PEDOMAN PELAKSANAAN PERIODIC SERVICE RTG No NPTI-PRO-TEK-05

Revisi
PT. NILAM PORT TERMINAL INDONESIA 5

Service Total Parts

Service Job Parts/ Est. time Man
Interval Job Activity Note
Code Neple Qty Description Code QTY (hours) Power
(± 10%)

Greasing Linkage twistlock Spreader 4 bag. Grease EP-0, MOBILUX Kuas

Grease XHP 462 Moly
Greasing Sliding plates Spreader 8 bag. Kuas
(Mobil)

Greasing Chain 20"/40"/45" Spreader 2 bag. Grease EP-0, MOBILUX Kuas

Greasing pedestal bearing/gear chain
1 bag. Grease Gadus S2 V220-2 Grease Gun
spreader
Greasing lock pin Headblock 4 bag. Grease EP-0, MOBILUX Kuas
Greasing Turnbuckle (jarum keras)
8 bag. Grease EP-0, MOBILUX Kuas
Headblock
Greasing skew arm at Headblock 8 bag. Grease EP-0, MOBILUX Kuas

Greasing skew/shift cylinder pin Headblock 6 bag. Grease EP-0, MOBILUX Kuas
Service A1 Monthly 4 5
Greasing wheel chain Gantry 4 bag. Grease EP-0, MOBILUX Grease EP-0, MOBILUX M-5523 4 kg Kuas

Greasing bogie pin Gantry 8 bag. Grease Gadus S2 V220-2 Grease XHP 462 Moly (Mobil) M-5528 0.5 kg

Greasing Wheel Shaft Bearing Gantry 16 bag. Grease Gadus S2 V220-2 Grease Gadus S2 V220-2 M-5532 12 kg Grease pump (lumasi
hingga grease lama
Greasing Pulley sheaves Hoist 12 bag. Grease Gadus S2 V220-2 keluar)

Greasing Drum Shaft Hoist 3 bag. Grease Gadus S2 V220-2

Greasing wheel and guide Roller Trolley 12 bag. Grease Gadus S2 V220-2 Grease Gun
Pengecekan wirerope - sarung tangan
Cleaning area servis greasing - Degreaser OGE M-5127 4 ltr majun
Vibration Test Motor Hoist
- Vibration Meter
Vibration Test Generator
Greasing wheel lock and locate lock Gantry 16 bag. Grease Gadus S2 V220-2 Include serv A1
Greasing cylinder and arm tuning wheel
16 bag. Grease Gadus S2 V220-2
Gantry
Greasing bogie slewing gear Gantry 32 bag. Grease Gadus S2 V220-2 Grease pump (lumasi
hingga grease lama
Greasing jack wheel Gantry 4 bag. Grease Gadus S2 V220-2 keluar)

Greasing Propeller Shaft Trolley 4 bag. Grease Gadus S2 V220-2

Greasing Cross joint Trolley 8 bag. Grease Gadus S2 V220-2 Grease Gun

Greasing cam switch Hoist 1 bag. Grease EP-0, MOBILUX Grease Gadus S2 V220-2 M-5532 7.0 kg Oil Can
Service A2 2 Monthly 5 5
Grease Ceran;AD Plus
Greasing wirerope Hoist 8 wire Grease EP-0, MOBILUX M-5523 1 kg Tangan & Kuas
(TOTAL)

Grease Ceran;AD Plus

Greasing wirerope platform Engine 2 wire Grease Ceran;AD Plus (TOTAL) M-5524 10 kg Tangan/Kuas
(TOTAL)
 Service Total Parts
Service Job Parts/ Est. time Man
Interval Job Activity Note
Code Neple Qty Description Code QTY (hours) Power
(± 10%)
Greasing pin platform inboard&outboard
20 bag. Grease EP-0, MOBILUX Oil Can
Engine
Greasing External Door Cabin Operator 6 bag. Grease Gadus S2 V220-2 Grease Gun

Greasing Joistick Operator 2 bag. Grease EP-0, MOBILUX Kuas

Greasing Walkway flexible Leg 8 bag. Grease EP-0, MOBILUX Oil Can

Cleaning Kisi2 Radiator Engine - Water jet 100 ltr Include serv A2

Greasing manual lifting brake hoist - Grease EP-0, MOBILUX Grease EP-0, MOBILUX M-5523 0.5 kg 16 8 Oil Can
Service A3 4 Monthly
Greasing manual lifting brake trolley - Grease EP-0, MOBILUX Oil Can

