play sles Ly Aa pl a5 tS et ct 6 Ministry Of Electricity & Water ELECTRICAL DISTRIBUTION NETWORKS SECTOR SUPPLY AND 2019/2018 -20 ip Sg: phy allie Aa etapa (5) eat SECTION (5) : TECHNICAL SPECIFICATIONS Ail) cial pl ual jl SECTION FIVE : TECHNICAL SPECIFICATIONSINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR ENDER FOR : MANUFACTURING, SUPPLY AND INSTALLATION OF RING MAIN 11/0.433 KV KV DISTRIBUTION SUB-STATIONS TENDER NO. MEW/20 ~ 2018/2019 2019/2018 20 (pty: ay See SECTION (5) : TECHNICAL. Rai cinta 5 yell SPECIFICATIONS. NS INDEX OF SECTION No. ECIAL CONDITIONS Clause no. Description 5.1.1 | Extont of Contract : Breetion of equipment 5.1.2 | Purchaser's System 8.13 | Schedule & Supporting Information 5.1.4 | Standard Specific: [1s | eimai conto 5.1.6 | Design, Material and Workmanship S:.7 | Painting and Plating 5.1.8 | Delivery, Erection and Completion 5.19 | Brection 5.1.10 | Tools and Spares SAAT | Progress, Inspeetiv S112 | Drawings 5.13 | Manufacturer's Guarantee and Capacity 51.14 | License Sub-contractors, 5.16 | Packing 34.17 | Guaramee 5.1.18 | Locally Manufactured Items 5.1.19 | Transport, Tools, Equipment and Material Satety Kules Emergencies MEW? 20 -2018/2019 = Tenderer’sMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR ‘TENDER FOR : MANUFACTURING, SUPPLY AND. INSTALLATION OF RING MAIN 11/0.433 KV ce DISTRIBUTION SUB-STATIONS 5.5 0.433/11 ‘TENDER NO. MEW/20 — 2018/2019 2019/2018 - 20 Jp 9: by uae SECTION (S) : TECHNICAL, sil tha, Shyeial "ECIFICATIONS, INDEX OF SECTION No.: 5.1. SPECIAL CONDITIONS Clause no. Description 5.1.22 | Time of Completion 5.1.23 | Equipment Warranty and Maintenance 5.1.24 | Contractors Default 5.1.25 | Withdrawal of the Work from the Contractor or Termination of the Contract 5.1.26 | Consequences of Withdrawal or Termination, 5.1.27 | Performance Bond 5.1.28 | Insurance 5.1.29 | Liability With Respect to accidents and damages 5.1.30 | Terms of Payment 5.131 | Procedure of Work 5.1.32 | Penalties 5.1.33 | Approvals MEW7 20 -20182019 s Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR ey ola gS TENDER Kt NU) iG, SUPI Sata 95 5 cad pd TENDER FOR : MANUFACTURIN PLY AND. i a INSTALLATION OF RING MAIN 11/0433 KV pp tl aS 9 sy ap» ie DISTRIBUTION SUB-STATIONS. 550.433) TENDER NO. MEW/ 20 — 2018/2019 2019/2018 - 20 fou ge ay hua ‘SECTION (5) : TECHNICAL Sy capa, 5 hy eal SPECIFICATIONS. 5.1, SPECIAL CONDITIONS 5.1.1 Extent of Contract : Erection of equipment This contract shall cover the manufacturing, testing at factory, packing, delivery CIF Kuwait, {transport to site, complete erection, testing and commissioning, and handing over of new equipment as detailed in the specifications and schedules, and comprising a) 12 KV, 31.5 kA metal clad switchgear. b) Power distribution transformers (Oil / Cast resin). ©) Low voltage distribution boards. 4) Telemetry Transfer Terminal Cabinet (TTTC ) ©) _Interposing box for TTTC signals of LV board / MLTBs 1) Batteries and charging equipment. 8) 11 KV 300 sq. mm. 3-core CU/SC/XLPE/SC/SWA/PVC cables. h) 0.6/1 KV 800 sq. mm. single core, CU/XLPE/PVC cables. It may be noted that the substation sites are scattered all over Kuwait and lie within a radius of 120 km from Kuwait town, 5.1.2 _Purchaser’s System: The equipment is required for extending the Purchaser's existing distribution system and shall be suitable in all respects for connection to the existing system, the characteristics of which are: System voltage kV 415 volts. System Highest Voltage 12.0 KV 457 volts. Frequency 50 Hz. 50 Hz, Neutral point carthed solidly solidly earthed or through 10.5 ‘Ohms resistance. Maximum fault level 31SKA SOKA Maximum fault duration 1.25 seconds 0.50 seconds. ichedules & Supportin “ sia Information: tenderer shall furnish complete information required by this specification and attached es. All drawings called for shall be submitted and the attached schedules shall be filled in Mhe details of the equipment offered shall also be submitted. "MEW/ 20 -2018/2019 52 ‘Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR ey rei uaa el gos ‘TENDER FOR : MANUFACTURING, SUPPLY AND : INSTALLATION OF RING MAIN 110.433 KV 3 pe an oh ig yy Ba ae DISTRIBUTION SUB-STATIONS 520.3901 E 2019/2018 - 20 Jp 4g: ph Auaitin TENDER NO. MEW/ 20 — 2018/2019 SECTION (5) : TECHNICAL, i cit Save SPECIFICATIONS, Technical description and details of the equipment offered as provided by the manufacturer shall also be submitted along with the offer and should be signed by the manufacturer. All schedules must be filled and signed by both the tenderer and manufacturer. If there are no deviations or reservations, this should be explicitly stated in the relevant schedules and signed by the tenderer and the manufacturer. ‘Type test certificates issued from independent acknowledged international testing laboratory (ANY MEMBER OF STL LIAISON - ASTA, CESI, CPRI, ESEF, JSTC, KEMA, KERI, PEHLA, SATS, STLNA, VEIKI or, ZKU) shall be submitted with the offer for transformer, 11 KV Switchgear , LV Board and MCBs which are specified in the tender. Offers not complying with the above will be rejected. 5.1.4 Standard Specifications: Attention of all tenderers is hereby drawn to the following: i) All materials and equipment shall comply as @ minimum: A) With the latest relevant recommendations of the International Electro-Technical ‘Commission (LE.C) if available. B) This applies to quality of material and testing etc. If standards as mentioned above contradict with this tender specification, then the requirements of this specification shall apply. ii) Tenderers who wish to base their offers on standard other than those mentioned under (i) above can do so provided they confirm in their offers that such standards meet the requirements under (i) as a minimum and in due time the successful tenderer will be asked to prove this and if needed be verified by the inspectors appointed by the Purchaser. 5.1.5 Climatic Condition ‘The equipment covered by this specification is for continuous indoor service except Transformer which is for outdoor service in Kuwait and the climatic conditions under which it will operate are to be considered throughout the design. Climatic conditions in Kuwait are rigorous and the summer season during which the equipment will fpetion under continuous maximum load conditions is long and shall be considered to fall during the period starting from 15" April till 15" November, The remainder of the year shal] be considered as winter scason since autumn and spring seasons are very short in Kuwait. ne following are prevailing atmospheric conditions’ “Ambient temperature in shade Maximum 55 Degrees C (summer day) es woe Minimum — 6 Degree C (winter night) Maximum sun radiation : 85 Degrees C. temperature as measured ‘MEW 20 -2018/2019 a ‘Tenderer’ Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR sat ogy ; tues gia TENDER FOR ; MANUFACTURING, SUPPLY AND : - INSTALLATION OF RING MAIN 110.433 KV Sept pl gaya en DISTRIBUTION SUB-STATIONS 450.4331 TENDER NO. MEW/20 — 2018/2019 201972018 20 ge a SECTION 6): TECHNICAL, Aabielbalyl: 5505 SPECIFICATIONS 5.1.6 with a black bulb thermometer Average maximum ambient 45 Degrees C. temperature Periods of high humidity are common and a humidity of 100% has been recorded at 30 degrees centigrade. However, high temperature is normally accompanied with low humidity. Violent sand and dust storms occur with wind speeds up to 120 Km/hour, and even on comparatively still days, fine dust is carried in suspension in the atmosphere. The transformers, switchgear and other equipment called for in this specification must give continuous and trouble free service under the arduous conditions mentioned above. The average rainfall during the year is about 15 ems. but this ‘can be concentrated into 2 or 3 severe downpours Design, Material and Workmanship: The equipment shall be designed to ensure satisfactory operation under all conditions and to facilitate easy inspection, cleaning and repairs. The equipment shall be suitable for operation where continuity of service is the first consideration under the arduous atmospheric conditions of Kuwait and under such sudden variations of load and voltage as may be met with under the working conditions of the system including those due to short circuits within the rating of the equipment, The equipment shall operate without undue vibration and with the least practicable amount of noise. All materials and workmanship are to be the best of their respective kinds. There shall be no welding, filling or plugging of defective parts without the written approval of the Purchaser. Every care shall be taken to reduce wave-form distortion due to harmonic voltage to a minimum. Corresponding parts shall be made to gauge and shall be interchangeable wherever possible in order to reduce spares to a minimum. All outdoor apparatus including fittings shall be designed so as to avoid pockets in which condensation or rain water can collect. All fixing bolts or set screws should be manufactured from high tensile steel alloy with Hot Dip galvanizing. All connections and contacts shall be of ample section and surface for carrying continuously the specified current without undue heating and shall be secured by bolts or set screws of ample size and fitted with lock nuts or lock washers of approved design. Mechanism shall be designed to avoid sticking due to rust, corrosion or fine dust. Painting and Plating: {| metal work, both internal and external shall be thoroughly cleaned to remove all scale, oil or ease before painting where painting required to ensure defined corrosion resistance for parts that &xposed to direct sunshine shall have special treatment to withstand the temperature conditions in 100 litre of touch up paint used for finishing coat in one litre packs of a paint used for coat for Transformer and 100 litre of touch up paint used for finishing coat for IEW / 20 -2018/2019 a4 ‘Tenderer’s Initial & StampMINISTRY. ELECTRIC. TENDER FOR : MANUFACTURING, SUPPLY AND INSTALLATION OF RING MAIN 110.433 KV DISTRIBUTION SUB-STATIONS ‘TENDER NO. MEW) 20 — 2018/2019 OF ELECTRICITY & WATER ‘AL DISTRIBUTION NETWORKS SECTOR play oh. 4S 5) AS 0.433/11 SECTION (5) : TECHNICAL, Ap chalga 5 Syeda! SPECIFICATIONS 5.1.8 5.19 Switchgear, Low Voltage Board, and Battery Charger shall be dispatched with first consignment of the equipment for touching up on site as necessary. All metal work shall be adequately protected against corrosion and oxidation. Parts which are normally plated shall be Zine plated. Delivery, Erection and Completion: It is essential that all the equipment and material be in Kuwait and available in the contractor's temporary stores well before the erection program. ‘The commencing of erection work and completion, testing, commissioning and handing over dates shall be as stated in Schedule ‘Tenderers are reminded when signing schedule “Q” to note the penalty clauses for late commencing and completion of works as stated in “Special Conditions of the Tenderer" The design of the switchgear must be as to facilitate easy alignment and crection on the site. The contractor’s price shall include the supply of all foundation shoes, packing shims and foundation bolts, etc. The contractor shall also supply and install all necessary bolts and/or channel works, align and level them and carry out the necessary grouting for the same. ‘The contractor shall install the transformers on the plinths. The substation battery and charger with all the necessary wiring shall be installed within the substation building, ‘The contractor shall fill the trench on the low voltage side with construction soil The DC supply of the battery charger should be connected to the switchgear using 4 sq. mm. PVC copper cables laid in Galvanized | inch diameter conduits properly fixed to the walls of the cable trench. The contractor shall lay the 11 KV and low voltage cables and terminate the same to the 11 KV switchgear, transformers and low voltage distribution boards, The minimum required tools/equipment and personnel are indicated in Clause 5.2.15 in order to facilitate the erection and commissioning work. Any additional tools / equipment are required the same has to be made available by the contractor. ‘The tenderer shall give full details of the number and grades of personnel of the manufacturer, who we had a thorough experience in work of similar nature, and who shall supervise all work on site / tinder this contract. Full details shall be given in Schedule “R” of the number and charges per month » for personnel. These costs shall include accommodation, messing, salaries, allowance/local transport, /ele, Return travelling expenses to and from Kuwait of personnel recruited abroad shall be shown separately. ‘The number of personnel recruited shall be adequate to meet the erection programme but this shall not be Jessithan what is stated in Clause 5.2.15. MEW 20 -20182019 35 Tenderer’s Initial & Stamp 2019/2018 - 20 lo 3 9: of.MINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR shay sg 113 Sees cle pd ‘TENDER FOR : MANUFACTURING, SUPPLY AND z - Is ATION |AIN 11 cv a sR aga can Sy sy pe: Han DISTRIBUTION SUB-STATIONS 20.4351 NO. MEW/20 — 9 2019/2018 - 20 /p 9: of eae Hui chialyad | 5 Sy e5all SPECIFICATIONS. 5.1.10 Tools and Spares: S.L.d1 ‘Tenderers are requested to include in Schedules "O" and O1 such tools and spare parts with unit prices for each item, as they recommend to be purchased for the maintenance of the equipment supplied under this contract for a period of three (3) years. The spare parts and tools prices of all of the tender equipment and components whether listed in the spare parts schedules in this tender or not should be kept unchanged for a period of five (5) years from the date of signing the contract. All tools and spares should be well treated and packed in containers suitable for long storage and marked for identification. These are liable to be checked by the Engineer at the time of taking over and handling. Charges for checking and repacking shall be included in the rates quoted in the Schedule. Tenderers are further requested to completely fill-in Schedule " 02 " including the country of origin for each and every item of spare part under the column " Country of Origin" , and to sign and submit the schedule with the offer . The prices to be included under this schedule are solely for the purpose of evaluation of the tender bids by the Ministry of Electricity & Water and shall be comparable with the respective spare part prices provided in the Schedules "N ". Progress, Inspection and Testing at Manufacturer's Works: Details progress charts shall be provided within one month of the Purchaser's placing his order and subsequently monthly progress reports shall be provided with up-to-date information on the state of the contract. The whole of the plant shall be subject to inspection at a stage during manufacture by the Purchaser or his representative and the contractor is to provide facilities for such inspection. ‘The contractor shall provide all necessary materials and equipment needed to carry out the tests as required by the authorized inspector. The contractor shall carry out all tests in accordance with the latest International Electrotechnical Commission. ‘The inspection charges only shall be to the account of the Purchaser. All castings subject to hydraulic tests shall be dressed and cleaned of swarf scale, loose chaplets, . etc. before application of the tests, No inspection or passing by the inspector of the equipment or material whether carried out or supplied by the contractor or a subcontractor shalll relieve the contractor of his liability to complete the contract works in accordance with these specifications. 5.1.12 | Drawings: [i ig\essential that each offer shall be accompanied by comprehensive supporting information to efiable the Purchaser to assess the merits of each offer. Full dimensioned drawings shall accompany ach tender and these drawings shall describe in detail the equipment offered le / ‘Additional information in the form of photographs, diagrams and descriptive literature shall also be submitted, MEW/ 20 -2018/2019 56 ‘Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR |ANUFACTURING, SUPPLY AND INSTALLATION OF RING MAIN 11/0.433 KV DISTRIBUTION SUB-STA’ TENDER NO. MEW/20. 201972018 - 20 pd ge ab SECTION (S) : TECHNICAL. Kai chalga: 5 Bye jall SPECIFICATIONS. Drawings shall provide details of the equipment, the protection provided by the housing against contact with any live part, vermin proofing, vandalism proofing and method of ventilation, ‘The successful tenderer shall submit all drawings for approval to the Purchaser before beginning the ‘manufacture of their bulk of the work. A period of one month must be allowed for checking and modification and this must in no way delay the initial delivery or completion of delivery as quoted in the tender. Drawings for approval shall be submitted in quadruplicate and detailed drawings shall be to seale not less than 1:10. Three complete sets of all drawings finally approved and six sets of instruction manuals ( original not photo copies ) shall be supplied with the first consignment of equipment. Also Six (6) CD’s should be provided for these documents. All drawings should be in AUTOCAD (latest version). Labels to be provided on the CD to indicate Supplier, Contract No., Title of Project and Date, All drawings and instruction manuals shall be in the English language. 5.1.13 Manufacturer's Guarantee and Capacity: ‘The tenderer shall submit along with his offer a letter from the manufacturer listing various details with full particulars of the equipment and stipulating his guarantee for the technical values indicated and the delivery programme quoted for. Furthermore, before adjudicating the tender, the tenderer, if required, shall allow and provide facility for representative of the Ministry of Electricity & Water to visit the factory to assess the capacity of the manufacturing plant and to satisfy the Purchaser that the manufacturer will be able to mect order requirements, S.L.14 Licens All major equipment must be from the principal manufacturer and equipment manufactured under license shall not be accepted. 5.1.15. Sub-contractors Details of all equipment supplied by sub-contractor shall be entered in Schedule “L”. The contractor shall ensure that all equipment and materials to be supplied by sub-contractors shall be ordered in good time so that the completion of work shall not be delayed due to the delivery of Such materials. sub-contractor will be responsible to the main contractor, hence subject to all the relevant conditions / of this specification / Mhree copies of all sub-orders shall be forwarded to the Purchaser. ‘The Purchaser will not be responsible for checking the sub-orders. MEW / 20 -2018/2019 S7 ‘Tenderer’s hiMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR shay rg 5 ‘TENDER FOR : MANUFACTURING, SUPPLY AND, . 5 INSTALLATION OF RING MAIN 11/0.433 KV. 8 Jy cla S59 hg Aaa Lede DISTRIBUTION SUB-STATIONS AAO ‘TENDER NO. MEW/20 — 2018/2019 2019/2018 - 20 /p 4 gs phy uthin SECTION (5) : TECHNICAL, Sy chisel: 5 by eal) SPECIFICATIONS. $.1.16 Packing: Particular stress is laid on efficient packing, the contractor shall note that the equipment is liable to very rough handling enroute, loading and unloading. All equipment shall be properly protected against corrosion during the sea-voyage and when in storage. 5.117 ‘The contractor shall guarantee among other things the following: 1- Quality and strength of materials used. 2- Saf electrical and mechanical stress on all parts of the equipment. 3- Performance figures specified by the tenderer in the schedule of Guaranteed Particulars. 