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HVDC Light
It’s time to connect
2 H V D C L I G H T I T´S T I M E TO C O N N E C T
—
HVDC (high-voltage direct
current) is a highly efficient
alternative for transmitting
large amounts of electricity over
long distances and for special
purpose applications. As a key
enabler in the future energy
system based on renewables,
HVDC is truly shaping the grid
of the future.
TA B L E O F C O N T E N T S 3
—
Table of contents
020 – 029 Applications
055 References
056 – 060 Index
4 H V D C L I G H T I T´S T I M E TO C O N N E C T
—
Introducing HVDC
—
01
—
02
INTRODUCING HVDC 7
1.6 How can HVDC support renewable energy 1.8 Lifetime service support for HVDC installa-
systems? tions
Alternatives to burning fossil fuels for electricity, High Voltage Direct Current (HVDC) Life Cycle
including hydro, wind and solar generation, are Services from ABB including HVDC Care, HVDC
often located in remote, hostile locations and Upgrades, and Long Term Service Agreements
need robust electrical transmission systems to (LTSA) are an insurance policy protecting the pro-
ensure high availability, minimal maintenance and duction uptime, availability and reliability of
of course, low losses. HVDC transmission systems HVDC installations. ABB provides total assurance
offer the best technical and economical long dis- in all phases of the installation lifecycle with
tance transmission solutions, integrating volatile HVDC Care service products like 24/7 phone sup-
renewable generation, and stabilizing power net- port, 24/7 remote access, on-site corrective main-
works. tenance, preventative maintenance, spare parts
management, as well as partial and complete up-
1.7 What else can HVDC do? grades. Total cost of ownership throughout an
There are numerous ways to use HVDC transmis- HVDC system lifecycle relates to the system’s ca-
sion. For example, HVDC systems deliver electri- pacity and performance requirements (service
cal power to remote loads such as offshore plat- level). ABB is committed to delivering customer
forms, and remote loads. In addition to reliably satisfaction by providing timely, responsive ser-
delivering electricity generated from mountain- vice with a passion for excellence and reliability.
tops, deserts and seas across vast distances with ABB Ability is a portfolio of our latest digital solu-
low losses, HVDC systems can stabilize problems tions and platforms designed to help HVDC cus-
in AC networks and improve grid performance in tomers take full advantage of digitalization in
the event of power disturbances. HVDC systems their installations.
are ideal for feeding electricity into densely
populated urban centers, and for interconnecting During the warranty period of an HVDC system
separate power networks to facilitate energy delivery contract we work with customers to min-
sharing and trading. imize future outages and unnecessary stoppages.
With a post-warranty service contract, an ABB
— 3,5%
03 Losses for HVDC HVDC support team proactively schedules pre-
Light have decreased 3,0% ventive support activities and also handles any
since it first was HVDC VSC
introduced in 1997 2,5% rapid response issues that may arise. In addition,
2,0%
Health and Safety is a top ABB priority that en-
sures HVDC support services deliver safe, reliable
1,5%
high-performance power transmission systems.
1,0%
HVDC LCC
0,5%
0,0%
1995 2000 2005 2010 2015 2020
8 H V D C L I G H T I T´S T I M E TO C O N N E C T
9
10 H V D C L I G H T I T´S T I M E TO C O N N E C T
—
This is HVDC Light
There are a number of criteria which help to de- trol loop is active and reactive current, controlled
cide which technology is best suited for a particu- through measurement of the current in the con-
lar customer application, including investment verter inductor and using orders from settings of
costs (capital expenditure), system losses, sys- active and reactive power which an operator can
tem availability, power and voltage levels, means make. In an AC network, the voltage at a certain
of transmission, availability of land and AC net- point can be increased or reduced through the
work support. generation or consumption of reactive power.
This means that HVDC Light can control the AC
In the following sections it will be explained what voltage independently in each station.
advantages customers can obtain from the
unique properties of HVDC Light®. 2.3 Low power operation
Unlike HVDC Classic converters, the HVDC Light
2.1 Independent power transfer and power converter can operate at very low power, or even
quality control zero power. The active and reactive powers are
The HVDC Light system allows fully independent controlled independently, and at zero active
control of both the active and the reactive power power the full range of reactive power can be uti-
flow within the operating range of the HVDC lized. In this way the HVDC Light converter can
Light system. The active power can be continu- operate as a SVC, Static VAr Compensator.
ously controlled from full power export to full
power import. Normally each station controls its 2.4 Power reversal
reactive power flow independently of the other An HVDC Light transmission system can transmit
station. However, the flow of active power to the active power in either of two directions with the
DC network must be balanced, which means that same control setup and with the same main cir-
the active power leaving the DC network must be cuit configuration. This means that an active
equal to the active power coming into the DC net- power transfer can be quickly reversed without
work, minus the losses in the HVDC Light system. any change of control mode, and without any fil-
A difference in power would imply that the DC ter switching or converter blocking. The power re-
voltage in the system would rapidly increase or versal is obtained by changing the direction of
decrease, as the DC capacitors change their volt- the DC current and not by changing the polarity
age with increased or decreased charge. To attain of the DC voltage as for HVDC Classic. The speed
this power balance, one of the stations controls of the reversal is determined by the network. The
the DC voltage. This means that the other station converter could reverse to full power in millisec-
can arbitrarily adjust the transmitted power onds if needed. The reactive power controller op-
within the power capability limits of the HVDC erates simultaneously and independently in order
Light® system, whereby the station that controls to keep the ordered reactive power exchange un-
the DC voltage will adjust its power to ensure that affected during power reversal.
the balance (i.e. constant DC voltage) is main-
tained. The balance is attained without telecom- 2.5 Reduced power losses in connected AC
munication between the stations, but simply on systems
the measurement of the DC voltage. By controlling the grid voltage level, HVDC Light
can reduce losses in the connected grid. Trans-
2.2 Absolute and predictable power transfer and mission line ohmic losses can be reduced. Signifi-
voltage control cant loss reductions can be obtained in each of
The active power flow can be determined either the connected networks.
by means of an active power order or by means of
frequency control in the connected AC network. 2.6 Increased transfer capacity in the existing
The converter stations can be set to generate re- system Voltage increase
active power through a reactive power order, or The rapid and accurate voltage control capability
to maintain a desired voltage level in the con- of the HVDC Light converter makes it possible to
nected AC network. The converter’s internal con- operate the grid closer to the upper limit. Tran-
THIS IS HVDC LIGHT 11
sient overvoltages would be counteracted by the parts. It is therefore not always possible to find
rapid reactive power response. The higher volt- robust damping algorithms that do not excite
age level would allow more power to be trans- other modes when damping the first ones. Many
ferred through the AC lines without exceeding the control methods that influence the transmission
current limits. capacity can experience difficulties in these com-
plex situations. Modulating shaft power to gener-
Stability margins ators, switching load demand on and off, or using
Limiting factors for power transfer in the trans- an HVDC Light system connected to an asynchro-
mission grid also include voltage stability. If such nous grid are methods that can then be consid-
grid conditions occur where the grid is exposed ered. The advantage of these methods is they ac-
to an imminent voltage collapse, HVDC Light can tually take away or inject energy to damp the
support the grid with the necessary reactive oscillations.
power. The grid operator can allow a higher trans-
mission in the grid if the amount of reactive HVDC Light is able to do this in several ways:
power support that the HVDC Light converter can -- by modulating the active power flow and
provide is known. The transfer increase in the keeping the voltage as stable as possible
grid is in many cases larger than the installed -- by keeping the active power constant and
MVA capacity of the HVDC Light converter. modulating the reactive power to achieve
damping (SVC-type damping)
2.7 Powerful damping control using P and
Q simultaneously Line current, power flow or local frequency may
As well as voltage stability, rotor angle stability is be used as indicators, but direct measurement of
a limiting factor for power transfer in a transmis- the voltage angle by means of Phasor measure-
sion grid. HVDC Light is a powerful tool for damp- ments can also be used.
ing angle (electromechanical) oscillation. The
electromechanical oscillations can be rather com- 2.8 Fast restoration after blackouts
plex with many modes and many constituent HVDC Light can aid grid restoration in the event
—
01 HVDC Light station
12 H V D C L I G H T I T´S T I M E TO C O N N E C T
of power disruptions, when voltage and fre- separate the parts physically, so as to fit them
quency support are much needed. This was first into available sites.
proven during the August 2003 blackout in the
Northeastern U.S by the excellent performance of HVDC Light can be implemented in back-to-back
the Cross Sound cable link that interconnects stations, as well as transmission systems with DC
Connecticut and Long Island. In the event of a cables or overhead lines.
power disruption, a black-start capability can be
implemented in HVDC Light systems. This can 2.11 Undergrounding
help an HVDC Light operator speed up grid resto- HVDC Light is well suited to be used with HVDC
ration, because the lack of energy (typically in the cables with XLPE insulation for DC power trans-
first 6-24 hours) may initiate considerably higher mission that are well suited for undergrounding.
prices for energy. This black-start facility is imple- The cables are buried all the way into the DC part
mented and full scale tested in many HVDC Light of each converter building. When the landscape
project such as ÅLink and Skagerrak 4 project. has been restored after the cable laying, the
transmission route quickly becomes invisible.
