PROPORTIONING OF CONCRETE MATERIAL

30
Data of Material

Fine Aggregates Coarse Aggregate

Test Cement Fly Ash I II I II SP WR
Specific Gravity *1000 3100 2390 2688 2600 2660 2643 1180 1080
Rodded Unit Weight, kg/m3 1610
Absorption, % 2.8 2.5 1.9 1.9
Fine Modulus 2.961 2.951
Water Content, % 4.3 6.9 1.2 1.10

Strength Gradation of Sand

MR, Mpa 4.5 Sand I/Fine. Agg. 1

f'c, Mpa, Cylider 32 % Passing 3002
Sr, Mpa 4 Sieve No Sand 1 Sand 2 Combination 2921
f'cm, Mpa, Cylinder 38 3/8 in. 90.6 90.4 91 0.02633333333
N0.4 86.9 86.7 87 2021
w/cm 0.445 No. 8 79.3 80.2 79 1973
No.16 67.9 67.5 68 0.02432843386
Max. Size of Aggregates, mm 38 No.30 40.9 41.1 41 500
Design Slump, mm 75-100 No. 50 25.5 26.3 26 471.7
Water Requirement 178 No. 100 12.8 12.7 13 0.05999576002
Cementitious Material 400 No. 200 4.6 4.7 5

Fly Ash/Total CM 0 Admixture

Combined FM of Sand 2.961 Superplasticer/CM Weight, % 0.0

Coarse Agg. 19 mm/Coarse. Agg 0.3 Water reducer 0.2
Vol. Factor of Corse Agg. 0.6939
Correction
Addition of water, kg 0.00
Addition of SP, kg 0.00
Addition of WR, kg 0

Weight/m3 of Absolute Batching, kg Correction

Concrete, kg Volume, m3 SSD Actual Corrected AB per m3
Water 178 0.178 8.923 8.865 8.923 0.009 178
Cement 400 0.129 20.034 20.034 20.034 0.006 400
FA 0 0.000 0.000 0.000 0.000 0.000 0
Sand I 679 0.253 33.990 34.486 33.990 0.013 679
Sand II 0 0.000 0.000 0.000 0.000 0.000 0
CA, 20 mm 341 0.128 17.093 16.984 17.093 0.006 341
CA, 37.5 mm 797 0.302 39.920 39.591 39.920 0.015 797
Super-plasticiser 0.000 0.000 0.000 0.000 0.000 0.00000 0.000
Water Reducer 0.800 0.001 0.040 0.040 0.040 0.00004 0.800
Air 0.010 0.0005
Total 2396 1 120 120.0 120.0 0.0501 2396

Correction
Addition of water, kg 0.45
Addition of SP, kg 0.00
Addition of WR, kg 0.00

Coarse Aggregate Faktor 0.69

Adjustment, % 0
Corrected CAF 0.69
Cementitious Content 415

Weight/m3 of Absolute Batching, kg Correction

Concrete, kg Volume, m3 SSD Actual Corrected AB per m3
Water 178 0.178 11.145 11.084 11.595 0.012 184
Cement 415 0.134 25.956 25.956 25.956 0.008 412
FA 0 0.000 0.000 0.000 0.000 0.000 0
Sand I 666 0.248 41.639 42.246 41.639 0.015 661
Sand II 0 0.000 0.000 0.000 0.000 0.000 0
CA, 20 mm 341 0.128 21.349 21.213 21.349 0.008 339
CA, 37.5 mm 797 0.302 49.859 49.449 49.859 0.019 791
Super-plasticiser 0.000 0.000 0.000 0.000 0.000 0.00000 0.0
Water reducer 0.830 0.001 0.052 0.052 0.052 0.00005 0.824
Air 0.010 0.0006
Total 2398 1 150 150 150 0.0630 2388
slump 40
 PROPORTIONING OF CONCRETE MATERIAL

Data of Material

Fine Aggregates Coarse Aggregate

Test Cement Fly Ash I II I II
Specific Gravity 3100 2390 2491 2600 2520 2460
Rodded Unit Weight, kg/m3 1446
Absorption, % 2.42 2.5 2.33 2.342
Fine Modulus 2.63 3.54
Water Content, % 15.1 6.9 3.91 7.36