5.1.18 Locally Manufactured Items: The tenderers shall give preference to use all items that are manufactured locally in accordance with Local Laws. 5.1.19 ‘Transport, Tools, Equipment and Mater All necessary transport, tools, equipment and specified materials shall be provided by the contractor within the contract price. Contractor should have sufficient transport facilites and staff as per the contract for the work. Contractor should have necessary tools for the work. Contractors Equipment Al contractors equipment shal, when brought on to the site, be deemed to be exclusively intended for the execution of the works. The contractor shall not remove from the site any such equipment, except ‘on the orders from (MEW) engineer with immediate effect. 5.1.20. Safety Rules ‘The contractor shall adhere strictly to municipality rules and regulations, (MEW) environmental and safety rules and regulations and traffic departments rules and regulations at all times and particularly with regard to the permit system from relevant authorities. _The contractor shall take all necessary precautions to prevent damage to existing services including public and / private properties and electrical cables. The contractor shall be responsible for making good any damage ‘caused by the execution of the contract work. MEW/ 20 -2018/2019 58 1& StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR eta By Bey pS gS A pa ‘TENDER FOR ; MANUFACTURING, SUPPLY AND INSTALLATION OF RING MAIN 11/0.433 KV. Men Hyg ap lls oS Fy asa ea: Teale DISTRIBUTION SUB-STATIONS 350.4390 TENDER NO. MEW/20 — 2018/2019 2019/2018 - 20 io g: py Aeale SECTION (5) : TECHNICAL Sg chalga: 5 ai eJal) SPECIFICATIONS, N.B: In addition to safety rules and regulations mentioned earlier, all safety measures in general and particular for ceach substation must be followed to guarantee the safety of persons and equipment in the substation Before starting the work in each substation, general and brief information for all persons about all the substation equipment, the environmental of works and the work of each person must be explained, determination of working area by ropes / tapes, locking of adjacent panels of working area and posting of danger marks, working area and safety clarification notes plates must be done. ‘The contractor shall provide the safety clarification note plates (at least 10 nos.). The plates shall be written in [Arabic language and English language (may be necessary in other language) with suitable size but not less than (50x50) Sq Cm to remind technician and labors with the followings, 1 Do not start your works before you consult your engineer or your foreman 2- Do not hesitate to request any clarification about your work before and during your work. 3~-Do not open any closed cover or door unless clear instructions given to you by your authorized person, 4-Do not remove any danger marks, caution mark, marking tape‘rope unless clear instructions given to you by Your authorized person '5- Concentrate only on your work and do the work as per the instructions and in case of any abnormality return ‘back to your authorized person, The contractor must arrange for his technical staff periodical seminar (every three months) about the safety rules to re-fresh and update their safety nules information. 5.1.21 Emergencies (MEW) shall have the right to take over direct control of all the contractors personnel tools, instruments, labor and equipment ete., in the event of fire, explosion or other major incident or emergency occurring in any operational area in any time and any place. 5.1.22 Time of Completion ‘The contract period is for thirty six (36) calendar months but the individual jobs shall be carried out as per the agreed program with the (MEW) engineer and this shall be adhered to by the contractor. 5.1.23 Equipment Warranty and Maintenance ‘The equipsitut shall have a period of 3 years ( 36 calendar months) warranty from the date of Taking Over and ‘Acceptange ( and that will cancel clause no. 2.55 from the condition of adjudication and instruction to tenders ) during this peril and from the “ taking over and acceptance” date, contractor shall do the following, Jif 1, Baieryand baitéry charger maintenance, after 4 months from taking over and acceptance date. operyfand Malte 2, Baltery and battery charger maintenance, after 8 months from taking over and acceptance date. x MEW 20 -2018/2019 so Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR clay eh 45595 a pS pg A pa ‘TENDER FOR : MANUFACTURING, SUPPLY AND INSTALLATION OF RING MAIN 11/0.433 KV nat: Lalli 5.5 0.433/11 2019/2018 - 20 fey: ay Anan SECTION (5) : TECHNICAL yi cabal: 5 Ayeial SPECIFICATIONS, 3. Transformer oil testing, general equipment check-up, battery and battery charger maintenance, after 12 months from taking over and acceptance date. 4. Battery and battery charger maintenance ( Keeps running every 4 months until submittal of final certificate). ‘5. complete maintenance for all equipment, one month prior to * The final certificate” submittal date. 1.24 Contractors Default If the contractor neglects to execute the work, or refuses to comply with his obligations according to orders issued by provisions of the contract, then (MEW) will notify the contractor in writing to correct and avoid the contravention complained of. Should the contractor fail 10 comply with the notice within a maximum period of twenty-four (24) hours then (MEW) may execute part of the work neglected by the contractor, ‘Under such circumstances, (MEW) has freedom to take over the whole work or any part of it from the contractor. In this case (MEW) shall have the right to use contractors equipment at the site to execute the work ‘without being responsible to the contractor for any wear and tear of the equipment. (MEW) will not pay any charge for the usage of the said equipment and shall have the right to retain any amount of money due to the contractor, to compensate forthe cost of executing the work or any part thereof, Should the said cost of executing aforesaid work exceed the balance due to the contractor and then the contractor shall have fo pay the difference to (MEW). 5.1.28 Withdrawal of the Work from the Contractor or Termination of the Contract. Without prejudicing provisions of the others sub sections or the ministry’s rights prescribed in Kuwait laws, the ministry shall have the right to withdraw the work from the contractor and decide to terminate the contract by a notice in written by Ministry to the contractor without the need for any court actions, in the following conditions and circumstances:- 2) Failure of the contractor to start the work upon receiving written Order thereof. b) If the contractor withdraws or deserts the work. ©) If the contractor suspends the work completely for a period of two (2) days, unless he proves that the xeason for suspension is related to causes beyond his control. 4) If the contractor makes the slow progress in doing the work in a manner which gives the Ministry evidence that the contractor will not be able to complete the work in the time specified. |, 2 Ifthe contactor coneavenes any contact tem an des not make god tha sontaventon win @ /\ 2° Nest omtncconrco recog ante a iting om (MEW) todo so / 2A). Ifthe contractor gives an open bribe or bribes in the form of bonus or loan or present to any of (MEW) eff have dec conection with he con J/g te te contacter is bank ons eqs daration of baka o compound ih is / cation ort iss eompeny Haida by legal actin rw ‘MEW / 20 -2018/2019 10 ‘Tenderer’s InitMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR clay ol 515 ty pS 9 A ph ‘TENDER FOR : MANUFACTURING, SUPPLY AND 7 INSTALLATION OF RING MAIN 11/0.433 KV DISTRIBUTION SUB-STATIONS TENDER NO. MEW) 20 — 2018/2019 201972018 - 20 pe SECTION (§) : TECHNICAL Ncihalyl: 5 phyend SPECIFICATIONS 5.1.26 Consequences of Withdrawal or Termination. 5.1.27 In the event of terminating the contract or withdrawal of the work or any part thereof from the contractor according to the previous subsection or under any other condition, the ministry has the right to confiscate the contractors final surety (performance bond) without previous notice or court action, such action shall not prejudice the ministry's right for claiming compensation for the damage incurred. In addition to the above, the ‘ministry shall have the right to exercise the following A) To perform itself the incomplete work or part of the work thereof, atthe contractors expense, B) To put out ll or part of the incomplete work for tender. ©) Todirectly negotiate and award to some other contractor the incomplete works or any part thereof. Under these conditions, the ministry shall have the rights to seize all or part of the contractors equipment and use it to complete the work without being responsible to the contractor or others for any damage or loss that may occur to said equipment, ‘The ministry shall use the equipment freely and will not be responsible for any fees, or payments due to others for that matter. The ministry shall also have the right to seize all or part of the contractors properties or amounts due in other government, ministries or departments. ‘The ministry shall also have the right to sell the contractors equipment without being responsible to the contractor for any losses entailed by sale. Performance Bond A performance bond equivalent to (10%) of the contract price in the from of bank guarantee or certified cheque from an approved Kuwaiti bank and in favour of the ministry of electricity & water shall be executed by the contractor and valid for a period of Thirty six (36) calendar months from the date of completion and handing over of the final work All insurance policies under this contract shall be issued according to the following:- Preference shall be given to the local national Kuwaiti insurance companies if their rates do not exceed ten percent (10%) above the rates of foreign insurance companies. The contractor should submit supporting evidence to this Insurance companies who under write the said insurance policies under the contract shall be well established ‘and financially capable for the coverage of all risks, With respect to contracts that exceed (500,000 KD) five hundred thousand Kuwaiti Dinars, an insurance certificate must be submitted certifying that re-insurance has ‘been carried out through a reputable intemational company. If the owner should feel that said insurance company is unable to finance the required risk coverage, then he shall request the contractor to change the insurance company. Ifthe contractor does not make the change within a reasonable me, the owner shall deal with the matter on ~ the contractors account and give the insurance to a company he considers reliable. MEW 20 -2018/2019 sar Tenderers Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR ‘TENDER FOR : MANUFACTURING, SUPPLY AND 7 INSTALLATION OF RING MAIN 110.433 KV TON SUB-STATIONS TENDER NO. MEW/20 — 2018/2019 SECTION (5) : TECHNICAL, Di: SPECIFICATIONS. 5.1.29 A) Workmen Insurance ‘The owner (MEW) shall not be liable for any damage or compensation with respect to accidents or injury to workmen or other persons employed by the contractor. The contractor shal] be responsible for all damages, compensations, claims, costs and expenses whatsoever in respect thereof. ‘The contractor shall insure his employees against all these liabilities and the insurance shall remain ‘valid throughout the entire employment period, The contractor shall make available upon the request of the owner the insurance policy and any receipt of premiums thereto, ‘The contractor shall arrange for the health insurance for his employees as per relevant rules and regulations. The owner (MEW) will not pay any extra charges for the same. B) Equipment Insurance ‘The contractor shall insure the ring-main substations and accessories for the benefit of both himself ‘and owner (MEW) for its full value, to cover any damage to the ring-main substations and accessories arising directly and indirectly from his work or staff and personnel employed by him and for the whole period of the contract work. The contractor shall also submit from time to time or upon the ‘owner's request, the insurance policy and receipts of payments of premium thereto. © Third Party Insurance Upon the execution of the contract, the contractor shall insure in the joint names of himself and the ‘owner (MEW) against any damage, loss or injury which may occur to any person working at the same site or adjacent to it, as a result of executing the contract. The contractor shall make available upon the owner’s request, the insurance policy or policies and premium payment receipts thereto. Liability With Respect to accidents and damages ‘The contractor shall take all precautions to protect any part of the work from loss or damages incurred for possible reason the contractor shall protect the site and take measures to guarantee the safety of persons about the site against accidents. Rectification of all damages and compensation for the losses incurred to any part of the works as result of the contractors neglect to comply with his obligations under this contract, shall be at the contractors expense only, to the satisfaction of the owner (MEW). ‘The contractor shall compensate the owner (MEW) for all damages and losses which may occur to any person, property, whether the injury is to persons at the site or to the materials and equipment in it resulting from contractors work, ‘Terms of Payment 4) Advance Payment 10 % contract value, excluding spare parts, shall be paid to the contractor within 45 days against Bank Guarantee valid for the duration of the contract. This guarantee is subject to reduction after every 3 _months depending on the percentage of the payments made (o the contractor. ») Interim Payments :- 1) For foreign products MEW 20 -20182019 sD Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR eas og. SS eG pa ‘TENDER FOR : MANUFACTURING, SUPPLY AND are INSTALLATION OF RING MAIN 110.433 KV : Ss Sessia ase: tein AS 0.433/11 DISTRIBUTION SUB-STATIONS ‘TENDER NO. MEW/20 — 2018/2019 201972018 - 20 oda: SECTION (5): TECHNICAL, Apical yal: 5 Ayes SPECIFICATIONS. 65 % of CIF Kuwait value and other charges shall be paid to the contractor against shipping documents supported with the (MEW) appointed Inspector Release Not. i) For local products 65 % Ex-Factory value and other charge shall be paid to the contractor against invoice supported with the (MEW) appointed Inspector Release Note. ©) Payment for Erection Up to 75 % of contract value shall be paid to the contractor upon completion of erection for part or whole works. ‘@) Payment upon Taking Over & Acceptance Certificate Up to 95 % of the contract value shall be paid to the contractor after issue of Taking Over & Acceptance Certificate for part or whole works. ) Final Payment 100 % of the contract value shall be paid to the contractor after issue of Final Certificate ~ Comilpetion of Contract for part or whole works 1) Spare Parts 100 % value shall be paid to the contractor against Stores Receipt Vouchers(s) S131 Procedure of Work, ‘The contractor shall be prepared to comply as per schedule "Q" ‘The contractor is required to submit 5 (five) copies of specification document along with contract copy for (MEW) engineer. This shall be properly filed and should be suitable for use at site for any reference. ‘The contractor shall be required to work in conjunction with (MEW) specialist technical staffs and due allowance must be made for the technical procedures that are not within the contractors direct control ‘The work at any site shall not proceed until the (MEW) engineer / foreman has identified the site and issued the contractor with a “permit-to-work”, Work done shall be measured, agreed and recorded on the appropriate form and certified by (MEW) Engineer. For each job the contractor shall submit the program of work for the approval of (MEW) Engineer. All work shall be to the entire satisfaction of the (MEW) engineer / foreman. But contractor shall be held responsible for any lapses or deficiencies in the work carried out by him. During the work adequate physical protection shall be provided around (MEW) equipment and work shall be done as per M.E.W safety rules and regulations. Site shall be left in clean and tidy condition, debris being disposed of inline with municipality regulations. ‘Tenderer’s Initial & Stamp 720 20182019MINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR, ellis ol 5 yp 5 6 LS pd TENDER FOR : MANUFACTURING, SUPPLY AND - INSTALLATION OF RING MAIN 11/0.433 KV gt fs sis pale: Leailie DISTRIBUTION SUB-STATIONS 520.4337 TENDER NO. MEW/20 — 2018/2019 2019/2018 - 20 jad ye 95 teal SECTION (5) : TECHNICAL All ctheelyad 5 aly ell SPECIFICATIONS. Penalties Tn case of hindrance in carrying out of the work the following ponaliies in accordance with clause (4=16) shall be imposed 1, _| Failure to start work after contract is signed. 1000 KD / day 2. | Delay of work. 500 KD / day 100 KD/ day 3. | Engineer absence, 4. | Absence of safety measures and precautions 250 KD/ day 50 KD/ day /item 5. | Failure to comply with any item of clauses 5.2.15 5.1.33 Approvals All materials components associated with the main equipment if not previously approved by MEW, must be approved by MEW. Tenderers shall furnish all relevant technical information's, drawings etc. to MEW for approval prior tothe start of manufacturing Samples to be provided according to whichis mentioned in the submitted drawings. MEW/ 20 -2018/2019 S14 ‘Tenderer’s InitMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR ey eh gS 5 ath pS gl pt ‘TENDEI i MANUFACTURING, SUPPLY AND 7 INSTALLATION OF RING MAIN 11/0.433 KV MD ay lane ig sly aaa 2 Ll DISTRIBUTION SUB-STATIONS 0.43301 ‘TENDER NO. MEW/20 ~ 2018/2019 2019/2018 - 20 jp dy: phy Aun SECTION (S) : TECHNICAL Ad cate: 5 yes!) SPECIFICATIONS. a INDEX OF SECTION No.: 5.2, TECHNICAL SPECIFICATIO 5.2.1 12 KV, 31.5 KA METAL CLAD SWITCHGEAR 5.2.11 SWITCHGEAR 5.2.1.2 EARTHING GEAR 5.2.13 DUTY OF PLANT 5.2.14 OPERATION 5.2.1.5 LIVE PARTS ISOLATION AND SHUTTERS, 5.2.1.6 RACKING EQUIPMENT 52.1.7 CABLE BOXES 5.2.18 CURRENT TRANSFORMERS 52.1.9 CIRCUITS 5.21.10 PROTECTION 5.2.1.1 AUXILIARY SWITCHES 5.21.12 HEALTHY TRIP INDICATION 52.113 GROUP ALARM 5.21.14 MINIATURE CIRCUIT BREAKER FOR CONTROL CIRCUIT 5.2.1.15 INSTRUMENTS, 5.2.1.16 TEST TERMINAL BLOCKS 5.2.1.17 PILOT CABLE TERMINATIONS, 5.2.1.18 LOOSE EXTENSION C. B. PANELS 5.2.1.19 ADDITIONAL EQUIPMENTS AND WORK 5.2.1.20 SHUTTERS FOR BUSBARS AND CIRCUIT BREAKERS 5.2.1.21 PRESSURE RELEASE FLAPPERS 5.21.22 HV INDICATOR AND PHASE COMPARATOR 5.22 1250 KVA OIL TRANSFORMERS: 5.2.2.1. TYPE 5.2.2.2. INSTALLATION 52.2.3. NORMAL RATING 52.24, VOLTAGE RATIO 52.2.5. DUTY UNDER FAULT CONDITIONS 5.2.2.6. IMPEDANCE VOLTAGE 5.22.7. TEMPERATURE RISE 5.2.2.8. CONNECTION & RATIO 5.2.2.9. COOLING 5.22.10, CORE 11. WINDING AND INSULATION LEVEL J, °$.2.2.12. OFF CIRCUIT TAPPING /. $:2.2.13. TANKS 5.22.14. CONSERVATOR /; © 52.245, BREATHER 5.22.16, COMMON INTEGRATED SAFETY DEVICE (CISD) / 322.17. PRESSURE RELIEF VALVE MEW7 20 -2018/2019 S15 Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR Hay eg) 515 ‘TENDER FOR : MANUFACTURING, SUPPLY AND. 4“ 7 INSTALLATION OF RING MAIN 11/0.433 KV. ee yp can oS Sy sg saa Laie DISTRIBUTION SUB-STATIONS i “TENDER NO. MEW/20 — 2018/2019 201 SECTION (6) : TECHNICAL SPECIFICATIONS 5.2.2.18, THERMOMETER 5.22.19. OIL VALVES 5.22.20, OIL LEVEL GAUGE 5.2.2.21. GASKETS 5, RATING AND TERMINAL MARKING PLATES, 5.22.23. NUTS AND BOLTS $.2.2.24, CONSTRUCTION DETAILS 5.2.2.25. CABLE BOXES 5.2.2.26. TRANSFORMER INSULATING LIQUIDS. 5.2.2.27 TENDER ANALYSIS B) 1250 KVA AND 1600 KVA DRY-TYPE CAST RESIN TRANSFORMERS, 5.23 LOW VOLTAGE DISTRIBUTION BOARDS: 5.2.3.1. STANDARD 5.2.3.2. RATING 9.2.3.3. ARRANGEMENT OF EQUIPMENT 5.2.3.4. CONSTRUCTION 5.2.3.5. INCOMER PANEL FOR TRANSFORMER, 5.2.3.6 OUTGOING PANEL FOR FEEDERS. 