Professional Documents
Culture Documents
Parts Manual
Models
TH336, TH337,
TH406, TH407,
TH414, TH514,
TH417
S/N TDE00100 & After
S/N TDF00100 & After
S/N TBX00100 & After
S/N TBY00100 & After
S/N TBZ00100 & After
S/N TBW00100 & After
S/N TBT00100 & After
31200493
Original
June 25, 2008
Product and Dealer Information
Delivery Date:
Product Information
Model:
Attachment Information:
Dealer Information
Name: Branch:
Address:
Sales:
Parts:
Service:
GENERAL INFORMATION
4. TABLE OF CONTENTS
A table of contents (TOC) is found at the beginning
of the manual. The TOC lists each section of the
manual with a complete list of all information elements
organized as they appear in the manual.
Where:
1. Caterpillar’s World Manufacturing Code (characters
1-3)
2. Machine Descriptor (characters 4-8)
3. Check Character (character 9)
4. Machine Indicator Section (MIS) or Product
Sequence Number (characters 10-17). These were
previously referred to as the Serial Number.
Machines and generator sets produced before First
Quarter 2001 will maintain their 8 character PIN format.
Components such as engines, transmissions, axles,
etc. and work tools will continue to use an 8 character
Serial Number (S/N).
GENERAL INFORMATION
4 Speed Transmission
323-8993-00 ............................. 2
5 Speed Transmission
323-8994-00 ............................. 22
POWERSYNCHRO TRANSMISSION
4 SPEED
323-8993
2
POWERSYNCHRO TRANSMISSION - 4 SPEED
323 - 8993 TRANSMISSION AR
ENGINEERING MODEL: PT070 SERIAL NUMBER PREFIX: LKT
PART NAME
REF GRAPHIC SEE
NOTE NO NO PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
311-4066 1 TRANSMISSION AR
Y 217-7217 1 DRIVE GP - FLEX 5
230-7551 1 CONVERTER AS
293-5003 1 TC GP - BASIC
Y 312-3580 1 XMSN GP - DIRECT DRIVE 6
Y - SEPARATE ILLUSTRATION
<END>
4
POWERSYNCHRO TRANSMISSION - 4 SPEED
217 - 7217 DRIVE GP - FLEX
PART OF 311-4066 TRANSMISSION AR
PART NAME
REF GRAPHIC SEE
NOTE NO NO PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6V-8455 6 BOLT
2 1 117-9713 1 PLATE
3 1 111-7906 1 PLATE
GRAPHIC # 1 <END>
5
POWERSYNCHRO TRANSMISSION - 4 SPEED
312 - 3580 XMSN GP - DIRECT DRIVE
PART OF 311-4066 TRANSMISSION AR
PART NAME
REF GRAPHIC SEE
NOTE NO NO PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 206-4395 1 CASE AS - FRONT
9W-0717 4 PLUG
147-0268 2 PLUG
178-8231 1 XMSN CASE
205-9244 1 PLUG
2 1 221-6780 1 CASE AS - REAR
9W-0717 5 PLUG
3 2 8T-7942 2 DOWEL
4 3,4 7T-3253 4 DOWEL
5 3 206-4397 1 HOUSING
6 1 316-1932 1 PLATE - COVER
7 1 4F-4585 1 PLUG - CORE
8 1 191-8304 1 SENSOR GP - SPEED
9 1 178-8127 1 FLANGE
10 1 178-8229 1 PLATE