Strength Gradation of Sand

MR, Mpa 4.5 Sand I/Fine. Agg. 1

f'c, Mpa, Cylider 32 % Passing
Sr, Mpa 4 Sieve No Sand 1 Sand 2 Combination
f'cm, Mpa, Cylinder 38 3/8 in. 100 100 100
N0.4 99 95 99
w/cm 0.445 No. 8 96 70 96
No.16 78 41 78
Max. Size of Aggregates, mm 25 No.30 47 24 47
Design Slump, mm 75-100 No. 50 16 13 16
Water Requirement 191 No. 100 1 3 1
Cementitious Material 429 No. 200 0 3 0

Fly Ash/Total CM 0 Admixture

Combined FM of Sand 2.63 Superplasticer/CM Weight, % 0.0

Coarse Agg. I/Coarse. Agg 0 Water reducer 0.4
Vol. Factor of Corse Agg. 0.687
Correction
Addition of water, kg 0.00
Addition of SP, kg 0.00
Addition of WR, kg 0

Weight/m3 of Absolute Batching, kg Correction

Concrete, kg Volume, m3 SSD Actual Corrected AB
Water 191 0.191 10.240 3.587 10.240 0.010
Cement 429 0.138 22.991 22.991 22.991 0.007
FA 0 0.000 0.000 0.000 0.000 0.000
Sand I 599 0.241 32.142 36.122 32.142 0.013
Sand II 0 0.000 0.000 0.000 0.000 0.000
CA, 12.5 mm 0 0.000 0.000 0.000 0.000 0.000
CA, 25 mm 1017 0.413 54.534 57.208 54.534 0.022
Super-plasticiser 0.000 0.000 0.000 0.000 0.000 0.00000
Water Reducer 1.715 0.002 0.092 0.092 0.092 0.00009
Air 0.015 0.0008
Total 2237 1 120 120.0 120.0 0.0536
 Correction
Addition of water, kg 0.00
Addition of SP, kg 0.00
Addition of WR, kg 0.00

Coarse Aggregate Faktor 0.69

Adjustment, % 0
Corrected CAF 0.69
Cementitious Content 480

Weight/m3 of Absolute Batching, kg Correction

Concrete, kg Volume, m3 SSD Actual Corrected AB
Water 191 0.191 11.895 4.489 11.895 0.012
Cement 480 0.155 29.907 29.907 29.907 0.010
FA 0 0.000 0.000 0.000 0.000 0.000
Sand I 557 0.224 34.734 39.034 34.734 0.014
Sand II 0 0.000 0.000 0.000 0.000 0.000
CA, 12.5 mm 0 0.000 0.000 0.000 0.000 0.000
CA, 25 mm 1017 0.413 63.345 66.451 63.345 0.026
Super-plasticiser 0.000 0.000 0.000 0.000 0.000 0.00000
Water reducer 1.920 0.002 0.120 0.120 0.120 0.00011
Air 0.015 0.0010
Total 2247 1 140 140 140 0.0623
 SP WR
1180 1080

Combination

Correction 613.6
per m3 813.1
191 960.4 12396.88
429 1097.1 27833.26
0 1132.5
599 1147.6
0 38911.45
0
1017
0.000 66018.26
1.715
1
2237
 0.0721

Correction
per m3
191
480
0
557
0
0
1017
0.0
1.920

2247
f(x) = NaN ln(x) NaN
R² = NaN
12
water

10
8 Column Q

6 Logarithmic
(Column Q)
4
2
0
0 2 4 6 8 10 12
max. size
 PROPORTIONING OF CONCRETE MATERIAL

Data of Material

Fine Aggregates Coarse Aggregate

Test Cement Fly Ash I II I II SP
Specific Gravity 3100 2500 2650 2617 2690 2710 1180
Rodded Unit Weight, kg/m3 1660
Absorption, % 1.73 0.4 1.1 1
Fine Modulus 3.1 1.670707
Water Content, % 1.7 5.26 6.9 1.52 1.32