Termalphoto komponen Electric Room -

Change Oil Engine Shell Rimula R4X 15W- 40 M-5535 90 ltr

Replace Oil Filter Engine 14000NN M3003 2 pcs

Replace Fuel Filter Engine 4964100 / FF-5644 M3004 2 pcs

Engine
Service B 4 4
300EHM Replace Fuel Water Separator Engine* FS-19763 M3006 1 pc *
Cleaning Air Filter Engine - Air compressor - -- ≤ 2 bar
Replace Air Filter for Main generator Engine Glasswool M1633 2m

Greasing Twistlock Spreader 4 bag. Grease Gadus S2 V220-2 M-5525 0.5 kg

Engine
Service C Replace Water Filter Engine WF-2076 M3007 1 pc 2.5 4 Include Serv B
600EHM

Replace Air Filter Engine AF-25544 M3005 1 pc Include Serv C

Greasing motor Hoist 2 bag.

Engine
Service D Greasing motor Gantry 4 bag. 3 5
2400EHM
Grease Polyrex MOBILE M-5513 1 kg 10x push GG/neple
Greasing motor Trolley 2 bag.

Greasing Fan Hub 1 bag.

Engine
Service E Flush & Change Water Coolant radiator** PG plus M3023 105 ltr 5 4 Include Serv D
7200EHM
Dibuat Oleh Disetujui oleh Diverifikasi Oleh

Note & *Jika kondisi filter sudah tertutup kotoran

Other
Conditions **Jika hasil tes lab menunjukkan indikasi harus diganti
Wahyu Asmoro A Rizal Gondo Iswanto

Planning & Control Supervisor Maintenance Manajer Teknik

 No. : NPTI-PRO- TEK-05
PEDOMAN PELAKSANAAN PERIODIC SERVICE HT & TRAILER No. Revisi.
PT. NILAM PORT TERMINAL INDONESIA Tgl Revisi : 20-Sep-19

HM / KM / Durasi Man
No. Code Activity Spec form manual Part Name Part Number Qty Sat Note Reff
TIME (±10%) Waktu Power

Type / Model : NISSAN - PK260CT-CWA260-FE6TC HEAD TRUCK 01 s/d 13

Greasing Dudukan pegas pembantu
Greasing Pin Pegas belakang & pin shackle
Greasing Jurnal Propeler Shaft dan Yoke
Greasing Pin Pegas depan & pin shackle
Greasing Spline kolom steer
1 A1 15 Hari NLGI -2 Grease Shell Gadus S2 V220-2 NLGI 2 M-5532 1 Kg 1 2
Greasing Tie rod end
Greasing King pin
Greasing Meja Trailer
Greasing Trunnion shaft * (CWA 260)
Greasing Dudukan pegas belakang * (CWA 260)
Greasing Bantalan Torsion Bar Depan M-5532 Kg Include A1
2 A2 3 Bulan Greasing Sangkutan utama kemiringan Cabin NLGI -2 Grease Shell Gadus S2 V220-2 NLGI 2 0.1 1 2
Greasing Pulley water pump
Greasing Clutch release shaft Kg Include A2

an
Greasing Clutch release sleeve
NLGI -2 Grease Shell Gadus S2 V220-2 NLGI 2 M-5532 0.5

Niss
Greasing Camshaft Rem Blkg & Slack Adjuster
3 A3 6 Bulan Greasing Camshaft Rem Dpn & Slack Adjuster 6 4

milik
Greasing Bushing pin engsel pintu NLGI -0 oil can piston oiler M-5523

Pe
NLGI-2 Grease Mobil,Lithium XHP222 M-5516 4 Kg
Greasing Axle Bearing Roda Depan dan Belakang

uan
Grease Mobil,Lithium XHP222 M-5516 *6.5 Kg * khusus CWA 260 (H13)

Pand
250 Change Engine Oil API CD Meditran SC 15W-40 (CF4) M-5526 17 ltrs
4 B 1 2

