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Data Rates-Tunnel Works 2014-15 PDF
Data Rates-Tunnel Works 2014-15 PDF
CHAPTER- WRD: 6
SCHEDULE OF RATES
CONTENTS PAGES
REFERENCE DATA 1 -- 3
DATA RATES 5 -- 73
ANNEXURES 74--89
COST OF MATERIALS:
1 Acetylene gas per cum `: 375.00
2 Air hose 25 mm dia per Rm `: 200.00
3 Binding wire per kg `: 60.00
4 Cement 43 Gr per kg `: 7.50
5 Coarse aggregate 10-4.75 mm / cum `: 1160.00
6 Coarse aggregate 20-10 mm / cum `: 950.00
7 Coarse aggregate40-20 mm / cum `: 740.00
8 Concrete admixture( Super plasticiser ) per ltr `: 105.00
9 Cross bit ( TC ) 75 mm dia per No. `: 9750.00
10 Detonating fuse coil per Rm `: 9.00
11 Detonator delay type per No. `: 20.00
12 Detonator electric per No. `: 12.00
13 Detonator ordinary per No. `: 7.00
14 Explosive ( small dia ) per kg `: 60.00
15 Extension rod with coupling sleeve per Rm `: 4190.00
16 Fine aggregate/ sand ( screened ) per cum `: 730.00
17 G I Pipe 80 mm dia per Rm `: 450.00
18 G I Pipe100 mm dia per Rm `: 725.00
19 G.I. Bolts and Nuts per kg `: 100.00
20 Guniting nozzle per No. `: 395.00
21 Jungle wood planks per cum `: 31500.00
22 Jack hammer drill rod 1.5 m per No. `: 4395.00
23 Jack hammer drill rod 2.5 m per No. `: 7175.00
24 M S Bolts & Nuts per kg `: 90.00
25 Oxygen gas per cum `: 70.00
26 Plain G.I. Sheet per tonne `: 63000.00
27 Rails 30 kg / m per tonne `: 52820.00
28 Reinforcement steel per kg `: 48.48
29 Resin bond cement grout capsule per No. `: 65.00
30 Rivets per kg `: 90.00
31 Shalimastic sealing compound per kg `: 125.00
32 Shutter oil per ltr `: 35.00
33 Stone chips at dump yard per cum `: 385.00
34 Structural steel angle / channel / beam / bar per kg `: 49.14
35 Structural steel plate / flat per kg `: 51.14
36 Un-coursed rubble stones at dump yard per cum `: 320.00
37 Water hose 20 mm dia per Rm `: 185.00
38 Welding electrodes ( general purpose ) per No. `: 10.00
39 Wire rope per kg `: 160.00
1
TUNNEL AND ALLIED WORKS
2
TUNNEL AND ALLIED WORKS
OTHER DATA :
1 Contractor's Overheads on Materials / Machinery / Labour % 5.00
2 Contractor's Profit on Materials / Fuel & Energy charges / Labour % 10.00
3 Demand charges on power supply per KVA / month `: 190.00
4 Electric Energy charges per kWhr `: 7.15
5 Insurance charges on machinery per annum % 1.00
6 Hidden cost on Labour % 15.00
Hidden cost on Labour ( additional for Tunnel works ) % 10.00
7 Rate of interest per annum % 11.00
8 Small Tools & Plant on Materials / Machinery / Labour % 1.00
9 Structural steel fabrication cost per kg `: 16.00
10 Sundries ( Lump sum rate for unquantified inputs ) `: 44.00
11 Cost of Electric sub-station & Demand charges ( Annexure - 1 ) % 3.80
12 Cost of Air and Water lines ( Annexure - 2 ) % 0.80
13 Cost of Ventilation ( Annexure - 3 ) % 6.00
14 Cost of Lighting inside / out side tunnel ( Annexure - 4 ) % 1.80
15 Cost of Other enabling works ( Annexure - 5 ) % 1.70
3
TUNNEL AND ALLIED WORKS
1. All notes under General Notes on Schedule of Rates and Notes on Lead, Lift, Loading and
un-loading Charges are applicable to Tunnel and Allied Works also to the extent they are
relevant.
2. The basic rates are inclusive additional costs for working inside tunnel.
3. The basic rates are inclusive of scaling loose material, removal of under-cuts, cleaning bed and
lighting and ventilation inside tunnel .
4. Unless otherwise specified the basic rates are inclusive of all lifts.
5. Unless otherwise specified the basic rates are inclusive of standard finish required for concrete
surface.
6. For excavation and concrete lining works of approach / exit channels the basic rates as
provided under ' Canal and allied works ' and ' Canal cross drainage works ' shall be adopted.
7. For intake structure, tunnel portals, retaining walls, pitching etc., the rates as provided under '
Dam and allied works ' shall be adopted.
8. The lead charges, wherever applicable, for all materials under various items shall be considered
only between quarry/ source of supply and batching plant / fabrication site. Further conveyance
of concrete / fabricated parts / other materials upto final placing site inside tunnel is included in
the basic rates upto 1 km.
9. Cement content specified for cement concrete works in the item description is based on
theoritical design mix computations and is exclusive of wastage and requirement for any
incidentals. The actual cement content may vary based on trial mix studies. A suitable
clause shall be included in tender for regulating payment for any upword or downword
variation in cement content.
10. The quantities of materials including wastage, requirements for incidentals etc., for working
out additional lead charges shall be as per the statement of requirement of materials under
this section.
4
TUNNEL AND ALLIED WORKS
SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2014-15 ITEM No: WRD: 6.1
ITEM: Excavation for adit by tunnelling methods in all types of rock including cost of all materials,
machinery, labour, ventilation, lighting, drainage, scaling excavated surface, removing and
hauling excavated muck outside adit upto specified dump area and all other ancillary
operations etc., complete with lead upto 500 m and all lifts.
Pay line
Excavated profile
Cut holes
Easers
Trimmers
5
TUNNEL AND ALLIED WORKS
Generally, the cut holes and easers will be spaced at 650 to 750 mm grid and the trimmers will
be spaced at 500 to 600 mm apart along the periphery of excavation area.
Considering this, the number of holes for tunnel excavation will be generally in the range of 2.5
to 3 per sqm of cross sectional area upto pay line for small tunnels ( cross sectional area less
than 45 sqm ) and in the range of 2.0 to 2.5 per sqm of cross sectional area for large tunnels.
For rate analysis 2.5 holes per sqm of cross sectional area upto pay line considered for adit.
Number of holes for full face excavation ( 21.43 x 2.5 ) : 54 Nos
Depth of holes : 2m
Extra drilling considered at 10 percent for inclined cut holes and for any secondary blasting of
large fragments during mucking.
Depth of drilling for 54 holes ( 54 x 2 x 1.10 ) : 119 m
Average rate of drilling per hour per jack hammer : 5m
Time for 4 jack hammers with pusher leg for drilling. ( 119 / 4 / 5 ) say : 6 hours
Time for 1 air compressor 15 cmm for air supply to 4 jack hammers : 6 hours
Time for drilling jumbo for drilling : 6 hours
Time for 10 hp pump for water supply to drilling work. : 6 hours
3. Loading explosive and blasting :
Depth of pull per blast for 2 m deep holes : 1.80 m
Quantity of in-situ excavation per blast ( 21.43 x 1.80 ) : 38.6 cum
Quantity of explosive small dia per blast @ 1.00 kg per cum : 38 kg
Quantity of explosive for secondary blasting @ 5 % : 2 kg
Quantity of delay detonators per blast : 54 Nos.
Quantity of electric detonators for secondary blasting ( LS ) : 5 Nos.
Fuse coil : 120 Rm
Time for drilling jumbo for loading explosives. : 1 hour
4. Defuming and scaling loose materials:
No machinery other than ventilation fans are required. For defuming adit ventilation fans are
installed in duct system at about 300 m interval and are run for about 1 hour after each blast.
Consider 20 hp fan 1 No. for 1 hour for defuming.
5. Mucking excavated rock :
Quantity of muck to be removed per blast considering 40 % bulkage : 54 cum
Capacity of dumper per load : 5.00 cum
Quantity of muck per load considered under adit working conditions : 4.50 cum
Loading cycle time:
Turning / moving and spotting : 1 minute
Loading muck by convey mucker and work force : 20 minutes
Cycle time of loading dumper per load of 4.50 cum : 21 minutes
Haulage cycle time:
Running time from loading point to dump yard @ av 10 km / hr : 3.0 minutes
Turning and unloading : 2.0 minutes
Return trip to reversing point @ av 15 km / hr : 2.0 minutes
Cycle time for haulage per load of 4.5 cum : 7.0 minutes
Since the waiting time will be more than the running time if 2 dumpers are deployed deploy
1 dumper for conveying muck.
Round trip cycle time of dumper say : 30 minutes
Quantity of muck disposal per hour / dumper : 9.00 cum
Time for 1 dumper for conveying muck @ 9 cum per hour : 6 hours
Time for convey mucker and labour force for loading : 6 hours
6
TUNNEL AND ALLIED WORKS
7
TUNNEL AND ALLIED WORKS
B. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Drilling jumbo Hour 8.00 370.00 2960.00
Fuel / Energy charges Hour 8.00 41.00 328.00
2 Air compressor 15 cmm ( ele ) Hour 6.00 119.00 714.00
Fuel / Energy charges Hour 6.00 800.00 4800.00
3 Jack hammer ( 4 x 6 hrs ) Hour 24.00 16.00 384.00
Fuel / Energy charges Hour 24.00 8.00 192.00
4 Pusher leg Hour 24.00 9.00 216.00
Fuel / Energy charges Hour 24.00 6.00 144.00
5 Convey mucker Hour 6.00 740.00 4440.00
Fuel / Energy charges Hour 6.00 223.00 1338.00
6 Dumper ( 1 x 6 hrs ) Hour 6.00 548.00 3288.00
Fuel / Energy charges Hour 6.00 381.00 2286.00
7 Pump 10 hp ( ele ) ( 1 x 6 hrs ) Hour 6.00 5.00 30.00
Fuel / Energy charges Hour 6.00 64.00 384.00
8 Ventilation fans 20 hp ( 1 x 1 hr ) Hour 1.00 6.00 6.00
Fuel / Energy charges Hour 1.00 128.00 128.00
9 Sundries(explosive van / magazine ) LS 15.00 44.00 660.00
Total `: 22298.00
Add for small Tools and Plants @ 1% `: 222.98
Add for Contractor's Profit on DPOL / Energy @ 10% `: 1026.00
Add for Contractor's Overheads @ 5% `: 1114.90
Total hire charges of Machinery : `: 24661.88
C. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Crew for Drilling jumbo Hour 8.00 101.00 808.00
Contd
8
TUNNEL AND ALLIED WORKS
C. LABOUR ( Contd ) :
Sl No Description Unit Quantity Rate Amount
in `. in `.
Contd
2 Crew for Air compressor Hour 6.00 101.00 606.00
3 Crew for Jack hammer Hour 24.00 188.00 4512.00
4 Crew for Convey mucker Hour 6.00 101.00 606.00
5 Crew for Dumper Hour 6.00 121.00 726.00
6 Crew for Pump Hour 6.00 45.00 270.00
7 Crew for ventilation fans Hour 1.00 16.00 16.00
8 Surveyor Day 0.50 284.73 142.37
9 Foreman Day 1.00 276.73 276.73
10 Fitter / Mechanic Day 2.00 254.73 509.46
11 Blaster ( Licensed ) Day 1.00 243.23 243.23
12 Helper blasting Day 2.00 239.73 479.46
13 Hammerman Day 2.00 241.73 483.46
14 Maistry 1 in each shift Day 3.00 241.23 723.69
15 Khalasi
for mucking shift 4 Nos Day 4.00 241.23 964.92
16 Heavy mazdoor
for mucking shift 4 Nos Day 4.00 238.73 954.92
for other 2 shifts 1 No each shift Day 2.00 238.73 477.46
17 Light mazdoor
for cleaning & miscellaneous Day 1.00 237.23 237.23
Total `: 13036.93
Add for small Tools and Plants @ 1% `: 130.37
Add for Contractor's Profit @ 10% `: 1303.69
Add for hidden cost on Labour @ 15% `: 1955.54
Add for additional hidden cost on labour @ 10% `: 1303.69
Add for Contractor's Overheads @ 5% `: 651.85
Total cost of Labour : `: 18382.06
ABSTRACT:
A. Cost of Materials `: 13671.91
B. Hire charges of Machinery `: 24661.88
C. Cost of Labour `: 18382.06
TOTAL `: 56715.86
Add for Air and Water line @ 0.80% `: 453.73
Add for Ventilation @ 6.00% `: 3402.95
Add for Lighting @ 1.80% `: 1020.89
Add for Ele sub-station / Demand charges @ 3.80% `: 2155.20
Add for other Enabling works @ 1.70% `: 964.17
Total cost for 38.60 cum `: 64712.80
Rate per cum `: 1676.50
Rate approved per cum `: 1676.00
SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2014-15 ITEM No: WRD: 6.2
ITEM: Excavation for vertical / inclined shaft in all types of soft / hard rock including cost of all
materials, machinery, labour, ventilation, lighting, drainage, shoring, strutting, scaling excavated
9
TUNNEL AND ALLIED WORKS
surface, removing and hauling excavated muck outside shaft upto specified dump area and
all other ancillary operations etc., complete with lead upto 1 km and all lifts.
10
TUNNEL AND ALLIED WORKS
Over all cycle time for mucking 0.5 cum by deploying 2 buckets say : 10.00 min
Quantity of muck per mucking bucket : 0.50 cum
Time required for mucking 42 cum ( 42 x 10 / 0.50 / 60 ) : 14 hours
Considering time for shift change etc., total time required for mucking : 16 hours
Considering use of winch during marking / drilling / blasting / time for shift change / etc., deploy
winch for 24 hours with fuel / energy charges for 16 hours.
Use 2 mucking buckets for 16 hours for removing muck from shaft.
Use 1 tipping tub for 16 hours for disposal of muck outside shaft.
6. Overall cycle time :
Marking hole locations and preparation for drilling : 0.50 hours
Drilling holes : 5.00 hours
Loading explosive and blasting : 2.00 hours
Defuming by leaving compressed air : 0.50 hours
Mucking excavated rock : 16.00 hours
Total cycle of excavation per blast of 1.3 m depth : 24.00 hours
7. Requirement of materials :
Explosive small dia ( 30 + 2 ) : 32 kg
Electric detonators for main / secondary blasting ( 24 + 40 + 5 ) : 69 Nos
Fuse coil : 120 Rm
8. Requirement of machinery :
Deploy winch for various operations : 24 hours
( marking holes 1 hr + drilling 5 hrs + loading explosives 1 hr + mucking 16 hrs + misc 1 hr)
Deploy air compressor 15 cmm for air supply to 4 jack hammers : 5.5 hours
( drilling 5 hrs + defuming 0.5 hr )
Deploy 4 jack hammers for drilling. : 5 hours
Deploy 10 hp pump for water supply to drilling work. : 5 hours
Deploy 20 hp sludge pump for removing drill water : 2 hours
Deploy 1 tipping tub for conveying muck : 16 hours
9. Requirement of workforce ( other than machinery crew ) :
Surveyor
for checking alignment and marking hole locations for drilling : 0.5 No.
Foreman for supervising winch and other operations ( 1 in each shift ) : 3 Nos.
Fitter / Mechanic
for arranging air / water lines / sludge pump etc. : 2 Nos.
Blaster ( Licensed ) : 1 No.
Helper blasting : 2 Nos.
Hammerman for scaling / breaking large stones ( 4 in 2 mucking shifts ) : 4 Nos.
Maistry ( 1 in each shift ) : 3 Nos.
Khalasi ( 8 in 2 mucking shifts ) : 8 Nos.
Heavy mazdoor
for mucking shift ( 8 in each shift for 2 shifts ) : 16 Nos.
for other 1 shift ( 2 Nos ) : 2 Nos.
Light mazdoor
for cleaning & miscellaneous : 2 Nos.
10. Use rate of materials:
Cost of drill rod 1.5 m long @ `: 4395.00 / No. `: 4395.00
Life of drill rod with reconditioning : 150 m
Use rate of drill rod per Rm drilling ( cost / life ) `: 29.30
Length of air and water hose assumed : 100 m each
11
TUNNEL AND ALLIED WORKS
12
TUNNEL AND ALLIED WORKS
A. MATERIALS ( Contd ) :
Sl No Perticulars Unit Quantity Rate Amount
in `. in `.