5.2.3.7 BUS-TIE PANEL. 5.23.8 BUSBARS 5.2.3.9 INCOMER PANEL AIR CIRCUIT BREAKER ( ACB ) 5.2.3.10 BUS-TIE PANEL AIR CIRCUIT BREAKER ( ACB ) 5.23.11 OUTGOING PANEL MOULDED CASE CIRCUIT BREAKERS ( MCCB ) $.2.3.12 MINIATURE CIRCUIT BREAKERS (MCB) 5.24 BATTERIES AND CHARGING EQUIPMENT 5.2.4.1.50 VOLTS 10 AMP HOUR NICKEL CADMIUM ALKALINE BATTERY 5.2.4.2, ONE FLOOR STANDING SHEET STEEL TRIPPING EQUIPMENT CUBICLE 5.2.4.3. DRAWINGS AND INSTRUCTION MANUALS 5.2.4.4, AUTOMATIC CHARGING CONTROL 5.2.5 DISTRIBUTION MANAGEMENT SYSTEM (DMS) 5.25.1 TELEMETRY TRANSFER TERMINAL CABINET FOR DMS 5.2.5.2 INTERPOSING BOX FOR LV BOARD / MLTBS, 5.2.5.3 SPECIFICATION FOR TRANSDUCERS 5.2.6 11 KV 3 CORE 300 SQ. MM. XLPE INSULATED CABLE $,2.6.1, CONDUCTOR: 5.2.6.2. INSULATION 5.2.6.3. SCREENING 5.2.6.4. LAYING UP AND BEDDING © 5.2.6.5. CURRENT RATING $.2.6.6. ARMOUR OVERSHEATH 8, SHORT CIRCUIT RATING MEW/ 20 -2018/2019 516 Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR ad yo gS, a gta TENDER FOR : MANUFACTURING, SUPPLY AND 7 Beataneoeers INSTALLATION OF RING MAIN 11/0.433 KV a Hyg ay Clans ou 5g yy pa: Late DISTRIBUTION SUB-STATIONS 50.4331 TENDER NO. MEW) 20 — 2018/2019 2019/2018 - 20 ip dy: pi dain SECTION (5) : TECHNICAL, Si ctbalyat: 5 Syeinl SPECIFICATIONS. 5.2.7 600/100 V SINGLE CORE 800 SQ. MM. XLPE INSULATED NON-COMPACTED CABLES 5.2.7.1 CONDUCTOR, 5.2.7.2 INSULATION 5.2.7.3 OVERSHEATH 5.2.7.4 CURRENT RATING 5.2.7.5 SHORT CIRCUIT RATING 5.2.8 BARTHING SYSTEM 5.2.9 SMALL WIRING 5.2.10 LABELS AND MCB 5.2.11 LOCKS AND PAD-LOCKS 5.2.12 TESTS 5.212.111 KV SWITCHGEAR 6.12.1.1 ROUTINE TESTS 6.12.1.2. TYPE TESTS 6.12.1,3. INTERNAL ARC TEST §.2.12.2. TRANSFORMERS. 5.212.2.1 ROUTINE TESTS 5212.22 TYPE TESTS B) 1250 KVA AND 1600 KVA DRY-TYPE CAST RESIN TRANSFORMERS $.2.12.3. LOW VOLTAGE DISTRIBUTION BOARD 5.2.12.4. 11 KV & LOW VOLTAGE CABLES 5.2125. CABLE TERMINATIONS 5.2.13 SITE TESTS 5.2.14, LIST OF APPROVED MANUFACTURERS. 5.2.15. STAFF & EQUIPMENT REQUIRED FOR ERECTION, TESTING AND COMMISSIONING OF RING MAIN 11/0.433 KV DISTRIBUTION SUBSTATION 5.2.16 TRAINING OF NATIONAL TECHNICAL STAFF 5.2.17 SPATIAL INFORMATION SUBMITTALS POLICY “MEW / 20 -2018/2019 S17 Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR shay oh 455) Ags pa AGE ‘TENDER FOR ; MANUFACTURING, SUPPLY AND Hy - INSTALLATION OF RING MAIN 11/0.433 KV Hpi Jy pos ta hy ps Baa DISTRIBUTION SUB-STATIONS 550.393 ‘TENDER NO. MEW/ 20 — 2018/2019 2019/2018 - 20 ie 5: of, SECTION (5) : TECHNICAL Apa ctely: 5 Spel SPECIFICATIONS $2.1 12KV,31.5 KA METAL CLAD SWITCHG! 5.2.1.1 Switchgear: ‘The switchboard offered shall be of the conventional indoor totally enclosed metal-clad type with either horizontal or vertical draw out, vacuum circuit breaker. The busbars shall be of hard drawn high conductivity copper bars, air insulated and Heat Shrink Sleeve covered for busbar Insulation (painting on busbar is not acceptable). Suitable moulding should be used to shroud the joints. Size ‘of busbars shall be clearly stated. The switchboard shall be of robust construction and shall be unaffected, in whole or in part, by the forces imposed by short circuits or other fault currents, ‘operation, installation, vibration or changes in temperature. The switchgears must be capable of withstanding 11 KV line to earth fault current indefinitely under emergency conditions. The switchgear shall be strictly in accordance with IEC 6271-200 unless specified otherwise herein, The busbars on all switchboards shall be arranged to permit future extension at each end. Phase rotation and colour markings shall be in accordance with relevant IEC. All instruments, instrument transformers, other components and compounds used in the switchgear and in the circuit breakers shall comply with the appropriate and relevant IEC or at least equivalent to it. The switchgear shall be fully interchangeable. The switchboard shall be arranged for bottom entry of 11 KV cables and pilot cables as shown in drawing No. MB/7/634. Fixing bolts of all of the removable covers of the switchgear shall be fixed through welded nuts. The circuit breaker compartment of the panel shall be provided with front door. The circuit breakers shall have 3 positions, viz, SERVICE, TEST and ISOLATED. In the test position, it should be possible to close the door of the circuit breaker chamber. The minimum thickness of steel plates for the cubicle shall be as follows :~ 1. Bottom plate thickness :3mm 2. Front door for C.B. chamber thickness :3mm 3, Frame thickness :2mm 4, Front door for instrument compartment thickness 2mm 5. Cover for cable box thickness 2mm 6. Flaps thickness 0.5 mm Due to limited area available at substations, the overall dimensions of single panel shall not exceed the following HEIGHT : 2200 mm WIDTH : 700 mm BASE DEPTH —: 1600 mm TOTAL DEPTH :2000 mm see drawing No. MB/7/634 5.21.2 Earthing Gear: Provision shall be made for earthing of the power cables of each unit. The earthing arrangement shall be one of the following: a) Through the circuit breaker by the method of transfer position without the necessity of any loose attachments or devices (i.e. integral earthing). ‘\b)\ Through a fault making earth switch fully interlocked. The switch shall be of the quick- make-break type. Visual checking of the earthing switch shall be possible through transparent covers. However, the earthing switch chamber shall he vermin proof and dust protected, MEW 20 -2018/2019 518 Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR ‘TENDER FOR : MANUFACTURING, SUPPLY AND INSTALLATION OF RING MAIN 110.433 KV DISTRIBUTION SUB-STATIONS TENDER NO. MEW/ 20 — 2018/2019 2019/2018 - 20 ip ye 98 etn SECTION (5) : TECHNICAL, Sud chalga: 5 aye all SPECIFICATIONS / Operation of earthing switch must be from the front of switchgear with CB compartment door closed Farthing devices shall be fully interlocked with the circuit breaker and shall be capable of closing on full short circuit current corresponding to 31.5 kA at 12 KV without sustaining any damage or ‘endangering the operator. The short time current rating must not be less than 31.5 kA for 3 seconds. ‘Type test certificate for earthing devices should be submitted with the offer. Earthing device shall be ‘operated from front of the panel and to be marked clearly. 3 Duty of Plant: a) ») ° Rating: All current carrying parts of the switchgear including current transformers, isolating contacts, busbars, connections and joints shall be capable of carrying their specified rated current continuously under Kuwait Climatic conditions and the temperature rise in Kuwait. ‘Tenderers shall state the IEC ratings along side the Kuwait rating in each case. Circuit Breakers: ‘The circuit breaker shall be of the vacuum type and shall have guaranteed rupturing capacity of not less than 31.5 kA at 12 KV and must conform to BS 5311 taking into account the climatic conditions of Kuwait. The circuit breaker should be capable of carrying full short circuit current associated with the above fault level at 12 KV for a duration of 3 seconds without any damage and shall have :- i) The vacuum shall serve as an are extinguishing as well as insulating media, ii) Tenderers should explain clearly in their offers how the degree of vacuum is maintained and whether the C.B. is suitable for periodical checking of vacuum. iii) The loss of vacuum per year, if applicable has to be given in guarantee schedule. Tenderers must fll the appropriate details in the schedule of “General Particulars and Guarantees” with complete and clear technical data, iv) All live parts of C.B should be completely insulated when it is plugged in service position. One circuit breaker shall be tested for 95 KV. Impulse withstand voltage at no extra cost Each and every tender shall be accompanied by a short circuit type test certificate (for the above rupturing capacity) for the switchgear issued from an independent acknowledged international testing laboratory (ANY MEMBER OF STL LIAISON - ASTA, CESI, CPRI, ESEF, JSTC, KEMA, KERI, PEHLA, SATS, STLNA, VEIKI or, ZKU ) ‘The above testing certificate shall be for switchgear manufactured by the company who will >be manufacturing and supplying the switchgear under the contract. ‘Tenders not complying with the above will be rejected Normal Rating: 630 Amps shall be normal continuous rating under Kuwait worst temperature conditions. 52.14 Operation: Hand charged spring closing mechanism shall be provided. An indicator shall be fitted clearly indicating whether the spring is in the “charged” or “uncharged” state. Closing to be affected by ~ ~means of a 50 V. D.C. spring coil, through a local barrel type control switch. MEW 20 -2018/2019 =19 ‘Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR ‘TENDER FOR : MANUFACTURING, SUPPLY AND f INSTALLATION OF RING MAIN 11/0.433 KV. i Jy Cla oh DISTRIBUTION SUB-STATIONS TENDER NO. MEW/ 20 — 2018/2019 2019/2018 - 20 Jo 3: 0. SECTION (5) : TECHNICAL, Hh caalyal: 5 yell SPECIFICATIONS The construction of the control switch shall be such that all the contacts are properly shielded and dust protected. Means of manual closing shall also be provided. Mechanism shall be fitted with a local manual spring release push button shrouded to prevent inadvertent operation and provided with means of padlocking. Tripping shall be by means of a 50 volts D.C. shunt trip coil. Manual trip also is to be provided. Mechanical ON/OFF indicator shall be provided. The charging and operating mechanism chamber shall be dust protected. Mechanical operation counters shall be provided in all circuit breakers S215 Parts Isolation and Shutte Each switchboard must be provided with approved means of isolation of circuit breakers and circuits, and to be complete with automatic shutters to screen off all live parts. The shutters for the feeder and busbar spouts shall be operated independently and must be suitable for the arduous Kuwait conditions without any deformation. The switchgear must be fully interlocked to prevent unauthorized or mal-operation. Safety of personnel and continuity of supply are the prime considerations. Locks, each with two keys shall be included in the tender price for: Locking out circuit in the isolated position. b- Locking cireuit breaker control c- Locking movable shutters screening live parts. To facilitate phase out of any incoming circuits against busbar, arrangements shall be provided to enable easy manual opening or closing of any of the above shutters independently with the circuit breaker withdrawn and provision of locking of these shutters independently in the “open” and “closed” positions. To facilitate testing, device shall be provided for keeping shutters in an open position when moving portion (trolley) is withdrawn, This device shall be cancelled in insertion of moving portion, ensuring that regular automatic operation of shutter is restored. 5.2.1.6 Racking Equipment: ‘The racking equipment shall be an integral part of the circuit breaker. ‘A wheeled carriage for the removal of the circuit breaker from a switchboard shall be an integral part of the circuit breaker (cassette type circuit breakers shall not be accepted). Suitable external guide rails shall be provided for fixing in the substation floor in front of the switchgear for guiding the circuit breaker during its removal from the board. 5.2.1.7 Cable Boxes: a)\ Power Cables: » Each cable dividing box on the feeder units shall be suitable to receive 3x300 sq. mm. AL or "UISC/XLPE/SC/SWA/PVC 11 KV cable ( will be supplied by others ) . Bi-metallie cable lugs suitable for the BICC - UK or CEMBRE ~ Italy crimping tools available with (MEW) are'to be supplied inside the cable end box with the necessary bolts, washers and nuts. Brass / Compression Cable Glands outdoor type (type CW size 90) to BSS: 6121 part | are to be supplied. The cable gland shall be complete with a heat shrinkable sleeve, The earth tag of the MEW? 30 20182019 0 Tenderer's initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR say sll 5 ‘TENDER FOR : MANUFACTURING, SUPPLY AND. Hi — Hy pS gt Ie INST: IN MAIN 11/0.433 KV aga tle Sy Sy ta alte DISTRIBUTION SUB-STATIONS AS 0433/11 ‘TENDER NO. MEW/ 20 — 2018/2019 2019/2018 - 20 io 9: of SECTION (5) : TECHNICAL. Apa ctbolya: 5 Spend SPECIFICATIONS i b) cable gland shall be 5 mm. thick provided with a threaded hole and the necessary washers and bolt for connection of the copper earth strip. The gland is to be connected to the Main Earth Bar. Each cable dividing box on the transformer units shall be suitable to receive 3x300 sq. mm. AL or CU/SC/XLPE/SC/SWA/PVC 11 KV cable. Copper cable lugs suitable for the BICC ~ UK or CEMBRE — Italy crimping tools available with (MEW) are to be supplied inside the cable end box with the necessary bolts, washers and nuts, Brass Compression Cable Glands outdoor type ( type CW size 90 ) to BSS: 6121 part 1 are to be supplied. The cable gland shall be complete with a heat shrinkable sleeve. The earth tag of the cable gland shall be 5 mm. thick provided with a threaded hole and the necessary washers and bolt for connection of the copper earth strip. The gland is to be connected to the Main Earth Bar of the transformer tank through a copper strip not less than 5*30 mn. 11 KV Heat/Cold Shrinkable Termination Kits comprising of non tracking stress control tubing, insulation sleeves, etc. suitable for 3x185 - 3x300 sq. mm. AL or CU/SC/XLPE/SC. /SWAVPVC 11 KV cable along with HeatiCold Shrinkable Right Angle Boots or Straight Boots, are to be supplied with each feeder /transformer cable dividing box. A sample is to be submitted for the purchaser's approval. ‘The vertical distance between the cable crutch and the cable connection terminals shall not be less than 570 mm in any case for all feeder/transformer cable dividing box. ‘The gland plate for the power cable should be at least 350 mm above the ground level ‘The terminations shall be covered to render electrical protection and safety to personnel, ‘The boxes shall be designed with ample dimensions with removable bottom gland plate and back cover to facilitate jointing and to allow crossing of cores without damage to insulation. The boxes and terminations shall be subject to the approval of the Purchaser. All the boxes shall be bolt-on-type. Multicore cable cal ‘The 11 kV switchgear shall be provided with multicore cable cabinet on the back of each panel. The cabinet shall be capable to receive either 16-core, polyethylene insulated and sheathed, “steel wire armoured and overall PVC sheathed” pilot cables or multicore cable from (common integrated safety device and/or pressure relief valve from transformer room, in case of oil immersed transformer ) or from (Thermal Relay in case of Cast Resin ‘Transformer ). Each Multicore cable cabinet shall be provided with suitable terminal blocks. Each Multicore cable cabinet shall be provided with super deluge proof compression type of brass cable gland of suitable size for control cables with earth tag which shall be connected to the Main Earth Bar. §.2.1.8. Current Transformers: Current Transformers may be either air insulated type or cast resin type. Current transformers shall be so rated that they will not sustain any damage by the through fault currents expected on a system level of 31.5 kA at 12 KV. All secondary windings shall be _ one ampere unless otherwise specified, All the secondary wires of the current transformers shall be brought to an accessible terminal block in the control panel. MEW/ 20 -2018/2019 5-21 ‘Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR ‘TENDER FOR : MANUFACTURING, SUPPLY AND INSTALLATION OF RING MAIN 110.433 KV. DISTRIBUTION SUB-STATIONS TENDER NO. MEW/ 20 — 2018/2019 2019/2018 - 20 ip 9: py eatin SECTION (5) : TECHNICAL Al cthalyal: 5 Byes SPECIFICATIONS 5.2.1 5.21.10. » ‘All current transformers shall comply with the relevant British Standard specification and the current transformers for Solkor protection shall conform to the conditions stated below under “Protection”. Current transformers shall be capable of withstanding full short circuit current for 3 seconds without distress or damage. Proper barrier is to be fixed in between the C.T.. Chamber and the cable termination box. Each circuit breaker will control either (a) a feeder circuit or (b) a power transformer circuit. Each feeder circuit shall be protected by “UNIT FEEDER PROTECTION” comprising of Solkor RF 5 KV feeder protection using relays and associated equipment manufactured by Reyrolle (Siemens Protection Devices Ltd ) at Hebburn, Tyne & Wear, United Kingdom. It should be possible to set the relay in both Solker R or Rf mode. The relay should be supplied in a 1V size flush mounting Epsilon case with test block. The current transformers shall be of ratio 400/300/1A, and class X accuracy, and they shall have characteristics matching with the current transformers already connected to the system. A separate 400/1 current transformer of class 1 accuracy shall be provided for metering purposes, and also a Current Transducer for Current signal to Telemetry system, Attention is drawn to the requirements for the satisfactory operation of Solkor RF feeder protection published by Reyrolle (Siemens Protection Devices Ltd ), in their Technical report No. 990/TIR/005/02 titled "Current transformer Requirements for Reyrolie Protection Relays " The through fault current shall be 31.5 kA at 12 KV, The successful tenderer shall submit a “Magnetization Characteristics Curve” and “Ratio Error Curve” under the burden conditions applying to the Solkor “RF” protection over the range of through fault current, ‘The Purchaser shall approve in writing the characteristics curves for the current transformers before manufacture can proceed. Altematively, unit feeder protection (other than Solkor RF feeder protection) manufactured by other companies may be offered. However, the unit feeder protection should match with solkor RF of M/s. A. Reyrolle and guarantee for the performance of these relays should be submitted along with each and every offer. For feeder circuits the existing Solkor “R” 5 KV relays can be used with the new type Solkor “RF” 5 KV relays by means of changing four links internally in the Solkor “RF” relay and these shall be carried out by the contractor of this tender without any extra cost. ‘Transformer Circuits: Each transformer shall be protected by non-directional 4-pole inverse definite minimum time lag (IDMTL) over current and earth fault protection relays with high set instantaneous over current and earth fault elements (51/51N&S0/SON) including other IEC inverse curves ‘The relays shall be of modem numerical type, with proven field experience. Considering inter changeability of relays, all relays shall be of multi characteristics type. MEW 20 -2018/2019 522 Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR NU ING, SUPPLY AND. INSTALLATION OF RING MAIN 11/0.433 KV DISTRIBUTION SUB-STATIONS ‘TENDER Ft TENDER NO. MEW/ 20 — 2018/2019 2019/2018 - 20 iad: Sy ata SECTION (S) : TECHNICAL, Agi cthee: 5 Syeda! SPECIFICATIONS, 3. Relays shall have adjustable settings for both operating current and time, the design of the relays being such that the setting adjustments can be carried out on load without taking the relay out of service. 4, The normal current (In) for the relays shall be | amp and the rated tripping & relay supply shall be 50 V.D.C. 5, Relays shall be of the drawout flush mounted type with rear connections, mounted on the control cubicle doors of the switchgear. 6. Relays shall be hand reset latched type and shall be capable of being reset without the necessity of opening the case. The relay cases shall incorporate efficient dust seals, 7. Relays shall be provided with LED indicators which shall be visible from the front of the switchgear without opening the doors. LED brightness shall be such that they are clearly visible in normal artificial lighting levels. 