Buku
Replace Oil Filter (Filter Oli) Oil Filter 15201-Z9013D 1 pc
Change Power Steering Oil DEXRON/ DEXRON II DEXRON II, GM ATF 220 M-5611 2 ltrs
Change Transmision Oil "MPS62T" API GL4 SAE 90 Rored EPA-90, API GL4 M-5618 7 ltrs
5 C 1,500 2 4 Include Service B
Change Transmision Oil "EATON 8209" * (CWA260) API CD/CF/SF SAE-40 Meditran SAE-40 (CD/CF/SF) M-5615 8.5 ltrs
Replace Fuel Filter Primer (Filter Solar) Fuel Filter Primer 16444-97001D 1 pc
Replace Air Filter (Inner) Air Filter (Inner) 16546-99203 1 pc
Replace Fuel Filter Secondary Fuel Filter Sekunder 16403-NY100D 1 pc
Replace Air Filter (Outer) Air Filter (Outer) 16541-99316 1 pc
Change Coupling Oil Include Service C
6 D 3,000 Brake Fluid, DOT-3 M-5612 3 btl 6 4
Change Brake Oil DOT 3
Change Element Filter Power Steering 48720-30Z07 Elemen filter power steering 48720-30Z07 1 pc
API GL-5 SAE 140 Rored HDA-140, API GL5 12 ltrs
Change Differential (Oli Gardan) M-5610
Rored HDA-140, API GL5 *25 ltrs * khusus CWA 260 (H13)

7 E 6,000 Change Water Coolant GLYCOL ETHYLENE PG PLUS MOTTOCHEM 401 WATER COOLANT M-5103 16 ltrs 8 5 Include Service D

Type / Model : NISSAN - QUESTER GKE 280 HEAD TRUCK 28 s/d 30

Greasing Dudukan pegas pembantu 5000km
Greasing Pin Pegas belakang & pin shackle 5000km
Greasing Jurnal Propeler Shaft dan Yoke 10000km /3 bulan
1 A1 15 Hari Greasing Pin Pegas depan & pin shackle 5000km Grease Shell Gadus S2 V220-2 NLGI 2 M-5532 1 Kg 1 2
Greasing Camshaft Rem Blkg & Slack Adjuster 2 minggu

san
Greasing Camshaft Rem Dpn & Slack Adjuster 2 minggu

Nis
Greasing Meja Trailer 50000km/ 6 bulan

milik
Greasing Bantalan Torsion Bar Depan -
Greasing Tie rod end -

Pe
2 A2 3 Bulan Grease Shell Gadus S2 V220-2 NLGI 2 M-5532 0.1 Kg 1 2 Include A1
Greasing Front King pin 60000km /6 bulan

uan
Greasing Pulley water pump -

Pand
Greasing Clutch release shaft 30000km/ 6 bulan
Greasing Clutch release sleeve 30000km/ 6 bulan

Buku
Grease Shell Gadus S2 V220-2 NLGI 2 M-5532 0.5
3 A3 6 Bulan Greasing Sangkutan utama kemiringan Cabin 6 bulan Kg 1 2 Include A2
Greasing Spline kolom steer 30000km/ 6 bulan
Greasing Bushing pin engsel pintu oil can piston oiler
Change oil Front wheel hub API GL5 SAE 80W-90 -12Rored (API GL5, SAE 80W-90) M5623 0.6
4 A4 1 tahun Kg 6 4
Greasing Axle Bearing Roda Belakang NLGI no 2 - 12 bulan Grease Mobil,Lithium XHP222 M-5516 4
Type / Model : NISSAN - QUESTER GKE 280

Change Engine Oil VDS 3 / VDS 4 (SX PLUSMeditran SC 15W-40 (CF4) M-5526 20 ltrs
Replace Oil Filter (Filter Oli) mengikuti penggantian oli Oil Filter 15204-9Z00C 1 pc
5 B HM 300 1 2
Replace Fuel filter ( Filter solar ) mengikuti penggantian oli Fuel Filter 52226-77134 1 pc

an
Change Water separator Filter mengikuti penggantian oli Fuel Water Separator Filter 16695-9Z01D 1 pc

Niss
Change Power Steering Oil FAAA-10 ATF oil type Dexron lll M5611 4 ltrs

ilik
Change filter power steering & rubber washer Filter Power Steering ; Rubber washer 487169Z00A ; 487289Z00A 1 pcs

Pem
Change Air Filter Air Filter Insert 16528-9Z00B 1 pc
HM 3000 /12 Change Fuel tank Ventilation Filter Fuel tank ventilation filter 14771-9Z00A 1 pc

uan
6 C 2 4 Including Service B
bln Change clutch fluid DOT 4 Brake fluid with the standard DOT 4 M-5621 0.5 ltrs