Contd
9 Use rate of mucking bucket ( 2 x 16 ) Hour 32.00 8.33 266.54
10 Sundries ( paint / template etc ) LS 9.00 44.00 396.00
Total `: 9265.49
Add for small Tools and Plants @ 1% `: 92.65
Add for Contractor's Profit @ 10% `: 926.55
Add for Contractor's Overheads @ 5% `: 463.27
Total cost of Materials : `: 10747.97
B. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Air compressor 15 cmm ( ele ) Hour 5.50 119.00 654.50
Fuel / Energy charges Hour 5.50 800.00 4400.00
2 Jack hammer ( 4 x 5 hrs ) Hour 20.00 16.00 320.00
Fuel / Energy charges Hour 20.00 8.00 160.00
3 Pump 10 hp ( ele ) Hour 5.00 5.00 25.00
Fuel / Energy charges Hour 5.00 64.00 320.00
4 Sludge pump 20 hp electric Hour 2.00 12.00 24.00
Fuel / Energy charges Hour 2.00 128.00 256.00
5 Winch 35 hp electric Hour 24.00 108.00 2592.00
Fuel / Energy charges Hour 16.00 224.00 3584.00
6 Tipping tub 1.5 cum Hour 16.00 33.00 528.00
Fuel / Energy charges Hour 16.00 14.00 224.00
7 Sundries ( explosive van / magazine ) LS 10.00 44.00 440.00
Total `: 13527.50
Add for small Tools and Plants @ 1% `: 135.28
Add for Contractor's Profit on DPOL / Energy @ 10% `: 938.40
Add for Contractor's Overheads @ 5% `: 676.38
Total hire charges of Machinery : `: 15277.55
C. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Crew for Air compressor Hour 5.50 101.00 555.50
2 Crew for Jack hammer Hour 20.00 188.00 3760.00
3 Crew for Pump 10 hp Hour 5.00 45.00 225.00
4 Crew for Sludge pump 20 hp Hour 2.00 45.00 90.00
5 Crew for Winch Hour 24.00 151.00 3624.00
6 Surveyor Day 0.50 284.73 142.37
7 Foreman Day 3.00 276.73 830.19
8 Fitter / Mechanic Day 2.00 254.73 509.46
9 Blaster ( Licensed ) Day 1.00 243.23 243.23
10 Helper blasting Day 2.00 239.73 479.46
11 Hammerman 2 Nos each for 2 shifts Day 4.00 241.73 966.92
12 Maistry 1 in each shift Day 3.00 241.23 723.69
Contd
13
TUNNEL AND ALLIED WORKS
C. LABOUR ( Contd ) :
Sl No Description Unit Quantity Rate Amount
in `. in `.
Contd
13 Khalasi
for mucking 4 Nos each for 2 shifts Day 8.00 241.23 1929.84
14 Heavy mazdoor
for mucking 8 Nos each for 2 shifts Day 16.00 238.73 3819.68
for other 1 shift 2 Nos Day 2.00 238.73 477.46
15 Light mazdoor
for cleaning & miscellaneous Day 2.00 237.23 474.46
Total `: 18851.26
Add for small Tools and Plants @ 1% `: 188.51
Add for Contractor's Profit @ 10% `: 1885.13
Add for hidden cost on Labour @ 15% `: 2827.69
Add for additional hidden cost on labour @ 10% `: 1885.13
Add for Contractor's Overheads @ 5% `: 942.56
Total cost of Labour : `: 26580.27
ABSTRACT:
A. Cost of Materials `: 10747.97
B. Hire charges of Machinery `: 15277.55
C. Cost of Labour `: 26580.27
TOTAL `: 52605.79
Add for Air and Water line @ 0.80% `: 420.85
Add for Ventilation @ 0.00% `: 0.00
Add for Lighting @ 1.80% `: 946.90
Add for Ele sub-station / Demand charges @ 3.80% `: 1999.02
Add for other Enabling works @ 1.70% `: 894.30
Total cost for 30.00 cum `: 56866.86
Rate per cum `: 1895.56
Rate approved per cum `: 1896.00
SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2014-15 ITEM No: WRD: 6.3
ITEM: Excavation for tunnel by tunnelling methods in rock not requiring supports including cost
of all materials,machinery, labour, ventilation, lighting, drainage, scaling excavated surface,
removing under-cuts, removing and hauling excavated muck outside tunnel upto specified
dump area and all other ancillary operations etc., complete with lead upto 1 km and all lifts.
14
TUNNEL AND ALLIED WORKS
Pay line
Concrete lining
Minimum excavation line
15
TUNNEL AND ALLIED WORKS
16
TUNNEL AND ALLIED WORKS
Heavy mazdoor :
for mucking shift : 8 Nos.
for other 2 shifts 2 No each shift : 4 Nos.
Light mazdoor :
for cleaning & miscellaneous : 2 Nos.
10. Use rate of materials:
Cost of drill rod 2.5 m long @ `: 7175.00 / No. `: 7175.00
Life of drill rod with reconditioning : 150 m
Use rate of drill rod per Rm drilling ( cost / life ) `: 47.83
Length of air and water hose assumed : 25 m each
Cost of 25 mm dia air hose 25 m @ `: 200.00 / Rm `: 5000.00
Life of air hose : 800 hours
Use rate of air hose per hour ( cost / life ) `: 6.25
Cost of water hose 25 m each @ `: 185.00 / Rm `: 4625.00
Life of water hose : 800 hours
Use rate of water hose per hour ( cost / life ) `: 5.78
B. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Drilling jumbo Hour 11.00 370.00 4070.00
Fuel / Energy charges Hour 11.00 41.00 451.00
2 Air compressor 15 cmm ( ele ) Hour 7.50 119.00 892.50
Fuel / Energy charges Hour 7.50 800.00 6000.00
3 Jack hammer ( 4 x 7.5 hrs ) Hour 30.00 16.00 480.00
Fuel / Energy charges Hour 30.00 8.00 240.00
4 Pusher leg Hour 30.00 9.00 270.00
Fuel / Energy charges Hour 30.00 6.00 180.00
5 Convey mucker Hour 6.00 740.00 4440.00
Fuel / Energy charges Hour 6.00 223.00 1338.00
Contd
17
TUNNEL AND ALLIED WORKS
B. MACHINERY ( Contd ) :
Sl No Description Unit Quantity Rate Amount
in `. in `.
Contd
6 Dumper ( 2 x 6 hrs ) Hour 12.00 548.00 6576.00
Fuel / Energy charges Hour 12.00 381.00 4572.00
7 Pump 10 hp ( ele ) Hour 7.50 5.00 37.50
Fuel / Energy charges Hour 7.50 64.00 480.00
8 Ventilation fans 20 hp ( 2 x 1 ) Hour 2.00 6.00 12.00
Fuel / Energy charges Hour 2.00 128.00 256.00
9 Sundries ( explosive van / magazine ) LS 8.00 44.00 352.00
Total `: 30647.00
Add for small Tools and Plants @ 1% `: 306.47
Add for Contractor's Profit on DPOL / Energy @ 10% `: 1386.90
Add for Contractor's Overheads @ 5% `: 1532.35
Total hire charges of Machinery : `: 33872.72
C. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Crew for Drilling jumbo Hour 11.00 101.00 1111.00
2 Crew for Air compressor Hour 7.50 101.00 757.50
3 Crew for Jack hammer Hour 30.00 188.00 5640.00
4 Crew for Convey mucker Hour 6.00 101.00 606.00
5 Crew for Dumper Hour 12.00 121.00 1452.00
6 Crew for Pump Hour 7.50 45.00 337.50
7 Crew for ventilation fans Hour 2.00 16.00 32.00
8 Surveyor Day 1.00 284.73 284.73
9 Foreman Day 1.00 276.73 276.73
10 Fitter / Mechanic Day 2.00 254.73 509.46
11 Blaster ( Licensed ) Day 1.00 243.23 243.23
12 Helper blasting Day 2.00 239.73 479.46
13 Hammerman Day 2.00 241.73 483.46
14 Maistry 1 in each shift Day 3.00 241.23 723.69
15 Khalasi
for mucking shift 4 Nos Day 4.00 241.23 964.92
16 Heavy mazdoor
for mucking shift 8 Nos Day 8.00 238.73 1909.84
for other 2 shifts 2 No each shift Day 4.00 238.73 954.92
17 Light mazdoor
for cleaning & miscellaneous Day 2.00 237.23 474.46
Total `: 17240.90
Add for small Tools and Plants @ 1% `: 172.41
Add for Contractor's Profit @ 10% `: 1724.09
Add for hidden cost on Labour @ 15% `: 2586.14
Add for additional hidden cost on labour @ 10% `: 1724.09
Add for Contractor's Overheads @ 5% `: 862.05
Total cost of Labour : `: 24309.67
18
TUNNEL AND ALLIED WORKS
ABSTRACT:
A. Cost of Materials `: 17025.83
B. Hire charges of Machinery `: 33872.72
C. Cost of Labour `: 24309.67
TOTAL `: 75208.22
Add for Air and Water line @ 0.80% `: 601.67
Add for Ventilation @ 6.00% `: 4512.49
Add for Lighting @ 1.80% `: 1353.75
Add for Ele sub-station / Demand charges @ 3.80% `: 2857.91
Add for other Enabling works @ 1.70% `: 1278.54
Total cost for 49.00 cum `: 85812.58
Rate per cum `: 1751.28
Rate approved per cum `: 1751.00
Note: Where mucking is to be carried out through vertical / inclined shaft using winch and mucking
tub arrangement increase the basic rate per cum by 8 .00 percent.
SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2014-15 ITEM No: WRD: 6.4
ITEM: Excavation for tunnel by tunnelling methods including excavation for supports in all types of
soil / rock strata requiring supports ( excluding cost of providing supports ) including cost of
all other materials, machinery, labour, ventilation, lighting, drainage, scaling excavated surface,
removing and hauling excavated muck outside tunnel upto specified dump area and all other
ancillary operations etc., complete with lead upto 1 km and all lifts.
19
TUNNEL AND ALLIED WORKS
Time for 4 jack hammers with pusher leg for drilling. : 7 hours
Time for 1 air compressor 15 cmm for air supply to 4 jack hammers : : 7 hours
Time for drilling jumbo for drilling : 7 hours
Time for 10 hp pump for pumping water to storage tank. : 7 hours
3. Loading explosive and blasting :
Depth of pull per blast for 1.7 m deep holes : 1.50 m
Quantity of in-situ excavation per blast ( 30.64 x 1.50 ) : 46 cum
Quantity of explosive small dia per blast @ 0.8 kg per cum : 37 kg
Quantity of explosive for secondary blasting @ 10 % : 4 kg
Quantity of delay detonators per blast : 77 Nos.
Quantity of electric detonators for secondary blasting ( LS ) : 10 Nos.
Detonating fuse coil : 175 Rm
Use drilling jumbo for 2 hour for loading explosives.
4. Defuming and scaling loose materials
No machinery other than ventilation fans required. For defuming tunnel ventilation fans are
installed in duct system at about 300 m interval and are run for about 1 hour after each blast.
For 1 km length of tunnel ventilation fans are required at 4 places at 300 m interval. As the fans
are installed progressively, for rate analysis consider average 2 fans for 1 hour.
5. Mucking excavated rock :
Quantity of muck per blast considering 40 % bulkage ( 46 x 1.4 ) : 65 cum
Capacity of dumper per load : 5 cum
Quantity of muck per load considered under tunnel working conditions : 4.5 cum
Loading cycle time:
Moving from pocket position and spotting : 1 minutes
Loading muck by convey mucker and work force : 20 minutes
Time for loaded dumper to pass waiting point say : 1 minutes
Cycle time of loading dumper per load of 4.5 cum : 22 minutes
Haulage cycle time:
Running time from loading point to dump yard at av. 10 km / hr : : 6 minutes
Turning and unloading : 2 minutes
Return trip to waiting point @ av. 15 km / hr : 4 minutes
Waiting time before spotting : 9 minutes
Cycle time for haulage per load of 4.5 cum Total : 21 minutes
Round trip cycle time of dumper say : 45 minutes
Quantity of muck disposal per hour / dumper : 6 cum
Time for 2 dumpers for conveying muck @ 12 cum per hour say : 6 hours
Time for convey mucker and labour force for loading say : 6 hours
6. Overall cycle time :
Checking alignment and marking hole locations : 2.00 hours
Drilling holes : 7.00 hours
Loading explosive and blasting : 2.00 hours
Defuming and scaling loose rock fragments : 2.00 hours
Mucking excavated rock : 6.00 hours
Bed cleaning, Jumbo movements, rock bolting, lighting etc say : 4.00 hours
Erection of temperary / permanent supports : 9.00 hours
Total cycle of excavation & supporting / blast of 1.5 m length : 32.00 hours
7. Requirement of materials :
Explosive small dia ( 37 + 4 ) : 41 kg
Electric short delay detonators ( 77 x 1 ) : 77 Nos
Electric detonators for secondary blasting (1x5) : 10 Nos
20
TUNNEL AND ALLIED WORKS
21
TUNNEL AND ALLIED WORKS
A. MATERIALS ( Contd ) :
Sl No Perticulars Unit Quantity Rate Amount
in `. in `.
Contd
7 Use rate of water hose Hour 28.00 5.78 161.88
8 Sundries( paint / template etc ) LS 14.00 44.00 616.00
Total `: 14224.68
Add for small Tools and Plants @ 1% `: 142.25
Add for Contractor's Profit @ 10% `: 1422.47
Add for Contractor's Overheads @ 5% `: 711.23
Total cost of Materials : `: 16500.62
B. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Drilling jumbo Hour 11.00 370.00 4070.00
Fuel / Energy charges Hour 11.00 41.00 451.00
2 Air compressor 15 cmm ( ele ) Hour 7.00 119.00 833.00
Fuel / Energy charges Hour 7.00 800.00 5600.00
3 Jack hammer ( 4 x 7 hrs ) Hour 28.00 16.00 448.00
Fuel / Energy charges Hour 28.00 8.00 224.00
4 Pusher leg Hour 28.00 9.00 252.00
Fuel / Energy charges Hour 28.00 6.00 168.00
5 Convey mucker Hour 6.00 740.00 4440.00
Fuel / Energy charges Hour 6.00 223.00 1338.00
6 Dumper ( 2 x 6 hrs ) Hour 12.00 548.00 6576.00
Fuel / Energy charges Hour 12.00 381.00 4572.00
7 Pump 10 hp ( ele ) Hour 7.00 5.00 35.00
Fuel / Energy charges Hour 7.00 64.00 448.00
8 Ventilation fans 20 hp ( 2 x 1 hr ) Hour 2.00 6.00 12.00
Fuel / Energy charges Hour 2.00 128.00 256.00
9 Sundries(explosive van / magazine ) LS 14.00 44.00 616.00
Total `: 30339.00
Add for small Tools and Plants @ 1% `: 303.39
Add for Contractor's Profit on DPOL / Energy @ 10% `: 1367.30
Add for Contractor's Overheads @ 5% `: 1516.95
Total hire charges of Machinery : `: 33526.64
C. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Crew for Drilling jumbo Hour 11.00 101.00 1111.00
2 Crew for Air compressor Hour 7.00 101.00 707.00
3 Crew for Jack hammer Hour 28.00 188.00 5264.00
4 Crew for Convey mucker Hour 6.00 101.00 606.00
5 Crew for Dumper Hour 12.00 121.00 1452.00
6 Crew for Pump Hour 7.00 45.00 315.00
7 Crew for ventilation fans Hour 2.00 16.00 32.00
8 Surveyor Day 1.00 284.73 284.73
Contd
22
TUNNEL AND ALLIED WORKS
C. LABOUR ( Contd ) :
Sl No Description Unit Quantity Rate Amount
in `. in `.