2.9 Islanded operation
The HVDC Light converter station normally fol- 2.12 Magnetic fields
lows the AC voltage of the connected grid. The The two HVDC cables can normally be laid close
voltage magnitude and frequency are determined together. As they carry the same current in oppo-
by the control systems of the generating stations. site directions, the magnetic fields from the ca-
In the event of a voltage collapse or “black-out,” bles more or less cancel each other out. The resid-
the HVDC Light converter can instantaneously ual magnetic field is extremely low, comparable
switch over to its own internal voltage and fre- to the level of the earth’s magnetic field. Mag-
quency reference and disconnect itself from the netic fields from HVDC cables are static fields,
grid. The converter can then operate as an idling which do not cause any induction effects, as op-
“static” generator, ready to be connected to a posed to the fields from AC cables and lines.
“black” network to provide the first electricity to
important loads. The only precondition is that the The electromagnetic field around an HVDC Light
converter at the other end of the DC cable is unaf- converter installation is possible to keep on a
fected by the black-out. quite low level if required. The active parts
(Valves) of the station is enclosed. The shielding
2.10 Flexibility in design is needed to minimize emissions in the radio fre-
The HVDC Light station consists of three parts: quency range, i.e. radio interference. The emis-
-- The DC yard, with DC cable or DC overhead sion source is that in HVDC Light converter high
line interface currents are switched, giving high internal current
-- The converter of modular design, with the derivatives. Such switchings generate frequen-
IGBT/BIGT valves and the converter reactors cies that might cause radio interference if not
-- The grid interface, with power transformer properly controlled and shielded. Considering
and switches these conditions, the overall and detailed design
—
has been aimed at ensuring proper mitigation of
01 Cable laying The different parts are interconnected with radio interference and corresponding fields to
busworks or HV cables, which make it easy to specified levels. The electromagnetic field levels
—
01
13
—
02
—
03
—
around the installation are therefore below the The building is made up of standardized parts,
02 HVDC Light (power
from 50 – 1,800 MW) values stipulated in Client Specification or rele- which are shipped to the site and quickly assem-
—
vant standards for human exposure. The electro- bled. A typical delivery time from order to hand-
03 HVDC Classic (power
up to 8,000 MW) magnetic emission can be verified through mea- over for operation depends of course on local
surements. The HVDC Light converter installation conditions for converter sites and cable route.
is connected to the AC power grid/system
through AC overhead lines or AC cables. Normally, 2.16 Comparison of HVDC and AC cable systems
current harmonics from the converter are small HVDC cable system
and no harmonic filters are needed on the output -- No limit on cable length
lines. -- No intermediate station needed
-- No increase of capacitance in the AC network
2.13 Low environmental impact -- (avoids low-order resonances)
Environmental considerations have a strong influ- -- Lower losses
ence in the design, the choice of material and the
manufacturing processes. IF XLPE HVDC cable AC cable system
will be used for the transmission link it will mini- -- Cable capacitance limits the practical cable
mize the visual impact compared to overhead length
lines. The fact that no electric or magnetic clear- -- Reactive compensation is needed in most
ance from the HVDC cables is needed, and that cases
the converter stations might be enclosed in a
building, makes the impact of the transmission 2.17 Comparison of ABB HVDC Light and ABB
system on the environment very low. The building HVDC Classic
can be designed to resemble other buildings in ABB HVDC Light (power up to 3,000 MW)
the neighbourhood. -- Each terminal is an HVDC converter with in-
creased controllability
2.14 Indoor design -- Suitable for cable connections, overhead lines
For an indoor design tall steel supporting struc- and Back to Back
tures are not needed and to facilitate mainte- -- Advanced system features
nance and to improve personal safety, converter -- Reduced Footprint, around 30% of corre-
reactors and DC yard equipment are mounted di- sponding size of a HVDC Classic converter
rectly on low foundations/supports and kept -- Short delivery time
within a simple warehouse-style building with
lockable gates and doors. The building will keep HVDC Classic (power up to 12,000 MW)
high-frequency emissions and acoustic noise low -- Most economical way to transmit High power
and protect the equipment from adverse weather. over long distances
-- Long submarine cable connections possible
2.15 Time schedule -- Around three times more power in a right-of-
The converter valves and associated control and way than overhead AC
cooling systems are factory assembled in trans-
portable modules. This ensures rapid installation
and on-site testing of the core systems.
14 H V D C L I G H T I T´S T I M E TO C O N N E C T
HVDC Light
IGBT/BIGT used as active component in valves
-- Multi-chip design
-- Forward blocking only
-- Current limiting characteristics
-- Gate turn-off and fully controllable; forced
commutation
-- High-speed device
200
(kV)
-200
— —
01 AC and DC voltage -400 01
0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.1
characteristics upcca,b,c (voltage at point of common coupling)
— 400 ua,b,c (voltage at converter bus)
02 Simplified single-line 400
diagram for HVDC Light 200
— 200
(kV)(kV)
03 An HVDC Light 0
transmission system 0
can control both active -200
and reactive power. -200
-400
0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.1
-400
0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.1
ua,b,c (voltage at converter bus)
400 udp,n (voltage on positive/negative DC poles)
400
200
200
(kV)(kV)
0
0
-200
-200
-400
0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.1
-400
0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.1
udp,n (voltage on positive/negative
time (seconds) DC poles)
400
200
(kV)
— -200 —
02 03
-400
0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.1
time (seconds) P-Q Diagram (whole voltage range)
1.25 1.25
Valve 1
0.5
Phase
Transformer reactor 0.25
P( φ)
0.25
0.5
Harmonic filter
0.75
DC 1
− 1.25
1.25
− 1.25 Q ( φ) 1.25
HVDC Classic
-- Thyristor used as active component in valves
-- Single silicon wafer
-- Both forward and reverse blocking capability
-- Very high surge current capability
-- No gate turn-off; line commutated
— —
04
04 Simplified Transmission Converter
single-line diagram Converter station line or cable station
for HVDC Classic
—
05 Reactive power Smoothing
exchange for reactor
HVDC Classic.
Converter
Y Y
AC bus
Y
DC filter
Shunt
capacitors AC filters
or other
reactive
equipment Telecommunication
Control
system
—
05
Shunt
banks
Harmonic
filters O
1, P
Unbalance
16 H V D C L I G H T I T´S T I M E TO C O N N E C T
Disadvantages:
Advantages: -- More costly for the same rating compared to
-- No infeed of fault currents from the AC grid at monopolar configurations
DC pole ground faults -- Requires permission for temporary operation
-- Transformers are not exposed to DC stresses with DC ground current
-- No DC ground current -- Requires permission for electrodes (including
environmental effects)
Disadvantages: -- Infeed of fault current from the AC grid at DC
-- Limited redundancy for full power compared pole-ground faults
to a bipolar configuration -- Transformers must be designed for DC
-- Requires two fully insulated DC conductors stresses
Advantages: Advantages:
-- The metallic return DC conductor does not re- -- Redundancy for 50 percent of the total rating
quire full insulation
-- Allows for expansion to a bipolar system at a Disadvantages:
later stage -- More costly for the same rating compared to
-- No DC ground current monopolar configurations
-- Requires low-voltage insulated DC neutral
Disadvantages: conductor
-- Limited redundancy for full power compared -- Transformers must be designed for DC
to a bipolar configuration stresses
-- Transformers must be designed for DC
stresses Multi-terminal
Disadvantages:
-- Requires permission for continuous operation
with DC ground current
-- Requires permission for electrodes (including
environmental effects)
-- Infeed of fault current from the AC grid at DC
pole ground faults
-- Limited redundancy compared to a bipolar
configuration
-- Transformers must be designed for DC
stresses
THIS IS HVDC LIGHT 17
—
01 Back-to-back stations
connect asynchro-
nous networks.