Pand
Change Transmision Oil Rored (API GL4, SAE 80 Rored EPA-90, API GL4 M-5618 13 ltrs
Change oil change Rear Axle/ diferential GL 5 80W- 90 Rored (HDA-140, API GL5) M-5610 17 ltrs

Buku
Air dryer cartridge, change Air dryer cartridge Air dryer cartridge 47500-9Z01A 1 pc
HM 6000/ 24 ESSO UNIVIS HVI-26 or
7 D Cab tilt pump Oli TELLUS 68 1 ltrs 2 2 Including Service C
bln equivalent M-5522
HM 12000/ 48 VCS Yelow liquid 40 ℅
8 E Change Water Coolant coolant dan 60 ℅ water ( PG PLUS MOTTOCHEM 401 M-5130 36 ltrs 8 5 Including Service D
bln
ud Long Life coolant ) / /

Type / Model : NISSAN - CKA 12 HEAD TRUCK 31 s/d 33

Greasing Dudukan pegas pembantu
Greasing Pin Pegas belakang & pin shackle
Greasing Jurnal Propeler Shaft dan Yoke
Greasing Pin Pegas depan & pin shackle
Greasing Spline kolom steer
1 A1 15 Hari NLGI -2 Grease Shell Gadus S2 V220-2 NLGI 2 M-5532 1 Kg 1 2
Greasing Tie rod end
Greasing King pin
Greasing Meja Trailer
Greasing Trunnion shaft * (CWA 260)
Greasing Dudukan pegas belakang * (CWA 260)
Greasing Bantalan Torsion Bar Depan M-5532 Kg Include A1
2 A2 3 Bulan Greasing Sangkutan utama kemiringan Cabin NLGI -2 Grease Shell Gadus S2 V220-2 NLGI 2 0.1 1 2
Greasing Pulley water pump
Greasing Clutch release shaft Kg Include A2
Greasing Clutch release sleeve
NLGI -2 Grease Shell Gadus S2 V220-2 NLGI 2 M-5532 0.5
Greasing Camshaft Rem Blkg & Slack Adjuster
3 A3 6 Bulan Greasing Camshaft Rem Dpn & Slack Adjuster 6 4
Greasing Bushing pin engsel pintu NLGI -0 oil can piston oiler M-5523
NLGI-2 Grease Mobil,Lithium XHP222 M-5516 4 Kg
Greasing Axle Bearing Roda Depan dan Belakang
Kg

250 Change Engine Oil API CD Meditran SC 15W-40 (CF4) M-5527 17 ltrs
4 B 1 2
Change Oil Filter Cartridge /Element oil filter 15208-29007 (3064) 1 pc
Change Power Steering Oil DEXRON/ DEXRON II DEXRON II, GM ATF 220 M-5611 2 ltrs
5 C 1,500 Change Transmision Oil "MPS62T" API GL4 SAE 90 Rored EPA-90, API GL4 M-5618 7 ltrs 2 4 Include Service B
Replace Fuel Filter Primer FUEL FILTER Primer (CKA12) filter bawah 16444-97001D (M-3009) 1 pc
Replace Fuel Filter Secondary Fuel Filter Sekunder/atas (element)CKA 12 1644-99128 1 pc
Replace Air Filter (Inner) Element Kit Inner N 16546-Z 9006 D 1 pc
Replace Air Filter (Outer) Element Kit Outer N 16546-95015 G 1 pc
Include Service C
6 D 3,000 Change Coupling Oil Brake Fluid, DOT-3 M-5612 6 4
3 btl
Change Brake Oil (Minyak Rem) DOT 3 Brake Fluid, DOT-3 M-5612
Change Differential (Oli Gardan) API GL-5 SAE 140 Rored HDA-140, API GL5 M-5610 12 ltrs
Change Element Filter Power Steering

7 E 6,000 Change Water Coolant GLYCOL ETHYLENE PG PLUS MOTTOCHEM 401 WATER COOLANT M-5103 16 ltrs 8 5 Include Service D

Note : yang berwarna kuning belum pernah ganti ,jumlah differential oil dan water coolant sementara menyesuaikan Nisan PK 260,untuk part number CKA 12 berdasarkan part number yang ada di unit CKA 12
…….*tidak ada buku pedoman service CKA 12*
Type / Model : HINO SG20J-J08E-UF HEAD TRUCK 14 s/d 27
Greasing Spring Depan (Ka & Ki) 1000 NLGI-2
Greasing Coupler Balancer Shaft (Ka & Ki) 1000
1000 KM/ 15 Greasing Coupler Upper Saddle (Meja Trailer)
1 A1 Grease Shell Gadus S2 V220-2 NLGI 2 M-5532 1 Kg 1 2
Hari Greasing Coupler Jaw Pin & Yoke ?
Greasing accel control link 1000
Greasing Spring Belakang (Ka & Ki) 1000