8, Self reset relays shall have an indication of operation until hand reset. 9. All relay contracts shall be silver plated and shall be capable of breaking the maximum 9 ‘current which can occur in the protection circuit in which the relay is located. ). Test plugs or blocks shall be provided to allow relay testing and calibration from the front of the panel without disconnecting wirings. Relay terminals connected to the current transformers shall be automatically short circuited, when the relays are withdrawn. . The relays shall be thermally rated such that the operating time of the relay at the highest practical current levels on any combination of current and time multiplier setting shall not exceed the thermal withstand time of the relay. . The relays shall conform to the relevant requirements of IEC standard 60255 ‘Trip contacts from CISD/Buchholz, oil thermometer and PRV from the transformer ( in case of Oil Immersed Transformer ) shall be wired for tripping the circuit breaker through suitable three auxiliary trip relays with a 50 V.D.C. supply and mechanical hand reset flag indication, or trip contacts from Thermal Relay (in case of Cast Resin Transformer) shall be wired for tripping the circuit breaker through the same auxiliary trip relay. Loose Feeder Panels: This shall be provided with main protection as per 5.2.1.10 (a) above and back-up protection of non-directional O/C and E/L relays similar to that under 5.2.1.10, (b) but the CT ratio 400/200/1 15 VA class 10P10. Also the loose feeder panel shall be provided with a separate 400/1, 15 VA, Class 1 current transformer for metering, and also a Current Transducer for Current signal 10 Telemetry system, and suitable three auxiliary trip relays with a 50 V.D.. supply and mechanical hand reset flag indication to trip C.B when the panel is used as transformer panel. Loose Trans I: This shall be same as 6.1.10 (b) but with CT ratio 400/200/1 15 VA class 10 P 10 and an ammeter with 0-240/0 — 480 Amps, and also @ Current Transducer for Current signal to Telemetry system. Trip contacts from CISD/Buchholz, oil thermometer and PRV from the transformer in case of Oil Immersed Transformer) shall be wired for tripping the circuit breaker through suitable three auxiliary trip relays with a 50 V.D.C. supply and mechanical hand reset flag EW 7 20 -2018/2019 S23 "Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR ‘TENDER FOR : MAN' ING, SUPPLY AND. INSTALLATION OF RING MAIN 11/0.433 KV DISTRIBUTION SUB-STATIONS TENDER NO, MEW/ 20 — 2018/2019 2019/2018 - 20 / SECTION (5) : TECHNICAL pW ctbetyd: 5 Soest SPECIFICATIONS indication, or trip contacts from Thermal Rely ( in case of Cast Resin Transformers ) shall be wired for tripping the circuit breaker through the same auxiliary trip relay. The auxiliary trip relay can be one unit containing three elements, or three single elements assembled in one casing . NB: All relays shall be flush mounting pattern, self resetting type with hand re-set flag indicators. S241. Auxiliary Switches: Auxiliary switches shall be provided to interrupt the D.C. supply to trip coil and the three auxiliary trip relays immediately after their operation has been completed. All necessary auxiliary switches for indication, protection control, supervisory and other services, plus two spare ways normally open and two spare ways normally closed shall be provided on each C.B. panel. These switches shall be wired to a suitable terminal box on the back of panels. ‘All switches shall be of robust pattern with wiping contacts and shall be fitted in easily accessible positions adequately protected. 5.21.12. Healthy Trip Indication: 15 Watt 50 V. D.C. lamp with series limiting resistance operated through a spring loaded push test switches shall be provided. 5.2113, Group Alarm: The automatic and manual tripping of each C.B. in the substation shall close a two wire circuit to operate the remote alarm and indication relay, located in concerned control center. Re-set of the alarm indication shall be done by the C.B. trip and close control switch. cer for control 5.21.14 Miniature Circuit Bi All MCBs used in 11 KV switchgear control circuit shall be fitted with auxiliary contacts wired to terminals for MCB tripped alarm . 5.2.1.15_Instrument Dial type switchboard pattern, flush mounted, M I ammeters shall be provided where stated in the attached schedule of equipment. A moving iron switchboard pattern ammeter shall be connected to yellow phase and shall have a reversible scale graduated to suit C.T.’s double ratio for loose transformer panel, 521.16. Test Terminal Block Over current and earth leakage transformer secondary wiring shall be connected through terminal block provided with change over links to permit easy ratio change and testing. ‘The terminal block shall be mounted in front of the panels and suitable insulated and provided with a \ detachable dust proof cover. 5.21.17. Pilot Cable Terminations: / ‘Wi the general practice in Kuwait to lay one multi core pilot cable with each 11 KV feeder cable. The pilot cable shall be terminated at the rear of its 11 KV C.B. panel, in a suitable terminal cabinet arranged to give easy access to the terminations and fitted with suitable cable glands with earth tag as specified. Each terminal block shall be of the circuit selector type with insulated bridging plugs. MEW 20 -2018/2019 Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR shay rg) aaron ‘TENDER FOR : MANUFACTURING, SUPPLY AND. . 4 INSTALLATION OF RING MAIN 11/0.433 KV. ag yp cle aS Sy shy pe» Meade DISTRIBUTION SUB-STATIONS 520.4331 ‘TENDER NO. MEW/ 20 — 2018/2019 2019/2018 - 20 /p 9: ay ealle SECTION (5) : TECHNICAL Ay tba yal 5 by all SPECIFICATIONS ‘The terminal block shall be arranged to receive multi-core cable and switchboard services. Bus-wires between terminal cabinets shall be provided to enable circuit routing and selection. ‘The multi-core pilot cable provides the following services: i) One pair of 2.5 sq. mm, conductors for solkor feeder protection pilot Cores. ii) Twopairs —: (do) intertrip and interlock circuits. iii) Four pairs of 625 sq. mm, for DMS communication system marked. iv) One pair (do) as spare Each feeder panel shall be provided with the following services: i) One pair Solkor protection circuit, if) One pair : Intertrip circuit. Each substation switchboard shall be provided with the following marshalled through a terminal block located at the rear of transformer C.B. panel: = One pair 50 V. D.C. supply from tripping battery to the switchboard. NB: All outgoing circuits to the services, inside the substation shall be 2.5 sq. mm. stranded copper cables inside galvanized conduit 5.21.18, Loose Extension C. B. Panels : a) Loose Extension C. B. Feeder Pan These units shall be complete with 11 KV circuit breaker and suitable in all respects to form extension to the 4-panels or 6-panels Ring Main Switchboard. These loose extension units shall be supplied with all the fittings, busbar joints, heat / cold shrinkable termination kits, cable lugs and cable glands etc. for future installations as an integral part of any 4- panels or 6-panels switchboard. b) Loose Exter ‘These units shall be complete with the 11 KV circuit breaker and suitable in all respects to form extension to the 4-panels or 6-pancls Ring Main Switchboard. These loose extension units shall be supplied with all the fittings, busbar joints, heat / cold shrinkable termination kits, cable lugs and cable glands etc. for future installations as an integral part of any 4 panel or 6-panels switchboard. 5.2.1.19 Additional Equipments and Work: ‘The following equipments shall be supplied, the work shall be done, and the cost of these shall be included in the tender price. Qn. ‘ransformer Pane! a) Took Each switchboard shall be provided with a complete set of tools. The tools shall be housed in a tool rack suitable for wall mounting, Complete list of tools shall be submitted with the / offer. In addition, thirty (30) sets of complete tools (in a tool rack) to be supplied, as extra for each type of switchgear offered ‘Testing plugs: ‘Thirty (30) Nos. 3-phase sets of testing plugs for each type of switchgear fully insulated for test voltage/current usually applied to switchgear and cables shall be provided. Terminals of MEW/ 20 -2018/2019 525 Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR ‘TENDER FOR : MANUFACTURING, SUPPLY AND. INSTALLATION OF RING MAIN 11/0.433 KV. DISTRIBUTION SUB-STATIONS TENDER NO. MEW/ 20 — 2018/2019 2019/2018 - 20 fos: of SECTION (5) : TECHNICAL, A citalya 5 bye Jal) SPECIFICATIONS ° a eo the plugs shall be suitable to receive flexible testing plugs capable of carrying current up to 630 Amps, jumper leads: Auxil Each switchboard should be provided with one set of auxiliary jumper leads, for connecting auxiliary circuits between fixed and moving portions of circuit breaker when in the isolated position for testing purposes. ‘Special monitoring device : for vacuum CB'S: In case the C.B. is suitable for the periodical checking of vacuum, four sets of portable monitoring device shall be provided and the cost of such shall be included in the tender price. ‘Transformer intertripping : ‘The contractor shall do all the necessary arrangement and work to send tripping and alarm signals from CISD/Buchholz, oil thermometer and PRV fixed on transformers in case of oil immersed transformers ) or from (Thermal Rely in case of Cast Resin Transformers ) to the corresponding 11 KV switchgear panel. Extension box for operating VCB from remote ‘An extension box for remote operation of VCB to be provided while VCB is inside the panel. This box shall include necessary VCB ON, VCB OFF push buttons for doing remote VCB operations. A plug arrangement to be considered with cable length of 10m. The box shall be of Reel type arrangement to wind and keep the cable after use. Bach 11 K.V panel shall have suitable plug (near control switch) connected to the tripping and closing circuits to fit the plug arrangement of the extension box. 30 nos of extension boxes to be provided for the contract. The respective technical pamphlets of the above equipment to be attached to the offer. 1.20_Shutters for Busbars and Circuit Breakers: For the safety in operation and maintenance of 11 KV switchgear panel, the Busbar shutters shall be identified with red colour and the feeder shutters with White colour. Also the shutters shall be clearly marked with Busbar and Feeder respectively. Using stickers for marking is not acceptable. The shutters for Busbar and cable shall be operated independently and not together. Phases identification R, Y, B in colors shall be marked. Phases to be identified wi th color coded mark for Red, Yellow, and Blue. Using color stickers is also not acceptable. 5.2.1.21 Pressure Release Flappers: The switchgear shall be provided with separate pressure release flappers at suitable locations of various compartments to release the overpressure resulting from flashover that may occur. The proposed arrangement shall be subject to the Purchaser's approval. ‘The pressure release flappers should be fast acting and should operate in less than 10 Evidence of testing on at least one chamber at International laboratory to be provided. seconds, 5.2.1.22_HY indicator and phase comparator: ach panel on 11 KV switchgear shall be equipped with three phase capacitive voltage indicating device on the front of its operating panel to detect the presence or absence of operating voltage in the cables MEW/ 20 -2018/2019 5:26 Tenderer’s Ini ‘& StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR ‘TENDER FOR ; MANUFACTURING, SUPPLY AND 7 INSTALLATION OF RING MAIN 11/0.433 KV DISTRIBUTION SUB-STATIONS TENDER NO. MEW/20 — 2018/2019 5.2.2 A) 1250 KVA OIL TRANSFORMERS: 5.2.2.1 5.2.2.2, 5.224, 5225. 5.2.26. 5.2.2.7. ‘These capacitive coupled device to be provided with the provisions for checking the synchronization of phases and should comply with IEC 61243-5. Samples and catalogues shall be submitted for MEW approval ‘The contractor shall supply 10 Nos. of phase comparator testing device with first delivery batch. POWER DISTRIBUTION TRANSFORMERS ‘Type: Three phase, oil immersed naturally cooled, core type power distribution transformer. The transformer shall be in accordance with the Intemational Electrotechnical Commission No. 60076 or with the latest British Standard Specification No. BSEN 60076 and BSS, 6435 or equivalent except where stated otherwise. Installa The transformer will be installed outdoor and may be exposed to direct sun rays and thus shall be capable of carrying their full rated current under Kuwait's worst temperature conditions as specified Normal Rating: ‘The normal rating shall be the maximum continuous ré encountered in Kuwait (see climatic conditions). ‘Tenderers shall state in the schedule the equivalent British Standard specification or the International Electro Technical Commission rating for the transformer offered, ‘The Kuwait continuous rating should not be more than 80% of the IEC Recommendations / British Standard specifications continuous rating. Voltage Rati The normal voltage ratio of the transformers at normal tapping and no load shall be 11/0.433 KV. Duty Under Fault Conditions: The transformers shall be capable of sustaining a three phase symmetrical short circuit current on the LY. side with a fault power being maintained on the H.V. side and without damage to the transformer for a period of three seconds (at tap position 3). Impedance Voltage: The impedance voltage at normal rating and voltage, and at 75 degree C shall be 6 % and stated in the schedules. ‘Temperature Rise: wg under the worst temperature conditions The transformers shall be capable of carrying its full normal rated current continuously under the worst temperature conditions encountered in Kuwait, and at any tapping, without the temperature isc of oil in the hottest region exceeding 35 degree C measured by the thermometer and of winding exceeding 45 degree C as measured by resistance. MEW 20 -201872019 S27 Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR ‘TENDER FOR : MANUFACTURING, SUPPLY AND : INSTALLATION OF RING MAIN 11/0.433 KV DISTRIBUTION SUB-STATIONS ‘TENDER NO. MEW/20 — 2018/2019 SECTION (5) : TECHNICAL, SPECIFICATIONS 5.2.2.9. Cooling: Cooling of the transformers shall be natural circulation of oil through the banks of plain extemal cooling tubes or radiators suitably arranged. Due note being taken of the site conditions. Transformers with corrugated tanks or cooling fins will be rejected. The radiators shall physically be separate from the tank and shall not form integral part of the tank, 5.22.10, Core: The core shall be constructed of the best quality low loss, high permeability cold rolled, grain oriented electrical stee! laminations, ‘The flux density in any part of the core shall not exceed 1.6 TESLA at normal voltage and frequency. Typical loss curve (iron loss vs. magnetic flux density) at SOHZ for the proposed laminations along with steel manufacturer's name, type and composition of proposed steel ete. shall be inclosed along with the offer. The supplier shall also include B-H curve clearly indicating the maximum flux density at which the proposed steel could be operated without undue core heating under the worst ‘operating conditions. All core plates shall be insulated from one another to reduce the core loss to a Minimum, and the core shall be held together by bolts and clamping plates all of which shall be adequately insulated. ‘The completed core shall be provided with lifting eyes to facilitate its removal from transformer tank and prevent movement during transport and/or service. Such fixing arrangement of the transformer core must be adequate and strong enough to withstand the forces due to external short circuits. All steel sections used for supporting the core are to be thoroughly sand blasted after cutting, drilling and welding. All steel sections shall be painted with powder coated. Design of supporting frames shall take into consideration complete emptying of tank through a drain valve and the avoidance of movement of the core relative to the tank during transport, installation and operation. 5.22.11 ‘Winding and Insulation Level: ‘The maximum current density in both H.V. and L.V. windings shall not exceed 265 amperes per square centimeter as per the requirement of clause 3.2.7. All windings shall be made from high conductivity electrolytic copper conductors of best quality and shall be fully insulated to British Standard Specification No. bsen 60076 and for a system highest voltage of 12 KV. The insulation shall be class “A” to IEC 60085/ BS EN 60085. The insulation level should be 75 KV as per IEC 6076-3 ‘The HV/LV winding shall be (CU.-CU.) and can be (wire / foil / sheet) $.2.2.12. Off Circuit Tapping: Off circuit tapping shall be provided on the center (both electrical and mechanical) of the H.V. / windings. There shall be five tappings and arranged as follows: Normal Voltage: +2.5% + 5% ,/ The transformer shall be capable of operation at its rated KVA without injury on any tapping and any applied voltage which does not vary from the voltage for which the tapping is rated by more than 5%, Tappings shall be connected to an externally operated off circuit tap changer switch provided with clearly marked position indicator. Pad locking facilities and pad locks shall be supplied for the ‘switch and so arranged that the lock can only be inserted when the switch is on a definite tapping, The location of the tap-changer shall be in an accessible place. Special attention should be paid to the oil seals around the tap changer rod. Each tender should be accompanied by detailed drawings MEW 20 -2018/2019 528 Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR say og ‘TENDER FOR : MANUFACTURING, SUPPLY AND nseeies INSTALLATION v DISTRIBUTION SUB-STATIONS TENDER NO. MEW/ 20 — 2018/2019 201972018 20 no SECTION (5) : TECHNICAL, Hdcibetyt: Shen SPECIFICATIONS showing the sealing arrangement and any additional measures taken if any, to cope with Kuwait conditions shall be indicated, ‘Tap changer switch shall be located on the side of the transformer tank and tap changer switch located on the top side of the tank will not be accepted. Minimum current rating of the tap changer shall be 12kV , 75 amps. The tap changer switch shall be fully suitable for continuous operation under the specified working and site conditions. A stainless steel engraved caution plate of adequate thickness and dimensions stating that the tap switch to be operated only when the transformer is disconnected from both H.V. and L.V. Sides shall be fitted near the tap switch handle, 5.2.2.13. Tanks: The tank shall be constructed of mild steel of suitable sections with the necessary reinforcing section and the whole shall be welded and fitted with bilateral rails. Suitable lifting lugs must be provided to enable the transformer to be lifted by means of an overhead crane and slings. Suitable lugs shall be provided on tank cover to facilitate its removal. ‘The tank shall be fitted with an oil-drain valve, and also a sampling drain valve which should be at 30 ems above the ground level . The tank shall be provided with 2 suitably located earthing studs ‘The whole of the tank and fittings shall be sand blasted inside and outside to remove all scale and rust before painting, All transformers shall be fitted with jacking lugs located at a suitable height from ground level. ‘The thickness of the side walls, top, and bottom of the tank shall not be less than 5 (five) mm, ‘The construction of the tank, particularly the cover, should be such as to prevent oil leakage under the various load conditions. Constructional drawings shall be submitted which shall show the constructional details to achieve this purpose. 