—
Applications
With the features presented in the previous chap- mal maintenance and of course, low losses. HVDC
ter, HVDC Light is the preferred system for use in transmission systems offer the most cost-effi-
a variety of transmission applications, using sub- cient and best technical long-distance transmis-
marine cables, land cables, overhead lines or con- sion solutions. Due to inherent technical advan-
nected back-to-back. tages such as superior controllability, it also
makes integrating volatile renewable generation
3.1 Connecting remote generation and stabilizing power networks easier.
The world’s demand for energy continues to grow
at a rapid pace. Today, energy is mostly generated For long transmission distances, losses can be a
by burning fossil fuels, but in addition to the seri- decisive factor when evaluating different invest-
ous impact this has on the environment, fossil ment alternatives. In general, losses for a long
fuel resources are finite. As they become harder HVDC connection with overhead lines are lower
to find and harvest, sustainable emissions-free than for an HVAC transmission of comparable rat-
renewable energy generation will undoubtedly ing and length.
come to play an important role in the energy busi-
ness. Getting the power to consumers is an addi- For underwater interconnections, AC cable capa-
tional challenge, because the best generating bility is technically limited to a maximum trans-
sites are often in remote areas, so electricity mission distance of something in the range of 50-
must often cross vast distances to get to where it 100 km. For longer distances, DC is the only
is needed most. HVDC is the most reliable and ef- technically reasonable solution.
ficient way of getting it there, and HVDC trans- An HVDC line is more efficient and has a higher
mission systems are already delivering electricity power transmission capacity than an AC line at
to millions of consumers every day. For example, a the same voltage. This means that smaller towers
2,000-km long HVDC transmission line at 800 kV can be used and in many cases you can also avoid
loses about 5 percent of its power to heat, while a second transmission line. By using an HVDC
the power losses in an AC line of similar voltage transmission system for transporting energy, the
are around twice as high. HVDC transmission system will have less visual impact than other
lines also have negligible electromagnetic fields, solutions.
and require a much smaller transmission corridor
than AC systems. 3.1.1 Reference project
It has been argued that comprehensive, intercon- The Caprivi Link Interconnector is a 2 x 300 MW
nected installations of renewable energy such as interconnection between the Zambezi converter
wind power, solar panels and hydroelectric dams, station in the Caprivi strip in Namibia, close to
in combination with some type of storage capac- the border of Zambia, and the Gerus converter
ity, can in the future provide all the electricity station, about 300 km north of Windhoek in Na-
needed on earth. For such a scenario to actually mibia. The converter stations are interconnected
become a reality, a new kind of overlaying trans- by a 950 km long, bipolar ±350 kV DC overhead
mission system backbone with high controllabil- line. This is the first HVDC Light project to be
ity, capacity and efficiency is required. This back- build with overhead lines.
bone can benefit from the features inherent in
HVDC technology, and HVDC is probably the only Maritime Link
technically and economically reasonable solution The Maritime Link Project is a 500 MW high-volt-
to the challenge of permanently integrating re- age direct current (HVDC) connection that will en-
newable energy into our present transmission able clean, renewable electricity generated in
system, and elevating it to the top of our energy Newfoundland and Labrador to be transmitted to
mix. the North American grid in Nova Scotia. The sta-
bilizing features of ABB’s solution will also allow
Essential points Nova Scotia to integrate additional renewables
HVDC technology is a robust electrical transmis- and contribute to Canada’s emission-reduction
sion system that ensures high availability, mini- efforts.
21
—
01
UHVDC technology with advanced control is par- In Europe for instance the energy policy, in which
ticularly suitable for vast countries like China, In- the goal is to create a secure, sustainable and
dia and Brazil, where consumption centers are competitive energy supply for all European citi-
usually far from available power sources. By in- zens and companies, will be implemented by en-
creasing the voltage level of the transmission, couraging the integration of dozens of electricity
considerable advantages for the environment are networks across the continent, expanding trade
gained, such as lower transmission losses and and competition within the European Union’s
smaller transmission line right-of-ways. electricity markets.
Zambezi
Gerus
NAMIBIA
—
02
—
03
Bottom Brook
CANADA
Woodbine
22 H V D C L I G H T I T´S T I M E TO C O N N E C T
HVDC is the only possible technical solution when 3.2.1 Reference project
interconnecting energy markets that operate at East-West Interconnector
different frequencies (asynchronous), or are oth- The 500 MW East-West Interconnector HVDC
erwise incompatible. They are used for intercon- Light transmission system connect the grids of
necting national grids of two or more countries Ireland and Wales. This is the first HVDC Light
or to strengthen the power system within a coun- project to use ±200 kV cables and the link is
try. about 260 km long.
Many more interconnection references can be
Essential points found at www.abb.com/hvdc
HVDC interconnections contribute to the overall
reliability and security of each connected system, 3.3 Connecting remote offshore wind
help reduce system losses, increase transmission Offshore wind power generation is becoming a
capacity, and improve power quality in the adja- key source of large-scale renewable energy sup-
cent AC network. ply, and makes a vital contribution towards ef-
forts to lower the environmental impact of elec-
The inherent controllability of HVDC Light® sys- trical power generation.
tems becomes more and more important for net- In many countries, the best onshore locations for
work operators, especially with the integration of wind parks have already been developed, so utili-
renewable energy into the energy mix, which has ties and energy sector developers are turning to
different characteristics compared to a tradi- offshore sites. The main attraction of going off-
tional fossil fuel based energy matrix. shore is the immense wind resource available. Av-
erage wind speeds offshore can be 20 percent
Power in an HVDC transmission system can flow higher, and the resulting energy yield up to 70
in both directions and be precisely controlled. percent greater than on land. The lack of obsta-
This means that demand and supply can be bal- cles such as hills, trees and the smooth surface of
anced effectively, which facilitates power trading. the sea also make the offshore wind more reli-
Interconnections are used for stabilizing and con- able. As more and larger wind parks are planned
trolling transmission networks in order to prevent for offshore locations, it is necessary to find ways
cascading outages that have occurred in Europe of reliably and efficiently feeding the power gen-
and the U.S. in recent years. erated back into the onshore AC grid.
This is now both technically and commercially
DC is the only option for the underground and un- feasible. Large offshore wind parks can be con-
derwater transmission of power over distances in nected to mainland power grids with either HVAC
the range of 50-100 kilometers. or HVDC transmission systems. Depending on the
size of the park and grid conditions, HVDC is
Interconnecting two systems with HVDC creates needed where the distance to the mainland grid
a technical/economical advantage in that spin- exceeds the range of 50-100 km. Projects such as
ning reserve capacity necessary for system stabil- this need a robust electrical transmission system
ity in each network can be shared, so that if one that can ensure high availability and minimal
suffers from a disturbance, it can borrow spin- maintenance requirements. In addition, these
ning reserve from the other system, and vice systems must adhere to strict national grid
versa. This can postpone, or even eliminate the codes, and must be able to withstand the harsh
need for investments in new generation in both and sometimes ferocious offshore climate condi-
networks. tions.
tively weak. To ensure grid stability, the power Environmental restrictions on overhead power
connection between the offshore park and the lines and substations in coastal areas are com-
mainland grid must fully comply with all applica- mon, thus making the option of undersea and un-
ble connection regulations, i.e. the so called grid derground oil-free cables combined with an
codes. Even very strict grid code compliance is HVDC converter station with a small footprint
easily met with an HVDC system. and reduced visibility attractive.
Another important aspect to be considered is the The HVDC Light® system developed by ABB for
fault ride-through capability in case of AC grid offshore connections can safely and reliably inte-
faults. The HVDC technology allows the wind park grate large-scale wind power production. The
to decouple, or “immunize” itself against electri- system has low losses and stations with small
cal disturbances on the mainland grid if neces- footprint and light weight. This is especially im-
sary, protecting turbines and other equipment. portant when accommodating them on offshore
The DC system evacuates the surplus energy from platforms.
the wind park during AC network faults. No
abrupt change in the output power from the wind
turbines will occur, and the disturbance to the
wind turbines is minimized.