Contd
9 Foreman Day 1.00 276.73 276.73
10 Fitter / Mechanic Day 2.00 254.73 509.46
11 Blaster ( Licensed ) Day 1.00 243.23 243.23
12 Helper blasting Day 2.00 239.73 479.46
13 Hammerman 2 Nos Day 2.00 241.73 483.46
14 Maistry 1 in each shift Day 3.00 241.23 723.69
15 Khalasi
for mucking shift 4 Nos Day 4.00 241.23 964.92
16 Heavy mazdoor
for mucking shift 8 Nos Day 8.00 238.73 1909.84
for other 2 shifts 2 No each shift Day 4.00 238.73 954.92
17 Light mazdoor
for cleaning & miscellaneous Day 3.00 237.23 711.69
Total `: 17029.13
Add for small Tools and Plants @ 1% `: 170.29
Add for Contractor's Profit @ 10% `: 1702.91
Add for hidden cost on Labour @ 15% `: 2554.37
Add for additional hidden cost on labour @ 10% `: 1702.91
Add for Contractor's Overheads @ 5% `: 851.46
Total cost of Labour : `: 24011.07
ABSTRACT:
A. Cost of Materials `: 16500.62
B. Hire charges of Machinery `: 33526.64
C. Cost of Labour `: 24011.07
TOTAL `: 74038.34
Add for Air and Water line @ 0.80% `: 592.31
Add for Ventilation @ 6.00% `: 4442.30
Add for Lighting @ 1.80% `: 1332.69
Add for Ele sub-station / Demand charges @ 3.80% `: 2813.46
Add for other Enabling works @ 1.70% `: 1258.65
Total cost for 46.00 cum `: 84477.74
Rate per cum `: 1836.47
Rate approved per cum `: 1836.00
Note: Where mucking is to be carried out through vertical / inclined shaft using winch and mucking
tub arrangement increase the basic rate per cum by 8 .00 percent.
SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2014-15 ITEM No: WRD: 6.5
ITEM: Excavation for tunnel by heading and benching method of tunnelling including excavation
for supports in all types of soil / rock strata requiring supports ( excluding cost of providing
supports ) for roof before benching including cost of all other materials, machinery, labour,
ventilation, lighting, drainage, scaling excavated surface, removing and hauling excavated
muck outside tunnel upto specified dump area and all other ancillary operations etc., complete
with lead upto 1 km and all lifts.
23
TUNNEL AND ALLIED WORKS
2. Drilling holes :
Pay line
Heading portion
Excavated profile
Minimum Drill holes Benching portion
excavation
line
In case of tunnel, where the height is more or where the chances of over excavation due to full
face blasting is more, the excavation will be generally carried out by heading and benching
method. For week strata arch rib supports are also to be erected before benching.
Excavation of arch portion is carried out first and the supports are fixed wherever necessary.
Depth of hole and explosive charge per cum are also controlled to minimise over excavation.
Assuming spacing of arch supports at 0.75 m interval the effective depth of pull per blast is
considered at 1.5 m. The depth of hole for 1.5 m pull is considered at 1.7 m.
Extra drilling considered at 10 percent for inclination of holes and for removal of any under
cuts and for secondary blasting of large fragments during mucking.
Heading portion :
Area of excavation upto payline : 14.14 sqm
Depth of drilling : 1.70 m
No. of holes considering 2.5 holes / sqm : 35 Nos.
Depth of drilling for 35 holes ( 35 x 1.7 x 1.1 ) : 65.5 m
24
TUNNEL AND ALLIED WORKS
Benching portion :
Area of excavation upto payline ( 6 x 2.75 ) : 16.50 sqm
No. of holes considering 2.5 holes / sqm : 41 Nos.
Depth of drilling : 1.70 m
Depth of drilling for 41 holes ( 41 x 1.7 x 1.1 ) : 76.5 m
Total depth of drilling ( 65.5 + 15 + 76.5 ) : 157 m
Average rate of drilling per hour per jack hammer : 5m
Time for 4 jack hammers with pusher leg for drilling. : 8 hours
Time for 1 air compressor 15 cmm for air supply to 4 jack hammers : : 8 hours
Time for drilling jumbo for drilling : 8 hours
Time for 10 hp pump for pumping water to storage tank. : 8 hours
3. Loading explosive and blasting :
Total area of excavation : 33.24 sqm
Depth of pull per blast for 1.7 m deep holes : 1.50 m
Quantity of in-situ excavation per blast ( 33.24 x 1.50 ) : 50 cum
Quantity of explosive small dia / blast @ 0.8 kg / cum ( 50 x 0.8 ) : 40 kg
Quantity of explosive for secondary blasting @ 10 % : 4 kg
Quantity of delay detonators per blast ( 35 + 8 + 41 ) : 84 Nos.
Quantity of electric detonators for secondary blasting ( LS ) : 10 Nos.
Detonating fuse coil : 175 Rm
Time for drilling jumbo for loading explosives. ( 1 + 0.5 + 0.5 ) : 2 hours
25
TUNNEL AND ALLIED WORKS
8. Requirement of machinery :
Deploy drilling jumbo for various operations of excavation 12 hours
( marking 1 hr + drilling 8 hrs + loading explosive 2 hrs + misc 1 hr )
Deploy air compressor 15 cmm for air supply to 4 jack hammers : 8 hours
Deploy 4 jack hammers with pusher leg for drilling. : 8 hours
Deploy 10 hp pump for water supply to drilling work. : 8 hours
Deploy 20 hp ventilation fan for defuming : 2 hour
Deploy convey mucker for loading excavated rock : 7 hours
Deploy 2 dumpers for conveying muck : 7 hours
26
TUNNEL AND ALLIED WORKS
B. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Drilling jumbo Hour 12.00 370.00 4440.00
Fuel / Energy charges Hour 12.00 41.00 492.00
2 Air compressor 15 cmm ( ele ) Hour 8.00 119.00 952.00
Fuel / Energy charges Hour 8.00 800.00 6400.00
3 Jack hammer ( 4 x 8 hrs ) Hour 32.00 16.00 512.00
Fuel / Energy charges Hour 32.00 8.00 256.00
4 Pusher leg Hour 32.00 9.00 288.00
Fuel / Energy charges Hour 32.00 6.00 192.00
5 Convey mucker Hour 7.00 740.00 5180.00
Fuel / Energy charges Hour 7.00 223.00 1561.00
6 Dumper ( 2 x 6.5 hrs ) Hour 14.00 548.00 7672.00
Fuel / Energy charges Hour 14.00 381.00 5334.00
7 Pump 10 hp ( ele ) Hour 8.00 5.00 40.00
Fuel / Energy charges Hour 8.00 64.00 512.00
8 Ventilation fans 20 hp ( 2 x 1 hr x 2 ) Hour 4.00 6.00 24.00
Fuel / Energy charges Hour 4.00 128.00 512.00
9 Sundries (explosive van / magazine ) LS 10.00 44.00 440.00
Total `: 34807.00
Add for small Tools and Plants @ 1% `: 348.07
Add for Contractor's Profit on DPOL / Energy @ 10% `: 1569.90
Add for Contractor's Overheads @ 5% `: 1740.35
Total hire charges of Machinery : `: 38465.32
27
TUNNEL AND ALLIED WORKS
C. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Crew for Drilling jumbo Hour 12.00 101.00 1212.00
2 Crew for Air compressor Hour 8.00 101.00 808.00
3 Crew for Jack hammer Hour 32.00 188.00 6016.00
4 Crew for Convey mucker Hour 7.00 101.00 707.00
5 Crew for Dumper Hour 14.00 121.00 1694.00
6 Crew for Pump Hour 8.00 45.00 360.00
7 Crew for Ventilation fan Hour 4.00 16.00 64.00
8 Surveyor Day 1.00 284.73 284.73
9 Foreman Day 1.00 276.73 276.73
10 Fitter / Mechanic Day 2.00 254.73 509.46
11 Blaster ( Licensed ) Day 2.00 243.23 486.46
12 Helper blasting Day 4.00 239.73 958.92
13 Hammerman 2 Nos Day 2.00 241.73 483.46
14 Maistry 1 in each shift Day 3.00 241.23 723.69
15 Khalasi
for pushing muck in heading portion Day 4.00 241.23 964.92
for mucking shift 4 Nos Day 4.00 241.23 964.92
16 Heavy mazdoor
for mucking shift 8 Nos Day 8.00 238.73 1909.84
for other 2 shifts 2 No each shift Day 4.00 238.73 954.92
17 Light mazdoor
for cleaning & miscellaneous Day 3.00 237.23 711.69
Total `: 20090.74
Add for small Tools and Plants @ 1% `: 200.91
Add for Contractor's Profit @ 10% `: 2009.07
Add for hidden cost on Labour @ 15% `: 3013.61
Add for additional hidden cost on labour @ 10% `: 2009.07
Add for Contractor's Overheads @ 5% `: 1004.54
Total cost of Labour : `: 28327.94
ABSTRACT:
A. Cost of Materials `: 17465.91
B. Hire charges of Machinery `: 38465.32
C. Cost of Labour `: 28327.94
TOTAL `: 84259.17
Add for Air and Water line @ 0.80% `: 674.07
Add for Ventilation @ 6.00% `: 5055.55
Add for Lighting @ 1.80% `: 1516.67
Add for Ele sub-station / Demand charges @ 3.80% `: 3201.85
Add for other Enabling works @ 1.70% `: 1432.41
Total cost for 50.00 cum `: 96139.71
Rate per cum `: 1922.79
Rate approved per cum `: 1923.00
NOTE:Where mucking is to be carried out through vertical / inclined shaft using winch and mucking
tub arrangement increase the basic rate per cum by 8 .00 percent.
28
TUNNEL AND ALLIED WORKS
SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2014-15 ITEM No: WRD: 6.6
ITEM: Removing and hauling muck overfallen due to natural causes such as geological faults
etc., out of tunnel including cost of all materials, machinery, labour, ventilation, drainage,
lighting, breaking any large fragments by blasting if necessary with all other ancillary
operations and disposing off the same in specified dump area or as directed etc., complete
with lead upto 1 km and all lifts.
1. Requirement of materials :
Quantity of explosive @ 0.40 kg / cum ( 20 x 0.4 ) : 8 kg
Quantity of electric detonators assuming 0.6 m holes ( 20 x 0.6 ) : 12 Nos
Quantity of detonating fuse coil : 20 Rm
2. Requirement of machinery :
Deploy air compressor 15 cmm for air supply to 4 jack hammers : 1 hour
Deploy 4 jack hammers with pusher leg for drilling. : 1 hour
Deploy 10 hp pump for water supply to drilling work. : 1 hour
Deploy 20 hp ventilation fan for defuming : 0.5 hour
Deploy convey mucker for loading excavated rock : 6 hours
Deploy 2 dumper for conveying muck : 6 hours
3. Requirement of workforce ( other than machinery crew ) :
Blaster ( Licensed ) : 0.5 No.
Helper blasting : 0.5 No.
Maistry : 1 No.
Heavy mazdoor : 2 Nos.
Light mazdoor : 2 Nos.
4. Use rate of materials:
Cost of drill rod 1.5 m length @ `: 4395.00 / No. `: 4395.00
Life of drill rod with reconditioning : 150 m
Use rate of drill rod per Rm drilling ( cost / life ) `: 29.30
Length of air and water hose assumed : 25 m each
Cost of 25 mm dia air hose 25 m @ `: 200.00 / Rm `: 5000.00
Life of air hose : 800 hours
Use rate of air hose per hour ( cost / life ) `: 6.25
Cost of water hose 25 m each @ `: 185.00 / Rm `: 4625.00
Life of water hose : 800 hours
Use rate of water hose per hour ( cost / life ) `: 5.78
29
TUNNEL AND ALLIED WORKS
B. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Air compressor 15 cmm ( ele ) Hour 1.00 119.00 119.00
Fuel / Energy charges Hour 1.00 800.00 800.00
2 Jack hammer Hour 4.00 16.00 64.00
Fuel / Energy charges Hour 4.00 8.00 32.00
3 Pump 10 hp ( ele ) Hour 1.00 5.00 5.00
Fuel / Energy charges Hour 1.00 64.00 64.00
4 Ventilation fans 20 hp Hour 0.50 6.00 3.00
Fuel / Energy charges Hour 0.50 128.00 64.00
5 Convey mucker Hour 6.00 740.00 4440.00
Fuel / Energy charges Hour 6.00 223.00 1338.00
6 Dumper 4.5 cum Hour 12.00 548.00 6576.00
Fuel / Energy charges Hour 12.00 381.00 4572.00
7 Sundries LS 6.00 44.00 264.00
Total `: 18341.00
Add for small Tools and Plants @ 1% `: 183.41
Add for Contractor's Profit on DPOL / Energy @ 10% `: 707.00
Add for Contractor's Overheads @ 5% `: 917.05
Total hire charges of Machinery : `: 20148.46
C. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Crew for Air compressor Hour 1.00 101.00 101.00
2 Crew for Jack hammer Hour 4.00 188.00 752.00
3 Crew for Pump Hour 1.00 45.00 45.00
4 Crew for Ventilation fan Hour 0.50 16.00 8.00
5 Crew for Convey mucker Hour 6.00 101.00 606.00
6 Crew for Dumper Hour 12.00 121.00 1452.00
Contd
30
TUNNEL AND ALLIED WORKS
C. LABOUR ( Contd ) :
Sl No Description Unit Quantity Rate Amount
in `. in `.
Contd
7 Maistry Day 1.00 241.23 241.23
8 Blaster ( Licensed ) Day 0.50 243.23 121.62
9 Helper blasting Day 0.50 239.73 119.87
10 Heavy mazdoor Day 2.00 238.73 477.46
11 Light mazdoor Day 2.00 237.23 474.46
Total `: 4398.63
Add for small Tools and Plants @ 1% `: 43.99
Add for Contractor's Profit @ 10% `: 439.86
Add for hidden cost on Labour @ 15% `: 659.79
Add for additional hidden cost on labour @ 10% `: 439.86
Add for Contractor's Overheads @ 5% `: 219.93
Total cost of Labour : `: 6202.07
ABSTRACT:
A. Cost of Materials `: 1855.51
B. Hire charges of Machinery `: 20148.46
C. Cost of Labour `: 6202.07
TOTAL `: 28206.04
Add for Air and Water line @ 0.80% `: 225.65
Add for Ventilation @ 6.00% `: 1692.36
Add for Lighting @ 1.80% `: 507.71
Add for Ele sub-station / Demand charges @ 3.80% `: 1071.83
Add for other enabling works @ 1.70% `: 479.50
Total cost for 100.00 cum `: 32183.09
Rate per cum `: 321.83
Rate approved per cum `: 322.00
SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2014-15 ITEM No: WRD: 6.7
ITEM: Dewatering tunnel by pumping out water collected by natural drainage inside tunnel including
cost of all materials, machinery, labour, ventilation, lighting, drainage, providing sump and all
other ancillary operations wherever necessary etc., complete.
DATA:Consider 20 hp electric pump installed near junction of adit / channel with tunnel.
Consider 250 m length of adit and 100 m length of approach cut.
100 mm dia B Class G.I. Delivery pipe 400 m length.
Daily average 8 hours pumping.
Energy consumption per hour running of pump ( 20 x 0.746 ) : 14.92 kwhr
Miscellaneous such as indicator lamps etc : 00.08 kwhr
Total / hour : 15.00 kwhr
1. Requirement of materials :
No materials required.
2. Requirement of machinery :
Deploy 20 hp electric dewatering pump for 1 hour.
3. Requirement of workforce ( other than machinery crew ) :
Consider 1 pipe fitter for 4 hours daily and 1 heavy mazdoor for 8 hours daily for maintenance of
31
TUNNEL AND ALLIED WORKS
B. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Electric pump 20 hp Hour 1.00 12.00 12.00
2 Fuel / Energy charges Hour 1.00 128.00 128.00
3 Sundries ( Starter / Switches ete ) LS 0.25 44.00 11.00
Total `: 151.00
Add for small Tools and Plants @ 1% `: 1.51
Add for Contractor's Profit on DPOL / Energy @ 10% `: 13.90
Add for Contractor's Overheads @ 5% `: 7.55
Total hire charges of Machinery : `: 173.96
C. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Crew charges for Pump Hour 1.00 45.00 45.00
2 Pipe fitter for maintenance Day 0.062 249.23 15.45
3 Heavy mazdoor for maintenance Day 0.125 238.73 29.84
Total `: 90.29
Add for small Tools and Plants @ 1% `: 0.90
Add for Contractor's Profit @ 10% `: 9.03
Contd
32
TUNNEL AND ALLIED WORKS
C. LABOUR ( Contd ) :
Sl No Description Unit Quantity Rate Amount
in `. in `.