11 1 216-2277 1 PLATE - COVER
12 3,4 216-2278 2 HOUSING AS
147-0268 4 PLUG
13 3,4 200-6210 4 VALVE GP - SOL
200-2371 1 SEAL KIT
212-0061 1 FLANGE
14 1 121-7396 1 VALVE GP - CONVERTER RELIEF
6V-4589 1 SEAL - O-RING
8L-2746 1 SEAL - O-RING
15 4 296-6617 1 HOUSING AS - VALVE
Y 16 1,4 252-9715 3 VALVE GP - MDL 19
17 1 264-4297 1 SENSOR - TEMP
18 1 206-4377 1 PLATE - COVER
19 1 206-4382 1 HOUSING
20 1 6V-5215 3 BOLT
21 1,2 6V-5217 12 BOLT
22 1,3 8C-5748 5 BOLT
23 4 6V-5220 4 BOLT
24 3,4 6V-5221 4 BOLT
25 3 6V-5842 6 BOLT
26 4 8T-0276 5 BOLT
27 3,4 8T-0100 6 BOLT
28 1 6V-5815 1 BOLT
29 1 237-5185 4 PLUG 9/16"
3J-1907 1 SEAL - O-RING
9S-8004 1 PLUG - HEX SOCKET
30 1,3,4 9S-4191 16 PLUG - STOR
31 1 189-5746 1 SENSOR GP - SPD - A
32 1 117-1385 2 SEAL - O-RING
33 1,2,3 6V-5215 5 BOLT
34 1 132-5789 3 CLIP - LADDER
35 1 085-8091 22 BOLT
36 2 178-8159 1 REACTOR AS
37 2 178-8169 2 WASHER - THRUST
38 2 178-8166 1 GEAR AS
195-7657 1 SEAL - O-RING
(1 of 7)
6
POWERSYNCHRO TRANSMISSION - 4 SPEED
312 - 3580 XMSN GP - DIRECT DRIVE
(contd)
PART NAME
REF GRAPHIC SEE
NOTE NO NO PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
39 2 178-8162 1 COVER GP
178-8164 1 SEAL - OIL
221-6782 1 COVER AS - SUB
Y 40 2 178-8201 1 SHAFT AS - INPUT 13
Y 41 2 178-8203 1 DRIVE AS - FAN 14
Y 42 3 206-4379 1 SHAFT AS - PUMP DRIVE 15
Y 43 4 178-8205 1 SHAFT AS - FORWARD / REVERSE 16
44 4 178-8138 1 GEAR - IDLER
45 3 178-8217 1 COUNTERSHAFT AS
7T-2646 1 SPACER
8T-1580 1 CUP - RLR BRG
8T-1581 1 CONE - RLR BRG
123-8907 1 CONE - SPL TAPERED
123-8908 1 CUP - SPL TAPERED
178-8139 1 CONTERSHAFT
178-8218 1 SPACER
6T-9163 1 SHIM
6T-9164 1 SHIM
6T-9165 1 SHIM
6T-9166 1 SHIM
46 2 206-4396 1 TUBE AS
47 2 206-4381 1 TUBE AS
48 2 206-4375 1 TUBE AS
49 2 206-4399 1 FORK - SHIFT
50 2 206-4400 1 FORK - SHIFT
51 2 238-7561 2 SCREW - CAP
52 2 214-8970 SENSOR AS
151-9274 1 RECEPTACLE KIT
204-0728 1 SEAL - O-RING
9X-3401 4 PIN - C0NNECTOR
53 2 8T-0328 4 WASHER
54 2 238-7562 16 SCREW - CAP
55 1 5P-4484 1 PLUG - MAGC O-RING
56 2 216-2280 1 GUARD AS
57 3 178-8237 1 PUMP GP - CHARGE
58 3 178-8236 1 PUMP GP - SCAVENGE
59 3 216-2283 1 INLET - SCAV PUMP
60 3 216-2282 1 BAFFLE
Y 61 3 216-2275 1 SHAFT AS - OUTPUT 18
62 3 9P-9150 2 WASHER
63 2 6V-8675 2 BOLT
64 2,3 238-7563 9 SCREW - CAP
65 3 7T-3195 2 WASHER
66 3 122-6787 2 YOKE AS
123-1377 1 GUARD
67 3 6V-3668 2 BOLT
68 1 237-5188 1 PLUG - EXPANSION
69 3 5P-8347 2 BOLT
70 3 206-4403 1 RAIL - SHIFT
71 3 206-4402 1 RAIL - SHIFT
72 3,4 216-2264 2 PISTON
73 3,4 221-6768 2 PISTON - INTO GEAR
(2 of 7)
7
POWERSYNCHRO TRANSMISSION - 4 SPEED
312 - 3580 XMSN GP - DIRECT DRIVE