Woodland
Shotton
IRELAND
UK
24 H V D C L I G H T I T´S T I M E TO C O N N E C T
3.3.1 Reference projects that ensures high availability and minimize sys-
BorWin1 is the name given to the grid connection tem losses.
of BARD Offshore 1, one of the world’s largest and
most remote offshore wind farms, located in the ABB was responsible for system engineering in-
North Sea. ABB technology integrates the power cluding design, supply and installation of the off-
generated here into the German mainland grid shore converter including the platform, sea and
with a 400 MW HVDC Light transmission system, land cable systems and the onshore converter
which includes an offshore and onshore converter station. Land cables has been laid underground,
station and cable, 75 km underground and 125 km minimizing environmental impact.
submarine. Full grid code compliance ensures a
robust network connection. The completed BARD DolWin beta is today the world’s most powerful
Offshore 1 wind farm consists of 80 wind tur- offshore converter station in the North Sea. The
bines rated at 5 MW each. The BorWin 1 link feeds 320-kilovolt converter station, housed on an off-
the receiving station at Diele on the German shore platform, has a 916 megawatts (MW) power
mainland, where the wind-generated power will transmission capacity, enough to power around
be injected into the German 380 kV grid. This 1,000,000 households with clean energy.
transmission link will reduce CO2 emissions by Wind farms are connected with AC cables to the
nearly 1.5 million metric tons per year, replacing HVDC converter station installed on an offshore
fossil-fuel generation. The transmission system platform in the North Sea. The generated power
also supports further wind power development in are transmitted through a 45-km long DC sea ca-
Germany. ble system and a further 90-km long land cable to
an HVDC onshore station at the grid connection
The DolWin1 offshore wind HVDC link was sup- point of Dörpen West.
plied by ABB to the German company TenneT, The
800 MW HVDC Light transmission system con- The HVDC Light system used provides numerous
nects offshore wind farms located in the North environmental benefits, such as electrical losses
Sea DolWin1 cluster to the German national grid. of less than 1 percent per converter station, neu-
Dörpen/West
magnetic fields, oil-free cables and compact con-
verter stations, making it an ideal for connecting
remote wind farms to mainland networks without
distance limitations or constraints on the grid.
The system features ABB power semiconductors
BorWin Alpha
GERMANY
Diele
A P P L I C AT I O N S 25
Troll A Kollsnes
NORWAY
machine installed on the platform to drive com- traditional transmission lines. As power transmis-
pressors that maintain gas delivery pressure, sion levels increase, the risk of exceeding the
compensating for falling reservoir pressure. short-circuit capability of existing switchgear
equipment as well as other network components
This solution was selected because of its positive becomes another real threat to the expansion of
environmental effects, eliminating CO2 emis- power networks. The effect of increasing demand
sions, the long cable distance, and the compact- on the power quality in urban areas is also an im-
ness of the converter on the platform. portant factor to consider for the power system
engineer.
In 2015, ABB commissioned additional two addi-
tional compressor drive system, each rated 50 Strategies to develop urban power networks
MW. This provides great operational flexibility must address issues like power congestion, pollu-
and very good reliability as a result of redundant tion, acoustical and electrical noise, power quality
systems. and control, short-circuit power restriction, per-
mits and the scarcity of land for sites, among
The Johan Sverdrup HVDC Light power-from- other factors. Faced with steep increases in de-
shore transmission system in the North Sea deliv- mand, urban electrical systems require solutions
ers power to the petroleum field, providing a reli- that may be easily located within urban boundar-
able power supply, reduced CO2 and NOx ies, and have short lead times from decision to
emissions, safer and better work environment on transmission.
the platforms and reduced costs for operation
and maintenance. The power transmission sys- Essential points
tem, including HVDC Light converters and cables, The problems mentioned above can be efficiently
provides voltage and frequency control of the solved with ABB’s HVDC Light® transmission sys-
platform power system. This provides great oper- tem, featuring VSC-based technology and oil-free
ational flexibility and very good reliability. DC transmission cables. This system uses small
power stations ideal for feeding electricity with
3.6 City center infeed low losses into densely populated urban centers.
Power loads in cities are increasing as the world It is quick to build and commission thanks to its
urbanizes, and metropolitan power networks are modular, pre-assembled design. Power is trans-
continuously upgrading in order to meet the de- mitted via extruded polymer underground cables.
mand for power. At the same time, environmental
issues are at the top of the global agenda, as The advanced power control capabilities of an
powerful forces push to replace old-style local HVDC link can be used to control the power flow
generation with power transmission from cleaner in the AC network, thus optimizing the load flow
sources. through the existing lines and in turn helping to
reduce overall losses in the grid, increase capacity
Land space being scarce and expensive, substan- and improve stability.
tial difficulties arise whenever new right-of-way
must be secured to carry additional power over The permit process for projects using DC under-
SWEDEN
NORWAY
ground cables is also normally faster and easier tion in the New York and New England electricity
than for traditional overhead AC transmission markets by enabling electricity to be traded
lines. among power generators and customers in both
regions.
The use of existing waterways, road banks, rail-
road track banks and overhead line right-of-ways The Cross Sound Cable HVDC Light link has
are some possible alternatives for the cable route. proven itself to be a very valuable asset during
DC cable has no technical limit with respect to grid restoration efforts following the large black-
transmission distance. out of August 14, 2003 in the USA, and was the
first transmission link to Long Island to go back
Replacing existing AC overhead lines with DC ca- into service. HVDC Light transmission will be
bles is an opportunity to create a more effective available almost instantly after a blackout, and
power corridor using the same right-of-way, since does not need any short circuit capacity (black
DC can transmit 2-to-3 times more power (in start capability) to become connected to the grid.
some cases even more) than a comparable AC
system, without creating stability problems. More references can be found at www.abb.com/
hvdc
Laying and jointing extruded DC transmission ca-
bles can be done quickly, because the cables are 3.7 Connecting remote loads
robust and flexible. The pre-fabricated joints can Electrical systems are mostly built as meshed
be speedily installed, taking considerably less networks with multiple interconnections between
time than conventional cables. various loads and generation stations. In such a
network, the power can be exchanged over differ-
To reduce visual impact, a major part of an HVDC ent routes, and the cost of power can be consid-
station or the entire station can be built as an en- ered common to all loads in the network. How-
closed building to fit into its surroundings. The ever, there are also many hard-to-reach places
station design is suitable for handling high power that are not connected to a power network at all
levels on a compact site, which is very useful today.
where real estate is at a premium.
These distant loads include islands and cities in
3.6.1 Reference project remote areas, or industries in remote locations
Cross Sound Cable is an HVDC Light underwater such as mines. The supply of power to a distant
cable link between Connecticut and Long Island, load can be made by a radial transmission from a
New York. ABB has provided a complete 330 MW, meshed network or by local generation using, for
40 km HVDC Light transmission system. The sys- instance, diesel generators or gas turbines. De-
tem is made up of high-tech extruded, oil-free, pending on the amount of electricity needed, the
cables buried under the seabed, with a converter distance from the grid to the load and other geo-
station at New Haven, Connecticut and Shoreham graphical factors, DC transmission can comple-
on Long Island. ment or replace local generation as the power
supply for a remote load.
The Cross Sound Cable improves the reliability of
power supply in the Connecticut and New En- Essential points
gland power grids, while providing urgently HVDC is a proven electrical transmission system
needed electricity to Long Island. The HVDC Light for remote loads that can eliminate polluting, in-
connection is also designed to promote competi- efficient and expensive local generation, and pro-
CANADA
New Heaven
Shoreham
USA
Västervik
Ygne
SWEDEN
vide remote, off-the-grid locations with reliable, tance underground or submarine cables. HVDC
environmentally friendly power supplies. If the re- Light® technology can operate at variable fre-
mote load is located in a tourist or otherwise sen- quency to more efficiently drive large compressor
sitive area, there are reasons other than strict or pumping loads using high-voltage motors,
economics to consider a transmission alternative. making it a viable power alternative for industrial
sites.
Fees on pollution and carbon dioxide emissions
from diesel generators or gas turbines may also 3.7.1 Reference projects
make HVDC transmission solutions more The original Gotland sea cable transmission is a
competitive and attractive. 260 MW bipolar HVDC Classic cable transmission
from Västervik on mainland Sweden to Ygne on
As a bi-product of DC transmission a fibre optic the island of Gotland. It was built in 1954 and ex-
cable could easily be attached to the same infra- panded in 1983 and 1987. The main reason for
structure when laying the cable or installing the choosing HVDC transmission was to replace local
transmission line, thus improving the quality of generation on the island with a more environmen-
life for the population in the remote location. tally friendly system, and also due to the consid-
erable length of the sea crossing from the main-
A transmission link also makes sense if local re- land, 96 km.
newable generation such as hydro, solar or wind
power exists or is planned, because the surplus In 1999 a 50 MW HVDC Light underground cable
energy produced can easily be exported and the transmission was installed from the southern tip
back-bone AC network supported as needed. of the island in Näs to Bäcks close to the classic
HVDC station in Ygne. Wind farms had been in-
In the case of sea crossings to islands and penin- stalled in the south of the island, and this new re-
sulas, AC cables are only feasible for relatively newable energy generation needed to be evacu-
short distances, in the range of 50-100 km. An ated. HVDC Light®’s capacity to overcome the
HVDC Light® system has no distance limitation. power quality problems in wind power plants and
the possibility of transmitting the power via un-
The HVDC link can be designed for maintenance derground cables also encouraged the local util-
kept to a minimum and performed during short ity, GEAB, to install the system. All equipment was
biannual periods. mounted in enclosed modules in the factory and
were fully factory tested, so that civil works, in-
Self-commutation, dynamic voltage control, and stallation and commissioning was kept to a mini-
black-start capability allow compact HVDC Light® mum.
transmission to serve isolated loads long-dis-
30 H V D C L I G H T I T´S T I M E TO C O N N E C T
—
HVDC Light technology
—
01 Simplified circuit
diagram of HVDC Light +DC
cascaded two-level con-
verter. On the positive
arm, a single valve cell
is pointed out; in the
negative arm, an entire
valve arm is highlighted.