Contd
Add for hidden cost on Labour @ 15% `: 13.54
Add for additional hidden cost on labour @ 10% `: 9.03
Add for Contractor's Overheads @ 5% `: 4.51
Total cost of Labour : `: 127.31
ABSTRACT:
A. Cost of Materials `: 44.10
B. Hire charges of Machinery `: 173.96
C. Cost of Labour `: 127.31
TOTAL `: 345.37
Add for Air and Water line @ 0.80% `: 2.76
Add for Ventilation @ 0.00% `: 0.00
Add for Lighting @ 1.80% `: 6.22
Add for Ele sub-station / Demand charges @ 3.80% `: 13.12
Add for other Enabling works @ 1.70% `: 5.87
Total cost for 15.00 Kwhr `: 373.34
Rate per Kwhr `: 24.89
Rate approved per kwhr `: 25.00
SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2014-15 ITEM No: WRD: 6.8
DATA:Thickness of guniting : 25 mm
Mortar mix proportion by weight : 1:3
Water to cement ratio by weight : 0.35
Unit weight of mortar 1 : 3 proportion by weight in kg / cum : 2300
Cement per cum of mortar : 530 kg
Sand per cum of mortar : 0.96 cum
During guniting a portion of the mortar mix is wasted due to rebounding of mainly sand particles.
The extend of rebound varies from 20 to 25 percent. In view of very rich mix the extent of
rebound is considered at 20 percent for analysis.
For 25 mm thick guniting the rate of progress will be 4 to 5 sqm per hour.
For analysis rate of progress is considered at 4.5 sqm per hour.
For shift of 8 hours the progress will be 36 sqm.
Quantity of mortar for 36 sqm with 20 % rebound ( 36x1.2x0.025 ) : 1.08 cum
Add for filling crevices / joints in exposed rock etc @ 5% : 0.05 cum
Total quantity of mortar for 36 sqm : 1.13 cum
Consider 36 sqm guniting for rate analysis.
1. Requirement of materials :
Cement with 1 % wastage for 36 sqm ( 1.13 x 530 x 1.01) : 605 kg
Sand with 2 % wastage for 36 sqm ( 1.13 x 0.96 x 1.02 ) : 1.10 cum
2. Requirement of machinery :
Deploy Guniting equipment with accessories for 8 hours.
33
TUNNEL AND ALLIED WORKS
B. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Guniting equipment Hour 8.00 93.00 744.00
Fuel / Energy charges Hour 8.00 14.00 112.00
2 Air compressor 8.5 cmm ( ele ) Hour 8.00 119.00 952.00
Fuel / Energy charges Hour 8.00 360.00 2880.00
3 Pump 10 hp ( ele ) Hour 1.00 5.00 5.00
Fuel / Energy charges Hour 1.00 64.00 64.00
Contd
34
TUNNEL AND ALLIED WORKS
B. MACHINERY ( Contd ) :
Sl No Description Unit Quantity Rate Amount
in `. in `.
Contd
4 Drilling jumbo Hour 3.50 370.00 1295.00
Fuel / Energy charges Hour 3.50 41.00 143.50
5 Sundries LS 5.00 44.00 220.00
Total `: 6415.50
Add for small Tools and Plants @ 1% `: 64.16
Add for Contractor's Profit on DPOL / Energy @ 10% `: 341.95
Add for Contractor's Overheads @ 5% `: 320.78
Total hire charges of Machinery : `: 7142.38
C. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Crew for Guniting equipment Hour 8.00 125.00 1000.00
2 Crew for Air compressor Hour 8.00 94.00 752.00
3 Crew for pump Hour 1.00 45.00 45.00
4 Crew for Drilling jumbo Hour 3.50 101.00 353.50
5 Maistry Day 1.00 241.23 241.23
6 Mason Cl I Day 1.00 256.73 256.73
7 Heavy mazdoor Day 3.00 238.73 716.19
8 Light mazdoor Day 2.00 237.23 474.46
Total `: 3839.11
Add for small Tools and Plants @ 1% `: 38.39
Add for Contractor's Profit @ 10% `: 383.91
Add for hidden cost on Labour @ 15% `: 575.87
Add for additional hidden cost on labour @ 10% `: 383.91
Add for Contractor's Overheads @ 5% `: 191.96
Total cost of Labour : `: 5413.15
ABSTRACT:
A. Cost of Materials `: 6580.16
B. Hire charges of Machinery `: 7142.38
C. Cost of Labour `: 5413.15
TOTAL `: 19135.68
Add for Air and Water line @ 0.80% `: 153.09
Add for Ventilation @ 0.00% `: 0.00
Add for Lighting @ 1.80% `: 344.44
Add for Ele sub-station / Demand charges @ 3.80% `: 727.16
Add for other enabling works @ 1.70% `: 325.31
Total `: 20685.67
Add for 1 km rehandling lead charges :
For cement 605 kg @ `: 218.40 / tonne `: 132.13
For sand 1.10 cum @ `: 137.20 / cum `: 150.92
Total cost for 36.00 sqm `: 20968.73
Rate per sqm `: 582.46
Rate approved per sqm `: 582.00
35
TUNNEL AND ALLIED WORKS
SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2014-15 ITEM No: WRD: 6.9
ITEM: Providing and fixing 25 mm dia. steel rock bolts with one end provided with mechanical /
wedge type anchorage and other end provided with threads for fixing washers and nuts
including cost of all materials, machinery,labour, ventilation, lighting, drainage, drilling 32 mm
dia holes, providing 150 mm long 20 mm thick steel tapered wedge, providing 10 mm thick
and 200 x 200 mm size plate washer and nuts, driving bolt, fixing washers and nuts, tightening
bolt by torque wrench and all other ancillary operations etc., complete with lead upto 1 km
and all lifts.
1. Requirement of materials :
Quantity of 25 mm dia bars for 10 bolts with 2.5 % wastage
( 10 x 2.15 x 3.85 x 1.025 ) : 85 kg
Quantity of washer for 10 bolts with 2.5 % wastage
( 10 x 2 x 0.2 x 0.2 x 78.5 x 1.025 ) : 64.5 kg
Quantity of steel for wedge for 10 bolts with 2.5 % wastage
( 10 x 0.15 x 0.025 x 157 x 1.025 ) : 6 kg
Quantity of nuts for 10 bolts ( 10 x 2 x 0.2 ) : 4 kg
2. Requirement of machinery :
Deploy 1 Air compressor 15 cmm for 1.5 hours with 50 minutes per hour working.
Deploy 4 Jack hammers / Stooper drills for 1.5 hours with 50 minutes per hour working.
Deploy Drilling jumbo for 4 hours including fixing bolts.
Deploy 10 hp pump for 1.5 hour for pumping water to storage tank.
36
TUNNEL AND ALLIED WORKS
B. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Air compressor 15 cmm ( ele ) Hour 1.50 119.00 178.50
Fuel / Energy charges Hour 1.50 800.00 1200.00
2 Pump 10 hp ( ele ) Hour 1.50 5.00 7.50
Fuel / Energy charges Hour 1.50 64.00 96.00
3 Jack hammer Hour 6.00 16.00 96.00
Fuel / Energy charges Hour 6.00 8.00 48.00
4 Pusher leg Hour 6.00 9.00 54.00
Fuel / Energy charges Hour 6.00 6.00 36.00
5 Drilling jumbo Hour 4.00 370.00 1480.00
Fuel / Energy charges Hour 4.00 41.00 164.00
6 Sundries ( lathe, blower etc ) LS 7.00 44.00 308.00
Total `: 3668.00
Add for small Tools and Plants @ 1% `: 36.68
Add for Contractor's Profit on DPOL / Energy @ 10% `: 185.20
Add for Contractor's Overheads @ 5% `: 183.40
Total hire charges of Machinery : `: 4073.28
37
TUNNEL AND ALLIED WORKS
C. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Crew for Air compressor Hour 1.50 101.00 151.50
2 Crew for pump Hour 1.50 45.00 67.50
3 Crew for Jack hammer Hour 6.00 188.00 1128.00
4 Crew for Drilling jumbo Hour 4.00 101.00 404.00
5 Fitter Day 0.50 254.73 127.37
6 Gas cutter Day 0.50 254.73 127.37
7 Turner Day 1.00 254.73 254.73
8 Blacksmith Day 0.50 241.23 120.62
9 Khalasi ( 2 x 0.5 ) Day 1.00 241.23 241.23
10 Hammerman Day 0.50 241.73 120.87
11 Heavy mazdoor Day 2.00 238.73 477.46
Total `: 3220.63
Add for small Tools and Plants @ 1% `: 32.21
Add for Contractor's Profit @ 10% `: 322.06
Add for hidden cost on Labour @ 15% `: 483.09
Add for additional hidden cost on labour @ 10% `: 322.06
Add for Contractor's Overheads @ 5% `: 161.03
Total cost of Labour : `: 4541.09
ABSTRACT:
A. Cost of Materials `: 10938.70
B. Hire charges of Machinery `: 4073.28
C. Cost of Labour `: 4541.09
TOTAL `: 19553.07
Add for Air and Water line @ 0.80% `: 156.42
Add for Ventilation @ 0.00% `: 0.00
Add for Lighting @ 1.80% `: 351.96
Add for Ele sub-station / Demand charges @ 3.80% `: 743.02
Add for other enabling works @ 1.70% `: 332.40
Total `: 21136.87
Add for 1 km rehandling lead charges :
For steel 155 kg @ `: 218.40 / tonne `: 33.85
Total cost for 20.00 Rm `: 21170.72
Rate per Rm `: 1058.54
Rate approved per Rm `: 1059.00
SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2014-15 ITEM No: WRD: 6.10
ITEM: Providing and fixing 25 mm diameter steel rock bolts with resin bond cement capsule
anchorage including cost of all materials, machinery, labour, ventilation, lighting, drainage,
drilling 35 mm dia holes, threading one end of the bolt for fixing nuts, inserting grout capsule,
driving bolt, fixing 10 mm thick 200 x 200 mm size plate washers and nuts, tightening the
nuts by torque wrench after hardening of cement grout, and all other ancillary operations etc.,
complete with lead upto 1 km and all lifts.
38
TUNNEL AND ALLIED WORKS
39
TUNNEL AND ALLIED WORKS
A. MATERIALS ( Contd ) :
Sl No Perticulars Unit Quantity Rate Amount
in `. in `.
Contd
3 Resin bond cement grout capsule Nos. 10.00 65.00 650.00
4 M S Nuts for bolts kg 4.00 90.00 360.00
5 Use rate of drill rod Rm 20.00 47.83 956.67
Reconditioning charges @ 10% 95.67
6 Use rate of air hose 4 Nos Hour 6.00 6.25 37.50
7 Use rate of water hose 4 Nos Hour 6.00 5.78 34.69
8 Sundries(gas for cutting etc) LS 5.00 44.00 220.00
Total `: 9773.10
Add for small Tools and Plants @ 1% `: 97.73
Add for Contractor's Profit @ 10% `: 977.31
Add for Contractor's Overheads @ 5% `: 488.66
Total cost of Materials : `: 11336.80
B. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Air compressor 15 cmm ( ele ) Hour 1.50 119.00 178.50
Fuel / Energy charges Hour 1.50 800.00 1200.00
2 Pump 10 hp ( ele ) Hour 1.50 5.00 7.50
Fuel / Energy charges Hour 1.50 64.00 96.00
3 Jack hammer Hour 6.00 16.00 96.00
Fuel / Energy charges Hour 6.00 8.00 48.00
4 Pusher leg Hour 6.00 9.00 54.00
Fuel / Energy charges Hour 6.00 6.00 36.00
5 Drilling jumbo Hour 4.00 370.00 1480.00
Fuel / Energy charges Hour 4.00 41.00 164.00
6 Sundries ( lathe, etc ) LS 7.00 44.00 308.00
Total `: 3668.00
Add for small Tools and Plants @ 1% `: 36.68
Add for Contractor's Profit on DPOL / Energy @ 10% `: 185.20
Add for Contractor's Overheads @ 5% `: 183.40
Total hire charges of Machinery : `: 4073.28
C. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Crew for Air compressor Hour 1.50 101.00 151.50
2 Crew for pump Hour 1.50 45.00 67.50
3 Crew for Jack hammer Hour 6.00 188.00 1128.00
4 Crew for Drilling jumbo Hour 4.00 101.00 404.00
5 Fitter Day 0.50 254.73 127.37
6 Gas cutter Day 0.50 254.73 127.37
7 Turner Day 1.00 254.73 254.73
8 Khalasi ( 2 x 0.5 ) Day 1.00 241.23 241.23
Contd
40
TUNNEL AND ALLIED WORKS
C. LABOUR ( Contd ) :
Sl No Description Unit Quantity Rate Amount
in `. in `.
Contd
9 Hammerman Day 0.50 241.73 120.87
10 Heavy mazdoor Day 2.00 238.73 477.46
Total `: 3100.02
Add for small Tools and Plants @ 1% `: 31.00
Add for Contractor's Profit @ 10% `: 310.00
Add for hidden cost on Labour @ 15% `: 465.00
Add for additional hidden cost on labour @ 10% `: 310.00
Add for Contractor's Overheads @ 5% `: 155.00
Total cost of Labour : `: 4371.02
ABSTRACT:
A. Cost of Materials `: 11336.80
B. Hire charges of Machinery `: 4073.28
C. Cost of Labour `: 4371.02
TOTAL `: 19781.10
Add for Air and Water line @ 0.80% `: 158.25
Add for Ventilation @ 0.00% `: 0.00
Add for Lighting @ 1.80% `: 356.06
Add for Ele sub-station / Demand charges @ 3.80% `: 751.68
Add for other enabling works @ 1.70% `: 336.28
Total `: 21383.37
Add for 1 km rehandling lead charges :
For steel 150 kg @ `: 218.40 / tonne `: 32.76
Total cost for 20.00 Rm `: 21416.13
Rate per Rm `: 1070.81
Rate approved per Rm `: 1071.00
SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2014-15 ITEM No: WRD: 6.11
ITEM: Providing, fabricating and fixing in position permanent structural steel supports as per details
including cost of all materials, machinery, labour, ventilation, lighting, drainage cutting, bending,
welding, grinding, and all other ancillary operations etc., complete with lead upto 1 km and
all lifts.
41
TUNNEL AND ALLIED WORKS
Further, to provide adiquate bearing for lagging sectoins wide flanged structural steel beams are
considered for tunnel supporting ribs.
Arch rib
Rib joint
Tie rod
Vertical support
42
TUNNEL AND ALLIED WORKS
Fitter : 2 Nos.
Turner : 1 No.
Khalasi : 4 Nos.
Helper fabrication : 4 Nos.
For welding sections:
Welder : 2 Nos.
Helper fabrication : 4 Nos.
Khalasi : 4 Nos.
For erection of supports:
Foreman : 1 No.
Structural steel Erector : 2 Nos.
Helper erector : 4 Nos.
Khalasi : 4 Nos.
4. Re-handling lead for materials:
As structural steel sections are stored outside tunnel and are to be conveyed inside tunnel after
fabrication at workshop re-handling lead of 1 km is considered.
B. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Bending machine Hour 8.00 43.00 344.00
Fuel / Energy charges Hour 8.00 96.00 768.00
2 Welding transformer Hour 16.00 13.00 208.00
Fuel / Energy charges Hour 16.00 77.00 1232.00
3 Drilling Jumbo Hour 12.00 370.00 4440.00
Fuel / Energy charges Hour 12.00 41.00 492.00
4 Up-right drilling machine Hour 8.00 20.00 160.00
Fuel / Energy charges Hour 8.00 32.00 256.00
Contd
43
TUNNEL AND ALLIED WORKS
B. MACHINERY ( Contd ) :
Sl No Description Unit Quantity Rate Amount
in `. in `.
Contd
5 Grinding machine Hour 2.00 20.00 40.00
Fuel / Energy charges Hour 2.00 32.00 64.00
6 Sundries ( lathe for threading etc ) LS 18.25 44.00 803.00
Total `: 8807.00
Add for small Tools and Plants @ 1% `: 88.07
Add for Contractor's Profit on DPOL / Energy @ 10% `: 329.50
Add for Contractor's Overheads @ 5% `: 440.35
Total hire charges of Machinery : `: 9664.92
C. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Crew for Drilling Jumbo Hour 12.00 101.00 1212.00
2 Crew for Bending machine Hour 8.00 76.00 608.00
3 Crew for Drilling machine Hour 8.00 97.00 776.00
4 Crew for Grinding machine Hour 2.00 97.00 194.00
5 For cutting & preparing sections:
Structural steel Marker Day 1.00 254.73 254.73
Gas cutter Day 2.00 254.73 509.46
Fitter Day 2.00 254.73 509.46
Turner Day 1.00 249.23 249.23
Khalasi Day 4.00 241.23 964.92
Helper fabrication Day 4.00 239.73 958.92
6 For welding sections:
Welder Day 2.00 254.73 509.46
Helper fabrication Day 4.00 239.73 958.92
Khalasi Day 4.00 241.23 964.92
7 For erection of supports:
Foreman Day 1.00 276.73 276.73
Structural steel Erector Day 2.00 254.73 509.46
Helper erector Day 4.00 239.73 958.92
Khalasi Day 4.00 241.23 964.92
Total `: 11380.05
Add for small Tools and Plants @ 1% `: 113.80
Add for Contractor's Profit @ 10% `: 1138.01
Add for hidden cost on Labour @ 15% `: 1707.01
Add for additional hidden cost on labour @ 10% `: 1138.01
Add for Contractor's Overheads @ 5% `: 569.00
Total cost of Labour : `: 16045.87
ABSTRACT:
A. Cost of Materials `: 63047.66
B. Hire charges of Machinery `: 9664.92
C. Cost of Labour `: 16045.87
TOTAL `: 88758.46
44
TUNNEL AND ALLIED WORKS
SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2014-15 ITEM No: WRD: 6.12
ITEM: Providing, fabricating and fixing in position temperary structural steel supports as per details
and dismantling and conveying the same to other place or outside tunnel before concreting
including cost of all materials, machinery, labour, ventilation, lighting, drainage, cutting,
bending, welding, grinding, and all other ancillary operations etc., complete with lead upto
1 km and all lifts.