5.22.14. Conservator: Conservator vessel shall be provided for mounting on the top of the tank. The conservator shall be of ample capacity for containing sufficient oil to allow for the transformer working over the maximum. permissible temperature range. Connections will be between the highest point of the main tank and the conservator through common integrated safety device shall project four centimeters above the bottom of the conservator in order to allow a dump of collection of moisture or sludge. Vent pipes shall be provided as required to prevent the trapping of air or gas in sealing ends, bushings or filling cap and drain valve. 5.22.15. Breath 1 Kg silica-gel breather with replaceable elements shall be provided and connected by means of galvanized iron pipes to the conservator vessel. Oil or ball valve seals shall be provided to prevent the circulation of air except under correct working conditions. A suitable observation window shall _/\be provided in the breather. Breather having glass covers shall be provided with wire mesh or cages for protection, which can be _\easily removed, The glass cover of the breather should be of good quality glass to withstand the ‘weather conditions of Kuwait, (5.22.16: ‘Common Integrated Safety Device (CISD) : ‘The device shall be used for transformer protection by detecting oil level, discharge of gas, tank pressure, and temperature. The device shall be fixed on a breathing transformer with expansion tank (1250 KVA) Kuwait rating). The device shall be subject to approval by (MEW) engineers (if no previous approval is MEW 20 -20182019 = Tenderers Tnal & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR sadly esl 115 ty pS pa gl Ge pl ‘TENDER FOR : MANUFACTURING, SUPPLY AND 3 7 INSTALLATION OF RING MAIN 11/0.433 KV Me Hyg Jy gat ctl oh ty se 2 lia DISTRIBUTION SUB-STATIONS ‘ic 0.433011 TENDER NO. MEW/20 — 201872019 2019/2018 - 20 ip gs oh elie SECTION (6) : TECHNICAL, Wy thay: 5 haebed SPECIFICATIONS. available). Further, this device shall withstand Kuwait atmospheric conditions as it may be used under direct sunlight (refer to General Conditions clause 2.5) the device shall be able to send trip signal to a circuit breaker of transformer and shall also send signal to the switchgear room for alarm annunciation of the device locally and provision to connect for telesignaling remotely via DMS. Common integrated device shall comply with the following: 1. Two simultaneous normally open contacts for gas discharge. It should note both the volume of pases accumulated as well as the decrease in oil level. Contacts shall operate duc to a gas displacement (volume of gas collected) between 100cm* and 20cm’. Also, Contaets shall operate if the oil level in the relay drops by the same volume as for gas collection. ‘Two simultaneous normally open contacts for pressure. ‘Two normally open contacts for temperature. Pressure response time must be less than 5 milliseconds. Pressure indicator with a scale of 0 - 0.5 bar, and a display accuracy of #/- 0.05 bar. Pressure set point can be set and/or reset on site without the need of any special tools or calibration 7, The relay shall be equipped with an easily accessible sampling petcock 8, Thermometer with maximum indication needle. 9. Venting valve for humidity and condensation drainage. 10, 4mm? industrial terminal 11. Proper earth connection to ensure matching potential between the device and transformer tank. 12. The device shall provide the ability to test all sensors (gas, pressure, and temperature) mechanically on site after installation, 13. An evidence showing that the offered device has been in service for at least three (3) years to be submitted with the offer. Also a user list should be submitted with that. Alternatively, double float Buchholz. protection device may be used in addition of using the contacts of the thermometer and the pressure relief valve which are fixed on the transformer. The Buchholz device shall be provided with suitable valves on both sides of the device to facilitate easy service, and shall also incorporate a test cock for testing purpose. Six suitable foot operated air pumps together with terminal adaptors for testing of the Buchholz should be supplied to MEW . The cost of such shall be included in the tender price, The Buchholz device shall be from acknowledged international manufacturer and already used in MEW primary substations for a period of at least 3 years. Also a user list should be submitted with that. ‘Samples should be submitted for MEW approval. (if no previous approval is available) 5.2.2.17. Pressure relief valve: 3*inch T-type that evacuates any overpressure of oil and gas found in the oil tanks. The main objective to operate in a very short period of time by evacuating the pressure increase. The preset spring loaded device shall operate if pressure exceed 0.42kg/om?, for 1250 KVA transformers and reset to the normal position as soon as the pressure decreases below the above mentioned value. The ejected oil and gas shall be directed towards a safe area. The device should have an integral mechanical operation indicator with manual reset and two /\..N.O contacts. The device shall be accompanied by test certificates with values of operating A prensa: 2:18. Thermometer: A dial type thermometer with 2 normally open contacts shal be fitted to the tank of transformer to read directly oil temperature in the hottest region of the transformer. / ©The fittings of the thermometer shall be such as to prevent the ingress of moisture. MEW/ 20 -2018/2019 530 Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR sally lag TENDER FOR ; MANUFACTURING, SUPPLY AND, INSTALLATION OF RING MAIN 110.433 KV S) |EW/20 — 2018/2019 'ECHNICAL, Syn chalga: 5 phy ejall SPECIFICATIONS, A red mark should be engraved on the dial to indicate the maximum permissible oil temperature. ‘The thermometer shall be protected by a wire mesh or cage easily removable. .B. The above mentioned devices shall be able to send trip signal to a circuit breaker of transformer and shall also send signal to the switchgear room from alarm annunciation of the device locally and provisions to connect for telesignaling remotely via DMS 52.219, es High grade gun metal oil valves provided with engraved coloured indication to show whether in the open or closed position and with pad-locking devices to prevent an inadvertent operation shall be fitted as follows: - Main tank drain valve. = Sampling drain valve. - Conservator to main tank valve throw Common Integrated Safety Device (CISD Buchholz relay = Conservator drain valve All drain valves shall be fitted with plugs or covers platers and having oil tight joints. Alll the valves to comply to BS 5154, series b. 5.2.2.20. Oil level Gauge: ‘An oil level gauge of an approved type shall be mounted at the end of the conservator vessel, particular care being taken that the oil is easily observed when partially obscured by dust as may be expected under operating conditions. ‘The gauge shall have three markings indicating the level at 20° C and lower and upper markings corresponding to the lower and the higher temperature for which the transformer is required to operate on site. 5.22.21 Gasket All gaskets used for making oil-tight joints shall conform to B.S. Au,120/1966 and B.S.S. 3063/1965 as applicable, taking into account Kuwait's temperature conditions. A sample of gasket material together with test report should be submitted to the Purchaser for approval (if no previous approval is available). The material used for gasket shall be cork-rubber and shall have very good resistance to transformer oil. $.2.2.22. Rating and Terminal Marking Plates: Substantial brass or stainless steel diagram and rating plate in accordance with Intemational Electrotechnical Commission No. 60076 BS EN 6076-1. shall be fixed to each transformer giving full detailed information as follows’ /Y Ayphst rransformer / Kuwait Rating KVA ‘MEW7 20 -2018/2019 S31MINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR say oh 51 ‘TENDER FOR : MANUFACTURING, SUPPLY AND INSTALLATION OF RING MAIN 11/0.433 KV, DISTRIBUTION SUB-STATIONS ‘TENDER NO. MEW/20 ~ 2018/2019 2019/2018 - 20 fp dg: gly tain SECTION (6) : TECHNICAL china yl: 5 phy eal) SPECIFICATIONS. TECIBSS Rating KVA ‘Volts at no-load and normal tapping HV, SIDE LY. SIDE Impedance voltage Percent (%) ‘Current at rated load and normal tapping HY. SIDE LY. SIDE No load loss Winding loss ‘Type of cooling Short circuit current / duration in sec K Ampsisec. Impulse Voltage withstand (Insulation Level ) ‘power frequency withstand voltage Number of phases Diagram of connection Position of tap-changer switch corresponding to different voltages ‘Type of winding CU (Foil Sheet’ wire) HV. SIDE LY. SIDE Manufacturer's Name Transformer Serial No Contact No Frequency Vector group reference and diagram Ambien teperre Temperature rs of dD Oil \ Tl) Winding Qudetty of ot in ties ‘Weight of core and winding in metric tons. MEW 20 -2018/2019 5a2 Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR ‘TENDER FOR : MANUFACTURING, SUPPLY AND, INSTALLATION OF RING MAIN 11/0.433 KV ‘ DISTRIBUTION SUB-STATIONS 5.3 0.43911 ‘TENDER NO. MEW/20 — 2018/2019 2019/2018 - 20 fod 5, phy tein SECTION (5) : TECHNICAL Hii clelyad: 5 hy inl SPECIFICATIONS ei Total weight in metric tons ‘Year of manufacture The plates shall be of adequate thickness and the marking shall be engraved therein to a 0.5 mm depth. The background being filled in black. Full details of rating plate shall be submitted for approval. Also two Nos. substantial brass or stainless steel plates 200 x 150 mm. with the transformer (cireuit) No. engraved and coloured are to be fixed on the transformer at two different places. 5.22.23, Nuts and Bolts: All nuts and bolts shall be high tensile Steel alloy with hot dip galvanizing and locked in position with the exception of those external to the transformer, where locking may be omitted on receipt of the contract’s approval. Where possible it shall be arranged that in the event of nut working loose and falling off, the bolts shall remain in position, Where bolts and studs are so placed to be inaccessible by means of ordinary spanners, the contractor shall provide such special tools as are necessary. 5.2.2.24, The overall construction and assembly of the transformers shall be robust and shall be rendered suitable for the arduous weather and load conditions under which these transformers will operate. Due to limited space available at our substations, the maximum overall dimensions of the transformer shall be in the range of 2.60 M (height) x 2.50 M (length) x 2M (width) with maximum tolerance of (+5%). The contractors attention is particularly drawn to the following requirements: 5.2.2.24.1 The coils bracing and tightening shall be such that the ham and vibration is kept to the ‘minimum and shall be sufficiently strong to withstand the short circuit forces. 5.2.2.24.2 There shall be complete inter-leaving of laminations in joints cores and yokes, 5.2.2.24.3 Copper conductors shall be used for transformer winding. 5.2.2.24.4 Adequate ducts should be provided for oil circulation to avoid hot spot and heat pockets, in the following manner: a) Axial duets between H.T. and L.T. windings. b) Axial duets between L.T. winding and core. ©) Radial duets in H.T. and L.T. windings. 5.2.2.24.5 Adequate insulation shall be provided at the end of the windings. 5.2.2.24,6 The transformers coils shall be vertically mounted, $.2.2.24.7 Corrugated tanks or cooling fins will not be accepted. If radiators are provided, these shall be separated from the tank and shall not form an integral part of the tank. /$2.2.24.8 The sound levels shall be measured in accordance with BS 60076 — 10 and the values shall comply confirm to NEMA. TRI standard $.2.2.24.9 Location of tap changer switch shall be arranged on the side of the transformer tank. Tap changer switch located on the top of the tank will not be accepted, MEW 20 -20182019 Bad Tenderer’s TiMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR stalls stg 6), Ae pS pl ch pd ‘TENDER FOR : MANUFACTURING, SUPPLY AND. INSTALLATION OF RING MAIN 11/0.433 KV ft yg an Sy sy a: Lain DISTRIBUTION SUB-STATIONS 5.50.433/11 0. TENDER NO. MEW/20 — 2018/2019 = Sa tela: Shell SPECIFICATIONS. 5.2.2.24.10 Terminal bushing on both H.V. and L.V. sides shall be arranged through the sides of the transformer. Full details and drawings to show that the above requirements are included shall be submitted with the offer. 5.2.2.24.11 The manufacturer has to clearly state in his offer the type of winding conductors offered CU. (foil/sheet / wire). This has also to be clearly engraved on the rating plate. 5.2.2.25, Cable Boxes: The transformers shall be provided with cable end boxes on both high and low voltage sides. The boxes shall be vertically mounted and arranged for bottom entry of cable and as follows: ILY side: The transformer cable end box on the high voltage shall comply with the requirements of B.S 6435 and shall be suitable to receive 3x300 sq. mm. AL or CU /SC/XLPE/SC /SWA/PVC 11 KV cable. Copper cable lugs suitable for the BICC ~ UK or CEMBRE — Italy crimping tools available with (MEW) are to be supplied inside the cable end box with the necessary bolts, washers and nuts. Brass Compression Cable Glands outdoor type (type CW size 90) to BSS: 6121 part | are to be supplied The cable gland shall be complete with a heat shrinkable sleeve. The earth tag of the cable gland shall be 5 mm. thick provided with a threaded hole and the necessary washers and bolt for connection of the copper earth strip. The gland is to be connected to the Main Earth of the transformer tank through a copper strip not less than 5x30 mm. The box shall be designed with ample dimensions to facilitate jointing and allow crossing of cores without damage to insulation but the distance from the cable crutch to the transformer terminal bushing shall not be less than 570 mm as specified in B.S.S. 6435, table 2. ‘The HV terminals of the transformers are to be marked clearly outside and inside cable end box. Kdentification of the phases using stickers is not acceptable. The phasing order shall be ("R-Y-B" / "ABC. 11 KV Heat/Cold Shrinkable Termination Kits comprising of non tracking stress control tubing, insulation sleeves, etc. suitable for 3x185 sq mm - 3x300 sq mm. AL or CU/SC/XLPEISC /SWAPVC 11 KY cable along with Heat/Cold Shrinkable Right Angle Boots or Straight Boots, are to be supplied with each transformer cable end box. A sample is to be submitted for the purchaser's approval. (if no previous approval is available). V side: The cable end box on the L.V. side shall be suitable to receive seven single cores 800 sq. mm. stranded copper conductor cables (COPPER/XLPE/PVC non armoured) and shall be complete with 800 sq. mm. tinned copper cable lugs and compression type cable gland and PVC shroud of A2 type ., t0 BS.6121 part I, Any sort of wood material instead of brass type compression gland shall not be / \ accepted. ‘The L.V. box shall be designed with ample dimensions to render easy connection of cable. The \ distance between bushing terminals and the bottom of the cable end box shall not be less than 350 ‘mm, The bottom plate shall be of non-magnetic material LLY. cable end boxes shall be air insulated type and shall generally conform to B.S. 2562. EN bushing shall be monoblock type. iEW7 20 -2018/2019 =MINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR ayo 455 : . a eS od Se pk ‘TENDER FOR : MANUFACTURING, SUPPLY AND - INSTALLATION OF RING MAIN 11/0.433 KV he gap cl iy sy a Hale DISTRIBUTION SUB-STATIONS 320.433/01 TENDER NO. MEW/20 72019 201972018 = 20 pgs phan SECTION (5) : TECHNICAL gh chalyal: 5 hye SPECIFICATIONS ‘The LV terminals of the transformers are to be marked clearly outside and inside cable end box Identification of the phases using stickers is not acceptable. The phasing order shall be ("b-y-r-n" / ecbea-n”) The terminations shall be covered to render electrical protection and safety of personnel. Both H.V & LV sid ‘The gland plates at the bottom of the H.V and L.V cable end boxes shall be completely removable from the outside, and shall be with condensation socket. Suitable ste! brackets complete with cleats and clamps of non-magnetic metal (wooden clamps of any kind will not be acceptable) to support both high and low voltage cables, shall be provided. The bottom of the cable glands of cable end boxes shall not be less than 600 mm. above the base of the transformer. ‘The terminal bushing oil seals shall be subject to the approval of the Purchaser. Particular attention shall be given to the tightening of all oil seals before the transformers leave the factory. Detailed drawings for the cable boxes shall be submitted with each tender. ‘These drawings shall particularly show the spacing between bushings/live cores, connectors from each other and from any arth object. The terminal bushings on both H.V. and L.V. side shall be arranged through the sides of | the transformer tank, All the cable end boxes shall be bolt-on-type ‘The LV and HV Cable end Boxes covers shall be provided with a rubber gasket, also the upper edge of the cable box cover must be bent to prevent water ingress, 5.22.26. ‘TRANSFORMER INSULATING LIQUIDS- Unused uninhibited mineral insulating oil for distribution transformers (< 66 KV):- ‘The transformer shall be dispatched with the tank filled with an approved make of insulating oil ‘The insulating oil shall be virgin Napthenic base, confirmed to IEC-60296 latest edition while tested at supplier's premises. The contractor shall furnish test certificates from the supplier against the acceptable norms as mentioned in IEC-60296 latest edition, prior to dispatch of oil from refinery to site. Under no circumstances, poor quality oil shall be filled into the transformer and only thereafter be brought up to the specified parameters by circulation within the transformer. Independent acknowledged international testing laboratory test report should be submitted and the oil delivered shall be accepted only if the international oil analysis laboratory tests results show that the oil comply with this specification. MEW? 20 -201872019 S35 Tenderer's Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR sally 456, Haat pag ASS Fh TENDER FOR : MANUFACTURING, SUPPLY AND. = INSTALLATION OF RING MAIN 11/0.433 KV. Mee Hyg an lan hy aysty Boel Tee DISTRIBUTION SUB-STATIONS 0.43/11 TENDER NO. MEW/ 20 — 2018/2019 2019/2018 - 20 Jp 89: ph Avalie SECTION (5) : TECHNICAL Hii chalga: 5 Sy eal) SPECIFICATIONS 5.2.2.27. TENDER ANALYSIS For the determination of the successful offer, the cost of the transformers and their annual losses shall be taken in to account. ‘The capitalization will be based on the following assumption: Interest on capital e 1% Capitalization period ¢ 20 years. Charge per unit ei 0.047 KD/KWH Loss load factor (LF) 06 Demand factor (D) 06 ‘Transformer’s enerey P(Fe) = 8760x iron losses, Iron loss per year. Transformers energy P (Cu) = 8760 x (LLF) x (D) x (D) x copper loss. Copper loss per year Total energy loss _ P (Fe) +P (cu) Capitalized operational f 10.59.x { P (Fe) + P (Cu) } * charge per unit If the acceptance tests of the transformers show that the actual losses exceed the values stated in the ‘Schedules of Particulars and Guarantees, the excess total energy loss will be capitalized according to the above assumption and the sum thus obtained deducted from the money due to the contractor as a penalty. For this purpose, no tolerance will be allowed on the figures stated in the schedule of particulars and guarantees. At any rate, the actual measured losses should not exceed the figures stated in the schedules of particulars and guarantees by more than the tolerances stated in the relevant IEC recommendations, MEW7 20 -2018/2019 336 Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR slay og ror ‘TENDER FOR ; MANUFACTURING, SUPPLY AND INSTALLATION OF RING MAIN 11/0.433 KV DISTRIBUTION SUB-STATIONS TENDER NO. MEW/ 20 — 2018/2019 2019/2018 - 20 /e dg: siya SECTION (8) : TECHNICAL, Hg cetyl: S aye jal SPECIFICATIONS B) 1250 KVA AND 1600 KVA DRY-TYPE CAST RESIN TRANSFORMERS 1. Type: Three phase, Cast-Resin naturally cooled, core type power distribution transformer. ‘The transformer shall be in accordance with the IEC No. 60076-11 or equivalent except where stated otherwise, 2. Installation: Generally the Transformers will be installed indoor but stored outdoor (thus it will be exposed to direct sun rays) and they shall be capable of carrying their full rated current under Kuwait's worst temperature conditions as specified NOTE. CERTAIN NUMBER OF THESE TRANSFORMERS ARE MEANT FOR REPLACING THE EXISTING OIL IMMERSED (ONAN) TRANSFORMERS INSTALLED IN| THE BASEMENT OF THE BUILDINGS. HENCE ALL THE CAST RESIN TRANSFORMERS ARE TO BE DESIGNED FOR INSTALLATION OVER THE EXISTING CONCRETE FOUNDATION (1.6 X 0.7 M) AND ALSO MUST BE ARRANGED FOR TERMINATING THE EXISTING HV & LV CABLES AVAILABLE WITH THOSE TRANSFORMERS. FOR THE GUIDANCE OF THE TENDERERS A SKETCH SHOWING FOUNDATION AND HV/LV CABLE TRENCHES OF THE EXISTING OIL IMMERSED TRANSFORMERS IS ATTACHED HEREWITH. 