrVots Bee | eelevivedas) | “os buy Gye HEC Rating : 400,36 ats OC Mfodols Sey 450 A, 38 Vats 00, 86 on or Buy Oye Generator Power Rating Standard single Phase EVAL 30/17, 1201240 V AC S0V60 He Three-Phase Generator Option” ‘Single Phase Three-Phase, 12115 KVAKW. 506A, 120/240 VAC, 60 H2 *in Addon To Standars | RVAIKW Generator Power | 4-2. Dimensions, Weights, And Operating Angles Fuel Engine dnt beurz 25 gal DewsFazn | (@5U) Ai(O-Cocles, Taree Cylinder $1.9 HE Diesel Engine Tk donot exceed tit angias or engine could = be damaged or unit couls tip. ‘A. Do not move or operate unit where it could Dimensions ‘0 in 1524 mn) eight (fotep ot mater 28.1/2in (72a mm) rs (rig brackets tuned ny |p] wath 1 20:34 in (781 mm) (ig. brackets turned out) Death | 65-1761 (1654mm) A 65-181 (1654 mm) e 5619 (1422 mm) tp. o 46-12in (net) A o 9-5/8 (268 mm) a 27-1/2i (609mm) | 1 in @5 mm) | 6 29:19/16in (757 mm) ry 7 9/16: (14 mm) Dia 4 's Holes 4 ———_—} > + Wwth maunting brackets in contr position. Dimensions vay eth a Feeation of mounting brackets i Weight : L 5 Ww! Duetz | Na uel: 1600 1b (726 kg) 8k Wer 1775 8 (205 Kg) Fatzont Ling Eye Woight Rating: 2500 (134k) Maximum ON-4425 Page 124-3. Volt-Ampere Curves For CC Models “The voltampere curve shows the minimum ans. maximum votlage ‘and amperage output capabiles of {he wetting generator Curves ofa ‘ther sorings tall between the ‘curves shown, 309: Ranges 230 ~ Max 170-365 110-225 70-130 55-85 Dc vouts © 100 200 300 400 500 600 700 800 900 1000 DC AMPERES Work like a Pro! Pros weld and cut safely. Read the safety rules at Ne the beginning of this manual. (0M.-4425 Page 19,4-4, Volt-Ampere Curves For CC/CV Models De vouts Dc voLTs Dc voLTs 100 ©. TIG Mode 100 A. Stick Mode 100 RANGES: MAX 155 ~ 450, 115-320 75-195 40-90 0 100 200 300 400 500 600 700 800 900 1000 DC AMPERES IG Mode 80 8 MAX & MIN 0 © 100 200 300 400 500 600 700 800 900 1000 DC AMPERES 0 = 0 100 200 300 400 ‘500 DC AMPERES ‘The vottampere curves show the ‘minimum and maximum votage ‘and.amperage output capabilites of | the welding generatee Curves fal ‘thor setings fall betweon the ‘curves shown, | M425 Page 144-5. Fuel Consumption 2.50 2.25 2.00 178 E 1.50 1.25 1.00 075 050 0.25 0.00 US Gal, IDLE 0 50 100 DC WELD AMPERES AT 100% DUTY CYCLE 4-6. Duty Cycle And Overheating ‘The curve shows iypica fuel use Under weld or power iad, 150 200 250 300 350 400 450 500 100% Duty Cycle At 400 Ampores. Oo ® Continuous Welding nS 1000 800 600 500 300 250 200 WELD AMPERES 150 100 20 25 30 40 50 % DUTY CYCLE 10 15 Duty Oye is percentage of 10 min Utes that unit can weld arated oad \whout overheating ‘A Exceeding duty cycle can damage unit) and void warranty. (oM.-4425 Page 154-7. AC Generator Power Curve 150 300 100 200 75 150 ‘AC VOLTS 50 100 25 50 0 0 De 0 0 5 10. 1520 25 30 AC AMPERES IN 240V MODE 10 20 30 40 50 60 AC AMPERES IN 120V MODE “The ac power curve shows the ger crater power in amperes avaiable atthe 120 and 240 vot receotates. 4-8. Optional Three-Phase Generator Curves 280 A. 12 KVA/KW Single-Phase AC Output (No Weld Load) 280 260 AC VOLTS 3 B. 15kVA/KW Three-Phase AC Output (No Weld Load) 180 10 20 30 40 50 60 70 80 90 100 ‘AC AMPERES, SSS (0.4425 Page 16 10 20 30 40 50 60 70 AC AMPERES “The as power cuvos show te gor erator power availabe in amperes the single phase 120/280 vok r= oplacte or free-phase 240 vat terminals,