Hino
Greasing Cab. Lock Link 5000
Greasing Parking Brake Spherical Joint

ik
Greasing Clutch Booster Link 5000

emil
Greasing Camshaft Bracket

an P
5000 KM/ 3 Greasing Slack Adjuster 5000
2 A2 Grease Shell Gadus S2 V220-2 NLGI 2 M-5532 0.6 Kg 1 2 Include A1
Bulan Greasing Brake Spider Bushing 5000

m
Greasing Brake Chamber Clevis Pin

Pedo
Greasing Steering Shaft Spline 5000
Greasing Propeller Shaft 5000 grease bearing

Buku
Greasing Clutch Control (Release Shaft:Ka & Ki) 5000
Greasing Drag Link Ball Joint
Greasing King Pins (Upper & Lower) Grease Shell Gadus S2 V220-2 NLGI 2 M-5532 0.1 Kg 1 2
30000 KM / 6
3 A3 Greasing Tie Rod Ball Joint Include A2
bln
Greasing Bearing Roda Depan NLGI-2
Grease Mobil,Lithium XHP222 M-5516 4 Kg 6 4
Greasing Bearing Roda Belakang

4 B 250 Change Engine Oil API CD/ CE/ CF/ SF Meditran SC 15W-40 (CF4) M-5526 13 ltrs 1 2
5 C 500 Replace Oil Filter Oil Filter 15607-2190 1 pc Including B

Hino
Replace Fuel Filter Primer 1000 jam Fuel Filter Primer 23401-1440L 1 pc Including C
Replace Fuel Filter Secondary 1000 jam Fuel Filter Secondary 23401-1332L 1 pc 2 4

k
emili
6 D 1500
Change Differential (Oli Gardan) API GL5 140 Rored HDA-140, API GL5 M-5610 11 ltrs

an P
Change Transmision Oil "EATON 8209" SAE 40 Meditran SAE-40 (CD/CF/SF) M-5615 8.5 ltrs
Replace Air Filter Air Filter 17801-3380 1 pc Including D

m
Pedo
Replace Elemen Filter Power Steering c/w seal Element Filter Power Steering c/w seal 44361-1070 1 set
7 E 3000 6 4

Buku
Change Power Steering Oil DEXRON II, GM ATF 220 M-5611 3.5 ltrs
Change Coupling Oil (Minyak Kopling) DOT 3/ DOT 4 Brake Fluid, DOT-3 M-5612 0.3 ltrs
8 F 9000 Change Water Coolant PG PLUS MOTTOCHEM 401 M-5130 21 ltrs 8 5 Including E

Type / Model : CIMC - TF45T TRAILER

Greasing King Pin NLGI -2
Greasing King Pin Plate ada di headnya
Greasing Landing Gear
1 A1 1Bulan Greasing Camshaft Bracket Grease Shell Gadus S2 V220-2 NLGI 2 M-5532 0.5 Kg 0.5 2

YT
Greasing Parking Brake Rod

T 60
Greasing Pulley Pin
Greasing pin Spring Hanger

C TH
Greasing Slack Adjuster Connecting Part

l CIM
Greasing Slack Adjuster
2 A2 2Bulan Grease Shell Gadus S2 V220-2 NLGI 2 M-5532 0.2 Kg 1 2 Include A1
Greasing Rigid Torque Arm Pin

anua
Spring hanger

tor M
Greasing Spring Sliding End
Greasing Spring Grease Shell Gadus S2 V220-2 NLGI 2 M-5532 0.15 Kg

a
3 A3 1Tahun Greasing Hub Pin 6 4 Include A2

Oper
Greasing Bearing Roda 2axle (8roda) / NLGI -2 Grease Mobil, Lithium XHP222 M-5516 5 Kg

Dibuat Oleh Disetujui oleh Diverifikasi Oleh

Onny Agung Tri Iwan Y Gondo Iswanto

Supervisor Haulage (plt) Supervisor Trucking Manager Teknik