Strength Gradation of Sand

MR, Mpa 4.5 Sand I/Fine. Agg. 1

f'c, Mpa, Cylider 32 % Passing
Sr, Mpa 4 Sieve No Sand 1 Sand 2 Combination
f'cm, Mpa, Cylinder 38 3/8 in. 100 100 100
N0.4 96 100 96
w/cm 0.445 No. 8 83 100 83
No.16 57 99 57
Max. Size of Aggregates, mm 19 No.30 35 89 35
Design Slump, mm 75-100 No. 50 17 39 17
Water Requirement 201 No. 100 7 6 7
Cementitious Material 450 No. 200 2 1 2

Fly Ash/Total CM 0.4 Admixture

Combined FM of Sand 3.05 Superplasticer/CM Weight, % 1.2

Coarse Agg. I/Coarse. Agg 0 Water reducer 0.4
Vol. Factor of Corse Agg. 0.575
Correction
Addition of water, kg -3.80
Addition of SP, kg
Addition of WR, kg 0

Weight/m3 of Absolute Batching, kg Correction

Concrete, kg Volume, m3 SSD Actual Corrected AB per m3
Water 201 0.201 10.426 9.028 6.626 0.007 138
Cement 270 0.087 14.045 14.045 14.045 0.005 292
FA 180 0.072 9.363 9.363 9.363 0.004 195
Sand I 687 0.259 35.717 36.956 35.717 0.013 742
Sand II 0 0.000 0.000 0.000 0.000 0.000 0
CA, 9.5 mm 0 0.000 0.000 0.000 0.000 0.000 0
CA, 19 mm 964 0.356 50.111 50.270 50.111 0.018 1042
Super-plasticiser 5.404 0.005 0.281 0.281 0.281 0.00024 5.839
Water Reducer 1.081 0.001 0.056 0.056 0.056 0.00005 1.168
Air 0.020 0.0009
Total 2309 1 120 120.0 116.2 0.0481 2416
 Correction
Addition of water, kg 0.00
Addition of SP, kg 0.00
Addition of WR, kg 0.00

Coarse Aggregate Faktor 0.62

Adjustment, % -15
Corrected CAF 0.53
Cementitious Content 450

Weight/m3 of Absolute Batching, kg Correction

Concrete, kg Volume, m3 SSD Actual Corrected AB per m3
Water 138 0.138 8.000 5.784 8.000 0.008 138
Cement 270 0.087 15.682 15.682 15.682 0.005 270
FA 180 0.072 10.454 10.632 10.454 0.004 180
Sand I 931 0.351 54.060 55.936 54.060 0.020 931
Sand II 0 0.000 0.000 0.000 0.000 0.000 0
CA, 9.5 mm 0 0.000 0.000 0.000 0.000 0.000 0
CA, 19.5 mm 885 0.327 51.427 51.590 51.427 0.019 885
Super-plasticiser 5.400 0.005 0.314 0.314 0.314 0.00027 5.4
Water reducer 1.080 0.001 0.063 0.063 0.063 0.00006 1.080
Air 0.020 0.0011
Total 2410 1 140 140 140 0.0581 2410
 15-Mar
6-Jul
WR

Agg.vol
1080 28-Oct
18-Feb
11-Jun
3-Oct
24-Jan
128 21.73175 78.26825 18-May
311 52.80136 47.19864 324
8-Sep
422 71.64686 28.35314
494 83.87097 16.12903 30-Dec
553 93.88795 6.112054 30 40
570 96.77419 3.225806
589 100 0

pan 721 1 100 0 pan 495 1 100

8-Mar 16 0.022191 2.21914 98 8-Mar 0 0 0
4 116 0.160888 16.08877 84 4 0 0 0
8 260 0.36061 36.06103 64 8 0 0 0
16 443 0.614424 61.44244 39 16 6 0.012121 1.212121
30 554 0.768377 76.83773 23 30 55 0.111111 11.11111
50 626 0.868239 86.82386 13 50 301 0.608081 60.80808
100 685 0.950069 95.00693 5 100 465 0.939394 93.93939
200 702 0.973648 97.36477 3 200 492 0.993939 99.39394
pan 721 1 100 0 pan 495 1 100