(contd)
PART NAME
REF GRAPHIC SEE
NOTE NO NO PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
74 3,4 221-6767 2 PISTON - NEUTRAL
75 3,4 216-2265 2 PISTON
76 4 014-5645 6 BALL
77 4 216-2271 1 PLUG
78 4 6Y-1341 2 SPRING
79 3,4 178-8209 4 PISTON SEAL
80 3,4 178-8210 2 PISTON SEAL
81 3,4 221-6769 2 PISTON SEAL
82 2 138-1645 2 PIN - SPRING
83 1 4P-7582 1 CLIP - LADDER
84 1 6V-8177 1 BOLT
85 2 120-9762 20 SEAL - O-RING
86 2 238-6531 2 SEAL - O-RING
87 4 005-0469 2 CUP - RLR BEARING
88 4 7T-3034 1 SPACER
89 3 302-8432 2 SEAL - LIP TYPE
90 2 206-4392 1 PLATE - COVER
91 2 206-4393 1 PLUG
92 2 178-8171 1 QUAD RING
Y 93 1 278-0214 1 VALVE GP - RLF 20
98 1 191-8303 1 SENSOR GP - SPD A
99 1 178-8137 1 WASHER
100 1 6V-4248 1 BOLT
101 1 5F-7054 1 SEAL - O-RING
103 3 4P-7581 2 CLIP - LADDER
104 4 6T-9144 1 SHIM
SERVICE 105 4 6T-9146 1 SHIM
REPAIR 106 4 6T-9147 1 SHIM
107 4 6T-9145 1 SHIM
109 2 214-8970 SENSOR AS
Y - SEPARATE ILLUSTRATION
(3 of 7)
8
POWERSYNCHRO TRANSMISSION - 4 SPEED
312 - 3580 XMSN GP - DIRECT DRIVE (contd)
GRAPHIC # 1 (4 of 7)
9
POWERSYNCHRO TRANSMISSION - 4 SPEED
312 - 3580 XMSN GP - DIRECT DRIVE (contd)
GRAPHIC # 2 (5 of 7)
10
POWERSYNCHRO TRANSMISSION - 4 SPEED
312 - 3580 XMSN GP - DIRECT DRIVE (contd)
GRAPHIC # 3 (6 of 7)
11
POWERSYNCHRO TRANSMISSION - 4 SPEED
312 - 3580 XMSN GP - DIRECT DRIVE (contd)
GRAPHIC # 4 <END> (7 of 7)
12
POWERSYNCHRO TRANSMISSION - 4 SPEED
178 - 8201 SHAFT AS - INPUT
PART OF 312-3580 XMSN GP - DIRECT DRIVE
PART NAME
REF GRAPHIC SEE
NOTE NO NO PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6Y-1192 1 RING - SEAL
2 1 178-8117 1 SHAFT - INPUT
3 1 178-8118 1 GEAR - 47 TEETH
4 1 178-8214 1 CIRCLIP
5 1 190-1570 1 BRG - SPL NEED THR
6 1 190-1572 1 RACE - THRUST
7 1 209-3766 1 BEARING - SPL AS
GRAPHIC # 1 <END>
13
POWERSYNCHRO TRANSMISSION - 4 SPEED
178 - 8203 DRIVE AS - FAN
PART OF 312-3580 XMSN GP - DIRECT DRIVE
PART NAME
REF GRAPHIC SEE
NOTE NO NO PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 095-0941 1 RING - RETAINING
2 1 104-3288 1 SHIM
3 1 121-2059 1 SHIM
4 1 121-2060 1 SHIM
5 1 121-2061 1 SHIM
6 1 122-1878 1 RING - SEAL
7 1 122-1879 1 SPACER - BRG
8 1 221-6795 1 GEAR - 38 TEETH
9 1 178-8125 1 GEAR - 38 TEETH
10 1 178-8129 1 WASHER - THRUST
11 1 178-8208 1 SEAL - OIL
12 1 190-1576 1 BRG AS - SPL TPR
13 1 206-4383 1 THRUST WASHER
14 1 209-3764 1 BEARING - SPL AS
15 1 221-6781 1 SHAFT AS
16 1 7T-3035 1 PIN
17 1 123-8905 1 CONE - SPL TAPERED
18 1 123-8906 1 CUP SPL TAPERED
GRAPHIC # 1 <END>
14
POWERSYNCHRO TRANSMISSION - 4 SPEED
206 - 4379 SHAFT AS - PUMP DRIVE