DATA:As the temperary supports are dismantled before concreting and reused else where the cost of
materials including fabrication will be per use of supports.
As per the data under Item-11 consider 1 tonne suppots for analysis.
Consider 20 uses for support materials.
1. Requirement of materials :
Requirement of materials for supports per tonne : Same as in item- 11
Structural beams : 726 kg
Structural plates : 111 kg
Tie rods and anchors : 144 kg
MS bolts / nuts / washers : 44 kg
Oxygen gas per tonne fabrication : 2.40 cum
Acetylene gas per tonne fabrication : 0.80 cum
Welding electrodes per tonne fabrication : 84 Numbers
2. Requirement of machinery :
Requirement of machinery for supports per tonne : Same as in item- 11 except drilling jumbo.
For 20 uses of supports the drilling jumbo will be used for 16 hours each time ( 12 hours for
erection of supports and 4 hours for dismantling the bolted supports ).
Bending machine : 8 hours
Welding transformer : 16 hours
Up-right drilling machine : 8 hours
Grinding machine : 2 hours
Drilling jumbo ( for each use 12 hrs for erection & 4 hrs for dismantling ) : 16 hours
3. Requirement of workforce ( other than machinery crew ) :
Requirement of labour for supports per tonne : Same as in item- 11 except for erection and
dismantling of supports. For erection and dismantling the requirement of labour will be for each
use of supports.
Labour charges for dismantling : @ 50 percent of labour charges for erection.
4. Re-handling lead for materials:
As structural steel sections are stored outside tunnel and are to be conveyed inside tunnel after
fabrication at workshop re-handling lead of 1 km is considered.
45
TUNNEL AND ALLIED WORKS
46
TUNNEL AND ALLIED WORKS
47
TUNNEL AND ALLIED WORKS
ABSTRACT:
A. Cost of Materials `: 3152.38
B. Hire charges of Machinery for fabrication `: 203.44
C. Hire charges of Machinery for erection and dismantling `: 7138.24
D. Cost of Labour for fabrication `: 525.79
E. Cost of Labour for erection and dismantling `: 8010.27
TOTAL `: 19030.13
Add for Air and Water line @ 0.80% `: 152.24
Add for Ventilation @ 0.00% `: 0.00
Add for Lighting @ 1.80% `: 342.54
Add for Ele sub-station / Demand charges @ 3.80% `: 723.14
Add for other enabling works @ 1.70% `: 323.51
Total `: 20571.57
Add for 1 km rehandling lead charges ( 2 times ) :
For steel 1.00 t for erection @ `: 218.40 / tonne `: 218.40
For steel 1.00 t after dismantling @ `: 218.40 / tonne `: 218.40
Total cost for 1.00 tonne `: 21008.37
Rate per tonne `: 21008.37
Rate approved per tonne `: 21010.00
SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2014-15 ITEM No: WRD: 6.13
ITEM: Providing and fixing hard variety cut jungle wood for lagging / blocking locations in tunnel
wherever required including cost of all materials, machinery, labour, ventilation, lighting,
drainage, fixing in position, etc complete with all leads and lifts.
DATA:Generally 50 to 65 mm thick cut jungle wood planks are placed behind supports as lagging /
blocking to prevent loosening and over falling of weak / highly jointed rock formations during
daily blasting for excavation of tunnel.
20 to 25 sqm area can be covered by 1 cum of cut jungle wood sections.
Consider 1 cum cut jungle wood sections for lagging.
Consider 4.5 percent extra cut jungle wood sections for wedges / wastage etc.
1. Requirement of materials :
Cut jungle wood ( 1 x 1.045 ) : 1.045 cum
2. Requirement of machinery :
Deploy drilling jumbo for 2 hours for fixing laggings.
48
TUNNEL AND ALLIED WORKS
B. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Drilling jumbo Hour 2.00 370.00 740.00
Fuel / Energy charges Hour 2.00 41.00 82.00
2 Sundries LS 2.00 44.00 88.00
Total `: 910.00
Add for small Tools and Plants @ 1% `: 9.10
Add for Contractor's Profit on DPOL / Energy @ 10% `: 17.00
Add for Contractor's Overheads @ 5% `: 45.50
Total hire charges of Machinery : `: 981.60
C. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Crew for Drilling jumbo Hour 2.00 101.00 202.00
2 Carpenter Cl II Day 1.00 244.23 244.23
3 Helper carpenter Day 1.00 239.73 239.73
4 Heavy mazdoor Day 1.00 238.73 238.73
Total `: 924.69
Add for small Tools and Plants @ 1% `: 9.25
Add for Contractor's Profit @ 10% `: 92.47
Add for hidden cost on Labour @ 15% `: 138.70
Add for additional hidden cost on labour @ 10% `: 92.47
Add for Contractor's Overheads @ 5% `: 46.23
Total cost of Labour : `: 1303.81
ABSTRACT:
A. Cost of Materials `: 38248.10
B. Hire charges of Machinery `: 981.60
C. Cost of Labour `: 1303.81
TOTAL `: 40533.51
49
TUNNEL AND ALLIED WORKS
SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2014-15 ITEM No: WRD: 6.14
ITEM: Providing and constructing un-coursed rubble stone masonry with approved stones from
tunnel excavated muck in CM 1 : 6 proportion by volume for backfilling over cuts / slips on
tunnel sides due to geological faults etc., including cost of all materials, machinery, labour,
ventilation, lighting, drainage, cleaning,scaffolding, batching and mixing mortar, packing mortar
and wedging stone chips into joints, curing, complete with lead upto 1 km and all lifts.
DATA:For 1 cum masonry :- Rubble stones : 0.83 cum Stone chips : 0.13 cum.
Sand : 0.40 cum. Cement : 95 kg. Wastage : 1 % for cement & 2 % for stones & sand.
Cement mortar preparation : Manual
Output of 1 Mason Cl-I and 2 Mason Cl-II assumed @ : 10 cum / day
Consider 10 cum rubble stone masonry for rate analysis.
1. Requirement of materials :
Rubble stones ( 10 x 0.83 x 1.02 ) : 8.50 cum
Stone chips ( 10 x 0.13 x 1.02 ) : 1.30 cum
Cement ( 10 x 95 x 1.01 ) : 960 kg
Sand ( screened ) ( 10 x 0.4 x 1.02 ) : 4.10 cum
2. Requirement of machinery :
Manual mixing of mortar is assumed.
Deploy 10 hp pump for 1 hour for water required for mortar mixing and curing.
50
TUNNEL AND ALLIED WORKS
B. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 10 hp pump ( ele ) Hour 1.00 5.00 5.00
Fuel / energy charges Hour 1.00 64.00 64.00
2 Sundries LS 1.50 44.00 66.00
Total `: 135.00
Add for small Tools and Plants @ 1% `: 1.35
Add for Contractor's Profit on DPOL / Energy @ 10% `: 13.00
Add for Contractor's Overheads @ 5% `: 6.75
Total hire charges of Machinery : `: 156.10
C. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
2 Crew for Pump Hour 1.00 45.00 45.00
3 Maistry Day 1.00 241.23 241.23
4 Mason Class-I Day 1.00 256.73 256.73
5 Mason Class-II Day 2.00 244.23 488.46
6 Heavy mazdoor
for sorting out rubble in dump yard Day 2.00 238.73 477.46
for conveying rubble Day 4.00 238.73 954.92
for preparing mortar Day 2.00 238.73 477.46
for loading mortar pans Day 2.00 238.73 477.46
for laying & packing mortar Day 4.00 238.73 954.92
7 Light mazdoor
for cleaning / curing Day 2.00 237.23 474.46
for conveying mortar / chips Day 5.00 237.23 1186.15
Total `: 6034.25
Add for small Tools and Plants @ 1% `: 60.34
Add for Contractor's Profit @ 10% `: 603.43
Add for hidden cost on Labour @ 15% `: 905.14
Contd
51
TUNNEL AND ALLIED WORKS
C. LABOUR ( Contd ) :
Sl No Description Unit Quantity Rate Amount
in `. in `.
Contd
Add for additional hidden cost on labour @ 10% `: 603.43
Add for Contractor's Overheads @ 5% `: 301.71
Add for labour for scaffolding @ 2.50% `: 150.86
Total cost of Labour : `: 8659.15
ABSTRACT:
A. Cost of Materials including royalty charges `: 15895.00
B. Hire charges of Machinery `: 156.10
C. Cost of Labour `: 8659.15
TOTAL `: 24710.25
Add for Air and Water line @ 0.80% `: 197.68
Add for Ventilation @ 0.00% `: 0.00
Add for Lighting @ 1.80% `: 444.78
Add for Ele sub-station / Demand charges @ 3.80% `: 938.99
Add for other enabling works @ 1.70% `: 420.07
Total `: 26711.78
Add for 1 km rehandling lead charges :
For cement 960 kg @ `: 218.40 / tonne `: 209.66
For sand 4.10 cum @ `: 137.20 / cum `: 562.52
For stones and chips 9.80 cum @ `: 202.90 / cum `: 1988.42
Total cost for 10.00 cum `: 29472.38
Rate per cum `: 2947.24
Rate approved per cum `: 2947.00
Note: Rubble stones and stone chips from tunnel excavation for masonry shall be issued at dump
yard at specified issue rates .
SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2014-15 ITEM No: WRD: 6.15
ITEM: Providing, fabricating and placing in position reinforcement steel for tunnel RCC works
including cost of all materials, machinery, labour, ventilation, lighting, drainage, cleaning,
straightening, cutting, bending, hooking, lapping / welding joints wherever required, tying with
1.25 mm dia.soft annealed steel wire etc.,complete with lead upto 1 km and all lifts.
DATA:No welding of reinforcement bars is considered since the diameter of bars for tunnel RCC works
will be generally less than 32 mm.
As concrete will be placed by pneumatic placer, the reinforcement bars have to be held regidly
in place to prevent displacement due to shooting effect of concrete. This requires about
50 percent more binding wire compared to locations where concrete placement is by manual
labour.
Wastage of steel assumed at 2.5 percent.
Quantity of binding wire for works other than tunnel : 9 kg / tonne
Consider 1 tonne reinforcement steel for rate analysis.
1. Requirement of materials :
Reinforcement steel ( 1 x 1.025 ) : 1.025 t
Binding wire ( 9 x 1.5 ) : 13.5 kg
52
TUNNEL AND ALLIED WORKS
2. Requirement of machinery :
No machinery is required.
B. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in Rs. in Rs.
1 Sundries LS 0.50 44.00 22.00
0.00 0.00 0.00
Total `: 22.00
Add for small Tools and Plants @ 1% `: 0.22
Add for Contractor's Profit on DPOL / Energy @ 10% `: 0.00
Add for Contractor's Overheads @ 5% `: 1.10
Total hire charges of Machinery : `: 23.32
C. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Bar bender Day 9.00 256.73 2310.57
2 Heavy mazdoor Day 12.00 238.73 2864.76
Total `: 5175.33
Add for small Tools and Plants @ 1% `: 51.75
Add for Contractor's Profit @ 10% `: 517.53
Contd
53
TUNNEL AND ALLIED WORKS
C. LABOUR ( Contd ) :
Sl No Description Unit Quantity Rate Amount
in `. in `.
Contd
Add for hidden cost on Labour @ 15% `: 776.30
Add for additional hidden cost on labour @ 10% `: 517.53
Add for Contractor's Overheads @ 5% `: 258.77
Total cost of Labour : `: 7297.22
ABSTRACT:
A. Cost of Materials `: 59341.98
B. Hire charges of Machinery `: 23.32
C. Cost of Labour `: 7297.22
TOTAL `: 66662.51
Add for Air and Water line @ 0.80% `: 533.30
Add for Ventilation @ 0.00% `: 0.00
Add for Lighting @ 1.80% `: 1199.93
Add for Ele sub-station / Demand charges @ 3.80% `: 2533.18
Add for other enabling works @ 1.70% `: 1133.26
Total `: 72062.17
Add for 1 km rehandling charges :
For steel 1.000 tonne @ `: 218.40 / tonne `: 218.40
Total cost for 1.00 tonne `: 72280.57
Rate per tonne `: 72280.57
Rate approved per tonne `: 72280.00
SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2014-15 ITEM No: WRD: 6.16
ITEM: Providing and laying insitu vibrated M-10 ( 28 days cube compressive strength not less than
10 N / sq mm ) grade cement concrete using 40 mm down approved, clean, hard, graded
aggregates crushed from tunnel excavated rock for filling and levelling over-cuts in bed
due to geological faults etc., including cost of all materials, machinery, labour, ventilation,
lighting, drainage, cleaning bed, batching and mixing concrete, conveying upto placing point in
agitator cars, placing in position, levelling, compacting, finishing, curing, and all other ancillary
operations etc., complete with lead upto 1 km and all lifts. ( Cement content : 220 kg / cum
with use of super plasticiser )
DATA:For 1 cum CC :- Coarse aggregates : 0.86 cum ( 1365 kg ) Blending ratio : 50 :30 : 20
Fine aggregate : 0.42 cum ( 675 kg ) Cement content : 220 kg Super plasticizer : 0.70 ltr
Wastage : 1 % for cement and 2 % for coarse & fine aggregates.
Consider 2 cum capacity agitator car for conveying concrete.
Cycle time for one round trip:
Turning and spotting : 2 min
Loading 4 mixes of 0.5 cum @ 5 min per mix : 20 min
Running time from BP to placing point av. 1 km : 10 min
Unloading concrete : 15 min
Return trip to BP : 10 min
Total cycle time for round trip Total : 57 min
Consider 2 Agitator cars for conveying concrete.
The rate of concreting for 2 agitator cars with 50 min / hr working : 3.50 cum / hr
54
TUNNEL AND ALLIED WORKS
Capacity of batching plant with 70 percent job / management efficiency and 50 min / hr working
( 3.50 x 60 / 50 / 0.70 ) : 6 cum / hr
Consider 6 cum / hour rated capacity non-tilting type batching plant.
Consider 10 hp pump for pumping water to storage tank for mixing concre / curing requirements.
Progress of concreting per shift of 8 hours ( 8 x 3.50 ) : 28 cum
Consider 28 cum concrete for rate analysis.
1. Requirement of materials :
Cement for mix with 1 % wastage ( 28 x 220 x 1.01 ) : 6222 kg
Coarse aggregate 40-20 mm size range ( 28 x 0.86 x 0.5 x 1.02 ) : 12.30 cum
Coarse aggregate 20-10 mm size range ( 28 x 0.86 x 0.3 x 1.02 ) : 7.35 cum
Coarse aggregate 10-4.75 mm size ( 28 x 0.86 x 0.2 x 1.02 ) : 4.90 cum
Fine aggregate ( 28 x 0.42 x 1.02 ) : 12.00 cum
Super plasticiser ( 28 x 0.70 x 1.02 ) : 21.50 ltrs
2. Requirement of machinery :
Deploy 6 cum / hour rated capacity batching plant for 8 hours for production of concrete.
Deploy 2 Nos 2 cum capacity agitator cars for 8 hours for conveying concrete.
Deploy 1 Needle vibrater 40 mm dia for 8 hours for vibrating concrete.
Deploy 1 Pump 10 hp for 4.00 hour for water required for concrete mixing / curing / cleaning etc.
3. Formwork & scaffolding :
No shuttering / scaffolding is required for filling over excavations in bed.