2.4 0.64
613.6 2.6 0.62
813.1 2.8 0.6
960.4 3 0.58
1097.1
1132.5 61 52
1147.6
59.65 40.35 0.375 9.4125 3
0.5 12.55 2.5
0.75 18.825 2
1 25.1 1.5
1.5 37.65 1

2 50.2 0.5
 15-Mar 12
6-Jul
10
Agg.vol
Agg.vol

28-Oct
18-Feb 8
11-Jun Column N Column N
6 f(x) = 556.152819192338 x − 29170.8265091921 Linear (Column N)
Linear (Column N)
3-Oct R² = 0.479513314984534
24-Jan 4
18-May
2
8-Sep
30-Dec 0
30 55 f(x)
40 = 0 60
50 60
65 70 70 80 75 90 80
100 110
85 90
R² = 0
FM FM

0 f(x) = NaN ln(x)

f(x)NaN
= NaN ln(x) NaN
R² = NaN
12 R² = NaN
12
100
water

water

100 10 10

100 8 8 Column Q Column Q

99 6 6 Logarithmic Logarithmic
(Column Q) (Column Q)
89 4 4
39
2 2
6
0 0
1
0 2 0 4 2 6 4 8 6 10 8 12 10 12
0
max. size max. size
nN
(Column N)

Column Q
Logarithmic
(Column Q)
 PROPORTIONING OF CONCRETE MATERIAL

Data of Material

Fine Aggregates Coarse Aggregate

Test Cement Fly Ash I II I II SP
Specific Gravity 3100 2390 2491 2600 2520 2460 1180
Rodded Unit Weight, kg/m3 1446
Absorption, % 2.42 2.5 2.33 2.342
Fine Modulus 3.01 2.53
Water Content, % 15.1 6.9 3.91 7.36

Strength Gradation of Sand

MR, Mpa 4.5 Sand I/Fine. Agg. 0.3

f'c, Mpa, Cylider 32 % Passing
Sr, Mpa 4 Sieve No Sand 1 Sand 2 Combination
f'cm, Mpa, Cylinder 38 3/8 in. 100 100 100
N0.4 96 100 99
w/cm 0.445 No. 8 85 95 92
No.16 63 81 76
Max. Size of Aggregates, mm 13 No.30 38 45 43
Design Slump, mm 75-100 No. 50 15 18 17
Water Requirement 215 No. 100 2 8 6
Cementitious Material 483 No. 200 0 2 1

Fly Ash/Total CM 0 Admixture

Combined FM of Sand 2.674 Superplasticer/CM Weight, % 0.0

Coarse Agg. I/Coarse. Agg 0.3 Water reducer 0.4
Vol. Factor of Corse Agg. 0.5626
Correction
Addition of water, kg 0.00
Addition of SP, kg 0.00
Addition of WR, kg 0

Weight/m3 of Absolute Batching, kg Correction

Concrete, kg Volume, m3 SSD Actual Corrected AB per m3
Water 215 0.215 11.650 7.435 11.650 0.012 215
Cement 483 0.156 26.157 26.157 26.157 0.008 483
FA 0 0.000 0.000 0.000 0.000 0.000 0
Sand I 199 0.080 10.765 12.098 10.765 0.004 199
Sand II 484 0.186 26.218 27.343 26.218 0.010 484
CA, 5 mm 250 0.099 13.530 13.739 13.530 0.005 250
CA, 12.5 mm 583 0.237 31.575 33.123 31.575 0.013 583
Super-plasticiser 0.000 0.000 0.000 0.000 0.000 0.00000 0.000
Water Reducer 1.931 0.002 0.105 0.105 0.105 0.00010 1.931
Air 0.026 0.0014
Total 2215 1 120 120.0 120.0 0.0542 2215
 Correction
Addition of water, kg 0.00
Addition of SP, kg 0.00
Addition of WR, kg 0.00