3._Normal Rating: ‘The normal rating shall be the maximum continuous rating under the worst temperature conditions encountered in Kuwait. (see Clause No. 2.1.5: Climatic Conditions). Tenderers shall state in the schedule the equivalent British Standard specification or the International Electro-Technical Commi: ion rating for the transformer offered. The Kuwait continuous rating should not be more than 80% of British Standard specifications continuous rating. Both the Kuwait and B.S. rating shall be based on the specified rated voltage 4, Yoltage Ratio: The normal voltage ratio of the transformers on normal tapping and no load shall be 11/0.433 KV and shall be stated in the schedules. 5. Duty Under Fault Conditions: "\The transformers shall be capable of sustaining a three phase symmetrical short circuit current on the /> LV. side with a fault power being maintained on the H.V. side and without damage to the _/ transformer for a period of three seconds (at tap position 3). 6. Impedance Voltage: ‘The impedance voltage at normal rating and voltage, and at 115 degree centigrade shall be 6 % and stated in the schedules MEW7 20 -20182019 537MINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR tally ot 5415 : eh i gl AG ‘TENDER FOR : MANUFACTURING, SUPPLY AND INSTALLATION OF RING MAIN 11/0.433 KV i DISTRIBUTION SUB-STATIONS ‘TENDER NO. MEW/ 20 — 2018/2019 SECTION (5) : TECHNICAL, SPECIFICATIONS 7, Temperature Rise: ‘The transformers shall be capable of carrying its full normal rated current continuously under the worst temperature conditions encountered in Kuwait, and at any tapping, without the temperature rise of winding (both H.V & L.V) exceeding 75 degree centigrade measured by resistance. Any transformer exceeding the above temperature rise limits will be rejected 8. Connection & Ratio: ‘The transformers are to be wound to International Electro-Technical commission No. 60076, Vector symbol Dyn, 1] with normal voltage ratio on normal tapping at no load and neutral point brought out on L.V. side. 9% Cooling: ‘The transformers shall be cooled by natural circulations of air, and due note should be taken of the site conditions. 10. Core: The core shall be constructed of the best quality low loss, cold rolled, grain oriented electrical stee! laminations. The flux density in any part of the core shall not exceed 1.6 TESLA at normal voltage and frequency. All core plates shall be insulated from one to another to reduce the loss to @ minimum, and the core shall be held together by bolts and clamping plates all of which shall be adequately insulated. The completed core shall be provided with lifting eyes to facilitate its removal from transformer tank and prevent movement during transport or service. All steel sections used for supporting the core arc to be thoroughly sand blasted after cutting, drilling and welding. ‘The core shall be protected against corrosion by a resin or special varnish coat, thick enough to give adequate protection. 11, Winding and Insulation Level: A “All windings shall be made of high conductivity conductors of best quality and shall be fully insulated to TEC 60076-11, Insulation Level List 2, Table Ill, and for a system highest voltage of 12.0 KV. The insulation shall be Class “F” to IEC 60085/ BS EN 60085. | The HV-LY winding shall be (CU CU, or (AL~ AL) or (CU AL), and ean be (wire/foil/ sheet). ‘ ‘Both H.V. and L.V. windings shall be cast under vacuum into moulds with reinforced epoxy resin. The windings shall be suitable for operation under the climatic conditions (Clause 2.1.5) where the humidity may reach as high as 100%, MEW 20 -2018/2019 538MINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR adh gS 53, dy 4S gh i pk ‘TENDER FOR : MANUFACTURING, SUPPLY AND 7 INSTALLATION OF RING MAIN 11/0.433 KV Se a a clans aS fy ig pa: Lele DISTRIBUTION SUB-STATIONS E TENDER NO. MEW/20 — 2018/2019 2019/2018 = 20 jp Spr phy ain SECTION (6) : TECHNICAL, Hii cheats; 5 yea SPECIFICATIONS ‘Tenderers not complying with above requirement will be rejected. It shall also be possible to energize the transformer after long periods of storage or being dead without any need for drying. ‘The windings shall be non-flammable to a reasonable and practical degree, and shall be self- extinguishing. Partial Discharge values of the transformer (without enclosure) should be tested in accordance with IEC 60076 part Il and the values thus tested should comply with Clause No. 22.5 of IEC. The successful tenderer shall submit an evidence in the form of a test report to show that the ‘guaranteed values are actually achieved. The transformers shall be protected against thermal “overload by the use of two sensors embedded in L.T. windings; one for alarm and the other for tripping, The connections for these sensors must be brought out to a terminal block. The transformer is to be provided with the related relay. The relay is to be fixed in a separate box. This box is to be fixed on the housing with suitable connection from the L.V. cable end box with related terminal block, The power required for the relay operation is to be taken from the transformer LV cable End Box through a double pole (phase and neutral) MCB. The arrangement is to be complete to provide alarm signal or tripping signal to alarm contacts or tripping contacts at the terminal block. ‘All connections to the H.V. and L.V. windings inside the transformer housing shall be fully insulated. ‘The Copper Bars / cable connecting the HV winding together to make the delta connection shall be of electro-tinned copper. 12. Off Cireuit Tapping: Off cireuit tapping shall be provided on the center (both electrical and mechanical) of the H.V. windings. These shall be arranged as follows: Normal Voltage, + 2.5%, - 2.5%, + 5%, ~ 5% ‘The transformer shall be capable of operation at its rated KVA without injury on any tapping and at any applied voltage which does not vary from the voltage for which the tapping is rated by more than 45%, The taping Links are to be protected by a transparent dust proof box. A stainless stee! engraved caution plate of adequate thickness and dimensions stating that the tap changer is to be changed only after disconnecting the transformer from both HV and LV sides is to be fixed on the transformer housing on the access cover to the tap changer (Stickers are not accepted). 13. Housing: ~The housing shall be constructed of hot-dip galvanized steel 3 mm. thick with the necessary reinforcing sections, MEW? 20 -2018/2019 539 Tenderer ‘StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR ‘TENDER FOR : MANUFACTURING, SUPPLY AND dq INSTALLATION OF RING MAIN 110.433 KV a DISTRIBUTION SUB-STATIONS TENDER NO. MEW 20 — 2018/2019 SECTION (§) : TECHNICAL yi thay: 5 hye SPECIFICATIONS. Suitable lifting lugs must be provided to enable the transformer to be lifted by means of an overhead crane and slings. Suitable lugs shall be provided on the housing to facilitate its removal, ‘The housing shall be provided with two suitably located earthing studs connected in a ring though 530 mm. tinned Copper strip. All transformers shall be fitted with jacking lugs located at a suitable height from ground level The housing shall provide protection against contact with any live part, and also to protect the equipment against mechanical damage. Appropriate class or degree of protection shall be clearly stated in the offer ( not less than IP-23). The housing shall be finished both intemally and ‘externally with powder coating paint. ‘The housing shall be well ventilated by having suitable perforations in the bottom plate and on. the upper parts of the sides. The perforations must be an integral part of the housing ( not removable ) ‘The construction of the housing shall be such that the accumulation of fine sand and dust is avoided to a practical degree. ‘The housing shall have an easy access to the tap changer by means of a removable cover specially ‘when high voltage and low voltage cables are connected. 14. Rating, Terminal Marking Plates, Tap Changer Caution Plate and Cable End Boxes ger Plates: Substantial brass or stainless stcel diagram and rating plates in accordance with International Electro-Technical Commission No. 60076 and British BS EN 60076 shall be fixed to each transformer giving full detailed information as follows:- ‘Type of Transformer Kuwait Rating KVA IECIBSS Rating KVA Volts at no-load and normal tapping HV. SIDE LL, SIDE Impedance voltage s+ Percent (%) (Curent at rated load and normal tapping. HW. SIDE LY. SIDE Protection degree . MEW 20 -2018/2019 =0 ‘Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR ‘TENDER FOR : MANUFACTURING, SUPPLY AND. INSTALLATION OF RING MAIN 11/0.433 KV. DISTRIBUTION SUB-STATIONS TENDER NO. MEW/20 — 2018/2019 SECTION (5) : TECHNICAL, SPECIFICATIONS Type of cooling Shor circuit current / duration in sec K Ampsisec. Impulse Voltage withstand (Insulation Level ) power frequency withstand voltage Number of phases Diagram of connection Position oftap-changer switch corresponding to different voltages ‘Type of winding HY, SIDE :AL/ CU(WireFoi'Sheet) LV. SIDE :ALICU. (Wire/FeilSheet) Manufacturer’s Name ‘Transformer Serial No. Purchase order No. Frequency Vector group reference and diagram ‘Temperature rise of Wit “0 ‘Weight of core and winding in metric tons. ‘Total weight in metric tons Year of manufacture All of the plates shall be made of Substantial Brass or stainless steel 2 mm. thick and the marking and writing shall be laser printed therein to a depth of not less than 0.5 mm. The background shall be filled in black for the rating plate and in red / yellow for the other terminal, caution and danger plates. ‘The transformer is to be provided with (2) two 200 mm. x 300 mm., 2mm, thick blank white traffolite plate for the Transformer Circuit No. The details of all of the plates shall be submitted for approval. Stickers will not be accepted. Nuts & Bolts: Al nuts and bolts shall be high tensile steel alloy with hot dip galvanizing and locked in position with the exception of those external to the transformer, where locking may be omitted receipt of the purchaser's approval. xe possible, it shall be arranged that in the event of nut working loose and falling off, the hall remain in position. MEW 20 -2018/2019 SaMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR ‘TENDER FOR : MANUFACTURING, SUPPLY AND IN: r IN 11/0.433 KV, DISTRIBUTION SUB-STATIONS ‘TENDER NO. MEW/20 ~ 2018/2019 SECTION (5) : TECHNICAL, SPECIFICATIONS. Where bolts and studs are so placed to be inaccessible by means of ordinary spanners, the contractor shall provide such special tools as are necessary. 16, Construction Det The overall construction and assembly of the transformers shall be robust and shall be rendered suitable for the arduous weather and local conditions under which these transformers will operate, ‘The contractor's attention is particularly drawn to the following requirements:- 1- The coil’s bracing and tightening shall be such that the hum and vibration is kept to a minimum, 2+ There shall be complete inter-leaving of laminations in joints between cores and yokes. 3- HV-LV winding must be (CU.-CU)) or (AL.-AL.) or (CU.-AL,), and can be (wire / foil / sheet). 4- Adequate insulation shall be provided at the end of the windings. ‘5S- The transformer coils shall be vertically mounted. 6. The sound level measured at one metre shall be in accordance with IEC 60076-10 and the values shall confirm to NEMA-TRI standard taking into consideration that the transformers will be installed in residential areas. 7.Location of taping links switch shall be arranged on the side of the transformer. 8.Transformer terminal bushings on both H.V. and L.V. side shall be arranged through the sides of the transformer inside the H.V. & L.V, cable end boxes. 9.Full details and drawings to show that the above requirements are included shall be submitted with the offer. Transformer is to be provided with rubber bases at the four comers. This shall be subjected to approval by MEW Engineer to reduce vibration and noise. Ter \The transformer shall be provided with suitable cable end boxes on both H.V. and L.V. sides. ‘HV. SIDE: \The HLV. cable end box shall be provided with H.V. bushing suitable for heat shrinkable cable terminations. MEW 20 -2018/2019 a2 ‘Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR ‘TENDER FOR : MANUFACTURING, SUPPLY AND INSTALLATION OF RING MAIN 11/0.433 KV, DISTRIBUTION SUB-STATIONS 50.4351 "TENDER NO, MEW/ 20 — 2018/2019 2019/2018 - 20 lp 59: ay tnale avetbatyd: 5 Sye8d Sketch for the H.V. cable end boxes are given with the tender specifications for your guidance. ‘The number and suitability of the cable terminals shall be as follows: HLY, side (11 KV) for all Transformers.: Suitable for 11 KV 3-Core 300 sq. mm. stranded AL. or Copper conductor XLPE insulated, stee! wire armoured and PVC served cable. ‘The H.V. cable end box shall facilitate easy access, jointing and allowing crossing of cores without damage to insulation but the vertical distance from the cable crutch to the center line of the bushing terminals shall not be less than 570 mm. 11 KY cable end box shall be designed for heat/cold shrinkable terminations and complete with compression type cable gland to BS 6121 pt 1, type C 90 made of brass and copper bonding strip for earth connection to the main earth of the transformer. Heat / Cold shrinkable termination kits suitable for (3 x 185) and (3 x 300) sq. mm, AL. or CU/SC/XLPE/SC/PVC/SWAVPVC 11 KY cable are to be supplied with the transformer complete with right angle boots and heat/cold shrinkable sleeve for the cable gland. The Cable Gland to be connected to the main transformer earthing point through 5x30 mm tined copper strip. ‘The cable end box on the H.V. side shall comply with the requirements of the relevant BS. The HV terminals of the transformers are to be marked clearly outside and inside cable end box. -Y-B" | Identification of the phases using stickers is not acceptable, The phasing order shall be (" "ABC"). The connections of H.V. cables with the bushing terminals will be made by cable lugs. Cable lugs are to be supplied with the transformers. Final arrangement shall be subjected to the Purchaser's approval. The HV cable lugs shall be tinned copper lugs suitable for 300 sq. mm, copper cable. LV. SIDE: The L.V. cable end box shall be provided with a 10 mm. thick insulation barrier and phase support insulators. Sketch for the L.V. cable end boxes are given with the tender specifications for your guidance. The ‘number and suitability of the cable terminals shall be as follows: LN. side (0.433 KV) Suitable for 7 Nos. (2 per phase and 1 for (for 1000 KVA Trs.) neutral) 600/1000 V single core, 630 sq.mm. copper conductor, XLPE insulated unarmoured and PVC sheathed cable, LW. side(0.433 KV) Suitable for 7 Nos. (2 per phase and 1 for (for 1250 KVA Trs.) neutral) 600/1000 V single core, 800 sq.mm. stranded copper \ conductor, XLPE insulated unarmoured and PVC sheathed cable. LW. side (0.433 KV) Suitable for 11 Nos. (3 per phase and 2 for (for 1600 KVA Trs.) neutral) 600/100 V single core, 800 sq.mm. stranded copper ss conductor, XLPE insulated unarmoured and PVC sheathed cable. MEW/ 20 -2018/2019 S43 ‘Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR ‘TENDER FOR : MANUFACTUI ND INSTALLATION OF RING MAIN 11/0.433 KV DISTRIBUTION SUB-STATIONS TENDER NO. MEW/ 20 — 2018/2019 2019/2018 - 20 fp & 5 SECTION (5): TECHNICAL, Aad cthaly: Sayeed SPECIFICATIONS. LY. (0.433KYV) air insulated cable end box shall be complete with compression type cable gland made of brass to BSS 6121 pt. 1 type A2 suitable for the CU/XLPE/PVC non armoured single cores of the transformer. The cable gland shall be complete with PVC shroud. The distance between bushing terminal and compression gland shall not less than 350 mm. The bottom plate of the (0.433 KV) cable termination box must be of non-magnetic material ‘The LV terminals of the transformers are to be marked clearly outside and inside cable end box rn” / Identification of the phases using stickers is not acceptable. The phasing order shall be (" a) ‘The connections of L.V. cables with the bushing terminals will be made by cable lugs. Cable lugs are to be supplied with the transformers. Necessary holes for fixing the cable lugs with bushing terminals on LV side shall be provided at the bushing terminals complete with bolts, nuts and washers, Final arrangement shall be subject to the Purchaser's approval. ‘The LV cable lugs shall be 4 holes tinned copper lugs suitable for 630 sq. mm. or 800 sq.mm. copper cable (as per the transformer size). Both H.V & LV. SIDE: ‘The cable terminals shall be of ample dimensions to render easy connection of cables. The terminals shall be suitable for bottom entry vertically arranged cables. H.V. & L.V. cable terminals shall be arranged on the opposite sides of the transformer. ‘The gland plates at the bottom of the H.V and L.V cable end boxes shall be completely removable from the outside, and shall be with condensation socket. Suitable steel brackets complete with cleats and clamps of non-magnetic metal (wooden clamps of any kind will not be acceptable) to support both high and low voltage cables, shall be provided. The bottom of the cable glands of cable end boxes shall not be less than 600 mm. above the base of the transformer. ‘The LV and HV Cable end Boxes covers shall be provided with a rubber gasket, also the upper edge of the cable box cover must be bent to prevent water ingress. ‘The sheet thickness for HV/LV cable box to be 3mm thick. Both of the HV & LV cable lugs shall be suitable for use with the BICC or CEMBRE compression tools available with us. If the component were not approved by MEW before, The contractor shall submit transformer and accessories component samples for approval of MEW Engineer. former Dimensions ‘Transformers overall dimensions for all of the ratings as mentioned in schedule “B” “Details of Transformers| Requirements” are considered the max. allowable dimensions. Transformers with dimensions exeeeding the required dimensions will be rejected directly MEW/ 20 -2018/2019 Sad Tenderer’sMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR ‘TENDER FOR ; MANUFACTURING, SUPPLY AND. INSTALLATION OF RING MAIN 11 Vv DISTRIBUTION SUB-STATIONS ‘TENDER NO. MEW) 20 — 2018/2019 2019/2018 - 20 le 8 5: o8, SECTION (5) : TECHNICAL, Hii ctialyal: 5 hye jad ‘SPECIFICATIONS 5.23 LOW VOLTAGE DISTRIBUTION B 5.2.3.1. Standard: Low voltage distribution board shall comply with this specification and with IEC 61439-2 or BS EN 61439-2 The Low voltage Switchboard shall be of indoor construction, floor standing, dead front, totally enclosed , dust protected , vermin-proof and of clean and modern appearance containing the main components . The switchboard shall be equipped with Air Circuit Breakers , moulded case circuit breakers, instruments and current transformers necessary for operation , protection and measurement purpose . ‘The switchboard components shall withstand thermal and mechanical stresses set up by short circuit condition in accordance with the fault through current of the feeding transformer . In general , the fault braking capacity shall be SOKA for 1 sec 5.2.3.2. Rating: All equipment, busbars, isolators, ... ete. and all components parts shall be adequately derated for continuous full current rating at Kuwait’s worst temperature conditions. All ratings referred to in this specification shall mean maximum continuous current rating under Kuwait’s worst temperature conditions. 