4. Requirement of workforce ( other than machinery crew ) :
Consider batching of materials and conveyance & laying of concrete by manual labour.
Maistry ( 1 @ batching plant and 1 @ placing point ) : 2 Nos.
Mason Cl I : 1 No.
Heavy mazdoor:
For batching cement : 2 Nos.
For remixing & filling mortar pans : 2 Nos.
For loading mortar pans : 2 Nos.
For laying concrete : 2 Nos.
For cleaning bed and assisting Mason : 1 No.
For miscellaneous works at BP : 1 No.
Light mazdoor:
For conveying concrete @ 3 cum / day : 9 Nos.
For cleaning, curing & miscellaneous : 1 No.
5. Re-handling lead for materials:
As cement store can be located close to BP no re-handling lead considered.
Consider 2 cement handling mazdoors for loading cement to BP bin.
As coarse and fine aggregates can be stocked near the BP no re-handling lead considered.
Consider 4 heavy and 4 light mazdoors for loading CA to BP bins @ 6 cum / day
Consider 2 heavy and 2 light mazdoors for loading FA to BP bins @ 6 cum / day
55
TUNNEL AND ALLIED WORKS
A. MATERIALS ( Contd ) :
Sl No Perticulars Unit Quantity Rate Amount
in `. in `.
Contd
3 Fine aggregate ( screened ) cum 12.00 730.00 8760.00
4 Super Plasticizer ltr 21.50 105.00 2257.50
5 Sundries LS 1.00 44.00 44.00
Total `: 79495.00
Add for small Tools and Plants @ 1% `: 794.95
Add for Contractor's Profit @ 10% `: 7949.50
Add for Contractor's Overheads @ 5% `: 3974.75
Add Royalty charges on CA @ ( Included in material rate ) `: 0.00
Add Royalty charges on FA @ ( Included in material rate ) `: 0.00
Total cost of Materials : `: 92214.20
B. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Batching plant 6 cum / hr rated capacity Hour 8.00 144.00 1152.00
Fuel / Energy charges Hour 8.00 160.00 1280.00
2 Agitator car 2 cum Hour 16.00 708.00 11328.00
Fuel / Energy charges Hour 16.00 832.00 13312.00
3 10 hp pump ( ele ) Hour 4.00 5.00 20.00
Fuel / Energy charges Hour 4.00 64.00 256.00
4 Needle vibrator 40 mm dia Hour 8.00 8.00 64.00
Fuel / Energy charges Hour 8.00 6.00 48.00
5 Sundries LS 0.75 44.00 33.00
Total `: 27493.00
Add for small Tools and Plants @ 1% `: 274.93
Add for Contractor's Profit on DPOL / Energy @ 10% `: 1492.90
Add for Contractor's Overheads @ 5% `: 1374.65
Total hire charges of Machinery : `: 30635.48
C. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Crew for Batching plant Hour 8.00 181.00 1448.00
2 Crew for Agitator car Hour 16.00 151.00 2416.00
3 Crew for Pump Hour 4.00 45.00 180.00
4 Crew for Needle vibrator Hour 8.00 90.00 720.00
5 Mason Class-I Day 1.00 256.73 256.73
6 Maistry Day 2.00 241.23 482.46
7 Cement handling mazdoor
for loading material bin ( Cement ) Day 2.00 239.73 479.46
8 Heavy mazdoor
for cleaning bed Day 1.00 238.73 238.73
for miscellaneous works at BP Day 1.00 238.73 238.73
for loading CA to BP bins Day 4.00 238.73 954.92
for loading FA to BP bin Day 2.00 238.73 477.46
Contd
56
TUNNEL AND ALLIED WORKS
C. LABOUR ( Contd ) :
Sl No Description Unit Quantity Rate Amount
in `. in `.
Contd
for laying concrete Day 6.00 238.73 1432.38
9 Light mazdoor
for loading CA to BP bins Day 4.00 237.23 948.92
for loading FA to BP bin Day 2.00 237.23 474.46
for conveying laying concrete Day 9.00 237.23 2135.07
for curing & miscellaneous Day 1.00 237.23 237.23
Total `: 13120.55
Add for small Tools and Plants @ 1% `: 131.21
Add for Contractor's Profit @ 10% `: 1312.06
Add for hidden cost on Labour @ 15% `: 1968.08
Add for additional hidden cost on labour @ 10% `: 1312.06
Add for Contractor's Overheads @ 5% `: 656.03
Total cost of Labour : `: 18499.98
ABSTRACT:
A. Cost of Materials including royalty charges `: 92214.20
B. Hire charges of Machinery `: 30635.48
C. Cost of Labour `: 18499.98
TOTAL `: 141349.66
Add for Air and Water line @ 0.80% `: 1130.80
Add for Ventilation @ 0.00% `: 0.00
Add for Lighting @ 1.80% `: 2544.29
Add for Ele sub-station / Demand charges @ 3.80% `: 5371.29
Add for other enabling works @ 1.70% `: 2402.94
Total cost for 28.00 cum `: 152798.98
Rate per cum `: 5457.11
Rate approved per cum `: 5457.00
Note: Rubble stones and stone chips from tunnel excavation for coarse aggregate crushing shall be
issued at dump yard at specified issue rates .
SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2014-15 ITEM No: WRD: 6.17
ITEM: Providing and laying insitu vibrated M-20 ( 28 days cube compressive strength not less than
20 N / sqmm ) grade cement concrete using 40 mm down approved clean, hard, graded
aggregates crushed from tunnel excavated rock for kerb and bed lining including cost of
all materials, machinery, labour, ventilation, lighting, drainage, formwork, batching and mixing
concrete, conveying upto placing point in agitator cars, placing in position, levelling, vibrating,
finishing, curing, and all other ancillary operations etc., complete with lead upto 1 km and
all lifts. ( Cement content 270 kg / cum with use of super plasticiser )
57
TUNNEL AND ALLIED WORKS
58
TUNNEL AND ALLIED WORKS
1. Requirement of materials :
Cement for mix with 1 % wastage ( 28 x 270 x 1.01 ) : 7636 kg
Cement for incidentals @ 1 kg / cum ( 28 x 1 ) : 28 kg
Coarse aggregate 40-20 mm size range ( 28 x 0.85 x 0.5 x 1.02 ) : 12.15 cum
Coarse aggregate 20-10 mm size range ( 28 x 0.85 x 0.3 x 1.02 ) : 7.30 cum
Coarse aggregate 10-4.75 mm size ( 28 x 0.85 x 0.2 x 1.02 ) : 4.85 cum
Fine aggregate ( 28 x 0.41 x 1.02 ) : 11.70 cum
Super plasticiser ( 28 x 0.81 x 1.02 ) : 23.00 ltrs
2. Requirement of machinery :
Deploy 6 cum / hour rated capacity batching plant for 8 hours for production of concrete.
Deploy 2 Nos 2 cum capacity agitator cars for 8 hours for conveying concrete.
Deploy 1 Needle vibrater 40 mm dia for 8 hours for vibrating concrete.
Deploy 1 Pump 10 hp for 4.00 hour for water required for concrete mixing / curing / cleaning etc.
59
TUNNEL AND ALLIED WORKS
B. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Batching plant 6 cum / hr rated capacity Hour 8.00 144.00 1152.00
Fuel / Energy charges Hour 8.00 160.00 1280.00
2 Agitator car 2 cum ( 2 Nos ) Hour 16.00 708.00 11328.00
Fuel / Energy charges Hour 16.00 832.00 13312.00
3 Needle Vibrator Hour 8.00 8.00 64.00
Fuel / Energy charges Hour 8.00 6.00 48.00
4 Pump 10 hp ( Ele ) Hour 4.00 5.00 20.00
Fuel / Energy charges Hour 4.00 64.00 256.00
5 Sundries LS 2.00 44.00 88.00
Total `: 27548.00
Add for small Tools and Plants @ 1% `: 275.48
Add for Contractor's Profit on DPOL / Energy @ 10% `: 1498.40
Add for Contractor's Overheads @ 5% `: 1377.40
Total hire charges of Machinery : `: 30699.28
C. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Crew for Batching plant Hour 8.00 181.00 1448.00
2 Crew for Agitator car Hour 16.00 151.00 2416.00
3 Crew for vibrator Hour 8.00 90.00 720.00
4 Crew for pump Hour 4.00 45.00 180.00
5 Masom Cl I Day 1.00 256.73 256.73
6 Mason Cl II Day 1.00 244.23 244.23
Contd
60
TUNNEL AND ALLIED WORKS
C. LABOUR ( Contd ) :
Sl No Description Unit Quantity Rate Amount
in `. in `.
Contd
7 Hammerman for scaling bed Day 1.00 241.73 241.73
8 Maistry Day 2.00 241.23 482.46
9 Cement handling mazdoor
for loading cement to BP bin Day 2.00 239.73 479.46
10 Heavy mazdoor
for miscellaneous work at BP Day 1.00 238.73 238.73
for scaling & cleaning bed Day 1.00 238.73 238.73
for loading CA to BP bins Day 4.00 238.73 954.92
for loading FA to BP bin Day 2.00 238.73 477.46
for laying concrete Day 6.00 238.73 1432.38
11 Light mazdoor
for loading CA to BP bins Day 4.00 237.23 948.92
for loading FA to BP bin Day 2.00 237.23 474.46
for conveying concrete Day 14.00 237.23 3321.22
for curing / miscellaneous Day 1.00 237.23 237.23
12 Labour charges for shuttering sqm 28.00 57.79 1618.13
Labour charges for supports @ 5 % 80.91
Total `: 16491.69
Add for small Tools and Plants @ 1% `: 164.92
Add for Contractor's Profit @ 10% `: 1649.17
Add for hidden cost on Labour @ 15% `: 2473.75
Add for additional hidden cost on labour @ 10% `: 1649.17
Add for Contractor's Overheads @ 5% `: 824.58
Total cost of Labour : `: 23253.29
ABSTRACT:
A. Cost of Materials including royalty charges `: 109902.72
B. Hire charges of Machinery `: 30699.28
C. Cost of Labour `: 23253.29
TOTAL `: 163855.28
Add for Air and Water line @ 0.80% `: 1310.84
Add for Ventilation @ 0.00% `: 0.00
Add for Lighting @ 1.80% `: 2949.40
Add for Ele sub-station / Demand charges @ 3.80% `: 6226.50
Add for other enabling works @ 1.70% `: 2785.54
Total cost for 28.00 cum `: 177127.56
Rate per cum `: 6325.98
Rate approved per cum `: 6326.00
Note: Rubble stones and stone chips from tunnel excavation for coarse aggregate crushing shall be
issued at dump yard at specified issue rates .
SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2014-15 ITEM No: WRD: 6.18
ITEM: Providing and laying insitu vibrated M-20 ( 28 days cube compressive strength not less than
20 N / sqmm ) grade cement concrete using 40 mm down approved clean, hard, graded
61
TUNNEL AND ALLIED WORKS
aggregates crushed from tunnel excavated rock for sides and arch lining including cost of
all materials, machinery, labour, ventilation, lighting, drainage, formwork, rail mounted
shuttering gantry, batching and mixing concrete, conveying upto placing point in agitator cars,
placing in position using placer pump, levelling, vibrating, finishing, curing and all other
ancillary operations etc., complete with lead upto 1 km and all lifts. ( Cement content:
300 kg / cum with use of super plasticiser )
Excavated line
Gantry shuttering
Concrete lining
Gantry frame
Gantry track
62
TUNNEL AND ALLIED WORKS
1. Requirement of materials :
Cement for mix with 1 % wastage ( 488 x 300 x 1.01 ) : 14544 kg
Cement for incidentals @ 1 kg / cum ( 48 x 1 ) : 48 kg
Coarse aggregate 40-20 mm size range ( 48 x 0.79 x 0.5 x 1.02 ) : 19.35 cum
Coarse aggregate 20-10 mm size range ( 48 x 0.79 x 0.3 x 1.02 ) : 11.60 cum
Coarse aggregate 10-4.75 mm size ( 48 x 0.79 x 0.2 x 1.02 ) : 7.75 cum
Fine aggregate ( 48 x 0.425 x 1.02 ) : 20.80 cum
Super plasticiser ( 48 x 0.90 x 1.02 ) : 44.00 ltrs
2. Requirement of machinery :
Deploy 6 cum / hour rated capacity batching plant for 16 hours for production of concrete.
Deploy 2 Nos 2 cum capacity agitator cars for 16 hours for conveying concrete.
Deploy 8.5 cmm air compressor ( ele ) for 16 hours for supplying air to placer pump.
Deploy pneumatically operated placer pump for 16 hours for pumping concrete.
Deploy 1 Needle vibrater 40 mm dia for 16 hours for vibrating concrete.
Deploy 1 Pump 10 hp for 8 hours for water required for concrete mixing / curing / cleaning etc.
63
TUNNEL AND ALLIED WORKS
Heavy mazdoor:
for miscellaneous works at BP ( 1 in each shift for 2 shifts ) : 2 Nos.
for miscellaneous works at placer point ( 1 in each shift for 2 shifts ) 2 Nos.
Light mazdoor:
for cleaning, curing & miscellaneous ( 1 in each shift for 2 shifts ) : 2 Nos.
64
TUNNEL AND ALLIED WORKS
A. MATERIALS ( Contd ) :
Sl No Perticulars Unit Quantity Rate Amount
in `. in `.
Contd
6 Use rate of steel gantry sqm 100.00 176.95 17695.03
7 Sundries ( placer pipe etc ) LS 5.00 44.00 220.00
Total `: 182440.63
Add for small Tools and Plants @ 1% `: 1824.41
Add for Contractor's Profit @ 10% `: 18244.06
Add for Contractor's Overheads @ 5% `: 9122.03
Add Royalty charges on CA @ ( Included in material rate ) `: 0.00
Add Royalty charges on FA @ ( Included in material rate ) `: 0.00
Total cost of Materials : `: 211631.13
B. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Air compressor ( Ele ) 8.5 cmm Hour 16.00 119.00 1904.00
Fuel / Energy charges @ 75 % load Hour 12.00 360.00 4320.00
2 Batching plant 6 cum / hr rated capacity Hour 16.00 144.00 2304.00
Fuel / Energy charges Hour 16.00 160.00 2560.00
3 Agitator car 2 cum ( 2 Nos ) Hour 32.00 708.00 22656.00
Fuel / Energy charges Hour 32.00 832.00 26624.00
4 Concrete placer pump Hour 16.00 147.00 2352.00
Fuel / Energy charges Hour 16.00 6.00 96.00
5 Needle Vibrator / Shutter vibrator Hour 16.00 8.00 128.00
Fuel / Energy charges Hour 16.00 6.00 96.00
6 Pump 10 hp ( Ele ) Hour 8.00 5.00 40.00
Fuel / Energy charges Hour 8.00 64.00 512.00
7 Sundries LS 2.00 44.00 88.00
Total `: 63680.00
Add for small Tools and Plants @ 1% `: 636.80
Add for Contractor's Profit on DPOL / Energy @ 10% `: 3429.60
Add for Contractor's Overheads @ 5% `: 3184.00
Total hire charges of Machinery : `: 70930.40
C. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Crew charges for Air compressor Hour 16.00 94.00 1504.00
2 Crew charges for Batching plant Hour 16.00 181.00 2896.00
3 Crew charges for Agitator car Hour 32.00 151.00 4832.00
4 Crew charges for placer pump Hour 16.00 48.00 768.00
5 Crew charges for vibrator Hour 16.00 90.00 1440.00
6 Crew charges for Pump Hour 8.00 45.00 360.00
7 Stone chiseller Cl II
for scaling & cleaning Day 0.50 241.73 120.87
8 Surveyer
for laying / aligning track Day 0.50 284.73 142.37
Contd
65
TUNNEL AND ALLIED WORKS
C. LABOUR ( Contd ) :
Sl No Description Unit Quantity Rate Amount
in `. in `.