PART OF 312-3580 XMSN GP - DIRECT DRIVE
PART NAME
REF GRAPHIC SEE
NOTE NO NO PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6V-9097 1 BOLT - LOCKING
2 1 7T-3195 1 WASHER
3 1 061-7539 1 SEAL - O-RING
4 1 095-0942 1 RING - RETAINING
5 1 178-8120 1 GEAR - 44 TEETH
6 1 178-8122 1 WASHER - THRUST
7 1 178-8238 1 SHAFT
8 1 190-1574 2 BRG - SPL CGD R AS
9 1 206-4378 1 WASHER - THRUST
10 1 209-3768 1 BEARING - SPL AS
11 1 221-6796 1 GEAR - 44 TEETH
12 1 238-7568 2 RING - RETAINING
13 1 7T-3035 1 PIN
14 1 5P-3132 1 BEARING - ROLLER
GRAPHIC # 1 <END>
15
POWERSYNCHRO TRANSMISSION - 4 SPEED
178 - 8205 SHAFT AS - FORWARD / REVERSE
PART OF 312-3580 XMSN GP - DIRECT DRIVE
PART NAME
REF GRAPHIC SEE
NOTE NO NO PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 104-3288 1 SHIM
2 1 121-0694 1 WASHER - THRUST
3 1 121-2059 1 SHIM
4 1 121-2060 1 SHIM
5 1 121-2061 1 SHIM
6 1 121-2500 2 WASHER - THRUST
7 1 122-1879 1 SPACER - BRG
8 1 122-1880 12 DISC - FRICTION
9 1 122-1881 12 PLATE - CLUTCH
10 1 122-1882 2 PLATE - END
11 1 122-1886 3 RING - SEAL
12 1 122-3649 2 RING - RET INT
13 1 123-8913 4 BEARING - CAGED
14 1 172-5317 2 BEARING - SPL
15 1 178-8189 1 SHAFT AS
16 1 178-8131 1 GEAR - 47 TEETH
17 1 178-8132 2 PISTON - SEAL
18 1 178-8134 2 SPRING
19 1 178-8135 1 GEAR - 31 TEETH
20 1 178-8136 1 GEAR - 34 TEETH
21 1 178-8151 1 SPACER
22 1 178-8193 1 SPACER
23 1 178-8200 2 SPRING - RETAINER
24 1 178-8215 2 SLEEVE
25 1 6V-8757 2 RING - RETAINING
26 1 8T-1580 1 CUP - RLR BRG
27 1 8T-1581 1 CONE - RLR BRG
28 1 123-8905 1 CONE - SPL TAPERED
29 1 123-8906 1 CUP - SPL TAPERED
(1 of 2)
16
POWERSYNCHRO TRANSMISSION - 4 SPEED
178 - 8205 SHAFT AS - FORWARD / REVERSE (contd.)
GRAPHIC # 1 <END> (2 of 2)
17
POWERSYNCHRO TRANSMISSION - 4 SPEED
216 - 2275 SHAFT AS - OUTPUT
PART OF 312-3580 XMSN GP - DIRECT DRIVE
PART NAME
REF GRAPHIC SEE
NOTE NO NO PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
7T-2646 1 SPACER
7T-6655 2 BEARING - RLR AS
8T-1580 1 CUP - RLR BRG
8T-1581 1 CONE - RLR BRG
123-8907 1 CONE - SPL TAPERED
123-8908 1 CUP - SPL TAPERED
178-8144 1 DISC
178-8145 1 SPACER
178-8146 1 GEAR - 24 TEETH
178-8147 1 SYNCHRONIZER
178-8148 1 GEAR - 31 TEETH
178-8149 1 GEAR - 40 TEETH
178-8150 1 SYNCHRONIZER
178-8152 1 GEAR - 48 TEETH
178-8153 1 WASHER - THRUST
178-8220 1 SPACER
190-1575 4 BRG - SPL CGD R AS
196-0187 1 RING - RETAINING
206-4398 1 SHAFT - OUTPUT
209-3765 2 BEARING - SPL AS
238-7569 1 RING - RETAINING
238-8539 1 RING - RETAINING
6T-9163 1 SHIM
6T-9164 1 SHIM
6T-9165 1 SHIM
6T-9166 1 SHIM
NO GRAPHIC
<END>
18
POWERSYNCHRO TRANSMISSION - 4 SPEED
252 - 9715 VALVE GP - MODULATING