AC
(aux)
-DC
H V D C L I G H T T E C H N O LO G Y 31
4.1.2 Active and reactive power flow The typical P/Q diagram, which is valid within the
The fundamental base apparent power is defined whole steady-state AC network voltage range, is
as follows (See figure 1) shown in the figure below. The p.u. is related to
apparent power (S=P+iQ).
Where:
d = phase angle between the converter bus volt-
age UC and the valve bus voltage UV
P-Q Diagram (whole voltage range)
L = inductance of the converter reactor 1.25 1.25
—
02 Reactive power flow.
+DC
L
IV
AC
(aux)
UV UC UL
-DC
32 H V D C L I G H T I T´S T I M E TO C O N N E C T
4.2 HVDC Light base modules zation between the production cost of the cable
The different HVDC Light base modules are pre- and the economic evaluation of losses. For exam-
sented below. The typical power capacity and to- ple, a larger cross-sectional area results in a more
tal losses for different cable lengths are also expensive cable, but fewer losses are produced
given for each module. Note that a typical cable and at a certain cable length, cable life-time and
size has been chosen for the figures in the tables. loss evaluation, an optimization point can be
The selection of cable size is generally an optimi- found.
—
01
—
02
H V D C L I G H T T E C H N O LO G Y 33
— —
03 Typical layout HVDC 03
Light 700 MW block.
—
04 Typical layout
HVDC Light 1,000
MW block
—
04
34 H V D C L I G H T I T´S T I M E TO C O N N E C T
In an asymmetric base module configuration, the length, cable cross-sectional area and cable in-
ratings and the transfer capability for different stallation must be considered. In general, it is
cable lengths follow the same principles as for more economical to choose a lower voltage and
the symmetric configurations described above. higher current for short distances.
The only difference is that only half of the power
is available. For longer distances, it is more economical in
most cases to choose a higher voltage, even if a
4.2.7 Selection of base modules for higher DC voltage increases the cost of the con-
cable projects verters. A choice of either a symmetric or asym-
The optimization of an entire project, including metric converter type is typically based on the
both converters overhead lines and/or cables, distance between terminals, reliability require-
must be performed separately for each specific ments, need for staged increase of power capac-
business case, since active/reactive power de- ity and the possibility of using electrodes.
mand, loss evaluation, overhead line length, cable
—
01 Bipolar HVDC
Light scheme. + DC
AC
neutral
AC
- DC
H V D C L I G H T T E C H N O LO G Y 35
4.3 Main circuit & station design pology is distributed and integrated as a part of
each valve cell, instead of being placed at each
4.3.1 Power transformer pole, as in the two-level topology. A pole capaci-
The transformer is a single-phase or three-phase tor also exists for the MMC converter, but is con-
AC power transformer with a tap changer, sub- siderably smaller. The cell capacitor is charged or
jected to almost no harmonies similar to conven- discharged, depending on the current direction,
tional AC transformers. However, for asymmetri- each time the cell is switched. The cell capacitor
cal configurations, the transformer will be is a dry type capacitor.
exposed to a DC-offset in the valve side AC volt-
ages, which will result in a slightly more compli- 4.3.4 AC filters
cated transformer design. The tap changer is The output voltage from a MMC converter topol-
generally located on the valve side for a symmet- ogy is already of sinusoidal character with very
rical configuration and on the network side for an low harmonic content, but the possible need for
asymmetrical configuration, since the tap chang- AC filters is mainly decided by the requirements
ers have difficulty in handling the DC-offset. put on filter performance, e.g. permissible volt-
age distortion, and the harmonic network imped-
4.3.2 Converter reactors ances at the point of connection.
The converter reactor is one of the key compo-
nents in the converter station, the main purpose 4.3.5 DC filters
of which is to: For converters directly coupled to a DC cable, no
additional DC filters are generally considered nec-
Provide active and reactive power control. The essary, since the inherent suppression of any har-
fundamental frequency voltage across the reac- monics is sufficient. However, overhead lines di-
tor defines the power flow (both active and reac- rectly coupled to the converter station will require
tive) between the AC and DC sides. a more detailed investigation and the final out-
Limit short-circuit currents through the valves. come mainly depends on the project-specific re-
The converter reactor impedance, in combination quirements put on filter performance.
with the transformer impedance, defines the
short circuit current for the valve diodes. A typical requirement can be expressed as an
equivalent weighted residual current fed into the
There are two converter reactors per phase, one DC transmission at each station. The current is
for the positive and negative valve arm respec- calculated as where:
tively, which each consist of vertical coils, stand-
ing on insulators. The CTL converter reactors are -- Ieq is the psophometrically weighted, 800 Hz
no longer stressed by large switching voltages, as equivalent disturbing current
was the case in the conventional two-level con- -- Ih is the vector sum of harmonic currents in
verter topology, but carries both ac and dc cur- cable pair conductors and screens at har-
rent. monic h
-- Phf1 is the psophometric weight at the fre-
4.3.3 Capacitors quency of h times the fundamental frequency
The main capacitance for the MMC converter to-
—
02 Spare power
ABB transformer
at an HVDC site.
36 H V D C L I G H T I T´S T I M E TO C O N N E C T
4.3.6 High-frequency (HF) filters across the IGBT provides the gate unit with the
The necessarily high dv/dt in the switching of the current needed to drive the gate and feed the op-
valves means that HF noise is generated. To pre- tical communication circuits and the control elec-
vent this HF noise from spreading from the con- tronics.
verter to the connected power grids, particular
attention is given to the design of the valves, to The IGBT cell
the shielding of the housings and to ensuring An HVDC Light valve is built up by cells. A cell con-
proper HF grounding connections. sists of two switches and one capacitor module
One of the switches can, during on state, lead the
To further limit HF interference, Radio Interfer- current through the cell capacitor, whereas the
ence (RI) filters may be installed. If power line car- other switch can bypass the capacitor. The flexi-
rier (PLC) systems are used nearby in the con- bility of the BiGT as a semiconducting device also
nected power grid, additional PLC filters may be makes it possible to block the current immedi-
required. ately if a short circuit is detected.
A
37 A
B B
C C
To DC line
D D
E E
To AC network
F F
G G
To DC line
H H
J J
— ture. The BiGTs are water cooled and the water heat exchangers using either air or a secondary
01 Single-line diagram of
K K
a HVDC Light converter pipes are placed in the bottom of the valve to water circuit as cooling medium. The water in the
minimize the risk and consequences of water valve cooling system passes continuously
L
leakage. All BiGTs and heat sinks in a module are through a de-ionizing system, to keep the con- L
mounted tightly together under very high pres- ductivity of the water low. The temperature of the
We reserve all rights in this document and in the
sure, in order to minimize contact resistance and water in the valves is controlled by a MACH-based
information contained herein.
M Customer Prepared Title Customer doc. id. Cust. rev. id. Lang. M
increase cooling capacity. The assembling cooling control system, for example regulating
© ABB AB (SE)
Project Responsible department Document kind Status Doc. Id. Rev. id. Page No Cont. page
Single Line Diagram Draft .-01 1 -
method with BiGT cells hanging in the valve hall, the number of fans to be operated in order to
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
together with controlled humidity levels, makes it achieve the necessary cooling capacity. In addi-
possible to reduce the distances between tion to temperature measurements, the cooling
high-voltage parts and the surroundings. Most of system is also equipped with sensors for pres-
the HVDC Light converter parts can be pre-as- sure, water flow, level and conductivity, and it
sembled at the production location to minimize controls motor-operated valves, pumps and fans.
the assembly work on site. If necessary, electrical heaters or glycol can be
added to prevent the water from freezing if the
Valve testing converter station is located in a cold area.