Contd
for moving / positioning gantry Day 0.50 284.73 142.37
9 Foreman
for laying / aligning track Day 0.50 276.73 138.37
for releasing / moving gantry Day 0.50 276.73 138.37
10 Khalasi
for releasing / moving gantry ( 4 x 0.5 ) Day 2.00 241.23 482.46
11 Fitter shuttering
for bulk head / placer pipe fixing ( 0.5 x 2 ) Day 1.00 244.23 244.23
12 Helper shuttering
for bulk head / placer pipe fixing ( 0.5 x 2 ) Day 1.00 239.73 239.73
13 Cement handling mazdoor
for loading cement to BP bin ( 2 x 2 ) Day 4.00 239.73 958.92
14 Heavy mazdoor
for loading CA to BP bins Day 6.00 238.73 1432.38
for loading FA to BP bin Day 4.00 238.73 954.92
for miscellaneous works of BP ( 1 x 2 ) Day 2.00 238.73 477.46
for misc works @ placer point ( 1 x 2 ) Day 2.00 238.73 477.46
15 Masom Cl I
for Laying concrete by placer ( 1 x 2 ) Day 2.00 256.73 513.46
16 Light mazdoor
for loading CA to BP bins Day 6.00 237.23 1423.38
for loading FA to BP bin Day 4.00 237.23 948.92
for curing / miscellaneous Day 2.00 237.23 474.46
17 Maistry ( 2 x 2 ) Day 4.00 241.23 964.92
Total `: 22075.03
Add for small Tools and Plants @ 1% `: 220.75
Add for Contractor's Profit @ 10% `: 2207.50
Add for hidden cost on Labour @ 15% `: 3311.25
Add for additional hidden cost on labour @ 10% `: 2207.50
Add for Contractor's Overheads @ 5% `: 1103.75
Total cost of Labour : `: 31125.79
ABSTRACT:
A. Cost of Materials including royalty charges `: 211631.13
B. Hire charges of Machinery `: 70930.40
C. Cost of Labour `: 31125.79
TOTAL `: 313687.31
Add for Air and Water line @ 0.80% `: 2509.50
Add for Ventilation @ 0.00% `: 0.00
Add for Lighting @ 1.80% `: 5646.37
Add for Ele sub-station / Demand charges @ 3.80% `: 11920.12
Add for other enabling works @ 1.70% `: 5332.68
Total cost for 48.00 cum `: 339095.99
Rate per cum `: 7064.50
Rate approved per cum `: 7064.00
66
TUNNEL AND ALLIED WORKS
Note: Rubble stones and stone chips from tunnel excavation for coarse aggregate crushing shall be
issued at dump yard at specified issue rates .
SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2014-15 ITEM No: WRD: 6.19
ITEM: Drilling 35 mm diameter grout holes in concrete / rock by percussion drilling using jack
hammer or stooper drills as directed to specified depth for consolidation / contact grouting
including cost of all materials, machinery, labour, ventilation, lighting, drainage, cleaning holes,
and all other ancillary operations etc., complete.
1. Requirement of materials :
No materials required.
2. Requirement of machinery :
Deploy 1 Air compressor 15 cmm for 8 hours with 50 minutes per hour working
Deploy 4 Jack hammers / Stooper drills for 8 hours
Deploy Drilling jumbo for 8 hours.
Deploy 10 hp pump for 4 hours for pumping water to storage tank.
3. Requirement of workforce ( other than machinery crew ) :
Maistry for marking hole locations and supervision of drilling work : 1 No.
Heavy mazdoor for assisting maistry and miscellaneous works : 1 No.
4. Use rate of materials:
Cost of jack hammer drill rod 2.5m @ `: 7175.00 / Each `: 7175.00
Life of drill rod with reconditioning : 150 m
Use rate of drill rod per m drilling ( cost / life ) `: 47.83
Cost of air hose 25 m @ `: 200.00 / Rm `: 5000.00
Life of air hose : 800 hours
Use rate of air hose per hour ( cost / life ) `: 6.25
Cost of water hose 25 m @ `: 185.00 / Rm `: 4625.00
Life of water hose : 800 hours
Use rate of water hose per hour ( cost / life ) `: 5.78
In view of shallow holes and wet drilling regular flushing is not required.
67
TUNNEL AND ALLIED WORKS
A. MATERIALS ( Contd ) :
Sl No Perticulars Unit Quantity Rate Amount
in `. in `.
Contd
3 Use rate of water hose 4 Nos Hour 32.00 5.78 185.00
4 Sundries LS 3.00 44.00 132.00
Total `: 5778.67
Add for small Tools and Plants @ 1% `: 57.79
Add for Contractor's Profit @ 10% `: 577.87
Add for Contractor's Overheads @ 5% `: 288.93
Total cost of Materials : `: 6703.25
B. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Air compressor 15 cmm ( ele ) Hour 8.00 119.00 952.00
Fuel / Energy charges Hour 8.00 800.00 6400.00
2 Pump 10 hp ( ele ) Hour 4.00 5.00 20.00
Fuel / Energy charges Hour 4.00 64.00 256.00
3 Jack hammer / Stooper drills Hour 32.00 16.00 512.00
Fuel / Energy charges Hour 32.00 8.00 256.00
4 Pusher leg Hour 32.00 9.00 288.00
Fuel / Energy charges Hour 32.00 6.00 192.00
5 Drilling jumbo Hour 8.00 370.00 2960.00
Fuel / Energy charges Hour 8.00 41.00 328.00
6 Sundries LS 5.00 44.00 220.00
Total `: 12384.00
Add for small Tools and Plants @ 1% `: 123.84
Add for Contractor's Profit on DPOL / Energy @ 10% `: 765.20
Add for Contractor's Overheads @ 5% `: 619.20
Total hire charges of Machinery : `: 13892.24
C. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Crew for Air compressor Hour 8.00 101.00 808.00
2 Crew for pump Hour 4.00 45.00 180.00
3 Crew for Jack hammer Hour 32.00 188.00 6016.00
4 Crew for Drilling jumbo Hour 8.00 101.00 808.00
5 Maistry Day 1.00 241.23 241.23
6 Heavy mazdoor Day 1.00 238.73 238.73
Total `: 8291.96
Add for small Tools and Plants @ 1% `: 82.92
Add for Contractor's Profit @ 10% `: 829.20
Add for hidden cost on Labour @ 15% `: 1243.79
Add for additional hidden cost on labour @ 10% `: 829.20
Add for Contractor's Overheads @ 5% `: 414.60
Total cost of Labour : `: 11691.66
68
TUNNEL AND ALLIED WORKS
ABSTRACT:
A. Cost of Materials `: 6703.25
B. Hire charges of Machinery `: 13892.24
C. Cost of Labour `: 11691.66
TOTAL `: 32287.16
Add for Air and Water line @ 0.80% `: 258.30
Add for Ventilation @ 0.00% `: 0.00
Add for Lighting @ 1.80% `: 581.17
Add for Ele sub-station / Demand charges @ 3.80% `: 1226.91
Add for other enabling works @ 1.70% `: 548.88
Total cost for 100.00 Rm `: 34902.42
Rate per Rm `: 349.02
Rate approved per Rm `: 349.00
SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2014-15 ITEM No: WRD: 6.20
ITEM: Grouting cement slurry in grout holes under specified pressure for consolidation / contact
grouting including cost of all materials, machinery, labour, ventilation, lighting, drainage,
redrilling wherever necessary, and all other ancillary operations etc., complete with lead upto
1 km and all lifts.
DATA:In contact zones, perticularly in crown portion, the grout intake will be heavy due to inadequate
packing of concrete during placement of concrete by placer pump.
The average grout intake in the contact zone is considered at 75 kg per metre. Beyond contact
zone the grout intake may vary from 25 kg per metre to 50 kg per metre depending on the
extent of opening of joints in rock during / after excavation.
The average gruot intake for consilidation / contact grouting is considered at 50 kg per metre.
The average progress of grouting per shift is considered at 1500 kg.
Consider grouting of 1500 kg cement for rate analysis.
1. Requirement of materials :
Cement with 1 % wastage ( 1500 x 1.01 ) : 1515 kg
2. Requirement of machinery :
Deploy Grout pump with accessories for 8 hours.
Deploy Drilling jumbo for 2 hours during grouting of top holes.
Deploy 10 hp pump for 2 hours for pumping water to storage tank.
69
TUNNEL AND ALLIED WORKS
B. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Grouting machine Hour 8.00 21.00 168.00
Fuel / Energy charges Hour 8.00 32.00 256.00
2 Pump 10 hp ( ele ) Hour 2.00 5.00 10.00
Fuel / Energy charges Hour 2.00 64.00 128.00
3 Drilling jumbo Hour 2.00 370.00 740.00
Fuel / Energy charges Hour 2.00 41.00 82.00
4 Sundries LS 1.50 44.00 66.00
Total `: 1450.00
Add for small Tools and Plants @ 1% `: 14.50
Add for Contractor's Profit on DPOL / Energy @ 10% `: 53.20
Add for Contractor's Overheads @ 5% `: 72.50
Total hire charges of Machinery : `: 1590.20
C. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Crew for Grout pump Hour 8.00 150.00 1200.00
2 Crew for pump Hour 2.00 45.00 90.00
3 Crew for Drilling jumbo Hour 2.00 101.00 202.00
4 Maistry Day 1.00 241.23 241.23
5 Heavy mazdoor Day 1.00 238.73 238.73
Total `: 1971.96
Add for small Tools and Plants @ 1% `: 19.72
Add for Contractor's Profit @ 10% `: 197.20
Add for hidden cost on Labour @ 15% `: 295.79
Add for additional hidden cost on labour @ 10% `: 197.20
Add for Contractor's Overheads @ 5% `: 98.60
Total cost of Labour : `: 2780.46
70
TUNNEL AND ALLIED WORKS
ABSTRACT:
A. Cost of Materials `: 13523.86
B. Hire charges of Machinery `: 1590.20
C. Cost of Labour `: 2780.46
TOTAL `: 17894.52
Add for Air and Water line @ 0.80% `: 143.16
Add for Ventilation @ 0.00% `: 0.00
Add for Lighting @ 1.80% `: 322.10
Add for Ele sub-station / Demand charges @ 3.80% `: 679.99
Add for other enabling works @ 1.70% `: 304.21
Total `: 19343.98
Add for 1 km rehandling charges :
For cement 1.515 tonne @ `: 218.40 / tonne `: 330.88
Total cost for 1.50 tonne `: 19674.86
Rate per tonne `: 13116.57
Rate approved per tonne `: 13120.00
SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2014-15 ITEM No: WRD: 6.21
ITEM: Drilling 75 mm diameter drainage holes vertical or inclined in rock / concrete in tunnel by
percussion drilling method using waggon drill or other suitable drilling equipment including
cost of all materials, machinery, labour, ventilation, lighting, drainage etc., complete.
DATA:Generally rate of drilling in rock or concrete inside tunnel will be less compared to drilling in
open area.
Rate of drilling by waggon drill in open area : 12 m / hour
Considering about 25 percent reduction in efficiency the hourly progress of drilling by waggon
drill will be about 7.5 m considering 50 minutes per hour working.
Progress of drilling per shift by one waggon drill is considered at 60 m.
For use of 15 cmm compressor 2 waggon drills can be operated.
Progress of drilling per shift for 2 waggon drills : 120 m
Consider 120 m drilling for rate analysis.
1. Requirement of materials :
No materials required.
2. Requirement of machinery :
Deploy 1 air compressor 15 cmm for 8 hours for supplying air.
Deploy 2 waggon drills for 8 hours for drilling holes.
Deploy 10 hp pump for 6 hours for pumping water to storage tank.
71
TUNNEL AND ALLIED WORKS
B. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Waggon drill Hour 16.00 239.00 3824.00
Fuel / Energy charges Hour 16.00 14.00 224.00
2 Air compressor 15 cmm ( ele ) Hour 8.00 119.00 952.00
Fuel / Energy charges Hour 8.00 800.00 6400.00
3 Pump 10 hp ( ele ) Hour 6.00 5.00 30.00
Fuel / Energy charges Hour 6.00 64.00 384.00
4 Sundries LS 1.00 44.00 44.00
Total `: 11858.00
Add for small Tools and Plants @ 1% `: 118.58
Add for Contractor's Profit on DPOL / Energy @ 10% `: 705.20
Add for Contractor's Overheads @ 5% `: 592.90
Total hire charges of Machinery : `: 13274.68
C. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Crew for Waggon drill Hour 16.00 150.00 2400.00
2 Crew for Air compressor Hour 8.00 101.00 808.00
3 Crew for Pump Hour 6.00 45.00 270.00
4 Maistry Day 1.00 241.23 241.23
5 Heavy mazdoor Day 1.00 238.73 238.73
Total `: 3957.96
Contd
72
TUNNEL AND ALLIED WORKS
C. LABOUR ( Contd ) :
Sl No Description Unit Quantity Rate Amount
in `. in `.
Contd
Add for small Tools and Plants @ 1% `: 39.58
Add for Contractor's Profit @ 10% `: 395.80
Add for hidden cost on Labour @ 15% `: 593.69
Add for additional hidden cost on labour @ 10% `: 395.80
Add for Contractor's Overheads @ 5% `: 197.90
Total cost of Labour : `: 5580.72
ABSTRACT:
A. Cost of Materials `: 19502.15
B. Hire charges of Machinery `: 13274.68
C. Cost of Labour `: 5580.72
TOTAL `: 38357.56
Add for Air and Water line @ 0.80% `: 306.86
Add for Ventilation @ 0.00% `: 0.00
Add for Lighting @ 1.80% `: 690.44
Add for Ele sub-station / Demand charges @ 3.80% `: 1457.59
Add for other enabling works @ 1.70% `: 652.08
Total cost for 120.00 Rm `: 41464.52
Rate per Rm `: 345.54
Rate approved per Rm `: 346.00
73
TUNNEL AND ALLIED WORKS
TUNNEL AND ALLIED WORKS
ANNEXURES
ENABLING WORKS
74
TUNNEL AND ALLIED WORKS
TUNNEL AND ALLIED WORKS
ITEM: Data for percentage provisions towards cost of Electric sub-station & Demand charges:
75
TUNNEL AND ALLIED WORKS
B. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Sub-station equipments Year 3.00 85652.73 256958.20
2 Transformer 250 KVA 2 Nos. Month 72.00 3884.00 279648.00
3 Demand charges for 3 years for 200 kVA
@ 85 % PF ( 200 x 3 x 12 x 0.85 ) KVA 6120.00 190.00 1162800.00
4 Sundries LS 50.00 44.00 2200.00
Total `: 1701606.20
Add for small Tools and Plants @ 1% `: 17016.06
Add for Contractor's Profit on DPOL / Energy @ 10% `: 116500.00
Add for Contractor's Overheads @ 5% `: 85080.31
Total hire charges of Machinery : `: 1920202.57
C. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Lineman 2 Nos. x 3 x 12 x 26 days Day 1872.00 239.73 448774.56
2 Electrician 2 Nos. x 3 x 12 x 26 days Day 1872.00 241.23 451582.56
3 Heavy mazdoor 2 Nos x 3 x 12 x 26 days Day 1872.00 238.73 446902.56
Total `: 1347259.68
Add for small Tools and Plants @ 1% `: 13472.60
Add for Contractor's Profit @ 10% `: 134725.97
Add for hidden cost on Labour @ 15% `: 202088.95
Add for additional hidden cost on labour @ 10% `: 134725.97
Add for Contractor's Overheads @ 5% `: 67362.98
Total cost of Labour : `: 1899636.15
76
TUNNEL AND ALLIED WORKS
D. ENABLING WORKS:
Enabling works for electric sub-station include shed for store and DG set / foundations for
sub-station equipments / fencing etc
Cost of enabling works for electric sub-station LS `: 88000.00
ABSTRACT:
A. Cost of Materials `: 281450.80
B. Hire charges of Machinery `: 1920202.57
C. Cost of Labour `: 1899636.15
D. Enabling works `: 88000.00
Total cost for 1000.00 Rm `: 4189289.52
Cost of electric sub-station and distribution lines is chargeable to all items as except transport
equipments all other equipments are operated using electric power.
Approximate basic cost of 1 km tunnel:
Excavation ( Item-3 : 1.8 m / Blast ) : ( 75208.22 x 100 / 1.8 ) `: 41782342.50
Concrete( Item-18 : 7.7 cum/ Rm) :( 100 x 313687 x 7.7 / 48 ) `: 50320673.33
All other items @ 20 % of excavation and concreting. `: 18420603.17
Total basic cost / km `: 110523619.00
Cost of electric sub-station and distribution lines ( excluding energy
charges ) as percentage of basic cost of all items:
100 x 4189290 / 110523619 : 3.79
say : 3.80
ITEM: Data for percentage provisions towards cost of air and water lines:
DATA:Consider 100 mm dia GI pipe for air line and 80 mm dia GI pipe for water line.
For 1 km tunnel consider 1250 m length air line including pipe line from air compressor shed
to tunnel / adit portal.
For 1 km tunnel consider 1500 m length water line including pipe line from pumping point to
starage water tank and from storage water tank to tunnel / adit portal.