PART OF 312-3580 XMSN GP - DIRECT DRIVE
PART NAME
REF GRAPHIC SEE
NOTE NO NO PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 164-2108 1 WASHER
2 1 218-2373 1 NUT
3 1 226-9629 1 COIL AS
4 1 253-0247 1 CARTRIDGE AS
GRAPHIC # 1 <END>
19
POWERSYNCHRO TRANSMISSION - 4 SPEED
278 - 0214 VALVE GP - RELIEF
PART OF 312-3580 XMSN GP - DIRECT DRIVE
PART NAME
REF GRAPHIC SEE
NOTE NO NO PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 7X-4744 1 SEAL
2 1 6V-9178 1 SEAL
3 1 106-9586 1 SEAL
GRAPHIC # 1 <END>
20
POWERSYNCHRO TRANSMISSION
5 SPEED
323-8994
22
POWERSYNCHRO TRANSMISSION - 5 SPEED
323 - 8994 TRANSMISSION AR
ENGINEERING MODEL: PT070 SERIAL NUMBER PREFIX: LKT
PART NAME
REF GRAPHIC SEE
NOTE NO NO PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
311-4067 1 TRANSMISSION AR
Y 217-7217 1 DRIVE GP - FLEX 25
230-7551 1 CONVERTER AS
293-5003 1 TC GP - BASIC
Y 312-3581 1 XMSN GP - DIRECT DRIVE 26
Y - SEPARATE ILLUSTRATION
<END>
24
POWERSYNCHRO TRANSMISSION - 5 SPEED
217 - 7217 DRIVE GP - FLEX
PART OF 311-4067 TRANSMISSION AR
PART NAME
REF GRAPHIC SEE
NOTE NO NO PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6V-8455 6 BOLT
2 1 117-9713 1 PLATE
3 1 111-7906 1 PLATE
GRAPHIC # 1 <END>
25
POWERSYNCHRO TRANSMISSION - 5 SPEED
312 - 3581 XMSN GP - DIRECT DRIVE
PART OF 311-4067 TRANSMISSION AR
PART NAME
REF GRAPHIC SEE
NOTE NO NO PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 206-4395 1 CASE AS - FRONT
9W-0717 4 PLUG
147-0268 2 PLUG
178-8231 1 XMSN CASE
205-9244 1 PLUG
2 5 8T-7942 2 DOWEL
3 5 7T-3253 4 DOWEL
4 1 206-4394 1 CASE AS - REAR
9W-0717 5 PLUG
5 5 206-4397 1 HOUSING
6 4 178-8127 1 FLANGE
7 4 206-4391 1 ACTUATOR AS
123-2920 1 PLUG
178-8235 1 ACTUATOR
8 4 200-6210 1 VALVE GP - SOL
200-2371 1 SEAL KIT
212-0061 1 FLANGE
9 4,5 216-2278 2 HOUSING AS
147-0268 4 PLUG
10 3 200-6210 1 VALVE GP - SOL
200-2371 1 SEAL KIT
212-0061 1 FLANGE
11 4 200-6210 1 VALVE GP - SOL
200-2371 1 SEAL KIT
212-0061 1 FLANGE
12 3 200-6210 1 VALVE GP - SOL
200-2371 1 SEAL KIT
212-0061 1 FLANGE
13 3 200-6210 1 VALVE GP - SOL
200-2371 1 SEAL KIT
212-0061 1 FLANGE
Y 14 3 278-0214 1 VALVE GP - RLF 41
15 3 121-7396 1 VALVE GP - CONVERTER RELIEF
6V-4589 1 SEAL - O-RING
8L-2746 1 SEAL - O-RING
16 5 296-6617 1 HOUSING AS - VALVE
17 4 206-4377 1 PLATE - COVER
18 4 206-4382 1 HOUSING
Y 19 3 252-9715 3 VALVE GP - MDL 40
20 4 239-7344 3 SCREW - CAP
21 4,5 8C-5748 5 BOLT
22 4,5 6V-5220 4 BOLT
23 4,5 6V-5221 4 BOLT
24 5 6V-5842 6 BOLT
25 4 6V-5815 1 BOLT
26 3 237-5185 4 PLUG - 9/16"
27 3,4,5 9S-4191 18 PLUG - STOR
28 1,4 6V-5217 9 BOLT
29 4 9S-4182 1 PLUG - O-RING