The applicable standard for HVDC Light converter
valve testing is IEC 62501. This standard defines
how to perform relevant testing for assuring ade-
quate electromechanical design, voltage and cur-
rent withstand capability, production quality etc.
The tests are divided into dielectric, operational
and production tests. The dielectric test verifies
the electromechanical design with respect to
voltage, whereas the operational test verifies the
operation of the valve, i.e. current, voltage and
temperature stresses. Production tests are per-
formed on every BiGT module before delivery,
thus ensuring quality and consistency in the pro-
duction.
All major parts of the valve cooling system are The supply to the internal AC bus can be taken
provided with redundant equipment. The control from an additional winding on the converter
system consists of two separate systems that transformer, if available. In this way, the power
measure all parameters using different transmit- supply is guaranteed at all times when the station
ters, all in order to minimize the risk of an un- is in operation. The output voltage is normally
wanted stop. Both systems are able to control the around 20 kV, which means that an intermediate
two main pump motors, and the low-voltage transformer is necessary to provide a 400 V sys-
switchgear has switchover functions to ensure tem. The external power supply is generally taken
uninterruptible operation. The software also per- from a local AC system and is used as back-up
forms weekly changeovers of the pumps in opera- source.
tion, in order to ensure equal wear of the equip-
ment. The redundancy of all the equipment also Valve cooling pumps: the duplicated valve cooling
simplifies the maintenance of the valve cooling pumps are controlled by frequency converters for
system. If maintenance is necessary, it is possible maximum flexibility. The frequency converter also
to change which pump will run manually directly makes it possible to use a DC backup source to
from the operator computer. Some parts of the keep the pump running, if auxiliary power is lost.
cooling system can be closed and disconnected
to allow maintenance to be carried out without in- Station battery system: the control equipment
terrupting the power transmission. The valve and other DC loads are supplied from a dupli-
cooling system used for HVDC Light is based on cated battery system with a backup time of at
the valve cooling system used for thyristor valves least two hours. Critical AC loads within the con-
in conventional HVDC converters since 1980. trol equipment, such as servers, computers, LAN
switches, etc., are supplied from a DC/AC inverter
4.3.9 Station service power fed from the station battery and with an auto-
The station service power system is vital for reli- matic switchover to the alternative AC supply in
able operation. The design of the station service the event of inverter failure or overload.
power focuses on:
4.3.11 Civil, installation and commissioning HVDC Light transmission is designed according
General to the following principles in order to assure high
-- Both the civil engineering works and equip- reliability and availability:
ment installation are normally contracted to a -- Simple station design
local contractor, who will perform the works -- Use of components with proven high reliabil-
under the supervision of ABB engineers. ity
-- Automatic supervision
On-site inspection and test activities comprise: -- Use of redundant control systems and equip-
-- Verifications and inspection during civil engi- ment
neering work -- Available spare units
-- Pre-installation verifications -- The design must allow maintenance activities
-- Verifications during installation (forced and scheduled) to be performed with
-- Equipment tests minimum curtailment of the system operation
-- Scheduled maintenance that requires link
Testing of subsystems of the HVDC system shut-down must be minimized
-- Subsystem functional (circuit) tests
-- Start up of auxiliary systems 4.3.13 Maintainability
Unavailability due to scheduled maintenance de-
System tests of the HVDC system pends both on the design of transmission and on
-- Terminal test organization of the maintenance work. The mod-
-- High-voltage energizing ern design of HVDC Light, which incorporates ex-
-- Terminal operation tensive redundancies for essential systems such
-- Transmission test as cooling systems, duplicated control systems
and station service power, allows most mainte-
40 H V D C L I G H T I T´S T I M E TO C O N N E C T
nance work to be done with no interruption of op- ABB is working with health, safety and environ-
eration. Scheduled unavailability per year is gen- mental issues as highest priority during all
erally estimated to be below 0.5 percent. The phases of project execution. ABB was certified in
service interval can be designed with a two year accordance with ISO 14001 in 1998 and according
interval. to OHSAS 18001 in 2009.
—
01 Bipolar HVDC —
Light scheme. 01
—
+ DC
02 One IGBT module
IGBT cell
—
03 StakPak™ IGBT with
six sub-modules.
L
AC
Module
- DC
Valve arm
— —
02 03
H V D C L I G H T T E C H N O LO G Y 41
4.5 HVDC Light control and protection system Developments in the field of electronics are ex-
To operate an HVDC Light transmission as effi- tremely rapid at present, and the best way to en-
ciently as possible, a powerful, flexible and reli- sure that the designs can follow and benefit from
able control and protection system is required. To this is to build systems based on open interfaces.
fulfill current and future requirements, ABB has This is achieved by using international and indus-
developed a fully computerized control and pro- try standards, as these standards have long life-
tection system using state-of-the-art computers, times and ensure that spare and upgrade parts
microcontrollers and digital signal processors are readily available.
connected by high-performance industrial stan-
dard buses and fiber optic communication links. 4.5.1 Control and protection system design
The HVDC Light control and protection system
The system is called MACH (Modular Advanced consists of the station control and monitoring
Control for HVDC and SVC), and is designed spe- servers, operator workstations, control and pro-
cifically for converters in power applications. All tection main computers, I/O systems and valve
critical parts of the system are designed with in- control units typically arranged as shown in the
herent parallel and serial redundancy and use the figure below. Thanks to the modularity and high
same switchover principles as used by ABB for performance of the MACH equipment, the type of
HVDC applications since the early 1980s. hardware and system software used for an ABB
HVDC Light control system are the same as in a
Because of the extensive use of computers and classic control system. In fact, only the applica-
microcontrollers, it has been possible to include tion software and the valve control differs.
very powerful internal supervision, which will
eliminate periodic maintenance for the control Control system redundancy design
equipment. As a consequence of placing all func- The design criterion for the control system is 100
tions in computers and micro-controllers, soft- percent availability for the transmission system,
ware plays the most important role in system de- i.e. no single point of failure should interrupt op-
sign. By using a fully graphical functional block eration. Therefore, redundancy is provided for all
programming language and a graphic debugging system parts involved in the power transfer. The
tool running on networked standard computers, redundant control systems are designed as dupli-
it is possible to establish a very efficient develop- cated and parallel systems acting as active or hot
ment and test environment to produce high qual- standby. At any time, only one of the two systems
ity programs and documentation. is active, controlling the converter and associated
equipment. The other system, the standby sys-
To achieve high reliability, quality is built into ev- tem, is running but the outputs from that system
ery detail from the beginning of the engineering are disabled.
design phase. This is assured by careful compo-
nent selection, strict design rules and, finally, by Control system changeover
the extensive factory system testing of the con- The system switchover commands can be initi-
trol system connected to a real-time HVDC simu- ated manually or automatically. If a fault is de-
lator. tected in the active system, the standby system
automatically takes over control, becoming the
H V D C L I G H T T E C H N O LO G Y 43
—
01 MACH Control
and Protection
system structure.
Gateway System Operator Maintenance
Server Servers Workstation Workstation
LAN
PCPA PCPB
therefore avoided. The main computers are de- and protection main computers and the various
signed for mounting on DIN rails in the clients on the network such as servers and opera-
rear-mounting plane of control and protection cu- tor workstations.
bicles.
Field buses
4.5.3 I/O system • CAN bus
The interface between the main computers and ISO standard buses, ISO 11898, also known as
the rest of the HVDC facility is the I/O system. It CAN (Control Area Network), are used for commu-
is placed in cubicles where electric signals to and nication with binary type I/O devices (disconnec-
from the main circuit equipment is connected to tors and breakers etc.), within some parts of the
I/O units or distributed out in junction boxes in I/O systems. The CAN bus combines a set of
the switch yard. The I/O units can be of different properties important for use in an HVDC station,
types such as digital input, digital output, voltage namely:
and current measurements and switch control It is a high-speed bus with an efficient short mes-
boards. The units are built in a modular design sage structure and very low latency
ensures that it is easy to adapt the I/O system to There is no master/slave arrangement, which
project-specific requirements and also facilitates means that the bus is never dependent on the
easy addition of new functions to the control sys- function of any single node to operate correctly
tem. Each redundant system has its own full set Efficient CRC checks and hardware features to re-
of I/O units. The I/O system are connected to the move a faulty node from the network.
main computer cubicles using optical field bus
connections, to avoid electromagnetic interfer- • eTDM bus
ence. Fiber optic communications on eTDM are used for
fast communication between the Digital Signal
4.5.4 Communication Processors in the main computers and the I/O
The communication inside the converter station system. The eTDM bus in the MACH system is a
uses a hierarchy of serial buses. A general rule for high-speed, single fiber, optical data bus for digi-
the use of serial buses is to use standardized tized analog measurements, digital signals, sta-
buses and protocols as long as possible. The ob- tus information and CAN messages. The eTDM
jective is to ensure a long economic lifetime for bus is characterized by large data carrying capac-
the buses and to ensure that the components ity, very low latency and “no jitter” operation. This
used to build the bus structures are available is absolutely essential when used to feed the
from independent sources. The following text HVDC controls with high bandwidth measured
gives some examples of used communication signals. Each eTDM bus is able to transmit over
protocols: 1,000,000 samples per second (one sample every
µS).