5.2.3.3. Arrangement of Equipment; Each switchboard shall comprise, when viewed from the front reading from left to right, as follows: Section 1: Outgoing panel with feeders Nos. 1,2,3.4,5 & 6 = 355 Amps, feeder 3P MCCB Incomer panel for Transformer No. 1 : 2000 Amps, 4P ACB and Instruments, Section 2: Bus-tie panel 2000 Amps, 4P ACB Section 3: Incomer panel for Transformer No. 2 2000 Amps, 4P ACB and Instruments Outgoing panel with feeders Nos. 7,8,9,10,11 & 12 355 Amps, feeder 3P MCCB Details ‘of Busbars: Main 3 copper busbars rated 1600 Amps. Neutral : Copper busbar rated 800 Amps. Earth Copper bar of adequate size (not less than the size of neutral busbar), ‘MEW? 20 -201872019 ae Tenderers inital & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR ‘TENDER FOR : MANUFACTURING, SUPPLY AND. INSTALLATION OF RING MAIN 11/0.433 KV Hut yas ct DISTRIBUTION SUB-STATIONS ‘TENDER NO. MEW 20 ~ 2018/2019 2019/2018 - 20 fay: pb Autin SECTION (5) : TECHNICAL adctbelyal: 5 Spee! ‘SPECIFICATIONS 5.2.3.4. ion: ‘The switchboard shall factory built, totally enclosed , and front accessible with degree of protection IP 3X. ‘The switchboard shall consist of cubicle type vertical panels assembled together on base channels to form a rigid in line flush fronted freestanding continuous switchboard assembly . The switchboard shall be constructed from folded and welded sheet steel of minimum thickness of 2mm and arranged in bolted sections. The cubicle shall be sufficiency rigid to withstand all operating forces without deformation or damage The switchboard shall also be provided with suitable channel work , so that the base channel work may also be fixed to the floor in the 14cm offset available between the wall and the L.T. cable trench by means of rag bolts . The feeder and transformers cable terminals after fixing the switchboard , should be clear off the inside wall of the trench so that incoming cables will be straight ‘The switchboards shall be arranged for bottom entry for cables . The boards shall also be arranged for easy connection of the cables from the front of the board . Due to space limitations the length and depth of the boards shall not exceed 4.5 meter and 1.0 meter respectively ‘The switchboards shall have hinged doors for circuit breakers and instruments compartment . Doors and covers shall be provided with gasket for protection against dust Removable steel gland plates of minimum 3 mm thick shall be provided in each vertical panel for glanding of power and control cables . Gland plates for single-core cables shall be of non-magnetic material . ‘The switchboard finish shall be of light grey shade RAL 7032 ‘The switchboard shall be supplied in sections and have lifting facility provided on cach section Necessary arrangement to be considered in the switchboard for taking out current signals / voltage signals for Distribution Management System ( Refer CL. 5.2.5 details } 5.2.3.5. Incomer Panel for Transformer: Each incomer panel shall comprise the following : 1No. 4P ACB rated 2000 amps, suitable for continuous operation at 5S Degree centigrade ambient temperature and complying with IEC 60947-2 or BS EN 60947-2. 3 Nos. Current transformers with ratio 2000/5 amps or 2000/1 amps. class 3 accuracy to IEC 6169-182 suitable for instruments. The C.T’s shall have adequate VA capacity but this should not be less than 5 VA. Copper connecting bars suitable for connecting the cable lugs to the ACB terminals . These bars shall have suitable terminal arrangements for connecting the cable compression lugs for seven 1000 volts single core cable 800 sq. mm stranded copper conductor cross-linked polyethylene insulated and extruded PVC served cabled cable and shall be complete with bolts, nuts and-washers . When the above bars are connected directly to the ACB terminals , MEW 20 -2018/2019 346 Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR Pad ol 48 ‘est ae Sp ‘TENDER FOR : MANUFACTURING, SUPPLY AND = INSTALLATION OF RING MAIN 11/0.433 KV Be 8 Sap Cte iy yy a2 a DISTRIBUTION SUB-STATIONS 55 0.433/1 "TENDER NO. MEW/ 20 — 2018/2019 2019/2018 - 20 ip ge oly ae SECTION (5) : TECHNICAL Audible: Sse! SPECIFICATION: they shall have suitable intermediate supports to reduce the transmission of stress to the ACB terminals when bolting or unbolting the cable lugs to these boards The length and arrangement of these bars shall be that the cable terminations are below the neutral busbar level with provision for easy and safe connection of the cables from the front of the board with the busbars being alive. Full details shall be submitted with the offer. Clearances between the live conductors and between the conductors and earth with the cable lugs connected shall not be less than 25 mm. Cable glands shall be suitable for the above specified cable . The distance between the clamps and the connecting terminal shall not be less than 500 mm. The center to center distance between two single core cables of each phase shall be minimum 100 mm. ‘The center to center distance between two single core cables of adjacent phase shall be minimum 150 mm. ‘The measuring instruments for each transformer incomer shall include ammeters, voltmeters, voltmeter selector switch and associated accessories described herein as follows: 3Nos. Moving iron ammeters suitably calibrated for the above C.T.’s ratio and fitted with “maximum ‘demand indicator” of the thermal type with 15 or 20 minutes delay. 1 No. 96 mm dial, moving iron voltmeter scaled (0-300) volts. 1 No. Voltage selector switch arranged to select phase to neutrally voltage. 1 Set. MCB and neutral link for instrument service (i.e. voltmeter), 1 Set. Three single pole 63 amps MCB and one single pole 63 amps neutral link for substation services . 1 Set. Transducers for current, voltage , KW, KVAR The instruments shall be suitably located in the metering compartment of the panel at a height, witch is within the convenient reach of the operator. Terminal blocks , wiring , labels & glands to be provided in the panel for taking ACB ON/OFF/TRIP status signals and current , voltage , KW, KVAR measurement signals to telemetry Transfer Terminal Cabinet 5.2.3.6 Outgoing Panel for Feeders: Each outgoing panel feeder shall comprise the following 1 No. 3P MCCB rated 355 amps, suitable for continuous operation at 5S Degree centigrade ambient temperature and complying with IEC 60947-2 or BS EN 60947-2, 3 Nos. Aluminium connecting bars for connecting the cable lugs to the MCCB terminals. These bars shall be fully rated for continuous operation at 55 Degree centigrade ambient temperature. The bars shall be isolated by PVC tubing for safety purpose. These bars shall have bimetallic terminal MEW/ 20 -2018/2019 BAT Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR ‘TENDER FOR : MANUFACTURING, SUPPLY AND, v DISTRIBUTION SUB-STATIONS ‘TENDER NO. MEW/ 20 — 2018/2019 2019/2018 20 ot SECTION (5) : TECHNICAL, Hp cabelas 5 by eal! SPECIFICATIONS 5.23.7 arrangement at the MCCB terminal. The copper layer of the bimetallic arrangements shall not be less than | mm, thick. The bimetallic arrangement shall be permanently secured type and shall be subject to the Purchaser's approval. The above bars shall have suitable intermediate supports to reduce the transmission of stresses to the MCCB terminals when bolting or unbolting the cable lugs on to these bars. The size of these aluminium connecting bars shall not be less than (40x10mms), ‘The length and arrangement of these bars shall be such that the cable terminations are below the neutral busbar level with provision for easy and safe connecting of the cables from the front of the board with the busbars being alive. Full details shal] be submitted with the offer and the arrangement. of the bimetallic connection should be indicated. ‘The clearance between the live conductors and between the conductor and earth with the cable lugs connected shall not be less than 25 mm. We shall be using cable lugs having a palm width of about 55 mm. All the bars shall be colour coded according to R.Y.B. phases. 1 No. Compression type cable gland made of brass type CW75S for receiving 1000 Volts, 4-core cable , 300 sq.mm., Aluminum conductor insulated with cross-linked polyethylene (XLPE) and steel wire armored and overall sheathed with an extruded PVC sheath . The compression gland shall efficiently maintain the connection between the armour wires and earth bar via suitable arrangement. Details and final arrangement of the above connecting bars , bi-metallic connection arrangement and cable glands shall be subject to the approval of the purchaser. Cable glands shall fully comply with BS 6121 part | . The distance between the outgoing feeder terminals and the cable gland shall not be less than 500 mm, Each feeder in the switchboard shall be provided with blank trifoliate label (laminated white background with black letter) and secured by non-corrodible screws. Labels secured by adhesive are not acceptable The labels will be engraved by the Purchaser locally. Alternative circuit label arrangement can be proposed subject to the approval of the Purchaser. In order to facilitate live jointing, permanent or removable insulated screens in between the outgoing feeder terminals shall be provided. Proposed arrangement shall be subject to the Purchaser's approval. ‘Terminal blocks with wiring to be provided in the panel for taking MCCB ON/OFF/TRIP status signals for future Bus-tie 1 No, 4P ACB rated 2000 amps, suitable for continuous operation at temperature and complying with IEC 60947-2 or BS EN 60947-2 Degree centigrade ambient / The busbars shall be electrolytic hard drawn copper and in accordance with BS 159 and uninsulated. 3-phase 1600 amps. Busbars arranged RED, YELLOW and BLUE from top to bottom and 1 (one) neutral busbar, 800 amps. Located at the lower section of the switchboard such that the neutral conductors of outgoing and incoming cables may be directly connected to this bar. The neutral busbar shall be complete with suitable bimetallic arrangement to receive the outgoing cables. It shall also be complete with 2 Nos. 800 amps disconnecting links at the neutral bar ends to allow connection of the bar to earth bar. For all busbars tapering is not accepted. MEW? 20 -2018/2019 348 Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR ‘TENDER FOR : MANUFACTURING, SUPPLY AND INSTALLATION OF RING MAIN 11/0.433 KV mad DISTRIBUTION SUB-STATIONS TENDER NO. MEW/20 ~ 2018/2019, SECTION (5) : TECHNICAL, ‘SPECIFICATIONS Full details and final arrangement of busbars including bimetallic arrangement and disconnection links shall be subject to the approval of the Purchaser. All copper busbars including the holes and edges shall be tinned in an approved manner to a minimum thickness of 10 micro-meter as per BS 1872, table 1 In any case the size of the busbar shall be as follows: 3-phase busbars 120 x 10 mms minimum Neutral busbar 60x 10 mms minimum Earth bar 60x 10 mms minimum 5.2.3.9 Incomer Panel Air Circuit Breaker (ACB ‘The ACB shall comply with IEC 60947-2 or BS EN 60947-2 and shall have minimum breaking, capacity of SOKA. ‘The ACB shall be four pole, manually operated and fixed type ‘The air circuit breaker shall be provided with in-built over current , short circuit and earth fault protection Each ACB shall be included but not limited with following components and accessories: a) Auxiliary Contacts for ON/OFF/TRIP b) Manual charging handle for closing spring €) Indicator for closing spring charged/discharged 4) ON/OFF Push buttons with pad lockable protective cover 5.23.10 Bus-tie Panel Air Circuit Breaker (ACB ): ‘The air circuit breaker used on bus section shall be indentical to Air circuit breaker specified but without any of the protection , auxiliary contact for trip and instruments To be mechanically key interlocked with the Incoming Air Circuit Breakers to ensure that two transformers will not be run in parallel 5.23.11 Outgoing Panel Moulded Case Circuit Breakers (MCCB ): ‘The MCCB shall comply with IEC 60947-2 or BS EN 60947-2. The MCCB shall be three pole with neutral link type having rated breaking capacity of SOKA ‘The operating mechanism of MCCB shall be quick making / breaking type designed to operate all poles of the circuit breaker simultaneously for making , breaking and tripping, MCCRs shall have short circuit protection and adjustable ambient temperature compensated over current protection | /MCCB shall be provided with auxiliary contacts for ON/OFF/TRIP. 523.12 Miniature Circuit Breakers (MCB): ‘The MCB shall comply with IEC 60947-2 or BS EN 60947-2, ‘The MCB shall be single pole having minimum breaking capacity of 6KA MEW/ 20 -2018/2019 549 Tenderer’s ial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR ‘TENDER FOR : MANUFACTURING, SUPPLY AND i INSTALLATION OF RIN 10.433 KV au DISTRIBUTION SUB-STATIONS TENDER NO. MEW) 20 — 2018/2019 SECTION (5) : TECHNICAL, SPECIFICATIONS. 5.2.4 BATTERIES AND CHARGING EQUIPMENT: 50 volts self-contained switch tripping alkaline battery equipment tropically rated and each comprising: 5.2.4.1.50 volts 10 amp hour nickel cadmium alkaline battery built up of 44 cells. The cells shall preferably be assembled in four 9 cells and one 8 cells blocks complete with inter-cell connections and the batteries dispatched filled with electrolyte, discharged and complete with all necessary maintenance tools and equipment. ‘The two connection bolts of each cell shall be at least M8 size fixed in the cell. Bolts , nuts and washers must be nickel-plated stee//stainless steel. Nickel plated copper at least 3mm. thickness inter-cell connectors shall be used for connecting up adjacent cells and rows. All battery parameters shall be printed on the container itself by permanent writing and non- deteriorating (stickers are not accepted), 5.2.4.2. One floor standing sheet steel tripping equipment cubicle having dimensions about 125 ‘ems high, 85 ems wide x 50 cms deep arranged to accommodate the above batteries in such a ‘way as to give maximum clearance for cables. The unit should be arranged for connections to a 200/260 volts, 50 Hz single phase supply and shall be rated to perform battery charging at the dual rate corresponding to float charge and high-rate charge requirements. Rated floating voltage and Rated boost voltage shall be specified by the tenderer, compatible with the proposed battery .The battery charger should be provided with A/C supply cords of 3 mt long x 2.5 sq.mm. copper cable and 13 Amp. power plug of an approved brand. ‘The battery/charger housing is to be made from a steel plate 2 mm. thick based on a suitable base to lift it above the ground by a suitable height. It shall be equipped by suitable upper and lower vents on the front and side covers. Upper vents for the control unit and the lower vents for the battery cells chamber. Complete separation between batteries and charger shall be provided. The control unit is to be fixed properly on its base. The front cover shall be openable door provided with hinges and a ball hinge locking device. The covers shall be fixed using bolts and nut sets, self screws are not acceptable. The incoming and out going wiring shall be through brass cable glands type CW to BS 6121 part I placed on both right and left upper sides of the battery charger. ‘The equipment should be tropically rated for maximum ambient temperature of 55” centigrade and finished in dark grey to B.S. 381 C, colour 632, unless otherwise approved. All the internal wiring provided must work satisfactorily at the prevailing ambient temperature and the wires are to be insulated with PVC (type 5 to table 1) as per BS:6746. ‘The battery charger shall be continuously rated to supply the load, in addition to the battery charging requirements. the unit must be designed to supply a constant voltage at normal operation as floating battery (low rate) and a constant voltage in boost charge ( high rate ) to the following / + Battery topping-up current J / »Current absorbed by at least 8 (eight) numbers of numerical O/C — B/F relays in one substation with power consumption of 3 watts for each relay ~ calculations should be based ‘on failure of A.C supply to the charging device for 5 hours . Silicon dropper (DC voltage stabilizer ) shall be provided in order to keep output voltage on distribution branch circuits within specified allowable limits by means of silicon diodes and shunt contactors during boost and floating charge . MEW? 3020182019 380 Tenderers Tita & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR ely ‘TENDER FOR : MANUFACTURING, SUPPLY AND ai Ae psi SIGS INSTALLATION OF RING MAIN 11/0.433 KV z faasis sa Lin DISTRIBUTION SUB-STATIONS 450.3511 TENDER NO. MEW/20 — 2018/2019 2019/2018 = 20 fp phy heae SECTION (§) : TECHNICAL, Ntialyad: S545 SPECIFICATION In case of AC supply failure to Battery charger panel, necessary signal shall be made available in Telemetry Transfer Terminal Cabinet to indicate AC supply failure alarm in Control centre . Necessary auxiliary control relays shall be provided in Battery charger for the above requirement. Also battery charger output DC supply failure to the switchgear shall be taken from switchgear side and shall be made available in Telemetry Transfer Terminal Cabinet to indicate DC supply failure alarm in Control centre, Necessary auxiliary control relays shall be provided in Switchgear panel for the above requirement. Switching arrangements for rectifier control should be as follows : Double pole A/C input fuses / MCBs. Double wound air-cooled transformer with tap. For operation from a 200/260 volts supply. ‘Three tappings for 210 volts, 230 volts and 250 volts shall be provided. Each tapping shall be suitable for + 10 V of the voltage for which the tapping is designed. Altematively stabilized A.C. input voltage control may be offered. Mains indicator circuit. One full wave bridge connected silicon or selenium rectifier, other type of rectifier will not be accepted. Double pole rectifier output fuses / MCBs. (X) one variable high rate charging resistance ‘One 70 mm dial, Flush mounting moving coil ammeter for low rate charging, ‘One 70 mm dial, Flush mounting moving coil ammeter for high rate charging. (X) one fixed low rate charging resistance. One 70 mm dial, 10 Amps. flush mounting moving coil test ammeter complete with test switch and loading resistance. ‘The outgoing circuits comprising should be as follows One pair cartridge fuses / MCBs. and terminal for telephone circuit 2 Amps One pair terminals only for switch tripping, NB:- (X) These items apply for two rates charging system. In addition to the manual “high rate” and “low rate” charging controls the charger unit shall also be equipped with an automatic charging, system comprising of transistorized circuit with auto/manual select switch. Normally the charger shall be set on auto. Motorized automatic charging control will not be accepted. Full technical details of the automatic charging system together with circuit diagram shall be provided with each and every offer. MEW 20 -2018/2019 ra 51 Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR TENDER FOR : MANUFACTURING, SUPPLY AND INSTALLATION OF RING MAIN 11/0.433 KV apa an 8 5 DISTRIBUTION SUB-STATIONS 2019/2018 - 20 ip gs ph Auitin TENDER NO. MEW) 20 ~ 2018/2019 Saves SECTION (5) : TECHNICAL, SPECIFICATIONS. 