30 4 189-5746 1 SENSOR GP - SPD - A
31 5 191-8304 1 SENSOR GP - SPEED
32 4 191-8303 1 SENSOR GP - SPD A
33 4 117-1385 2 SEAL - O-RING
34 3,4,5 6V-5215 7 BOLT
(1 of 8)
26
POWERSYNCHRO TRANSMISSION - 5 SPEED
312 - 3581 XMSN GP - DIRECT DRIVE
(contd)
PART NAME
REF GRAPHIC SEE
NOTE NO NO PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
35 3 132-5789 3 CLIP - LADDER
36 4 085-8091 22 BOLT
37 1 178-8159 1 REACTOR AS
38 1 178-8169 2 WASHER - THRUST
39 1 178-8166 1 GEAR AS
195-7657 1 SEAL - O-RING
40 1 178-8162 1 COVER GP
178-8164 1 SEAL - OIL
221-6782 1 COVER AS - SUB
Y 41 1 178-8201 1 SHAFT AS - INPUT 34
Y 42 1 178-8203 1 DRIVE AS - FAN 35
Y 43 1 206-4379 1 SHAFT AS - PUMP DRIVE 36
Y 44 1 178-8205 1 SHAFT AS - FORWARD / REVERSE 37
45 2 178-8138 1 GEAR - IDLER
46 1 178-8206 1 COUNTERSHAFT AS
7T-2646 1 SPACER
8T-1580 1 CUP - RLR BRG
8T-1581 1 CONE - RLR BRG
123-8907 1 CONE - SPL TAPERED
123-8908 1 CUP - SPL TAPERED
123-8913 2 BEARING - CAGED
178-8139 1 CONTERSHAFT
178-8140 1 GEAR - 46 TEETH
178-8141 1 SYNCHRONIZER
178-8218 1 SPACER
6T-9163 1 SHIM
6T-9164 1 SHIM
6T-9165 1 SHIM
6T-9166 1 SHIM
47 5 206-4396 1 TUBE AS
48 5 206-4381 1 TUBE AS
49 5 206-4375 1 TUBE AS
50 1 206-4399 1 FORK - SHIFT
51 1 206-4400 1 FORK - SHIFT
52 3,4 214-8970 3 SENSOR AS
151-9274 1 RECEPTACLE KIT
204-0728 1 SEAL - O-RING
9X-3401 4 PIN - C0NNECTOR
53 2 206-4401 1 FORK - SHIFT
54 3,4 8T-0328 6 WASHER
55 3,4,5 238-7562 18 SCREW - CAP
56 4 5P-4484 1 PLUG - MAGC O-RING
57 4 216-2280 1 GUARD AS
58 5 178-8237 1 PUMP GP - CHARGE
59 5 178-8236 1 PUMP GP - SCAVENGE
60 5 216-2283 1 INLET - SCAV PUMP
61 5 216-2282 1 BAFFLE
Y 62 1 216-2276 1 SHAFT AS - OUTPUT 39
63 5 9P-9150 2 WASHER
64 4 6V-8675 2 BOLT
65 1,3 238-7563 9 SCREW - CAP
66 4 238-7564 1 SCREW - CAP
(2 of 8)
27
POWERSYNCHRO TRANSMISSION - 5 SPEED
312 - 3581 XMSN GP - DIRECT DRIVE
(contd)
PART NAME
REF GRAPHIC SEE
NOTE NO NO PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
67 5 8T-0100 6 BOLT
68 1 7T-3195 2 WASHER
69 1 122-6787 2 YOKE AS
123-1377 1 GUARD
70 1 6V-3668 2 BOLT
71 1 5F-7054 1 SEAL - O-RING
72 1 178-8137 1 WASHER
73 1 6V-4248 1 BOLT
74 3 237-5188 1 PLUG - EXPANSION
75 5 5P-8347 2 BOLT
76 2 206-4403 1 RAIL - SHIFT
77 2 206-4402 1 RAIL - SHIFT
78 2 206-4404 1 RAIL - SHIFT
79 2 178-8128 1 ROD
80 2 216-2264 3 PISTON
81 2 221-6768 2 PISTON - INTO GEAR
82 2 221-6767 2 PISTON - NEUTRAL
83 2 216-2265 2 PISTON
84 2 178-8171 1 QUAD RING
85 2 014-5645 7 BALL
86 2 216-2271 1 PLUG
87 2 6Y-1341 3 SPRING
88 2 178-8209 4 PISTON SEAL
89 2 178-8210 3 PISTON SEAL
90 2 221-6769 2 PISTON SEAL
91 1,2 138-1645 3 PIN - SPRING