Local communication
The local area network used in the control system • EtherCAT
is based on the ubiquitous IEEE 802.3 standard EtherCAT is a high performance standard Ether-
— (Ethernet). Some parts are using layer 2 Ethernet net based Field bus, , IEC61158, used for commu-
01 ABB workers at on Gigabit networks to archive short latency, for nication between I/O units and the main comput-
the Tjele HVDC Light
converter station example between two main computers, and other ers. The bus is used for analog and digital signals
in Denmark are based on TCP/IP for communication control using a sampling speed of up to 10kHz.
—
01
H V D C L I G H T T E C H N O LO G Y 45
Remote communication station. The reactive power control tracks the ref-
If station-to-station communication is included, erence value and generates a current reference,
it is handled by communication boards in the controlling the reactive power at the network side
main computer of the pole control and protection of the transformer to a level set by the operator. A
(PCP) cubicles. This pole-level communication new operator order is fulfilled by the control sys-
gives a more robust design than a centralized sta- tem at a selected ramp speed, giving a smooth
tion-level telecommunication unit. The communi- change in reactive power. If the AC voltage is out-
cation is synchronous and conforms to ISO 3309 side the predefined limitations, the converter
(HDLC frames) for high security. If available, a control will no longer follow the reactive power
LAN/WAN type of communication is also used. order; instead it will temporary switch to AC volt-
This eliminates the need for special communica- age control in order to keep the AC voltage within
tion boards and provides even higher perfor- limits.
mance. ABB has experience with all types of tele-
communication, ranging from 50 and 300 bps The selection of AC voltage control and reactive
radio links, via the 1,200, 2,400 or 9,600 bps com- power control is exclusive; only one of these con-
munication links using analogue voice channels, trol modes is active at a time. The system will up-
up to high speed links obtained with optical fiber date the reference value automatically at start-up,
connections. shut-down or when changing between the control
modes during operation, to have minimal effect
4.5.5 Control functions on the AC network.
Each HVDC Light converter is able to control ac-
tive and reactive power independently by simulta- AC voltage control
neously regulating the amplitude and phase angle If the converter station is set to AC voltage con-
of the fundamental component of the converter trol, the control system tracks the internal AC
output voltage (refer to section 4.1.3). The gen- voltage reference and generates a reference for
eral control scheme of one converter station is the current control. AC voltage setting and ramp
shown in the figure below. speed is adjustable by the operator. In AC voltage
control, the reactive power can be any value
DC voltage control within the PQ capability, as described in 4.1.3. The
Forces the maximum DC system voltage to track internal AC voltage reference may differ slightly
the reference setting via feedback control, and from the operator setting depending on the
produces an active current order. This control droop gain. This means that a higher reactive
function is not accessible to the operator. power load will give a larger difference from the
AC voltage order, ensuring stable operation also
Active power control if the UQ characteristic of the network is flat. This
The active power control generates a contribu- is especially important in strong AC networks.
tion to the DC voltage reference depending on
the active power reference. This voltage differ- AC current control
ence between the stations drives the desired DC The AC current control includes two types of reg-
current. A feedback control keeps the power at ulators; one controlling the active current compo-
the desired value. When the operator orders a nent and one controlling the reactive current
new power setting, the power is ramped to the component. The outputs from the DC voltage
desired level at a selected ramp speed. It is possi- control and AC voltage or reactive power control
ble to ramp through zero transmitted power serve as inputs to the AC current control.
when reversing power direction. Only one station
is allowed to be in DC voltage control mode, and The output of the AC Current controller is the con-
this station is controlling the DC voltage. The verter AC voltage reference. This control function
other station(s) is/are in Active power control is not accessible to the operator.
mode. If a switch between active power control
and DC voltage control is initiated, this is super- Converter firing control
vised and coordinated by the control software to Converter Firing Control (CFC) decides how to
make a smooth transition. All other power orders switch the converter cells in order to achieve the
in the system, such as emergency power control converter AC voltage requested by the AC voltage
actions and frequency control contribution, are reference.
also routed via the active power controller. This is
to ensure smooth transitions between normal op- Tap changer control
eration and automatic system actions. This device controls the stepping of the trans-
former tap changer. The purpose is to keep the
Reactive power control converter bus voltage and the relationship be-
The HVDC Light converter can either generate or tween the AC and DC voltage (modulation index)
consume reactive power, independently in each within specified ranges.
46 H V D C L I G H T I T´S T I M E TO C O N N E C T
Start breaker failure protection openness, flexibility and ergonomic aspects. The
At the same time as a trip order is sent to the AC SCM system comprises several operator worksta-
breaker, an order may also be sent to start the tions (OWS) and servers.
breaker failure protection. If the breaker does not
open properly within a certain time, the breaker The SCM system integrates a large number of fea-
failure protection orders retripping and/or trip- tures such as:
ping of the next breaker. -- Control of the HVDC Light from process im-
ages
4.5.8 Human-machine interface -- Sequential event recorder
A well-designed and flexible human-machine in- -- Archiving of events
terface (HMI) is essential, and to avoid human er- -- Powerful alarm handling via list windows
rors, all parts of these systems must be easy to -- Effective user-defined data filtering
use. The HMI must be able to announce alarms -- Flexible handling of both on-line and historical
and perform operator controls in a safe and reli- trends
able way. For example, several thousands of mea- -- On-line help functions and direct access to
sured values, indications and alarms of different plant documentation
types need to be handled. All changes in the state -- Transient fault recording and analysis
of these signals must be recorded and time -- Remote control via gateway station communi-
tagged with high resolution for accurate re- cation interface
al-time and post-fault analysis.
—
01 Control block
diagram with simple
single-line diagram. Reactive Power
Operator Input
AC Voltage Reference Reference
Path of information
Measurement
upcc AC Voltage Reactive Power Qmeas
Control Control (calculated from upcc and ipcc)
Islanded Network
P meas udc,pos udc,neg iv,neg iv,pos Operation?
(calculated from
upcc and ipcc)
Converter Firing
Control
uc
upcc uc TCpos
Valve Control
iprim udc,pos
iv,neg
upcc TCpos uc udc,neg
fpcc
48 H V D C L I G H T I T´S T I M E TO C O N N E C T
4.5.9 Maintenance of MACH main computers and MACH boards remotely from
a single engineering workstation. Software main-
General tenance can also be performed from outside the
ABB MACH control and protection equipment is station using remote access.
designed to be maintenance free, with the short- Transient fault recorder
est possible repair times. Periodic maintenance is The transient fault recorder (TFR) is integrated as
eliminated by the extensive use of self-supervi- a part of the control and protection software. The
sion built into all microprocessor-based elec- TFR is an invaluable analysis tool and outper-
tronic units, and by the system’s ability to check forms old-fashioned external TFR’s, as it always
all measured values without disturbing the power gives a correct representation of the important
transmission. The internal supervision of micro- internal control signals. The TFR continuously
processor-based systems includes hardware su- samples the selected channels to be monitored
pervision, auxiliary power supervision, program for fault analysis. There is a predefined selection
execution supervision (stall alarm), memory test of protection and control signals, but also a num-
(both program and data memory) and supervi- ber of channels which are available to be chosen
sion of communication. The operation of the field freely by the operator. This makes it possible to
buses is monitored by a supervisory function, monitor any internal signal in the control and pro-
which continuously communicates with each indi- tection software. As the TFR is an integrated part
vidual node of the system. Any detected fault re- of the HVDC control system, it also runs in both
sults in an alarm and switchover to the standby the active and the standby systems. TFR data is
system. Due to the redundant design of the con- stored in the COMTRADE format (IEEE C37.111-
trol system, corrective maintenance does not re- 1991), and any standard program capable of inter-
quire shutdown of any main circuit equipment. preting the format can be used for post-fault
Thanks to the versatile internal communication analysis of the stored TFR records.
interfaces, it is easy to update software both in
—
02 Typical control page
with single line diagram
for a HVDC Light station.
H V D C L I G H T T E C H N O LO G Y 49
—
01 Simple single-line
diagram with examples
of protection functions.