Air and water lines are extended inside the tunnel as the excavation progresses and are
dismantled progressively during concreting. Considering 24 months as the construction period
for 1 km tunnel the weighted average use of air and water lines will be for 18 months.
a. Cost of 1250 m 100 mm dia pipe @ `: 725.00 / Rm `: 906250.00
Add for fittings / specials / valves etc @ 15% `: 135937.50
Total `: 1042187.50
Add for repair / replacements @ 25% `: 260546.88
Total cost of air line `: 1302734.38
As the air and water lines are laid in open and are prone to damage due blasting / rock falls
etc., the life of pipes is assumed at 6 years ( 4 uses ) with 20 percent salvage value.
Use rate of air line per year ( 0.8 x 1302734 / 6 ) `: 173697.92
b. Cost of 1500 m 80 mm dia pipe @ `: 450.00 / Rm `: 675000.00
Add for fittings / specials / valves etc @ 15% `: 101250.00
Total `: 776250.00
Add for repair / replacements @ 25% `: 194062.50
Total cost of air line `: 970312.50
Use rate of water line per year ( 0.8 x 970313 / 6 ) `: 129375.00
For laying / maintaining / dismantling air and water lines 1 pipe fitter and 2 heavy mazdoors
are assumed for 2 years with 50 percent utilisation for air / water lines.
77
TUNNEL AND ALLIED WORKS
B. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 NIL 0.00 0.00 0.00
0.00 0.00 0.00
Total `: 0.00
Add for small Tools and Plants @ 1% `: 0.00
Add for Contractor's Profit on DPOL/ Energy @ 10% `: 0.00
Add for Contractor's Overheads @ 5% `: 0.00
Total hire charges of Machinery : `: 0.00
C. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Pipe fitter ( 2 x 12 x 26 x 0.5 x 1 ) Day 312.00 249.23 77759.76
2 Heavy mazdoor ( 2 x 12 x 26 x 0.5 x 2) Day 624.00 238.73 148967.52
Total `: 226727.28
Add for small Tools and Plants @ 1% `: 2267.27
Add for Contractor's Profit @ 10% `: 22672.73
Add for hidden cost on Labour @ 15% `: 34009.09
Add for additional hidden cost on labour @ 10% `: 22672.73
Add for Contractor's Overheads @ 5% `: 11336.36
Total cost of Labour : `: 319685.46
ABSTRACT:
A. Cost of Materials `: 540106.88
B. Hire charges of Machinery `: 0.00
C. Cost of Labour `: 319685.46
TOTAL `: 859792.34
Cost of air and water lines is chargeable to all items requiring use of water.
Approximate basic cost of 1 km tunnel:
Excavation ( Item-3 : 1.8 m / Blast ) : ( 75208.22 x 1000 / 1.8 ) `: 41782342.50
Concrete(Item-18 : 7.7 cum/Rm):( 1000 x 313687 x 7.7 / 48 ) `: 50320673.33
All other items at average 20 % of cost of excavation and concreting. `: 18420603.17
Total basic cost / km `: 110523619.00
Cost of air and water lines as percentage of basic cost of all items :
100 x 859792 / 110523619 : 0.78
say : 0.80
78
TUNNEL AND ALLIED WORKS
79
TUNNEL AND ALLIED WORKS
A. MATERIALS ( Contd ) :
Sl No Perticulars Unit Quantity Rate Amount
in `. in `.
Contd
Add for small Tools and Plants @ 1% `: 20192.48
Add for Contractor's Profit @ 10% `: 201924.80
Add for Contractor's Overheads @ 5% `: 100962.40
Total cost of Materials : `: 2342327.68
B. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Bending machine Hour 320.00 43.00 13760.00
Fuel / Energy charges Hour 320.00 96.00 30720.00
2 Sundries ( welding / drilling etc ) LS 100.00 44.00 4400.00
Total `: 48880.00
Add for small Tools and Plants @ 1% `: 488.80
Add for Contractor's Profit on DPOL / Energy @ 10% `: 3512.00
Add for Contractor's Overheads @ 5% `: 2444.00
Total hire charges of Machinery : `: 55324.80
C. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Fabricator @ 0.1 / Rm Day 120.00 254.73 30567.60
2 Gas cutter / Welder @ 0.1 / Rm Day 120.00 249.23 29907.60
3 Helper fabricator @ 0.2 / Rm Day 240.00 239.73 57535.20
4 Tinsmith @ 0.2 / Rm Day 240.00 241.23 57895.20
5 Heavy mazdoor @ 0.2 / Rm Day 240.00 238.73 57295.20
Total `: 233200.80
Add for small Tools and Plants @ 1% `: 2332.01
Add for Contractor's Profit @ 10% `: 23320.08
Add for hidden cost on Labour @ 15% `: 34980.12
Add for additional hidden cost on labour @ 10% `: 23320.08
Add for Contractor's Overheads @ 5% `: 11660.04
Total cost of Labour : `: 328813.13
ABSTRACT:
A. Cost of Materials `: 2342327.68
B. Hire charges of Machinery `: 55324.80
C. Cost of Labour `: 328813.13
Total cost for 1200.00 Rm `: 2726465.61
80
TUNNEL AND ALLIED WORKS
B. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Drilling jumbo Hour 480.00 370.00 177600.00
Fuel / Energy charges Hour 480.00 41.00 19680.00
2 Tipper Hour 120.00 309.00 37080.00
Fuel / Energy charges Hour 120.00 286.00 34320.00
3 Sundries LS 50.00 44.00 2200.00
Total `: 270880.00
Add for small Tools and Plants @ 1% `: 2708.80
Add for Contractor's Profit on DPOL / Energy @ 10% `: 5620.00
Add for Contractor's Overheads @ 5% `: 13544.00
Total hire charges of Machinery : `: 292752.80
C. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 For erection of duct & fans:
Crew for Drilling jumbo Hour 320.00 101.00 32320.00
Crew for Tipper Hour 80.00 95.00 7600.00
Bar bender Day 40.00 256.73 10269.20
Erector @ 30 m / day Day 40.00 254.73 10189.20
Helper erection Day 80.00 239.73 19178.40
Khalasi Day 40.00 241.23 9649.20
Heavy mazdoor Day 40.00 238.73 9549.20
2 For dismantling of duct & fans:
Crew for Drilling jumbo Hour 160.00 101.00 16160.00
Crew for Tipper Hour 40.00 95.00 3800.00
Erector @ 60 m / day Day 20.00 254.73 5094.60
Helper erection Day 40.00 239.73 9589.20
Khalasi Day 20.00 241.23 4824.60
Heavy mazdoor Day 20.00 238.73 4774.60
Total `: 142998.20
Add for small Tools and Plants @ 1% `: 1429.98
Add for Contractor's Profit @ 10% `: 14299.82
Contd
81
TUNNEL AND ALLIED WORKS
C. LABOUR ( Contd ) :
Sl No Description Unit Quantity Rate Amount
in `. in `.
Contd
Add for hidden cost on Labour @ 15% `: 21449.73
Add for additional hidden cost on labour @ 10% `: 14299.82
Add for Contractor's Overheads @ 5% `: 7149.91
Total cost of Labour : `: 201627.46
ABSTRACT:
A. Cost of Materials `: 553634.69
B. Hire charges of Machinery `: 292752.80
C. Cost of Labour `: 201627.46
Total cost for 1200.00 Rm `: 1048014.95
DATA:Lighting facilities are to be provided inside the tunnel round the clock till completion.
Provision of flood lights near work areas and tube lights at other locations is assumed.
Fluorescent tube lights are assumed at 30 m interval inside tunnel.
Number of tube lights inside tunnel assuming 900 m length requires lighting : 30 Nos.
Period of excavation for 1 km @ 1.8 m / day ( 1000 /1.8 ) : 555 days
Number of hours of use and energy requirement for 555 days during excavation for average 50
percent sets utilisation and 24 hours use ( since the lights are installed progressively as the
tunnel excavation advances ) :
Number of hours of usage ( 0.5 x 30 x 24 x 555 ) : 199800.00
Add for lighting on holidays for miscellaneous works @ 10 % : 19980.00
Total : 219780.00
82
TUNNEL AND ALLIED WORKS
83
TUNNEL AND ALLIED WORKS
A. MATERIALS ( Contd ) :
Sl No Perticulars Unit Quantity Rate Amount
in `. in `.
Contd
2 Use rate of flood lights inside tunnel Hour 51840.00 0.60 31069.44
Energy charges Kwhr 12960.00 7.15 92664.00
Use rate of flood lights outside tunnel Hour 51840.00 0.60 31069.44
Energy charges Kwhr 12960.00 7.15 92664.00
3 Use rate of tube lights inside tunnel Hour 351648.00 0.03 9377.28
Energy charges Kwhr 14100.00 7.15 100815.00
Use rate of tube lights outside tunnel Hour 97200.00 0.03 2592.00
Energy charges Kwhr 3888.00 7.15 27799.20
4 Sundries ( tapes & starter etc ) LS 50.00 44.00 2200.00
Total `: 423749.36
Add for small Tools and Plants @ 1% `: 4237.49
Add for Contractor's Profit @ 10% `: 42374.94
Add for Contractor's Overheads @ 5% `: 21187.47
Total cost of Materials : `: 491549.26
B. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 DG set 30 KVA @ 75 % for lighting Hour 1645.00 66.00 108570.00
Fuel / Energy charges @ 75% for lighting Hour 1645.00 605.00 995225.00
2 Sundries LS 50.00 44.00 2200.00
Total `: 1105995.00
Add for small Tools and Plants @ 1% `: 11059.95
Add for Contractor's Profit on DPOL / Energy @ 10% `: 99742.50
Add for Contractor's Overheads @ 5% `: 55299.75
Total hire charges of Machinery : `: 1272097.20
C. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Crew for DG set Day 1645.00 75.00 123375.00
( 75 % for tunnel lighting ) 0.00 0.00 0.00
Total `: 123375.00
Add for small Tools and Plants @ 1% `: 1233.75
Add for Contractor's Profit @ 10% `: 12337.50
Add for hidden cost on Labour @ 15% `: 18506.25
Add for additional hidden cost on labour @ 10% `: 12337.50
Add for Contractor's Overheads @ 5% `: 6168.75
Total cost of Labour : `: 173958.75
ABSTRACT:
A. Cost of Materials `: 491549.26
B. Hire charges of Machinery `: 1272097.20
C. Cost of Labour `: 173958.75
Total cost for 1000.00 Rm `: 1937605.21
84
TUNNEL AND ALLIED WORKS
Cost of lighting work area inside and outside tunnel is chargeable to all items.
Approximate basic cost of 1 km tunnel as per data in Annexure-1: `: 110523619.00
Cost of lighting tunnel including energy charges as percentage of
basic cost of all items of work :
100 x 1937605 / 110523619 : 1.75
say : 1.80
DATA:Stores / work shop / guarage / fuel depot / portable magazine / storage water tanks / water &
air supply lines / ventilation / electric sub-station / power supply lines / haul roads / lighting /
transportation,erection and dismantling of plant & equipments / sheds for plant and machinery /
dewatering etc., are enabling works for tunnel and allied works.
In the data rate analysis provisions to be made for ventilation / electric sub-station / power
lines / air and water lines / lighting are worked out saperately.
This data rate is for other enabling works for tunnel and allied works.
85
TUNNEL AND ALLIED WORKS
DATA: A . Cost of disposal of muck using convey mucker for loading and dumper for conveying
through approach channel / adit.
All data same as in Item - 3.
86
TUNNEL AND ALLIED WORKS
B. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Convey mucker Hour 6.00 740.00 4440.00
Fuel / Energy charges Hour 6.00 223.00 1338.00
2 Dumper ( 2 x 6 hrs ) Hour 12.00 548.00 6576.00
Fuel / Energy charges Hour 12.00 381.00 4572.00
Total `: 16926.00
Add for small Tools and Plants @ 1% `: 169.26
Add for Contractor's Profit on DPOL / Energy @ 10% `: 591.00
Add for Contractor's Overheads @ 5% `: 846.30
Total hire charges of Machinery : `: 18532.56
C. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Crew for Convey mucker Hour 6.00 101.00 606.00
2 Crew for Dumper Hour 12.00 121.00 1452.00
3 Khalasi for mucking shift 2 Nos Day 2.00 241.23 482.46
4 Heavy mazdoor for mucking shift 8 Nos Day 8.00 238.73 1909.84
Total `: 4450.30
Add for small Tools and Plants @ 1% `: 44.50
Add for Contractor's Profit @ 10% `: 445.03
Add for hidden cost on Labour @ 15% `: 667.55
Add for additional hidden cost on labour @ 10% `: 445.03
Add for Contractor's Overheads @ 5% `: 222.52
Total cost of Labour : `: 6274.92
ABSTRACT:
A. Cost of Materials `: 0.00
B. Hire charges of Machinery `: 18532.56
C. Cost of Labour `: 6274.92
TOTAL `: 24807.48
Add for Air and Water line @ 0.80% `: 198.46
Add for Ventilation @ 6.00% `: 1488.45
Add for Lighting @ 1.80% `: 446.53
Add for Ele sub-station / Demand charges @ 3.80% `: 942.68
Add for other Enabling works @ 1.70% `: 421.73
Total cost for 49.00 cum `: 28305.34
Rate per cum `: 577.50
B. Cost of disposal of muck using convey mucker for loading and loco with tipping tub for
conveying through vertical / inclined shaft.
All data same as in Item - 3 except mode of disposal of muck.
Winch and tipping tubs are considered for mucking through shaft.
Movement of tubs on the rail track can be by manual labour or by deploying loco.
Use of diesel loco inside tunnel and manual haulage outside tunnel assumed.
Quantity of muck to be disposed per blast ( Item - 3 ) : 73 cum
Cycle time for disposal of muck by winch :
Aligning & hooking tub : 0.50 min
87
TUNNEL AND ALLIED WORKS
B. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Loco 45 hp Hour 10.00 262.00 2620.00
Fuel / Energy charges Hour 10.00 510.00 5100.00
2 35 hp Winch Hour 12.00 108.00 1296.00
Fuel / Energy charges Hour 12.00 224.00 2688.00
Contd
88
TUNNEL AND ALLIED WORKS
B. MACHINERY ( Contd ) :
Sl No Description Unit Quantity Rate Amount
in `. in `.
Contd
3 Mucking tub 1.5 cum Hour 80.00 33.00 2640.00
Fuel / Energy charges Hour 80.00 14.00 1120.00
4 Sundries LS 2.00 44.00 88.00
Total `: 15552.00
Add for small Tools and Plants @ 1% `: 155.52
Add for Contractor's Profit on DPOL / Energy @ 10% `: 899.60
Add for Contractor's Overheads @ 5% `: 777.60
Total hire charges of Machinery : `: 17384.72
C. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Crew for loco Hour 10.00 95.00 950.00
2 Crew for Winch Hour 12.00 151.00 1812.00
3 Foreman Day 2.00 276.73 553.46
4 Khalasi
for mucking Day 4.00 241.23 964.92
5 Heavy mazdoor
for mucking Day 12.00 238.73 2864.76
for hauling & unloading outside Day 8.00 238.73 1909.84
for signalling & miscellaneous Day 8.00 238.73 1909.84
Total `: 10964.82
Add for small Tools and Plants @ 1% `: 109.65
Add for Contractor's Profit @ 10% `: 1096.48
Add for hidden cost on Labour @ 15% `: 1644.72
Add for additional hidden cost on labour @ 10% `: 1096.48
Add for Contractor's Overheads @ 5% `: 548.24
Add for laying & dismantling loco track @ 15% `: 1644.72
Total cost of Labour : `: 17105.12
ABSTRACT:
A. Cost of Materials `: 2140.20
B. Hire charges of Machinery `: 17384.72
C. Cost of Labour `: 17105.12
TOTAL `: 36630.04
Add for Air and Water line @ 0.80% `: 293.04
Add for Ventilation @ 6.00% `: 2197.80
Add for Lighting @ 1.80% `: 659.34
Add for Ele sub-station / Demand charges @ 3.80% `: 1391.94
Add for other Enabling works @ 1.70% `: 622.71
Total cost for 49.00 cum `: 41794.87
Rate per cum `: 853.00
Additional cost for mucking through shaft per cum ( A - B ) `: 275.50
Basic rate for excavation / cum for use of dumpers ( Item-3 ) `: 1751.28
Extra rate as percentage of basic rate for mucking through shaft : 15.73%
say : 15.50%
89