92 2,5 120-9762 22 SEAL - O-RING
93 5 238-6531 2 SEAL - O-RING
94 2 005-0469 2 CUP - RLR BEARING
95 2 7T-3034 1 SPACER
96 1 302-8432 2 SEAL - LIP TYPE
97 3 4F-4585 1 PLUG - CORE
98 5 4P-7581 3 CLIP - LADDER
99 4 316-1932 1 PLATE - COVER
100 4 6V-8177 1 BOLT
101 5 8T-0276 5 BOLT
Y - SEPARATE ILLUSTRATION
(3 of 8)
28
POWERSYNCHRO TRANSMISSION - 5 SPEED
312 - 3581 XMSN GP - DIRECT DRIVE (contd)
GRAPHIC # 1 (4 of 8)
29
POWERSYNCHRO TRANSMISSION - 5 SPEED
312 - 3581 XMSN GP - DIRECT DRIVE (contd)
GRAPHIC # 2 (5 of 8)
30
POWERSYNCHRO TRANSMISSION - 5 SPEED
312 - 3581 XMSN GP - DIRECT DRIVE (contd)
GRAPHIC # 3 (6 of 8)
31
POWERSYNCHRO TRANSMISSION - 5 SPEED
312 - 3581 XMSN GP - DIRECT DRIVE (contd)
GRAPHIC # 4 (7 of 8)
32
POWERSYNCHRO TRANSMISSION - 5 SPEED
312 - 3581 XMSN GP - DIRECT DRIVE (contd)
GRAPHIC # 5 <END> (8 of 8)
33
POWERSYNCHRO TRANSMISSION - 5 SPEED
178 - 8201 SHAFT AS - INPUT
PART OF 312-3581 XMSN GP - DIRECT DRIVE
PART NAME
REF GRAPHIC SEE
NOTE NO NO PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6Y-1192 1 RING - SEAL
2 1 178-8117 1 SHAFT - INPUT
3 1 178-8118 1 GEAR - 47 TEETH
4 1 178-8214 1 CIRCLIP
5 1 190-1570 1 BRG - SPL NEED THR
6 1 190-1572 1 RACE - THRUST
7 1 209-3766 1 BEARING - SPL AS
GRAPHIC # 1 <END>
34
POWERSYNCHRO TRANSMISSION - 5 SPEED
178 - 8203 DRIVE AS - FAN
PART OF 312-3581 XMSN GP - DIRECT DRIVE
PART NAME
REF GRAPHIC SEE
NOTE NO NO PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 095-0941 1 RING - RETAINING
2 1 104-3288 1 SHIM
3 1 121-2059 1 SHIM
4 1 121-2060 1 SHIM
5 1 121-2061 1 SHIM
6 1 122-1878 1 RING - SEAL
7 1 122-1879 1 SPACER - BRG
8 1 221-6795 1 GEAR - 38 TEETH
9 1 178-8125 1 GEAR - 38 TEETH
10 1 178-8129 1 WASHER - THRUST
11 1 178-8208 1 SEAL - OIL
12 1 190-1576 1 BRG AS - SPL TPR
13 1 206-4383 1 THRUST WASHER
14 1 209-3764 1 BEARING - SPL AS
15 1 221-6781 1 SHAFT AS
16 1 7T-3035 1 PIN
17 1 123-8905 1 CONE - SPL TAPERED
18 1 123-8906 1 CUP SPL TAPERED
GRAPHIC # 1 <END>
35
POWERSYNCHRO TRANSMISSION - 5 SPEED
206 - 4379 SHAFT AS - PUMP DRIVE
PART OF 312-3581 XMSN GP - DIRECT DRIVE
PART NAME
REF GRAPHIC SEE
NOTE NO NO PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6V-9097 1 BOLT - LOCKING
2 1 7T-3195 1 WASHER
3 1 061-7539 1 SEAL - O-RING
4 1 095-0942 1 RING - RETAINING
5 1 178-8120 1 GEAR - 44 TEETH
6 1 178-8122 1 WASHER - THRUST
7 1 178-8238 1 SHAFT
8 1 190-1574 2 BRG - SPL CGD R AS
9 1 206-4378 1 WASHER - THRUST
10 1 209-3768 1 BEARING - SPL AS
11 1 221-6796 1 GEAR - 44 TEETH
12 1 238-7568 2 RING - RETAINING
13 1 7T-3035 1 PIN
14 1 5P-3132 1 BEARING - ROLLER
GRAPHIC # 1 <END>