Transformer and Converter Bus Abnormal IGBT Short Circuit DC Voltage Unbalance
Main AC Bus Voltage Protection Protection Protection
Overcurrent Protection
—
HVDC Care
Lifecycle Services for HVDC
ABB’s goal is to maintain high availability and reli- Health and Safety is a top ABB priority, encom-
ability in HVDC systems for our customers around passing all employees, contractors, visitors and
the world, supported by ABB’s global footprint and the public. ABB staff strive to maintain a safe and
unmatched capacity to act locally in collaboration healthy working environment at all production
with customers and partners. ABB commits to the sites and facilities by ensuring that adequate
entire system lifecycle, striving always to earn and steps are taken to prevent accidents and injuries
maintain customer trust over the long term. Our and minimize the hazards inherent in the working
people have extensive experience with HVDC sys- environment as far as is reasonably practicable. At
tems, while our process and service solutions the job site Health and Safety is always our first
safely optimize the lifecycle of customer systems. priority, and zero injuries is our expectation and
goal.
During the warranty period of an HVDC system de-
livery contract, we work with customers to mini- Lifecycle Services for HVDC consists of service
mize future outages and unnecessary stoppages. categories divided into service products, each
Following a customer takeover, an ABB support with a specific customer value.
team takes responsibility for all issues that may
arise during the warranty period. With a post-war- We keep the power flowing, always strive for our
ranty service contract, an ABB HVDC support team customers trust, and never leave our Customer.
proactively schedules preventive support activi-
ties and also handles any rapid response issues
that may arise.
—
01 Lifecycle Services
HVDC Care Agreements
for HVDC consists of
service categories
divided into service 24/7
products, each with a Upgrades
specific customer value.
phone
Partial 24/7
upgrades remote
Lifecycle Rapid
Spare management response 24/7
parts on-site
HVDC system
availability and
reliability
Software
Training Performance Operational updates
improvement excellence
Simulation Maintenance
models
Condition Cyber
assessment security
51
52 H V D C L I G H T I T´S T I M E TO C O N N E C T
5.1 Upgrades – boosting efficiency and perfor- 5.4 HVDC Care Agreements – flexible service
mance in existing HVDC stations adapted to your needs
After some years of operation, an assessment of A service agreement defines the level of service re-
equipment or systems can extend an installa- quired, the period of validity, and whether it is a re-
tion’s lifecycle and reduce downtime. Not only can current (licensed) support plan or a one-time deliv-
updated generation hardware and software de- ery. HVDC support services are available for all
liver new functionalities, but the upgrade can be phases of an installation’s life cycle, and in many
completed within a relatively short time, and is a cases, corrective action is needed only occasion-
proven, efficient way to prolong high perfor- ally. ABB is committed to the concept of custom-
mance. To upgrade older HVDC installations, ABB ized support, and provides several service options.
adapts modern systems and equipment and inte-
grates them into existing systems. ABB HVDC 24/7 rapid response provides expert
Proactively upgrading a system before a severe support via phone, e-mail, or another agreed
outage occurs can save time and money. The need means of contact. Quick response from a knowl-
for an upgrade mainly depends on a system’s age, edgeable ABB engineer provides customers with
the condition of the equipment, and the potential immediate access to solutions, saving valuable
scarcity of spare parts. time. Minor incidents can be quickly resolved, and
in the event of a major issue, immediate support
Modernizing an HVDC installation has been is available. Remote service allows ABB to imme-
shown to: diately start troubleshooting and monitoring a
-- extend system lifetime converter station from a secure remote location
-- improve availability and reliability within the ABB network.
-- increase cost efficiency
-- improve performance ABB recommends Rapid Response Service (24/7
-- increase operating efficiency phone support, corrective maintenance, and other
optional HVDC Care Service Products customized
5.2 Partial Upgrades – a step-by-step approach to specific needs). HVDC Care is the foundation an
An upgrade may consist of a new control system, ABB HVDC Care Agreements. Upgrade projects are
new functionality and a new generation of hard- handled as separate agreements.
ware and software. Partial upgrades may include
one or more of the following items: 5.5 ABB Ability™ - HVDC digital solutions
-- MACH control system The ABB Ability portfolio of digital solutions helps
-- Cooling system HVDC customers take full advantage of digitaliza-
-- Thyristor valve tion in their installations, ranging from remote
monitoring to systems that maximize availability,
5.3 ABB HVDC Care – service tailored to your reliability and security. Many customers have al-
needs ready deployed these solutions.
ABB’s cutting-edge HVDC systems, upgrades and
services are supported by HVDC Care Service ABB Ability brings together all of our digital
Products. This extensive service portfolio can be products and services.
tailored to the needs of individual systems, pro- ABB digitalization for HVDC is built on ABB’s ex-
viding different levels and options of service de- tensive knowledge of HVDC systems, OT & IT
pending on the type of installation and its lifecy- technology, critical infrastructure and digital ex-
cle status. pertise. These products include:
-- Cyber security for HVDC
Customers need to focus on the core business of -- SW updates and backups for HVDC
providing reliable power throughout the entire -- Remote assistance for HVDC
life cycle of an HVDC investment. ABB HVDC Ser- -- MACH control and protection systems for
vice provides a lifetime of experienced technical HVDC
support from the company that invented HVDC -- Digital site assessment and maintenance tools
transmission and built the world’s first commer- providing customers with system insights and
cial HVDC power link more than 60 years ago. As optimized planning.
well as designing and building HVDC systems, -- Digital models and studies
ABB has serviced, upgraded and refurbished
HVDC installations around the world, including ABB has used digital solutions for many years to
systems built by other manufacturers. support the reliability and availability of customer
HVDC Care provides a HVDC Care Agreements; installations, and has long been committed to op-
24/7 remote and on-site support; maintenance timal cyber security standards. ABB experts con-
support; cyber security support; spare parts sup- tinuously monitor evolving cyber security stan-
port; training, and everything else that is needed dards and adapt ABB systems and processes to
to service HVDC systems and equipment. meet evolving requirements.
53
54 H V D C L I G H T I T´S T I M E TO C O N N E C T
—
HVDC digital models
A common challenge of planning power networks Presently, HVDC Light (based on voltage source
is the difficulty of investigating a full range of op- converter (VSC) technology) and HVDC Classic
tions and solutions. To help customers identify (based on line commutated converter (LCC) tech-
best alternatives, ABB has developed a simulation nology) models are available for simulation tools
model for complex components that demon- PSS/E (version 28 - 33) and DIgSILENT PowerFac-
strates whether HVDC technology is the best pos- tory power system analysis software (version 14
sible network solution. and 15). The HVDC Light model is also available in
PSS®NETOMAC. More interfaces are coming, and
The concept involves a common model of HVDC ABB is committed to maintaining its models to the
converters in as many simulation tools as possible. latest software.
Developers use accustomed simulation programs
while accessing and integrating simulations of the ABB’s HVDC simulation packages come in a
latest HVDC technology. The common model com- self-extracting, executable file that contains com-
ponent is a set of tool-independent code repre- piled code for the HVDC model, a user’s guide and
senting the full control functionality of HVDC benchmark examples of a wide variety of cases.
Light® to ensure performance is virtually identical Download requires a login, and requests for access
between different RMS simulation tools. are sent via the ABB HVDC web page www.abb.
com/hvdc. Under the heading, Our offering, select
The ABB model interacts with different simulation Service, then System simulation models. Regis-
programs and the user’s network to demonstrate tered users will be informed of new versions and
the operation and control of HVDC converter mod- can obtain support and provide feedback about
els. Load flow and dynamic simulations help plan- the models via an e-mail address that will be pro-
ners visualize the impact of an HVDC plant on the vided when access is granted.
power network.
55
—
References
—
Index
2.2 Absolute and predictable power transfer and voltage control .. .....................................10
2.17 Comparison of ABB HVDC Light and ABB HVDC Classic .. ................................................13
3 Applications ......................................................................................................................... 20
5 HVDC Care............................................................................................................................. 50
5.1 Upgrades – boosting efficiency and performance in existing HVDC stations .. ........... 52
5.4 HVDC Care Agreements – flexible service adapted to your needs ................................ 52
References .. ........................................................................................................................................ 55
Index ................................................................................................................................................ 56
Notes ................................................................................................................................................ 62
INDEX 61
62 H V D C L I G H T I T´S T I M E TO C O N N E C T
—
Notes
N OT E S 63
—
ABB AB
Uno Lamm HVDC Center
SE-771 80 Ludvika
Sweden
Phone: +46 21 32 50 00
abb.com/hvdc