5.2.4.3, Drawings and Instruction Manuals: Fully dimensioned drawings of the offered equipment shall be submitted with the offer. Also circuit diagram for the automatic charging equipment with full technical details to describe the equipment and its operation (all in the English language) shall be submitted, ‘The successful tenderer shall submit all drawings (including wiring and schematic diagram) for the approval of the Purchaser before the beginning of the manufacture. 5.2.4.4. Automatic Charging Control: When battery charger selection switch is set on “auto” position the charger must start charging batteries at “high rate”, if so the required and shift to “low rate” charging as soon as the batteries are fully charged, irrespective of time. ‘The above must be confirmed by the manufacturer and the tenderer in their offers. 5.2.5 Distribution Management System (DMS) Distribution Management System (DMS) is required for improving safe, efficient and reliable operation of distribution system. Various data from 11/0.433 kv ring main distribution substations located at different areas are acquired at the emergency center and all DC's for processing and display of distribution network. Data from each substation shall be intermittently acquired, For taking out Telesignalling & control, Telemetering signals of 11 kv Switchboard, Low Voltage Distribution board/MLTB &Battery charger for the Distribution Management System (DMS), Telemetry Transfer Terminal Cabinet and Interposing box are to be provided at suitable location in HT room of the substation. The layout drawings indicating the location are to be approved by MEW. The Distribution Management system (DMS) is not in the scope of this specification. 5.2.5.1 Telemetry Transfer Terminal Cabinet for DMS Indoor type wall mounted 2mm thick sheet steel cabinet with hinged doors with lockable handle and clearly labeled are to be provided to accommodate the terminal blocks associated with tele-control, signaling, metering, ctc. of 11 KV Switchboard, Low Voltage Distribution board and battery charger as required for the supervisory control centre for the DMS (Distribution Management System) The cabinet shall be supplied as per following (as indicated in schedule "S") = @ Type | (For 4 Transformer Substations ) shall be suitable to receive all required wires from 11 KV Switchboard & Low Voltage Distribution board of 6 panels switchboard substations with circuit configuration (maximum) of 5 nos Feeder circuits , 4 nos Transformer feeders circuits and 1 set Station services. ii) Type 2 (For 2 Transformer Substation) shall be suitable to receive all required wires from 11kV Switchboard & Low Voltage Distribution board of 4 panel switchboard substations with circuit configuration (maximum) of 5 nos Feeder circuits , 2 nos Transformer feeder circuits and 1 set of Station services. TEA 3 shall be suitable to receive all required wires of 11 KV switchboard & Low Voltage ak ibution boards or from Marshalling box in case of Private Substation for additional requirement (of 4 Transformer maximam ‘This cabinet shall be complete with terminal blocks, wiring, labels (engraved), glands, bolts, nuts ete and any other fittings necessary to complete the arrangement. Master keys are to be supplied. Panel MEW / 20 -2018/2019 5-52 Tenderer’s ial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR aly og 513 Ac a Riese js i pa ‘TENDER FOR : MANUFACTURING, SUPPLY AND INSTALLATION OF RING MAIN 11/0.433 KV DI TION SUB-STATIONS ‘TENDER NO. MEW/20 — 2018/2019 2019/2018 - 20 fod 9: of SECTION (6) : TECHNICAL fi tied yad: 5 phy jell SPECIFICATIONS finish shall be of light colour shade RAL 7032 (light grey, semi gloss) and shall have built in lighting controlled by switch actuated by access doors. Access to Telemetry terminals shall be from front. The terminals used shall be of disconnecting type similar to Phoenix UK4-T. Cable entry shall be from both top and bottom and shall be with removable undrilled gland plate. Suitable eyebolts shall be provided on top of panel for lifting. Degree of protection shall be IP3X. ‘The cabinet shall be suitable to receive all required signals from the equipments in the substation as indicated below (Refer picked up data sheet Annexure-1 attached) The contractor should include the necessary control relays, auxiliary relays, transducers and contacts in cireuit breakers and panels for the signals indicated in Annexure -1 (2) For feeder cireuits (11 KV Switchgear side) (i) Telemetering : Current (i) Telesignalling Circuit Breaker Open & Close Circuit Breaker - Local Circuit Breaker Auto trip Cireuit Breaker Isolated (ii) Supervisory Control Cirouit Breaker Open & Close (b) For Transformer Feeder circuits (11 KV Switchgear side) (i Telesignalling : Circuit Breaker Open & Close Circuit Breaker = Local Circuit Breaker Auto trip Circuit Breaker Isolated ‘Transformer Alarm (Gas, Pressure& Temperature) (ii) Supervisory Control Circuit Breaker Open & Close (©) For Transformer (HV Side) (i) Telesignalling — (only terminals to be provided) Tap position no 1 ‘Tap position no 2 ‘Tap position no 3 ‘Tap position no 4 Tap position no 5 (a) For Transformer Feeder circuits (LV Side) (i Telemetering : / Current / Voltage / KVAR Gi) Telesignalling Line Isolator Open (only terminals to be provided in case of LVDB) Line Isolator Closed (only terminals to be provided in case of LVDB) MEW/ 20 -2018/2019 S53 ‘Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR TENDER FOR : MANUFACTURING, SUPPLY AND INSTALLATION OF RING MAIN 11/0.433 KV. DISTRIBUTION SUB-STATIONS ‘5.50.433/11 TENDER NO. MEW/20 — 2018/2019 2019/2018 - 20 / Ta SECTION (6) : TECHNICAL Ai ctbelyal: 5 Seal SPECIFICATIONS. ACB Open (in case of MLTB) ACB Closed (in case of MLTB) (©) For Bus section (LY Side) (i Telesignalling Line Isolator Open (only terminals to be provided in case of LVDB) Line Isolator Closed (only terminals to be provided in case of LVDB) ACB Open (in case of MLTB) ACB Closed (in case of MLTB) (For station services ‘AC supply failure alarm - DC supply failure alarm = Door open - Substation General Alarm (g) For station supply 240VAC LI 240VAC L2 240VAC PE 48VDC L+ (only terminals to be provided) SPARE- S (only terminals to be provided) White Traffolyte labels shall be provided for identification of terminal blocks. Suitable shrouds shall be provided to avoid accidental touch to live parts. All wites to telemetry terminal cabinet from all equipments in substation and from Marshalling box in case of Private substation shall be done by 2.5 sq mm wires. White Trifoliate labels shall be provided for identification of terminal blocks. Suitable shrouds shall be provided to avoid accidental touch to live parts. All status signals are to be taken from potential free contacts. The TTTC shoud contain terminals for AC and DC. Arrangement of terminals in the cabinet shall be as follows: - The signals (indications, alarms and commands) shall be grouped and to be terminated to the ‘Telemetry Transfer Terminals Cabinet - Each terminal section must be labelled with the designations of the feeder, transformer ete. and the order of terminal block sections to be arranged accordingly to the same order as exists for the HV cquipments - Organization of the terminal block assembly shall be in several main groups as below : - + Telemetering group (all measured values) ‘Indication / Control group for feeders ‘+ Indication / Control group for transformers which are installed on the low voltage side. * Indication group forthe substation ‘The ferminal block section of each feeder circuit includes only those terminals required for the actual number and type of function associated with the feeder. In addition, a definite number of spare terminals is also to be included in each section, ‘The terminal designations shall include additional information for the user by the numbering scheme Which is as follows: MEW/ 20 -2018/2019 354 Tenderer’ Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR elas sg BL Se esi IS ‘TENDER FOR : MANUFACTURING, SUPPLY AND INSTALLATION OF RING MAIN 11/0.433 KV. ps DISTRIBUTION SUB-STATIONS R 120 — 019 SECTION (S) : TECHNICAL Rui inayat: 5 Sy all SPECIFICATIONS + Status indications: 1-40,101-140 + Alarms: 41-68, 141-168 + Common return for indications and alarms: 69, 169 + Commands: 91-98, 191-198 + Common return for commands: 99, 199 I is to be noted that each section has its own common return wire which results in galvanic isolation between the different terminal block sections (feeder- transformer) The front face of Telemetry Transfer Terminal Blocks Cabinet shall accommodate the feeder , high voltage / low voltage transformers terminals for indications , alarms , remote controls , Station services , 240V AC and S0V DC terminals (refer sketch-1), All the wiring coming from the substation side shall be connected on left hand side of terminals while the right hand side of terminals shall be connected to the RTU (by others) All cablings inside the Telemetry Transfer Terminals Blocks Cabinet shall run in common cable trays of approved type. The cabinet shall be provided with an earthing busbar at the top and bottom to which all earth connections are to be made . Property engraved cable identification ties will be provided for easy identification of cables. Numbered ferrules of permanent type matching with the numbering on the transfer terminal blocks are to be provided on the wires connected to the Telemetry Transfer Terminal Blocks Cabinet and vice versa. Bay identification with type of signals / measurements will also to be provided for each set of terminals. Panel should be easily identifiable with cleary engraved labels. Industrial type limit switch shall be fitted on 11 KV switchgear room door for” door open * signal for Substation services Cables All cables for metering signals from equipments in switchgear and Interposing box to telemetry terminal cabinet shall be with minimum Isqmm 600/1000V grade CU/PVC twisted pair cables. All cables for Telesignalling & control from auxiliary control relays/equipments in switchgear, limit switch, battery charger, substation door limit switch, Interposing box to telemetry transfer terminal cabinet, shall be done by 2.5 sq mm 600/1000V CU/PVC cables. 20% Spare cores shall be provided so as to replace any core which would become faulty as well as for future expansion. (Refer typical sketch-2) 5.2.5.2 Interposing box for LV Board / MLTBs Indoor type wall mounted 2mm thick sheet steel cabinet with hinged doors with lockable handle, to accommodate the necessary equipments such as auxiliary control relays, Transducers and terminal blocks associated with interface between LV Boards in MEW substation and MLTBs in case of Private substation, to provide necessary signals to Telemetry Transfer Terminal Cabinet shall be provided. This cabinet shall be complete with terminal blocks, wiring, and labels (engraved), glands, bolts, nuts ‘etc and any other fittings necessary to complete the arrangement. Master keys are to be supplied. ‘ Panel finish shall be of light colour shade RAL 7032 (Light grey, semi gloss) and shall have built in lighting controlled by switch actuated by the access doors. Access to terminals shall be from front Cable entry shall-be from both top and bottom and shall be with removable undrilled gland plate, MEW7 20 -20182019 a5 Tenderers Talal & SlampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR ety oly 5 TENDER FOR : MANUFACTURING, SUPPLY AND : 4 INSTALLATION OF RING MAIN 11/0433 KV Se Ag a ane Sy sg a ae DISTRIBUTION SUBSTATIONS 320.891 TENDER NO. MEW/ 20 — 2018/2019 2019/2018 - 20 Je # yz phy Auaihin Hy cheat: 5 hy jal) SPECIFICATIONS. Suitable eyebolts shall be provided on top of the panel for lifting. Degree of protection shall be IP3X. Current Transducer is to be considered for Current measurement signals Transducer for Voltage, KW, kVar measurement signals. 3A 4P MCB shall be provided for voltage circuit. White Traffolyte labels shall be provided for identification of terminal blocks. proper ferruling shall bbe done on cables for circuit identification. Suitable shrouds shall be provided to avoid accidental touch to live parts, al Alll cabling to Interposing box from all LV Boards’ MLTBs (in case of Private substations) shall be done by 2.5 sq mm 600/1000V grade CU/PVC cables. Cabling in case of Private substations — (Refer typical sketel Necessary cables are to be considered for i, for taking current signals, voltage signals from Incomer feeders and wire upto terminals in Interposing box in MEW HT room from MLTBs, ii, for taking ACB ON status and ACB OFF status from Incomer feeders and Bus coupler feeder and wire upto terminals in Interposing box in MEW HT room from MLTBs. All cabling to Interposing box from MLTBs shall be done by 2.5 sq mm 600/1000V grade CUPPVC cables. 20% Spare cores shall be provided so as to replace any core which would become faulty as well as for future expansion 5.2.5.3 Specification for transducers ‘The transducers used must be exclusively of static type normally 100% electronic without auxiliary power supply and they must be of the current output type. 1. Input: + Current Transducers: 1 ampere ot 5 amperes taken from the yellow phase current transformer. + Voltage Transducers: 41 5VAC taken from phase to phase. Wattmetric and Varmetrie transducers:( Current input: A or SA - Voltage input: 415VAC ) + The connection of the transducer must be a "three phase" connection. 2. Output: Current Transducers: The output must be proportional to the input (straight line characteristic) and range from 0 to 10mA, the 10 mA corresponding to nominal input + 30% overload, i.e. for 1A or SA input , Output = 10/1.3 mA =7.7 mA. Voltage Transducers: The output must be proportional to the input , but with a linearly expanded range and must range from 0 to 10 mA, the 10 mA corresponding to nominal input + 20% i.e, Low range scale : Input : 0 to 80% of 415V, Output : 0 to 2 mA. High rang expanded scale: Input: 80% to 120% of 415V, Output: 2 mA to 10 mA Wattmeteric and Varmetric Transducers ‘The output must be proportional to the input (straight line characteristic) and bi-directional with the rang -10mA to 0 to + 10mA, the 10mA corresponds to nominal input +30% overload ‘MEW/ 20 -2018/2019 356 ‘Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR shady ole 115 Fa pS il LG ph ‘TENDER FOR : MANUFACTURING, SUPPLY AND aa INSTALLATION OF RING MAIN 11/0.433 KV sy sues Lain DISTRIBUTION SUB-STATIONS 350.4331 ‘TENDER NO. MEW/ 20 — 2018/2019 2019/2018 - 20 fo & 9: ay Hatin SECTION (5) : TECHNICAL, Aya ctaly: 5 Syed) SPECIFICATIONS i.e. input =1A or SA., output =10/1.3mA=7.7mA_ The connection of the transducer must be a "three phase” connection. Miscellaneous for all the Transducers: For all the types of transducers (current, voltage, wattmetric, varmetric) it must be possible to vary+/~ 50% of the output to suit any required output current. 4. Power Consumption: Less than 2 VA per current circuit less than 2 VA per voltage circuit. 5. Secondary load Impedance: ‘The secondary load impedance for a current of 10 mA can vary between 0 and 1500 ohms. 6. Dielectric Insulation: 1, Testing at SOHz: The dielectric characteristic of the transducers must be such that they can withstand a SOHz AC voltage for a period of Imin, having the following values with respect to ground: -2kV applied to the current and voltage circuits -500V, applied to the output circuits 2, Shock wave Testing: The peak voltage value is 3kV common mode, and 2k in differential mode, for the measurement circuits. For the other circuits, the peak value is IKV in both differential and common modes. 7. Reference Conditions: The reference conditions are as follows: £50Hz, =20deg C, Cos = 1 or sin g The errors are expressed in K%, of K being the accuracy index (0.5) except for frequency transducer which is to be of 0.2 and temperature & humidity transducers which are to be of 1 8 Accuracy Under Reference Conditions ‘All the transducers must be class 0.5 except the frequency transducer which is to be of class 0.2 and temperature and humidity transducers which are to be of class 1. The curves for proportional DC current under the reference conditions and with respect to a variable ‘current must be linear over full scale rang. In particular, the output current must be nil for an LV reference power level of 0, or K% at most. (Over the complete read scale rang, the output current absolute error must not exceed: “For Class 0.5% units: 0.5 x 10mA = 0.05 mA 100 For Class 0.2% units: 0.2 10mA = 0.02 mA. 100 -For Class 1%units: 1 x 10mA = 0.1 mA 100 9, External Influences: 10, Variation in accuracy with the temperature and the humidity: “MEW? 20 -2018/2019 357 Tenderer’s Initial & StampMINISTRY OF ELECTRICITY & WATER ELECTRICAL DISTRIBUTION NETWORKS SECTOR Pay oh 85415 ‘ arate iad TENDER FOR : MANUFACTURING, SUPPLY AND oe See See INSTALLATION OF RING MAIN 11/0.433 KV. Me ABS apn lane iS 5 spas apes: Lacs DISTRIBUTION SUB-STATIONS 520.435 TENDER NO. MEW/ 20 ~ 2018/2019 2019/2018 - 20 fp dy: of, SECTION (5) : TECHNICAL Si thay; 5 hye all SPECIFICATIONS. ‘The temperature can vary between -5°C and +55°C and the humidity can vary between 0 to 100% over this range, proportional DC current error , measured under reference conditions must be less than +/- K%. 11. Variations in Accuracy according to the power Factor: ‘The proportional DC current error with variations in the power factor, measured under reference conditions, with Cos g = 0.5 lagging and 0.7 leading for active power transducers, and Sin 9 =0.5 (Cos 9 = 0.886 and -0.866) for reactive power transducers, must be less than +/-K%, 12, Variations in Accuracy with the input Voltage: The input voltage may vary between two limits: 0.8Vn and 1.20 Vn ( Where Vn is normal input voltage, 415 volts ) The proportional DC current error at limit values measured under reference conditions, must be less than +/-K%, 13, Variations in Accuracy with the Frequeney: The frequency variation rang is from 46Hz to S1Hz, The proportional DC current error at these variation limits, measured under reference conditions, must be less than +/-K%, 14, Resistance to Over current: The transducers must be capable of withstanding two times the rated current permanently , and a current equal to 10 times its nominal current for 0.5 seconds (this current can have a form which is practically sine wave , or pulse form in the events of current transformer saturation) . Residual Ripple: This must be less than 2% 16, Storage Temperature Storage temperature can be up to + 70 deg C. 5.2.6 11 KV3 CORE 300 SQ. MM. XLPE INSULATED CABLE: 5.2.6.1. Conductor The conductor shall be stranded and shall consist of annealed copper having conductivity not less than 100% international standard. The conductor shall comply with BSS No, 6360. The surface of individual strands shall be smooth and clean before insulation is applied. The cross sectional area of each core should not be less than 300 sq. mm. The cable shall fully comply with IEC 502. 5.2.6.2. Insulation: The insulation shall be cross linked polyethylene applied by an extrusion process and shall comply with IEC $02. The insulation shall be free from any contaminants larger than 0.25 mm in its largest

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