36
POWERSYNCHRO TRANSMISSION - 5 SPEED
178 - 8205 SHAFT AS - FORWARD / REVERSE
PART OF 312-3581 XMSN GP - DIRECT DRIVE
PART NAME
REF GRAPHIC SEE
NOTE NO NO PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 104-3288 1 SHIM
2 1 121-0694 1 WASHER - THRUST
3 1 121-2059 1 SHIM
4 1 121-2060 1 SHIM
5 1 121-2061 1 SHIM
6 1 121-2500 2 WASHER - THRUST
7 1 122-1879 1 SPACER - BRG
8 1 122-1880 12 DISC - FRICTION
9 1 122-1881 12 PLATE - CLUTCH
10 1 122-1882 2 PLATE - END
11 1 122-1886 3 RING - SEAL
12 1 122-3649 2 RING - RET INT
13 1 123-8913 4 BEARING - CAGED
14 1 172-5317 2 BEARING - SPL
15 1 178-8189 1 SHAFT AS
16 1 178-8131 1 GEAR - 47 TEETH
17 1 178-8132 2 PISTON - SEAL
18 1 178-8134 2 SPRING
19 1 178-8135 1 GEAR - 31 TEETH
20 1 178-8136 1 GEAR - 34 TEETH
21 1 178-8151 1 SPACER
22 1 178-8193 1 SPACER
23 1 178-8200 2 SPRING - RETAINER
24 1 178-8215 2 SLEEVE
25 1 6V-8757 2 RING - RETAINING
26 1 8T-1580 1 CUP - RLR BRG
27 1 8T-1581 1 CONE - RLR BRG
28 1 123-8905 1 CONE - SPL TAPERED
29 1 123-8906 1 CUP - SPL TAPERED
(1 of 2)
37
POWERSYNCHRO TRANSMISSION - 5 SPEED
178 - 8205 SHAFT AS - FORWARD / REVERSE (contd.)
GRAPHIC # 1 <END> (2 of 2)
38
POWERSYNCHRO TRANSMISSION - 5 SPEED
216 - 2275 SHAFT AS - OUTPUT
PART OF 312-3581 XMSN GP - DIRECT DRIVE
PART NAME
REF GRAPHIC SEE
NOTE NO NO PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
7T-2646 1 SPACER
7T-6655 2 BEARING - RLR AS
8T-1580 1 CUP - RLR BRG
8T-1581 1 CONE - RLR BRG
123-8907 1 CONE - SPL TAPERED
123-8908 1 CUP - SPL TAPERED
178-8143 1 GEAR - 20 TEETH
178-8144 1 DISC
178-8145 1 SPACER
178-8146 1 GEAR - 24 TEETH
178-8147 1 SYNCHRONIZER
178-8148 1 GEAR - 31 TEETH
178-8149 1 GEAR - 40 TEETH
178-8150 1 SYNCHRONIZER
178-8152 1 GEAR - 48 TEETH
178-8153 1 WASHER - THRUST
190-1575 4 BRG - SPL CGD R AS
196-0187 1 RING - RETAINING
206-4398 1 SHAFT - OUTPUT
209-3765 2 BEARING - SPL AS
238-7569 1 RING - RETAINING
238-8539 1 RING - RETAINING
6T-9163 1 SHIM
6T-9164 1 SHIM
6T-9165 1 SHIM
6T-9166 1 SHIM
NO GRAPHIC
<END>
39
POWERSYNCHRO TRANSMISSION - 5 SPEED
252 - 9715 VALVE GP - MODULATING
PART OF 312-3581 XMSN GP - DIRECT DRIVE
PART NAME
REF GRAPHIC SEE
NOTE NO NO PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 164-2108 1 WASHER
2 1 218-2373 1 NUT
3 1 226-9629 1 COIL AS
4 1 253-0247 1 CARTRIDGE AS
GRAPHIC # 1 <END>
40
POWERSYNCHRO TRANSMISSION - 5 SPEED
278 - 0214 VALVE GP - RELIEF
PART OF 312-3581 XMSN GP - DIRECT DRIVE
PART NAME
REF GRAPHIC SEE
NOTE NO NO PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 7X-4744 1 SEAL
2 1 6V-9178 1 SEAL
3 1 106-9586 1 SEAL
GRAPHIC # 1 <END>
41