Coarse Aggregate Faktor 0.56

Adjustment, % 0
Corrected CAF 0.56
Cementitious Content 480

Weight/m3 of Absolute Batching, kg Correction

Concrete, kg Volume, m3 SSD Actual Corrected AB per m3
Water 215 0.215 13.595 8.666 13.595 0.014 215
Cement 480 0.155 30.346 30.346 30.346 0.010 480
FA 0 0.000 0.000 0.000 0.000 0.000 0
Sand I 199 0.080 12.605 14.166 12.605 0.005 199
Sand II 486 0.187 30.699 32.017 30.699 0.012 486
CA, 9,5 mm 250 0.099 15.789 16.033 15.789 0.006 250
CA, 12.5 mm 583 0.237 36.845 38.651 36.845 0.015 583
Super-plasticiser 0.000 0.000 0.000 0.000 0.000 0.00000 0.0
Water reducer 1.920 0.002 0.121 0.121 0.121 0.00011 1.920
Air 0.026 0.0016
Total 2214 1 140 140 140 0.0632 2214
 WR
1080

613.6
813.1
960.4
1097.1
1132.5
1147.6
 PROPORTIONING OF CONCRETE MATERIAL

Data of Material

Fine Aggregates Coarse Aggregate

Test Cement Fly Ash I II I
Specific Gravity 3100 2500 2600 2617 2520
Rodded Unit Weight, kg/m3 1731
Absorption, % 1.2 0.4 2.33
Fine Modulus 3.0 2.53
Water Content, % 1.7 6 6.9 3.91

Strength Gradation of Sand

MR, Mpa 4.5 Sand I/Fine. Agg. 1

f'c, Mpa, Cylider 32 % Passing
Sr, Mpa 4 Sieve No Sand 1 Sand 2
f'cm, Mpa, Cylinder 38 3/8 in. 100 100
N0.4 96 100
w/cm 0.445 No. 8 85 95
No.16 63 81
Max. Size of Aggregates, mm 9 No.30 38 45
Design Slump, mm 75-100 No. 50 15 18
Water Requirement 226 No. 100 2 8
Cementitious Material 507 No. 200 0 2

Fly Ash/Total CM 0 Admixture

Combined FM of Sand 3.01 Superplasticer/CM Weight, %

Water reducer
Vol. Factor of Corse Agg. 0.439
Correction
Addition of water, kg 0.00
Addition of SP, kg 0.00
Addition of WR, kg 0

Weight/m3 of Absolute Batching, kg Correction

Concrete, kg Volume, m3 SSD Actual Corrected
Water 226 0.226 12.257 9.815 12.257
Cement 507 0.164 27.520 27.520 27.520
FA 0 0.000 0.000 0.000 0.000
Sand I 696 0.268 37.759 39.550 37.759
Sand II 0 0.000 0.000 0.000 0.000
CA,9.5 mm 778 0.309 42.188 42.840 42.188

Super-plasticiser 3.043 0.003 0.165 0.165 0.165

Water Reducer 2.029 0.002 0.110 0.110 0.110
Air 0.030
Total 2212 1 120 120.0 120.0
 Correction
Addition of water, kg 0.00
Addition of SP, kg 0.00
Addition of WR, kg 0.00

Coarse Aggregate Faktor 0.44

Adjustment, % 0
Corrected CAF 0.44
Cementitious Content 480

Weight/m3 of Absolute Batching, kg Correction

Concrete, kg Volume, m3 SSD Actual Corrected
Water 226 0.226 14.327 11.416 14.327
Cement 480 0.155 30.439 30.439 30.439
FA 0 0.000 0.000 0.000 0.000
Sand I 732 0.282 46.428 48.631 46.428
Sand II -13 -0.005 -0.810 -0.863 -0.810
CA, 9.5 mm 778 0.309 49.312 50.073 49.312
Super-plasticiser 2.880 0.002 0.183 0.183 0.183
Water reducer 1.920 0.002 0.122 0.122 0.122
Air 0.030
Total 2208 1 140 140 140
Coarse Aggregate
II SP WR
2745 1180 1080
1731
0.43

Combination
100
96
85
63
38
15
2
0

0.6
0.4

Correction 613.6
AB per m3 813.1
0.012 226 960.4
0.009 507 1097.1
0.000 0 1132.5
0.015 696 1147.6
0.000 0
0.017 778

0.00014 3.043
0.00010 2.029
0.0016
0.0543 2212
Correction
AB per m3
0.014 226
0.010 480
0.000 0
0.018 732
0.000 -13
0.020 778
0.00015 2.9
0.00011 1.920
0.0019
0.0634 2208